CN113997376A - Manufacturing process and manufacturing equipment for forming viscous material - Google Patents
Manufacturing process and manufacturing equipment for forming viscous material Download PDFInfo
- Publication number
- CN113997376A CN113997376A CN202111302714.4A CN202111302714A CN113997376A CN 113997376 A CN113997376 A CN 113997376A CN 202111302714 A CN202111302714 A CN 202111302714A CN 113997376 A CN113997376 A CN 113997376A
- Authority
- CN
- China
- Prior art keywords
- pipe
- fixedly connected
- viscous material
- grinding
- feeding pipe
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 239000011345 viscous material Substances 0.000 title claims abstract description 58
- 238000004519 manufacturing process Methods 0.000 title abstract description 18
- 239000000463 material Substances 0.000 claims abstract description 28
- 239000007921 spray Substances 0.000 claims abstract description 20
- 239000000919 ceramic Substances 0.000 claims abstract description 15
- 239000002351 wastewater Substances 0.000 claims abstract description 12
- 238000002360 preparation method Methods 0.000 claims abstract 3
- 239000012528 membrane Substances 0.000 claims description 30
- 238000000108 ultra-filtration Methods 0.000 claims description 30
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Chemical compound O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 28
- 238000000034 method Methods 0.000 claims description 18
- DBMJMQXJHONAFJ-UHFFFAOYSA-M Sodium laurylsulphate Chemical compound [Na+].CCCCCCCCCCCCOS([O-])(=O)=O DBMJMQXJHONAFJ-UHFFFAOYSA-M 0.000 claims description 14
- 239000002994 raw material Substances 0.000 claims description 14
- 235000019333 sodium laurylsulphate Nutrition 0.000 claims description 14
- 238000001816 cooling Methods 0.000 claims description 12
- 239000007788 liquid Substances 0.000 claims description 10
- 230000003647 oxidation Effects 0.000 claims description 9
- 238000007254 oxidation reaction Methods 0.000 claims description 9
- 230000015556 catabolic process Effects 0.000 claims description 7
- 238000006731 degradation reaction Methods 0.000 claims description 7
- 239000002270 dispersing agent Substances 0.000 claims description 7
- 238000004065 wastewater treatment Methods 0.000 claims description 7
- 238000007599 discharging Methods 0.000 claims description 5
- 241000233866 Fungi Species 0.000 claims description 4
- 239000002826 coolant Substances 0.000 claims description 4
- 241001408630 Chloroclystis Species 0.000 claims description 3
- 239000002253 acid Substances 0.000 claims description 3
- 239000003513 alkali Substances 0.000 claims description 3
- 238000010030 laminating Methods 0.000 claims description 3
- 238000005086 pumping Methods 0.000 claims description 3
- 239000008213 purified water Substances 0.000 claims description 3
- 239000002002 slurry Substances 0.000 claims description 3
- 102000003939 Membrane transport proteins Human genes 0.000 claims 1
- 108090000301 Membrane transport proteins Proteins 0.000 claims 1
- 238000005516 engineering process Methods 0.000 abstract description 7
- 238000003912 environmental pollution Methods 0.000 abstract 1
- 238000000465 moulding Methods 0.000 description 5
- 239000004927 clay Substances 0.000 description 4
- 239000000110 cooling liquid Substances 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- 230000007613 environmental effect Effects 0.000 description 3
- 241000894006 Bacteria Species 0.000 description 2
- 230000001580 bacterial effect Effects 0.000 description 2
- 230000005540 biological transmission Effects 0.000 description 2
- 230000000593 degrading effect Effects 0.000 description 2
- 238000009825 accumulation Methods 0.000 description 1
- 238000005054 agglomeration Methods 0.000 description 1
- 230000002776 aggregation Effects 0.000 description 1
- 230000004075 alteration Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 229910010293 ceramic material Inorganic materials 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000009776 industrial production Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000005416 organic matter Substances 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B1/00—Producing shaped prefabricated articles from the material
- B28B1/001—Rapid manufacturing of 3D objects by additive depositing, agglomerating or laminating of material
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28C—PREPARING CLAY; PRODUCING MIXTURES CONTAINING CLAY OR CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28C1/00—Apparatus or methods for obtaining or processing clay
- B28C1/003—Plant; Methods
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28C—PREPARING CLAY; PRODUCING MIXTURES CONTAINING CLAY OR CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28C1/00—Apparatus or methods for obtaining or processing clay
- B28C1/10—Apparatus or methods for obtaining or processing clay for processing clay-containing substances in non-fluid condition ; Plants
- B28C1/14—Apparatus or methods for obtaining or processing clay for processing clay-containing substances in non-fluid condition ; Plants specially adapted for homogenising, comminuting or conditioning clay in non-fluid condition or for separating undesired admixtures therefrom
- B28C1/16—Apparatus or methods for obtaining or processing clay for processing clay-containing substances in non-fluid condition ; Plants specially adapted for homogenising, comminuting or conditioning clay in non-fluid condition or for separating undesired admixtures therefrom for homogenising, e.g. by mixing, kneading ; forcing through slots
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28C—PREPARING CLAY; PRODUCING MIXTURES CONTAINING CLAY OR CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28C1/00—Apparatus or methods for obtaining or processing clay
- B28C1/10—Apparatus or methods for obtaining or processing clay for processing clay-containing substances in non-fluid condition ; Plants
- B28C1/14—Apparatus or methods for obtaining or processing clay for processing clay-containing substances in non-fluid condition ; Plants specially adapted for homogenising, comminuting or conditioning clay in non-fluid condition or for separating undesired admixtures therefrom
- B28C1/18—Apparatus or methods for obtaining or processing clay for processing clay-containing substances in non-fluid condition ; Plants specially adapted for homogenising, comminuting or conditioning clay in non-fluid condition or for separating undesired admixtures therefrom for comminuting clay lumps
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28C—PREPARING CLAY; PRODUCING MIXTURES CONTAINING CLAY OR CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28C1/00—Apparatus or methods for obtaining or processing clay
- B28C1/10—Apparatus or methods for obtaining or processing clay for processing clay-containing substances in non-fluid condition ; Plants
- B28C1/14—Apparatus or methods for obtaining or processing clay for processing clay-containing substances in non-fluid condition ; Plants specially adapted for homogenising, comminuting or conditioning clay in non-fluid condition or for separating undesired admixtures therefrom
- B28C1/22—Apparatus or methods for obtaining or processing clay for processing clay-containing substances in non-fluid condition ; Plants specially adapted for homogenising, comminuting or conditioning clay in non-fluid condition or for separating undesired admixtures therefrom combined with means for conditioning by heating, humidifying, or vacuum treatment, by cooling, by sub-atmospheric pressure treatment
- B28C1/227—Apparatus or methods for obtaining or processing clay for processing clay-containing substances in non-fluid condition ; Plants specially adapted for homogenising, comminuting or conditioning clay in non-fluid condition or for separating undesired admixtures therefrom combined with means for conditioning by heating, humidifying, or vacuum treatment, by cooling, by sub-atmospheric pressure treatment by heating, drying
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28C—PREPARING CLAY; PRODUCING MIXTURES CONTAINING CLAY OR CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28C7/00—Controlling the operation of apparatus for producing mixtures of clay or cement with other substances; Supplying or proportioning the ingredients for mixing clay or cement with other substances; Discharging the mixture
- B28C7/04—Supplying or proportioning the ingredients
- B28C7/06—Supplying the solid ingredients, e.g. by means of endless conveyors or jigging conveyors
- B28C7/10—Supplying the solid ingredients, e.g. by means of endless conveyors or jigging conveyors by means of rotary members, e.g. inclinable screws
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B33—ADDITIVE MANUFACTURING TECHNOLOGY
- B33Y—ADDITIVE MANUFACTURING, i.e. MANUFACTURING OF THREE-DIMENSIONAL [3-D] OBJECTS BY ADDITIVE DEPOSITION, ADDITIVE AGGLOMERATION OR ADDITIVE LAYERING, e.g. BY 3-D PRINTING, STEREOLITHOGRAPHY OR SELECTIVE LASER SINTERING
- B33Y40/00—Auxiliary operations or equipment, e.g. for material handling
- B33Y40/10—Pre-treatment
-
- C—CHEMISTRY; METALLURGY
- C02—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F3/00—Biological treatment of water, waste water, or sewage
- C02F3/02—Aerobic processes
- C02F3/08—Aerobic processes using moving contact bodies
- C02F3/082—Rotating biological contactors
-
- C—CHEMISTRY; METALLURGY
- C02—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F3/00—Biological treatment of water, waste water, or sewage
- C02F3/34—Biological treatment of water, waste water, or sewage characterised by the microorganisms used
-
- C—CHEMISTRY; METALLURGY
- C02—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F2101/00—Nature of the contaminant
- C02F2101/30—Organic compounds
- C02F2101/34—Organic compounds containing oxygen
-
- C—CHEMISTRY; METALLURGY
- C02—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F2101/00—Nature of the contaminant
- C02F2101/30—Organic compounds
- C02F2101/40—Organic compounds containing sulfur
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W10/00—Technologies for wastewater treatment
- Y02W10/10—Biological treatment of water, waste water, or sewage
Landscapes
- Chemical & Material Sciences (AREA)
- Life Sciences & Earth Sciences (AREA)
- Dispersion Chemistry (AREA)
- Engineering & Computer Science (AREA)
- Microbiology (AREA)
- Organic Chemistry (AREA)
- Manufacturing & Machinery (AREA)
- Biodiversity & Conservation Biology (AREA)
- Hydrology & Water Resources (AREA)
- Environmental & Geological Engineering (AREA)
- Water Supply & Treatment (AREA)
- Materials Engineering (AREA)
- Ceramic Engineering (AREA)
- Mechanical Engineering (AREA)
- Health & Medical Sciences (AREA)
- Molecular Biology (AREA)
- Separation Using Semi-Permeable Membranes (AREA)
Abstract
The invention provides a manufacturing process and manufacturing equipment for forming viscous materials, and relates to the field of ceramics. This fashioned preparation technology of viscidity material and preparation equipment thereof, including the conveying pipe, the conveying pipe right-hand member passes through mounting panel fixedly connected with motor, be provided with the through-hole on the commentaries on classics pipe lateral wall, the commentaries on classics pipe top outside is rotated and is connected with the kuppe, the first milipore filter of fixedly connected with between shaftless auger and the hob, the inboard even fixedly connected with spray tube of hob and spray tube and commentaries on classics pipe intercommunication, the inboard fixedly connected with supporting network in conveying pipe bottom, the supporting network right-hand member fixedly connected with second milipore filter. Moisture arrives the drain pipe through first milipore filter, second milipore filter and supporting network in the material transportation, and the kuppe cooperation changes the pipe and makes the hot gas flow evenly spray inside the conveying pipe with the spray tube, ensures the smooth and easy nature of viscidity material transportation, degrades the waste water that produces when transporting fine grinding viscidity material, avoids environmental pollution.
Description
Technical Field
The invention relates to the field of ceramics, in particular to a manufacturing process and manufacturing equipment for forming viscous materials.
Background
Ceramics are often used as vessels or industrial art articles, and ceramic materials are widely used in various fields such as industrial production, energy development, electronic technology, sensing technology, laser technology, photoelectronic technology, infrared technology, biotechnology, environmental science and the like nowadays with the development of science and technology.
Clay is also called clay, and is an important component of ceramic raw material, the clay provides plasticity conditions for ceramic, the ceramic raw material containing the clay is a viscous material, the existing viscous material forming process is in the material forming process, the viscous material is difficult to transport and blocks the equipment due to overhigh water content of the material or insufficient structural rationality of the transportation equipment, the viscous material usually contains organic matters with a certain degree, and the material wastewater is difficult to properly treat.
Disclosure of Invention
Technical problem to be solved
Aiming at the defects of the prior art, the invention provides a manufacturing process for viscous material molding and manufacturing equipment thereof, which solve the problems of difficult transportation and insufficient wastewater treatment capacity during viscous material molding.
(II) technical scheme
In order to achieve the purpose, the invention is realized by the following technical scheme: a manufacturing process and manufacturing equipment for viscous material molding are disclosed, the manufacturing equipment for viscous material molding comprises a feeding pipe, the right end of the feeding pipe is fixedly connected with a motor through a mounting plate, the output end of the motor is fixedly connected with a rotating pipe, the side wall of the rotating pipe is provided with a through hole, the outer side of the top of the rotating pipe is rotatably connected with a flow guide cover, the outer side of the flow guide cover is fixedly connected with an air inlet pipe, the outer side of the bottom of the rotating pipe is fixedly connected with a shaftless auger, the outer side of the shaftless auger is provided with a screw rod, a first ultrafiltration membrane is fixedly connected between the shaftless auger and the screw rod, the inner side of the screw rod is uniformly and fixedly connected with a spray pipe and the spray pipe is communicated with the rotating pipe, the inner side of the bottom of the feeding pipe is fixedly connected with a support net, the right end of the support net is fixedly connected with a second ultrafiltration membrane, the bottom of the right side of the feeding pipe is fixedly connected with a discharge pipe, and the top of the right side of the feeding pipe is fixedly connected with an exhaust pipe, the feeding pipe is characterized in that a feeding pipe is fixedly connected to the top of the left side of the feeding pipe, a drain pipe is fixedly connected to the bottom of the left end of the feeding pipe, and an annular cavity is formed between the flow guide cover and the rotating pipe.
Preferably, kuppe fixed connection is at the right-hand member of conveying pipe, annular chamber and through-hole and intake pipe intercommunication, the spray tube runs through shaftless auger and first milipore filter, the laminating of shaftless auger and the inner wall of conveying pipe.
Preferably, the top end of the second ultrafiltration membrane is attached to the bottom end of the shaftless auger, and the second ultrafiltration membrane is fixedly connected to the inner side of the feeding pipe.
Preferably, the manufacturing process of the viscous material molding comprises the following steps:
s1, grinding raw materials
Putting a ceramic raw material into a wet ball mill for grinding, adding purified water and a dispersing agent into the wet ball mill during grinding, grinding for 35-45 min to obtain a fine-grinding viscous material, and pumping the fine-grinding viscous material into a feeding pipe from a feeding pipe through a slurry pump;
s2, raw material transportation and forming
The motor drives the shaftless auger, the first ultrafiltration membrane and the spiral rod to rotate through the rotating pipe, so that the fine-grinding viscous material in the feeding pipe is conveyed rightwards, water in the fine-grinding viscous material flows into the water discharging pipe through the first ultrafiltration membrane, the second ultrafiltration membrane and the supporting net in the conveying process, the discharging pipe on the right side of the feeding pipe is connected with the vacuum pugging machine, the fine-grinding viscous material is conveyed to the discharging pipe and then falls into the vacuum pugging machine, the vacuum pugging machine pugs the fine-grinding viscous material to obtain high-quality viscous material, and the high-quality viscous material is printed and molded through a ceramic 3D printer;
s3, wastewater treatment
The transportation fine grinding viscidity material in-process in S2, the air heater lets in the hot gas flow to the kuppe through the intake pipe, the hot gas flow passes through the annular chamber, through-hole and commentaries on classics pipe back, evenly spout everywhere to the conveying pipe is inside from the inboard spray tube of hob, reduce the water content of fine grinding viscidity material, the blast pipe links to each other with the cooling tower, the steam that volatilizees in the cooling tower to the fine grinding viscidity material cools down, obtain the coolant liquid, moisture in the drain pipe and the coolant liquid in the cooling tower are material waste water, through the water pump with the leading-in biological rotating disc of material waste water, biological rotating disc' S disk body surface is provided with SDS degradation fungus biomembrane, SDS degradation fungus biomembrane purifies material waste water.
Preferably, the dispersant in S1 is sodium lauryl sulfate.
Preferably, in the step S3, the pH value of the water in the oxidation tank of the biological rotating disc is detected by a pH meter during the wastewater treatment process, and the pH value in the oxidation tank is adjusted by an acid liquid pump and an alkali liquid pump, and the pH value in the oxidation tank is 7-8.
(III) advantageous effects
The invention provides a manufacturing process and manufacturing equipment for forming viscous materials. The method has the following beneficial effects:
1. according to the invention, the ceramic raw material is finely ground by matching the wet ball mill with sodium lauryl sulfate, the finely ground viscous material is transported by matching the motor with the rotating pipe, the shaftless auger, the first ultrafiltration membrane and the spiral rod, water reaches the drain pipe through the first ultrafiltration membrane, the second ultrafiltration membrane and the support net in the transportation process, the hot air is uniformly sprayed at each position inside the feeding pipe by matching the air inlet pipe, the flow guide cover, the rotating pipe and the spray pipe by the hot air blower, the water content of the finely ground viscous material is reduced, the viscosity of the finely ground viscous material is reduced, the shaftless auger avoids the obstruction of the shaft to material transportation and hot air flow transmission, and the smoothness of viscous material transportation is ensured.
2. According to the invention, the water vapor volatilized by the fine grinding viscous material in the feeding pipe is introduced into the cooling tower for cooling, the water in the water discharging pipe and the cooling liquid in the cooling tower are pumped into the biological rotating disc by the water pump, and the wastewater generated in the fine grinding viscous material is degraded by the SDS degrading bacteria on the surface of the disc body of the biological rotating disc, so that the pollution caused by the sodium lauryl sulfate and other organic matters in the fine grinding viscous material is avoided, and the environmental protection is facilitated.
Drawings
FIG. 1 is a perspective view of a feed tube of the present invention;
FIG. 2 is a schematic view of the internal structure of the feed pipe of the present invention;
FIG. 3 is a schematic view of the internal structure of the pod of the present invention;
FIG. 4 is an enlarged view taken at A in FIG. 2;
fig. 5 is an enlarged view of fig. 2 at B.
Wherein, 1, a feeding pipe; 2. a motor; 3. pipe rotation; 4. a through hole; 5. a pod; 6. an air inlet pipe; 7. a shaftless auger; 8. a screw rod; 9. a first ultrafiltration membrane; 10. a nozzle; 11. a support net; 12. a second ultrafiltration membrane; 13. a discharge pipe; 14. an exhaust pipe; 15. a feed pipe; 16. a drain pipe; 17. an annular cavity.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Example (b):
as shown in fig. 1-5, an embodiment of the present invention provides a manufacturing apparatus for forming a viscous material, including a feeding pipe 1, a motor 2 is fixedly connected to the right end of the feeding pipe 1 through a mounting plate, a rotating pipe 3 is fixedly connected to the output end of the motor 2, a through hole 4 is formed on the side wall of the rotating pipe 3, a diversion cover 5 is rotatably connected to the outer side of the top of the rotating pipe 3, an air inlet pipe 6 is fixedly connected to the outer side of the diversion cover 5, a shaftless auger 7 is fixedly connected to the outer side of the bottom of the rotating pipe 3, a screw rod 8 is arranged on the outer side of the shaftless auger 7, a first ultrafiltration membrane 9 is fixedly connected between the shaftless auger 7 and the screw rod 8, a spray pipe 10 is uniformly and fixedly connected to the inner side of the screw rod 8, the spray pipe 10 is communicated with the rotating pipe 3, a support net 11 is fixedly connected to the inner side of the bottom of the feeding pipe 1, a second ultrafiltration membrane 12 is fixedly connected to the right end of the support net 11, a discharge pipe 13 is fixedly connected to the bottom of the right side of the feeding pipe 1, the exhaust pipe 14 is fixedly connected with the top of the right side of the feeding pipe 1, the inlet pipe 15 is fixedly connected with the top of the left side of the feeding pipe 1, the drain pipe 16 is fixedly connected with the bottom of the left end of the feeding pipe 1, an annular cavity 17 is arranged between the diversion cover 5 and the rotary pipe 3, an air passage for communicating the rotary pipe 3 with the spray pipe 10 is arranged inside the shaftless auger 7, the wet ball mill is matched with a dispersing agent to finely grind ceramic raw materials, the rotary pipe 3 is driven by the motor 2, the shaftless auger 7, the fine grinding viscous materials are transported by the first ultrafiltration membrane 9 and the spiral rod 8, and moisture in the transportation process reaches the drain pipe 16 through the first ultrafiltration membrane 9, the second ultrafiltration membrane 12 and the support network 11.
5 fixed connection of kuppe is at the right-hand member of conveying pipe 1, annular chamber 17 communicates with through-hole 4 and intake pipe 6, spray tube 10 runs through shaftless auger 7 and first milipore filter 9, the inner wall laminating of shaftless auger 7 and conveying pipe 1, the hot gas flow that the air heater produced passes through intake pipe 6, kuppe 5, pipe 3 and spray tube 10 evenly spray the hot gas flow everywhere in conveying pipe 1, reduce accurate grinding viscidity material water content, reduce accurate grinding viscidity material viscidity, compare in the auger that has the pivot, shaftless auger 7 can avoid the pivot to cause the hindrance to material transportation and hot gas flow transmission, ensure the smooth and easy nature of viscidity material transportation.
The top of the second ultrafiltration membrane 12 is attached to the bottom end of the shaftless auger 7, the second ultrafiltration membrane 12 is fixedly connected to the inner side of the feeding pipe 1, and the supporting net 11 prevents the second ultrafiltration membrane 12 from deforming, so that the accumulation of fine grinding viscous materials at the left end of the feeding pipe 1 is avoided.
The manufacturing process for forming the viscous material comprises the following steps:
s1, grinding raw materials
Putting a ceramic raw material into a wet ball mill for grinding, adding purified water and a dispersing agent into the wet ball mill during grinding, grinding for 40 min to obtain a fine-grinding viscous material, and pumping the fine-grinding viscous material into a feeding pipe 1 from a feeding pipe 15 through a slurry pump;
s2, raw material transportation and forming
The motor 2 drives the shaftless auger 7, the first ultrafiltration membrane 9 and the spiral rod 8 to rotate through the rotating pipe 3, so that the fine grinding viscous material in the feeding pipe 1 is conveyed rightwards, water in the fine grinding viscous material flows into a water discharge pipe 16 through the first ultrafiltration membrane 9, the second ultrafiltration membrane 12 and the support net 11 in the conveying process, a discharge pipe 13 on the right side of the feeding pipe 1 is connected with a vacuum pugging machine, the fine grinding viscous material is conveyed to the discharge pipe 13 and then falls into the vacuum pugging machine, the vacuum pugging machine pugs the fine grinding viscous material to obtain high-quality viscous material, and the high-quality viscous material is printed and molded through a ceramic 3D printer;
s3, wastewater treatment
In the process of transporting the accurate grinding viscous material in S2, the air heater leads in hot air flow to the air guide sleeve 5 through the air inlet pipe 6, the hot air flow passes through the annular cavity 17, after the through hole 4 and the rotating pipe 3, the spray pipe 10 on the inner side of the spiral rod 8 is uniformly sprayed to all parts inside the feeding pipe 1, the water content of the accurate grinding viscous material is reduced, the exhaust pipe 14 is connected with the cooling tower, the cooling tower cools the water vapor volatilized from the accurate grinding viscous material to obtain cooling liquid, the water in the exhaust pipe 16 and the cooling liquid in the cooling tower are both material waste water, the material waste water is led into the biological rotating disc through the water pump, the surface of the disc body of the biological rotating disc is provided with an SDS degradation bacterial biofilm, the SDS degradation bacterial biofilm purifies the material waste water, the organic matter in the accurate grinding viscous material is prevented from causing pollution, and the environmental protection is facilitated.
The dispersing agent in the S1 is sodium lauryl sulfate which can reduce the water tension, has good dispersing effect and low price, and avoids the agglomeration of ceramic raw materials in a wet ball mill.
And in the S3 wastewater treatment process, the pH value of the water body in the biological rotating disc oxidation tank is detected through a pH meter, the pH value in the oxidation tank is adjusted through an acid liquid pump and an alkali liquid pump, the pH value in the oxidation tank is 7.5, and the degradation effect of SDS degrading bacteria on sodium lauryl sulfate is facilitated under the pH value environment.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (6)
1. The utility model provides a fashioned preparation equipment of viscidity material, includes conveying pipe (1), its characterized in that: the feeding pipe is characterized in that the right end of the feeding pipe (1) is fixedly connected with a motor (2) through a mounting plate, the output end of the motor (2) is fixedly connected with a rotating pipe (3), a through hole (4) is formed in the side wall of the rotating pipe (3), the top outer side of the rotating pipe (3) is rotatably connected with a flow guide cover (5), an air inlet pipe (6) is fixedly connected with the outer side of the flow guide cover (5), a shaftless auger (7) is fixedly connected with the outer side of the bottom of the rotating pipe (3), a screw rod (8) is arranged on the outer side of the shaftless auger (7), a first ultrafiltration membrane (9) is fixedly connected between the shaftless auger (7) and the screw rod (8), a spray pipe (10) and a spray pipe (10) are uniformly and communicated with the rotating pipe (3) in the inner side of the feeding pipe (1), a support net (11) is fixedly connected with a second ultrafiltration membrane (12) on the right end of the support net (11), the feeding pipe is characterized in that a discharging pipe (13) is fixedly connected to the bottom of the right side of the feeding pipe (1), an exhaust pipe (14) is fixedly connected to the top of the right side of the feeding pipe (1), a feeding pipe (15) is fixedly connected to the top of the left side of the feeding pipe (1), a drain pipe (16) is fixedly connected to the bottom of the left end of the feeding pipe (1), and an annular cavity (17) is formed between the flow guide cover (5) and the rotating pipe (3).
2. The apparatus for forming a viscous material of claim 1, further comprising: kuppe (5) fixed connection is at the right-hand member of conveying pipe (1), annular chamber (17) and through-hole (4) and intake pipe (6) intercommunication, shaftless auger (7) and first milipore filter (9) are run through in spray tube (10), the laminating of the inner wall of shaftless auger (7) and conveying pipe (1).
3. The apparatus for forming a viscous material of claim 1, further comprising: the top end of the second ultrafiltration membrane (12) is attached to the bottom end of the shaftless auger (7), and the second ultrafiltration membrane (12) is fixedly connected to the inner side of the feeding pipe (1).
4. The process of claim 1, wherein the step of forming the viscous material comprises: the method comprises the following steps:
s1, grinding raw materials
Putting a ceramic raw material into a wet ball mill for grinding, adding purified water and a dispersing agent into the wet ball mill during grinding, grinding for 35-45 min to obtain a fine-grinding viscous material, and pumping the fine-grinding viscous material into a feeding pipe (1) from a feeding pipe (15) through a slurry pump;
s2, raw material transportation and forming
The motor (2) drives the shaftless auger (7), the first ultrafiltration membrane (9) and the spiral rod (8) to rotate through the rotating pipe (3), so that the fine-grinding viscous material in the feeding pipe (1) is transported rightwards, water in the fine-grinding viscous material flows into the drain pipe (16) through the first ultrafiltration membrane (9), the second ultrafiltration membrane (12) and the support net (11) in the transportation process, the discharge pipe (13) on the right side of the feeding pipe (1) is connected with the vacuum pugging machine, the fine-grinding viscous material falls into the vacuum pugging machine after being transported to the discharge pipe (13), the vacuum pugging machine pugs the fine-grinding viscous material to obtain high-quality viscous material, and the high-quality viscous material is printed and molded through the ceramic 3D printer;
s3, wastewater treatment
In the S2 transportation correct grinding viscidity material in-process, the air heater lets in the hot gas flow through intake pipe (6) to kuppe (5), the hot gas flow passes through annular chamber (17), behind through-hole (4) and rotating-barrel (3), evenly spout everywhere to conveying pipe (1) inside from spray tube (10) of hob (8) inboard, reduce the water content of correct grinding viscidity material, blast pipe (14) link to each other with the cooling tower, the cooling tower is cooled down the steam that volatilizees in the correct grinding viscidity material, obtain the coolant liquid, moisture in drain pipe (16) and the coolant liquid in the cooling tower are material waste water, lead-in biological rotating disc of material waste water through the water pump, biological rotating disc' S disk body surface is provided with SDS degradation fungus biomembrane, SDS degradation fungus biomembrane purifies material waste water.
5. The process of claim 1, wherein the step of forming the viscous material comprises: the dispersing agent in the S1 is sodium lauryl sulfate.
6. The process of claim 1, wherein the step of forming the viscous material comprises: and in the S3 wastewater treatment process, the pH value of the water body in the biological rotary disc oxidation tank is detected through a pH meter, and the pH value in the oxidation tank is adjusted through an acid liquid pump and an alkali liquid pump, wherein the pH value in the oxidation tank is 7-8.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN202111302714.4A CN113997376A (en) | 2021-11-05 | 2021-11-05 | Manufacturing process and manufacturing equipment for forming viscous material |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN202111302714.4A CN113997376A (en) | 2021-11-05 | 2021-11-05 | Manufacturing process and manufacturing equipment for forming viscous material |
Publications (1)
Publication Number | Publication Date |
---|---|
CN113997376A true CN113997376A (en) | 2022-02-01 |
Family
ID=79927621
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
CN202111302714.4A Pending CN113997376A (en) | 2021-11-05 | 2021-11-05 | Manufacturing process and manufacturing equipment for forming viscous material |
Country Status (1)
Country | Link |
---|---|
CN (1) | CN113997376A (en) |
Citations (11)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN200992415Y (en) * | 2007-01-15 | 2007-12-19 | 钱尧翎 | Solid-liquid separation spiral conveyer |
US20160325939A1 (en) * | 2016-07-16 | 2016-11-10 | Otis Walton | Granular material scoop and near-vertical lifting feeder/conveyor |
CN205708543U (en) * | 2016-06-20 | 2016-11-23 | 李立冬 | The multi-faceted conveyer of portable hose type |
CN106607449A (en) * | 2016-12-09 | 2017-05-03 | 中联重科股份有限公司 | Kitchen waste pretreatment system and method |
CN206281305U (en) * | 2016-11-19 | 2017-06-27 | 青岛世源肥料有限公司 | A kind of movable type is easy to the fertilizer high efficiency drying equipment of uniform feeding |
CN206720196U (en) * | 2017-05-05 | 2017-12-08 | 上海艺迈实业有限公司 | A kind of shaftless screw material squeezes pusher |
CN207305947U (en) * | 2017-07-21 | 2018-05-04 | 东山县启昌冷冻加工有限公司 | A kind of fish washer suitable for minced fillet production |
CN211782479U (en) * | 2020-03-30 | 2020-10-27 | 南京腾涌干热设备有限公司 | Material mixing and drying integrated drying equipment |
CN113320904A (en) * | 2021-05-13 | 2021-08-31 | 厦门顶峰螺旋科技有限公司 | Screen type spiral conveying device capable of being heated and dried |
CN214158701U (en) * | 2020-12-31 | 2021-09-10 | 郑州鼎力新能源技术有限公司 | Material filtering structure for auger |
CN214358501U (en) * | 2020-12-22 | 2021-10-08 | 中联农业机械股份有限公司 | Auger and assembly structure thereof |
-
2021
- 2021-11-05 CN CN202111302714.4A patent/CN113997376A/en active Pending
Patent Citations (11)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN200992415Y (en) * | 2007-01-15 | 2007-12-19 | 钱尧翎 | Solid-liquid separation spiral conveyer |
CN205708543U (en) * | 2016-06-20 | 2016-11-23 | 李立冬 | The multi-faceted conveyer of portable hose type |
US20160325939A1 (en) * | 2016-07-16 | 2016-11-10 | Otis Walton | Granular material scoop and near-vertical lifting feeder/conveyor |
CN206281305U (en) * | 2016-11-19 | 2017-06-27 | 青岛世源肥料有限公司 | A kind of movable type is easy to the fertilizer high efficiency drying equipment of uniform feeding |
CN106607449A (en) * | 2016-12-09 | 2017-05-03 | 中联重科股份有限公司 | Kitchen waste pretreatment system and method |
CN206720196U (en) * | 2017-05-05 | 2017-12-08 | 上海艺迈实业有限公司 | A kind of shaftless screw material squeezes pusher |
CN207305947U (en) * | 2017-07-21 | 2018-05-04 | 东山县启昌冷冻加工有限公司 | A kind of fish washer suitable for minced fillet production |
CN211782479U (en) * | 2020-03-30 | 2020-10-27 | 南京腾涌干热设备有限公司 | Material mixing and drying integrated drying equipment |
CN214358501U (en) * | 2020-12-22 | 2021-10-08 | 中联农业机械股份有限公司 | Auger and assembly structure thereof |
CN214158701U (en) * | 2020-12-31 | 2021-09-10 | 郑州鼎力新能源技术有限公司 | Material filtering structure for auger |
CN113320904A (en) * | 2021-05-13 | 2021-08-31 | 厦门顶峰螺旋科技有限公司 | Screen type spiral conveying device capable of being heated and dried |
Similar Documents
Publication | Publication Date | Title |
---|---|---|
CN212883267U (en) | High-flatness release coating machine | |
CN113997376A (en) | Manufacturing process and manufacturing equipment for forming viscous material | |
CN210161511U (en) | Injection molding machine injection platform for plastic bottle production | |
CN210736509U (en) | Pressure filter sludge conveying device and pressure filter | |
CN208553890U (en) | A kind of mixing plant of liquid shell powder paint | |
CN109397524A (en) | A kind of stirring pug mill and method | |
CN205295119U (en) | Continuous type mud pyrohydrolysis device | |
CN211419930U (en) | Sludge treatment equipment | |
CN207432535U (en) | A kind of PVC device for mixing raw material | |
CN112026159A (en) | Biodegradable plastic film blowing device | |
CN208841619U (en) | A kind of rubber Plasticator with exhaust-gas treatment function | |
CN221172708U (en) | Conveyer is used in aluminium fluoride production | |
CN107617224B (en) | Conveying equipment is used in a kind of drying of atomized spray | |
CN220641795U (en) | Feeding device of powder screw conveyor | |
CN207699579U (en) | The pipe network shape self-suction air solid-state fermentation tank of porous sieve snorkel composition | |
CN220844618U (en) | Dust fall formula shale stacker | |
CN207187402U (en) | A kind of vacuum flue gas filter system | |
CN113477343B (en) | Carbon-ceramic material production equipment and production process thereof | |
CN211541722U (en) | High brilliant board waste recovery processing apparatus | |
CN219153427U (en) | Cooling device for silicone adhesive production | |
CN220918464U (en) | A processingequipment for preparing high purity photoinitiator | |
CN216996757U (en) | Uniform feeding mechanism for dry-type anti-seepage material production | |
CN218905822U (en) | Gypsum powder production feeding device | |
CN217144457U (en) | Stirring device with heating and drying functions for garbage can raw material production | |
CN210943982U (en) | Difference fiber mixing and conveying device |
Legal Events
Date | Code | Title | Description |
---|---|---|---|
PB01 | Publication | ||
PB01 | Publication | ||
SE01 | Entry into force of request for substantive examination | ||
SE01 | Entry into force of request for substantive examination | ||
RJ01 | Rejection of invention patent application after publication |
Application publication date: 20220201 |
|
RJ01 | Rejection of invention patent application after publication |