CN113981841B - Curved surface pier stud perforating sampling grouting reinforcement device and reinforcement method - Google Patents

Curved surface pier stud perforating sampling grouting reinforcement device and reinforcement method Download PDF

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Publication number
CN113981841B
CN113981841B CN202111407030.0A CN202111407030A CN113981841B CN 113981841 B CN113981841 B CN 113981841B CN 202111407030 A CN202111407030 A CN 202111407030A CN 113981841 B CN113981841 B CN 113981841B
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grouting
pipeline
plugging plate
rod
shell
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CN113981841A (en
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崔凤坤
潘韶军
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Shandong Jiaotong University
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Shandong Jiaotong University
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    • EFIXED CONSTRUCTIONS
    • E01CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
    • E01DCONSTRUCTION OF BRIDGES, ELEVATED ROADWAYS OR VIADUCTS; ASSEMBLY OF BRIDGES
    • E01D22/00Methods or apparatus for repairing or strengthening existing bridges ; Methods or apparatus for dismantling bridges
    • EFIXED CONSTRUCTIONS
    • E01CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
    • E01DCONSTRUCTION OF BRIDGES, ELEVATED ROADWAYS OR VIADUCTS; ASSEMBLY OF BRIDGES
    • E01D19/00Structural or constructional details of bridges
    • E01D19/02Piers; Abutments ; Protecting same against drifting ice
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E10/00Energy generation through renewable energy sources
    • Y02E10/20Hydro energy

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  • Engineering & Computer Science (AREA)
  • Architecture (AREA)
  • Civil Engineering (AREA)
  • Structural Engineering (AREA)
  • Bridges Or Land Bridges (AREA)

Abstract

The application discloses a curved pier stud open pore sampling grouting reinforcement device and a reinforcement method, which belong to the technical field of core-taking hole repair, and comprise a plugging plate, wherein the plugging plate is connected with a grouting channel and a slurry discharging device, the slurry discharging device comprises a main pipeline, and one end of the main pipeline is open, and the other end of the main pipeline is closed; the main pipeline is communicated with the first auxiliary pipeline adjacent to the opening end, the main pipeline is communicated with the second auxiliary pipeline adjacent to the closed end, a discharging three-way ball is arranged at the joint of the first auxiliary pipeline and the main pipeline, a first ball valve is arranged at the joint of the main pipeline adjacent to the first auxiliary pipeline, and a second ball valve is arranged in the second auxiliary pipeline.

Description

Curved surface pier stud perforating sampling grouting reinforcement device and reinforcement method
Technical Field
The application relates to the technical field of pier stud reinforcement, in particular to a curved surface pier stud open pore sampling grouting reinforcement device and a reinforcement method.
Background
The statements herein merely provide background information related to the present disclosure and may not necessarily constitute prior art.
Pier studs, i.e. lower load-bearing parts for carrying an upper structure in civil engineering. The cross section of the pier column is mostly circular, and the pier column also has elliptic, square, curve, parabolic and other anisotropic pier columns, which are important components in the engineering of bridges such as highway bridges, railway bridges, sidewalks, overpasses, ramp bridges, overpasses and the like.
The pier column is taken as an important component of the bridge, and the appearance design and quality management of the pier column have profound effects on the overall stability of the bridge. Therefore, the strength and the like of the steel column are required to be detected, and a drilling coring mode is generally adopted, but the holes left on the surface of the pier column after drilling can damage the service performance of the steel column, so that grouting reinforcement is required to be carried out on the holes after drilling and coring.
The traditional grouting reinforcement mode is to grind the grouting material after filling the hole to reach a certain strength. However, the inventor found that the conventional reinforcement method is mostly used for repairing a planar concrete wall, and a great number of problems exist when repairing holes of pier studs in a curved surface form. On one hand, the existing grouting reinforcement device cannot adapt to the arc-shaped surface, cannot avoid the outflow of slurry, and cannot effectively monitor whether large bubbles exist in grouting materials in holes, so that misjudgment on whether the grouting materials are sufficient or not occurs, and the repairing effect of the holes is poor; on the other hand, in the conventional reinforcing device, the repairing device is mostly attached to the surface of the concrete structure by manpower, so that the repairing device is difficult to install and the surface of the concrete structure is easy to damage.
Disclosure of Invention
Aiming at the defects of the prior art, the application aims to provide a curved pier stud open-pore sampling grouting reinforcement device and a reinforcement method, wherein a plugging plate with changeable curvature is arranged, so that the repair device can be installed on structures with different curvatures; the grouting device has the advantages that the grouting mechanism can be used for discharging gas generated in the grouting process, insufficient grouting is avoided, and the problems that the existing hole repairing device cannot adapt to a curved surface concrete structure and whether grouting is sufficient or not cannot be effectively monitored are solved.
In order to achieve the above object, the present application is realized by the following technical scheme:
the application provides a curved pier stud open-pore sampling grouting reinforcement device, which comprises a plugging plate, wherein the plugging plate is connected with a grouting channel and a slurry discharging device, the slurry discharging device comprises a main pipeline, one end of the main pipeline is open, and the other end of the main pipeline is closed; the main pipeline is communicated with the first auxiliary pipeline adjacent to the opening end, the main pipeline is communicated with the second auxiliary pipeline adjacent to the closed end, a discharging three-way ball is arranged at the joint of the first auxiliary pipeline and the main pipeline, a first ball valve is arranged at the joint of the main pipeline adjacent to the first auxiliary pipeline, and a second ball valve is arranged in the second auxiliary pipeline.
As a further technical scheme, the first ball valve is connected with a first spring limiting rod through a first spring, and the first spring limiting rod is radially arranged along the main pipeline.
As a further technical scheme, the second ball valve is connected with a second spring limiting rod through a second spring, and the second spring limiting rod is radially arranged along the second auxiliary pipeline.
As a further technical scheme, the main pipeline is adjacent to the closed end and provided with a rotary table, the rotary table is axially arranged along the main pipeline, the rotary table is connected with a diaphragm through a first connecting rod, and the diaphragm is arc-shaped and radially arranged along the main pipeline.
As a further technical scheme, the joint of the grouting channel and the plugging plate is lower than the joint of the slurry discharging device and the plugging plate.
As a further technical scheme, the grouting channel comprises a vertically arranged grouting section, the grouting section is connected with a horizontally arranged discharging section, a three-way pipeline is arranged at the end part of the discharging section, and a grouting three-way ball is arranged at the three-way pipeline.
As a further technical scheme, the plugging plate comprises a first plugging plate, wherein one side of the first plugging plate is provided with a plurality of second plugging plates which are connected in sequence, the other side of the first plugging plate is provided with a plurality of third plugging plates which are connected in sequence, and the ends of the first plugging plate, the second plugging plate and the third plugging plate are connected through circular ring connecting pieces; the first, second and third plugging plates are all curved panels.
As a further technical scheme, the plugging plate is connected with a propelling device, the propelling device comprises a first propelling rod, the first propelling rod is in threaded connection with a second propelling rod, the first propelling rod is connected with the plugging plate, and the second propelling rod is connected with a power device; the propelling device is connected with the fixed rod, the fixed rod is fixedly connected with the shell, and a displacement sensor is arranged between the plugging plate and the shell; the shell comprises a first shell, and two ends of the first shell are rotationally connected with a plurality of panels which are sequentially connected.
As a further technical scheme, the shell department sets firmly controlling means, and controlling means communicates with monitoring mechanism, and monitoring mechanism includes relative second casing and the third casing that sets up, connects horizontal second connecting rod between second casing and the third casing, sets up magnet from top to bottom the second casing, and the second connecting rod body sets up the metal pole, and second connecting rod tip is connected with piezoceramics piece.
In a second aspect, the present application provides a reinforcement method of the curved pier stud open-pore sampling grouting reinforcement device, which comprises the following steps:
sticking a rubber ring on the periphery of a drilling hole of the pier stud, and placing a monitoring mechanism on the surface of the inner upper edge of the drilling hole;
obtaining the distance between the plugging plate and the surface of the pier stud, and adjusting the plugging plate to a set position;
mixing the repairing material, leading the drilled holes and the grouting channels to the grouting device for grouting, discharging air in the grouting process, and leading the tops of the drilled holes to be communicated with the main pipeline and the second auxiliary pipeline when the slurry overflows from the slurry discharging device for discharging the slurry;
stopping grouting after the monitoring mechanism detects that the slurry is full after the slurry flows out uniformly;
and after the repairing material reaches the set strength, the whole reinforcing device is removed.
The beneficial effects of the application are as follows:
the application is provided with the plurality of plugging plates with certain curvature, so that the whole reinforcing device can be arranged on pier stud structures with different curvatures, and the adaptability of the repairing device is improved.
The application can discharge the gas in the grouting process by using the slurry discharging mechanism, and judges whether the grouting material in the drilled hole is full or not and the solidification state of the slurry by matching the slurry discharging mechanism with the monitoring mechanism, thereby improving the detection precision and ensuring the hole repairing quality.
According to the application, the pushing device is utilized to automatically realize pushing of the plugging plate, and the displacement sensor is used to monitor the pushing distance, so that the accuracy of movement is ensured, the reinforcing device can be more stably and tightly attached to the surface of the concrete structure, and the damage of manual compaction and installation to the surface of the concrete structure is avoided.
Drawings
The accompanying drawings, which are included to provide a further understanding of the application and are incorporated in and constitute a part of this specification, illustrate embodiments of the application and together with the description serve to explain the application.
FIG. 1 is a schematic illustration of a housing structure of a curved pier stud open-cell sampling grouting reinforcement device in accordance with one or more embodiments of the present application;
FIG. 2 is a schematic illustration of the internal structure of a grouting reinforcement device according to one or more embodiments of the present application;
FIG. 3 is a schematic view of a connector structure of a grouting reinforcement device according to one or more embodiments of the present application;
FIG. 4 is a schematic illustration of a stopper plate structure of a grout reinforcement unit according to one or more embodiments of the present application;
FIG. 5 (a) is a schematic view of the overall structure of a slurry discharging mechanism of a grouting reinforcement device according to one or more embodiments of the present application;
FIG. 5 (b) is a schematic cross-sectional view of a grout discharging mechanism of a grout reinforcing apparatus according to one or more embodiments of the present application in a state that holes are communicated with air;
FIG. 5 (c) is a schematic cross-sectional view of a grout discharging mechanism of a grout reinforcing apparatus according to one or more embodiments of the present application in a state where holes are in communication with pipes;
FIG. 5 (d) is a schematic cross-sectional view of a grout discharging mechanism of a grout reinforcing apparatus according to one or more embodiments of the present application in a state of communicating air with pipes;
FIG. 6 (a) is a schematic view of a grouting channel structure according to one or more embodiments of the present application;
FIG. 6 (b) is a schematic diagram of a grouting channel according to one or more embodiments of the present application;
FIG. 7 is a schematic structural view of a propulsion device of a grouting reinforcement device according to one or more embodiments of the present application;
FIG. 8 is a schematic diagram of a monitoring mechanism according to one or more embodiments of the present application;
FIG. 9 (a) is a schematic diagram of the variation of the vibration cycle and output current of the monitoring mechanism of the present application in air;
FIG. 9 (b) is a schematic diagram of the vibration cycle and variation of output current of the monitoring mechanism of the present application in grouting material;
FIG. 9 (c) is a schematic diagram showing the monitoring of the vibration cycle of the mechanism and the variation of the output current after the grouting material of the present application is solidified;
FIG. 10 (a) is a schematic illustration of an initial filling process of the grouting reinforcement device of the present application;
FIG. 10 (b) is a schematic view of preliminary slurry filling judgment of the grouting reinforcement device of the present application;
FIG. 10 (c) is a schematic view showing the process of discharging bubbles by the grouting reinforcement device of the present application;
FIG. 10 (d) is a schematic view of a grouting reinforcement device cleaning pipeline according to the present application;
in the figure: the mutual spacing or size is exaggerated for showing the positions of all parts, and the schematic drawings are used only for illustration;
1, a first shell; 2. a panel; 3. a connecting piece; 4. a display and control system; 5. a plugging plate; 6. a fixed rod; 7. a pulp discharging mechanism; 8. grouting a channel; 9. a pull-wire type displacement sensor; 10. a propulsion device; 11. a monitoring mechanism; 12. a concrete sidewall; 13. drilling holes;
3-1, a first fixed block; 3-2, a second fixed block; 3-3, rotating the rod;
5-1, a first blocking plate; 5-2, a second blocking plate; 5-3, a third plugging plate; 5-4, stiffening ribs; 5-5, connecting protrusions; 5-6, a first pipeline hole; 5-7, a second pipeline hole; 5-8, a circular ring connecting piece;
7-1, a pipeline shell; 7-2, a first ball valve; 7-3, a first spring; 7-4, a first spring limiting rod; 7-5, a second spring limiting rod; 7-6, a second spring; 7-7, a second ball valve; 7-8, a first motor; 7-9, a rotating rod; 7-10, a turntable; 7-11, a first connecting rod; 7-12, a diaphragm; 7-13, discharging three-way balls; 7-14, a discharging ball position adjusting rod;
8-1, a pipeline main body; 8-2, filling three-way balls; 8-3, adjusting the position of the filling ball;
10-1, a first propulsion rod; 10-2, a second propulsion rod; 10-3, a second motor; 10-4, connecting holes;
11-1, a second housing; 11-2, a third housing; 11-3, a second connecting rod; 11-4, a metal rod; 11-5, magnets; 11-6, an electric signal monitoring mechanism; 11-7, signal conversion and transmitter; 11-8, conducting wires; 11-9, piezoelectric ceramic plates; 11-10, an electric signal excitation device; 11-11, a power supply device.
Detailed Description
It should be noted that the following detailed description is illustrative and is intended to provide further explanation of the application. Unless defined otherwise, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this application belongs.
As described in the background art, the prior hole repairing device has the problems that the prior hole repairing device cannot adapt to a curved surface concrete structure and can not effectively monitor whether filling is sufficient, and in order to solve the technical problems, the application provides a curved surface pier stud open pore sampling grouting reinforcing device and a reinforcing method.
Example 1
In an exemplary embodiment of the present application, as shown in fig. 1-10, a curved pier stud opening sampling grouting reinforcement device is provided, which comprises a housing, a plugging plate 5, a slurry discharging device 7, a grouting channel 8, a propulsion device 10 and a monitoring mechanism 11.
Wherein the first shell 1, the panel 2 and the connecting piece 3 together form a shell part of the hole repairing device; the first casing 1 is U-shaped structure, and first casing both sides all are connected with panel components, and panel components comprises a plurality of panels 2 that connect gradually, and first casing 1 rotates with panel 2 through connecting piece 3 to be connected, and panel 2 is equipped with a plurality of, also realizes rotating the connection through rotatable connecting piece 3 between panel 2 and the panel 2.
The connecting piece 3 comprises a first fixed block 3-1, a second fixed block 3-2 and a rotating rod 3-3, wherein the first fixed block 3-1 and the second fixed block 3-2 are respectively fixedly arranged on the adjacent first shell and panel or the adjacent panel and panel, and the first fixed block 3-1 and the second fixed block 3-2 are rotationally connected through the rotating rod 3-3, so that the first shell and the panel or the panels are rotationally connected, each panel 2 can be attached to the concrete side wall 12, and the shell can be better adapted to the curvature of the curved surface structural pier column.
A fixing rod 6 is installed on the inner side of the first casing 1 (i.e., on the side adjacent to the outer surface of the concrete structure), the fixing rod 6 is used for connecting the casing with the plugging plate 5, specifically, one side of the propulsion device 10 is fixedly connected with the plugging plate 5, and the middle position of the propulsion device 10 is connected with the fixing rod 6.
The propulsion device 10 comprises a first propulsion rod 10-1, a second propulsion rod 10-2, a second motor 10-3 and a connecting hole 10-4. One end of the first pushing rod 10-1, which is close to the plugging plate 5, is provided with a connecting hole 10-4 for connecting the first pushing rod 10-1 with the plugging plate 5, and the other end is provided with an internal thread for connecting with the second pushing rod 10-2.
In this embodiment, the end of the first pushing rod 10-1 is made into a rounded corner-cut structure, which facilitates the connection with the plugging plate 5 on the one hand, and facilitates the rotation of the plugging plate 5 to adapt to the curvature of the concrete structure on the other hand.
One end of the second propulsion rod 10-2 connected with the first propulsion rod 10-1 is provided with external threads matched with the first propulsion rod 10-1, the other end of the second propulsion rod 10-2 is provided with a polygonal hole and is connected with the second motor 10-3, and the rotation head of the second motor 10-3 adopts a prism matched with the polygonal hole of the second propulsion rod 10-2.
The side part of the first pushing rod 10-1 is fixedly connected with the fixed rod 6, so that when the second motor 10-3 rotates, the second pushing rod 10-2 is driven to rotate, the second pushing rod 10-2 drives the first pushing rod 10-1 to translate through interaction between threads, and the first pushing rod 10-1 drives the plugging plate to move and simultaneously drives the shell to move through the fixed rod 6.
It will be appreciated that the polygonal holes on the second pushing rod 10-2 may be in the form of a triangle, a quadrilateral, a pentagon, a hexagon, or other polygonal structures, and the specific structure is selected according to the design requirement, which is not limited in any way.
In order to facilitate monitoring and controlling the pushing distance of the pushing device 10 and prevent damaging the outer surface of the concrete structure and the reinforcing device, a stay-supported displacement sensor 9 is arranged to be matched with the pushing device 10.
One end of the stay wire type displacement sensor 9 is fixedly connected with the shell, the other end of the stay wire type displacement sensor is fixedly arranged on the plugging plate 5 and is connected with the display and control system 4 by a wire, the display and control system 4 is fixedly arranged on the outer side surface of the first shell, the display and control system 4 can input the distance between the plugging plate 5 and the surface of concrete, the stay wire type displacement sensor 9 can be used for monitoring the actual propelling distance of the propelling device 10, the data control of propelling work of the propelling device 10 is realized, and the propelling precision is improved.
The plugging plate 5 comprises a first plugging plate 5-1, a second plugging plate 5-2 and a third plugging plate 5-3, wherein the first plugging plate 5-1 is provided with one, the first plugging plate is arranged in the middle, the second plugging plate 5-2 and the third plugging plate 5-3 are provided with a plurality of plugging plates and are respectively arranged on two sides of the first plugging plate 5-1, and the first plugging plate 5-1, the second plugging plate 5-2 and the third plugging plate 5-3 are panels with certain curvature.
The stiffening ribs 5-4 are arranged on one side of the convex surface of each blocking plate along the length direction of the blocking plate, buckling of the blocking plate 5 is prevented, connecting protrusions 5-5 connected with connecting holes 10-4 on the propelling device 10 are arranged in the middle of the stiffening ribs 5-4 on each blocking plate, holes are formed in the connecting protrusions 5-5, and the blocking plate 5 is connected with the propelling device 10 through rivets.
The two ends of the first blocking plate 5-1 are respectively provided with a circular bulge, the plate surface of the first blocking plate is provided with a first pipeline hole 5-6 and a second pipeline hole 5-7, the first pipeline hole 5-6 is used for the slurry discharging mechanism 7 to pass through, the second pipeline hole 5-7 is used for the grouting channel 8 to pass through, and the first pipeline hole 5-6 is positioned at the upper part of the second pipeline hole 5-7;
the left side of the second blocking plate 5-2 is provided with a circular bulge, and the right side is provided with a circular groove, so that the connection between the second blocking plate 5-2 and the connection between the second blocking plate 5-2 and the first blocking plate 5-1 are convenient;
the right side of the third blocking plate 5-3 is provided with a circular protrusion, and the left side is provided with a circular groove, so that the connection between the third blocking plate 5-3 and the connection between the third blocking plate 5-3 and the first blocking plate 5-1 are convenient.
Circular connecting holes are formed in the positions of the circular protrusions and the circular grooves of the plugging plate 5, and the plugging plate 5 is assembled by using the circular ring connecting pieces 5-8.
It will be appreciated that the present embodiment is described taking the example that the second closure plate 5-2 is disposed on the left side of the first closure plate 5-1, and the third closure plate 5-3 is disposed on the right side of the first closure plate 5-1;
when the second blocking plate 5-2 is arranged on the right side of the first blocking plate 5-1, and the third blocking plate 5-3 is arranged on the left side of the first blocking plate 5-1, the right side of the second blocking plate 5-2 is provided with a circular protrusion, the left side of the second blocking plate is provided with a circular groove, the left side of the third blocking plate 5-3 is provided with a circular protrusion, the right side of the third blocking plate is provided with a circular groove, the setting position of the protrusion groove is determined according to the actual situation, and no excessive limitation is made here.
The grouting channel 8 is arranged between the shell and the plugging plate 5, and is communicated with the drilling hole 13 through a second pipeline hole 5-7 on the plugging plate 5, the grouting channel 8 consists of a pipeline main body 8-1, a grouting tee ball 8-2 and a grouting ball position adjusting rod 8-3, and the grouting tee ball 8-2 is arranged at a grouting opening of the pipeline main body 8-1 and is connected with the grouting ball position adjusting rod 8-3.
The grouting channel 8 comprises a grouting section and a discharging section, the grouting section is vertically arranged, slurry is filled inwards from the top of the grouting section, the discharging section is horizontally arranged, the joint of the grouting section and the discharging section is smoothly transited, and the discharging section conveys the slurry into the drilling hole; the end part of the discharging section is provided with a three-way pipeline, and the filling three-way ball 8-2 is arranged at the three-way pipeline;
the grouting tee ball 8-2 is provided with a tee passage, and the passage direction of the grouting channel 8 can be adjusted by adjusting the direction of the grouting tee ball.
The filling tee ball 8-2 is mainly used for adjusting the connection between the grouting pipeline 8 and the drilling hole 13 or the external environment, specifically, in the filling process, the filling ball position adjusting rod 8-3 is adjusted, and the inside of the drilling hole 13 is communicated with the inside of the pipeline main body 8-1 through the filling tee ball 8-2; after the filling is completed, the position adjusting rod 8-3 of the filling ball is adjusted, and the three-way ball 8-2 of the filling is communicated with the air inside the pipeline main body 8-1.
The first shell 1 is provided with a hole which is in the same horizontal plane with the first pipeline hole 5-6 on the plugging plate 5, and the slurry discharging mechanism 7 passes through the hole on the first shell 1 and the first pipeline hole 5-6 on the plugging plate 5 to be communicated with the drilling hole 13.
The slurry discharging mechanism 7 comprises a pipeline shell 7-1, a first spherical valve 7-2, a first spring 7-3, a first spring limiting rod 7-4, a second spring limiting rod 7-5, a second spring 7-6, a second spherical valve 7-7, a first motor 7-8, a rotating rod 7-9, a rotating disc 7-10, a first connecting rod 7-11, a diaphragm 7-12, a discharging three-way ball 7-13 and a discharging ball position adjusting rod 7-14.
Wherein, the pipeline shell 7-1 comprises a main pipeline and first auxiliary pipeline, second auxiliary pipeline, and the right side of main pipeline is equipped with the opening and communicates with drilling hole 13, and the left side of main pipeline is the blind end, and inside is equipped with carousel 7-10, and carousel 7-10 is connected with the fixed first motor 7-8 that sets up in the main pipeline outside.
It will be appreciated that the left and right sides of the main pipe in this embodiment are merely for ease of understanding, and are not intended to be limiting.
The first auxiliary pipeline is arranged on the upper part close to the opening end of the main pipeline, the second auxiliary pipeline is arranged on the lower part close to the closed end of the main pipeline, and the air bubble discharge, the grouting liquid discharge and the cleaning process can be performed through the first auxiliary pipeline and the second auxiliary pipeline.
The junction of the first auxiliary pipeline and the main pipeline forms a three-way pipeline, a discharging three-way ball 7-13 is arranged in the junction of the first auxiliary pipeline and the main pipeline, a discharging ball position adjusting rod 7-14 is arranged outside the corresponding position of the main pipeline, and the position of the discharging three-way ball 7-13 is adjusted through the discharging ball position adjusting rod 7-14, so that the pore canal on the discharging three-way ball 7-13 can be communicated with different pipelines according to actual working conditions.
The discharge tee ball 7-13 is provided with a tee passage, and the passage direction of the slurry discharging mechanism can be adjusted by adjusting the direction of the discharge tee ball.
A first spherical valve 7-2 is arranged at the position, close to the first auxiliary pipeline, of the main pipeline, and an arc-shaped pipe wall is arranged at the position, corresponding to the first spherical valve, of the main pipeline so as to be reliably matched with the first spherical valve; a first spring limiting rod 7-4 is arranged on one side, far away from the first auxiliary pipeline, of the first ball valve 7-2, the first ball valve 7-2 is connected with the first spring limiting rod 7-4 through a first spring 7-3, and the first spring limiting rod 7-4 is radially arranged along the main pipeline; the second auxiliary pipeline is internally provided with a second spherical valve 7-7, the part of the second auxiliary pipeline corresponding to the second spherical valve is provided with an arc-shaped pipe wall, and the second spherical valve 7-7 is connected with a second spring limiting rod 7-5 through a second spring 7-6.
The first spring limit rod 7-4 and the second spring limit rod 7-5 can move in the pipeline, but the two can not block the pipeline.
The diaphragm 7-12 is arranged in the joint of the second pipeline and the main pipeline, and the diaphragm 7-12 is connected with the turntable 7-10 through the first connecting rod 7-11, so that the first motor 7-9 drives the diaphragm 7-12 to move through the turntable 7-10.
The diaphragm 7-12 is arc-shaped, radially arranged along the main pipeline, the first connecting rod is axially arranged along the main pipeline, the first connecting rod is eccentrically connected with the turntable, the turntable is axially arranged along the main pipeline, and the turntable rotates in the axial plane of the main pipeline, so that the diaphragm is driven to axially reciprocate along the main pipeline through the first connecting rod.
The working mode of the slurry discharging mechanism is specifically described by three different working conditions:
when the grouting material is filled, the opening end of the main pipeline is communicated with the drilling hole 13, the discharging ball position adjusting rod 7-14 is rotated, so that the pore canal of the discharging three-way ball 7-13 is respectively communicated with the opening end of the main pipeline and the first auxiliary pipeline, as shown in fig. 5 (b), the inside of the drilling hole 13 is communicated with the outside air, and when the grouting material in the drilling hole 13 is full, the excessive grouting material overflows from the first auxiliary pipeline;
when the grouting material is full, the discharging ball position adjusting rod 7-14 is rotated, so that the pore canal of the discharging three-way ball 7-13 is respectively communicated with the opening end of the main pipeline and the second auxiliary pipeline, as shown in fig. 5 (c), at the moment, the joint of the first auxiliary pipeline and the main pipeline is closed, and the redundant grouting material can be discharged from the second auxiliary pipeline;
specifically, the first motor 7-8 drives the turntable 7-10 to move, when the turntable 7-10 stretches the diaphragm 7-12 through the first connecting rod 7-11, the first spring limiting rod 7-4 compresses the first spring 7-3 rightwards, the first ball valve 7-2 moves rightwards, and then the first ball valve 7-2 and the pipeline shell 7-1 generate gaps, slurry enters from the gaps at the positions of the first ball valve 7-2, and the second ball valve 7-7 is blocked; when the turntable 7-9 resets the diaphragm 7-12 through the first connecting rod 7-11, the first ball valve 7-2 resets, the second ball valve 7-7 compresses the second spring 7-6 downwards, and the slurry is discharged.
When the grouting is completed, the discharging ball position adjusting rod 7-14 is rotated, so that the pore canal of the discharging three-way ball 7-13 is respectively communicated with the first auxiliary pipeline and the second auxiliary pipeline, as shown in fig. 5 (d), at the moment, the connection between the first auxiliary pipeline and the opening end of the main pipeline is disconnected, the inside of the main pipeline is communicated with air, and the inside of the pipeline is flushed by clean water.
In the grouting process, gas may exist, and when the gas appears, the grouting fullness is not accurately judged by only observing the overflow condition of the grouting liquid through the first auxiliary pipeline, so that the embodiment is further provided with the monitoring mechanism 11, and the accurate judgment of the grouting material fullness in the drilling hole 13 is realized by the cooperation of the monitoring mechanism 11 and the slurry discharging mechanism 7.
The monitoring mechanism 11 consists of a second shell 11-1, a third shell 11-2, a second connecting rod 11-3, a metal rod 11-4, a magnet 11-5, an electric signal monitoring mechanism 11-6, a signal conversion and emitter 11-7, a lead 11-8, a piezoelectric ceramic plate 11-9, an electric signal excitation device 11-10 and a power supply device 11-11.
When the monitoring mechanism is used, the second shell 11-1 is fixedly arranged at the upper edge of the inner wall of the drilling hole 13, the third shell 11-2 is connected with the second shell 11-1, the second shell and the third shell are combined together to form an outer shell of the monitoring mechanism 11, the size of the third shell 11-2 is slightly smaller than that of the second shell 11-1, and the third shell 11-2 can move relative to the second shell 11-1.
The two magnets 11-5 are symmetrically arranged at the upper end and the lower end of the inner side wall of the second shell 11-1, the electric signal monitoring mechanism 11-6 and the signal conversion and emission device 11-7 are fixedly arranged at the upper end of the inner side wall of the second shell 11-1, the electric signal excitation device 11-10 and the power supply device 11-11 are fixedly arranged at the lower end of the inner side wall of the second shell 11-1, and the piezoelectric ceramic plate 11-9 is fixedly arranged on the inner side wall of the closed end of the second shell 11-1.
The second shell 11-1 is connected with the third shell 11-2 through a second connecting rod 11-3, specifically, one end of the second connecting rod 11-3 is connected with a piezoelectric ceramic plate 11-9 on the second shell 11-1, one end of the second connecting rod is connected with the third shell 11-2, a metal rod 11-4 is arranged on the second connecting rod 11-3, and the metal rod 11-4 is connected with an electric signal monitoring mechanism 11-6 through a lead 11-8.
When the detection is carried out, the power supply device 11-11 transmits electric quantity to the electric signal excitation device 11-10, the electric signal excitation device 11-10 stimulates the piezoelectric ceramic plate 11-9 to vibrate, and in the vibration process of the piezoelectric ceramic plate 11-9, the second connecting rod 11-3 drives the third shell 11-2 and the metal rod 11-4 to move;
when the third shell 11-2 is in different media (air, unset slurry and set slurry), the operation of the third shell 11-2 is hindered to different degrees, the speed of the metal rod 11-4 for cutting the magnetic induction line is changed, the current generated in the metal rod 11-4 is changed, the current is transmitted to the electric signal monitoring mechanism 11-6 through the lead 11-8, the electric signal detected by the electric signal monitoring mechanism 11-6 is converted into a digital signal by the signal conversion and transmitter 11-7, the digital signal is transmitted to the display and control system 4, and the display and control system 4 judges whether grouting is full and slurry is set according to the change rule of the digital signal.
As shown in fig. 9 (a), when the monitoring mechanism 11 is in the air, the generated current is relatively large; as shown in fig. 9 (b), when the monitoring mechanism 11 is in the slurry, the vibration of the third housing 11-2 is blocked, and the generated current is reduced; as shown in fig. 9 (c), when the slurry is solidified, the metal rod 11-4 cannot cut the magnetic induction line, and thus no current is generated.
The process of the monitoring mechanism 11 in cooperation with the pulp discharging mechanism 7 will be described with reference to fig. 10 (a) -10 (d):
as shown in fig. 10 (a), in the initial filling process, the repairing material enters the grouting channel 8 from the upper opening of the pipeline main body 8-1, the filling tee ball is rotated to be communicated with the pipeline main body and the drilling hole, the repairing material enters the drilling hole 13 through the filling tee ball 8-2, the discharging tee ball 7-13 is rotated to be communicated with the main pipeline opening end of the slurry discharging mechanism and the first auxiliary pipeline, and the gas is discharged in the filling process;
as shown in fig. 10 (b), in the preliminary filling judgment process of the slurry, the repair material overflows from the slurry outlet hole on the upper side of the discharging three-way ball 7-13 through the slurry discharging mechanism, so that the repair material can be preliminarily judged to be full in filling, but at the moment, the existence of large bubbles in the repair material in the drilling hole 13 is detected by the monitoring mechanism 11;
as shown in fig. 10 (c), in the process of discharging large bubbles, firstly, the discharging three-way ball 7-13 is rotated to enable the opening end of the main pipeline of the slurry discharging mechanism to be communicated with the second auxiliary pipeline, the repairing material on the upper layer of the drilling hole 13 is discharged through the slurry discharging mechanism 7, and then the grouting channel 8 and the slurry discharging mechanism 7 work simultaneously until the slurry discharging mechanism 7 discharges the uniform repairing material and the monitoring mechanism 11 detects that the repairing material is full;
as shown in fig. 10 (d), in the process of cleaning the pipeline, the discharge ball position adjusting rod 7-14 and the filling ball position adjusting rod 8-3 are rotated to enable the inside of the slurry discharging mechanism 7 and the inside of the grouting channel 8 to be communicated with air, and the inside of the pipeline is flushed by clean water.
Example 2
In another exemplary embodiment of the present application, a reinforcing method of a curved pier stud open-pore sampling grouting reinforcing device is provided as described in embodiment 1, in which grouting materials adopt epoxy mortar with certain fluidity, and the steps specifically include:
(1) A circle of rubber ring is stuck on the periphery of the drilled hole 13 so as to ensure that slurry cannot leak out in the material filling process;
(2) Adhering the monitoring mechanism 11 to the upper edge surface of the inner wall of the drilled hole 13, and starting the monitoring mechanism 11;
(3) Gluing the panels 2 of the reinforcing device, and rotating the connecting piece 3 to enable the panels 2 to adapt to the curvature of the structure, so that each panel 2 can be tightly attached to the surface of the concrete;
(4) Calculating and measuring the distance between each plugging plate 5 and the concrete surface;
(5) Inputting the distance between each plugging plate 5 and the concrete surface to a display and control system 4, controlling the second motor 10-3 to rotate by the display and control system 4, driving the second pushing rod 10-2 to rotate by the second motor 10-3, driving the first pushing rod 10-1 to push by threads on the second pushing rod 10-2, measuring the pushing distance by a stay-supported displacement sensor 9, feeding back to the display and control system 4, and stopping the rotation of the second motor 10-3 by the display and control system 4 when the pushing distance reaches a preset position;
(6) Blending a repairing material with fluidity;
(7) Adjusting a filling ball position adjusting rod 8-3, enabling the inside of a drilling hole 13 to be communicated with the inside of a pipeline main body 8-1 through a filling three-way ball 8-2, adjusting a discharging ball position adjusting rod 7-14, and enabling the inside of the drilling hole 13 to be communicated with outside air through a discharging three-way ball 7-13;
(8) Filling the repairing material into the drilled holes 13 along the grouting channel 8;
(9) If the repairing material overflows from a slurry outlet on the upper side of the discharging tee ball 7-13, and the monitoring mechanism 11 detects that the repairing material is full, grouting can be stopped; if the to-be-repaired material overflows from a slurry outlet on the upper side of the discharge tee ball 7-13, the monitoring mechanism 11 does not detect full slurry, and a hole exists in the drilled hole 13;
(10) When a cavity exists, a discharging ball position adjusting rod 7-14 is adjusted, a discharging three-way ball 7-13 is used for enabling the inside of a drilling hole 13 to be communicated with the inside of a pipeline shell 7-1, a display and control system 4 is opened, a first motor 7-8 in a grouting channel 8 is controlled to start, the first motor 7-8 drives a rotary table 7-10 to move, when the rotary table 7-10 stretches a diaphragm 7-12 through a first connecting rod 7-11, a first ball valve 7-2 compresses a first spring 7-3 leftwards, a second ball valve 7-7 is blocked, slurry enters from the position of the first ball valve 7-2, when the rotary table 7-9 resets the diaphragm 7-12 through the first connecting rod 7-11, the first ball valve 7-2 is reset, a second ball valve 7-7 compresses a second spring 7-6 downwards, and the slurry is discharged;
(11) After the slurry flows out uniformly from the slurry outlet, the monitoring mechanism 11 detects that the slurry is full, and the slurry pumping is stopped; otherwise, grouting is continued until the slurry is full;
(12) The monitoring mechanism is sealed inside the drilled hole;
(13) Adjusting a filling ball position adjusting rod 8-3, enabling air to be communicated with the inside of the pipeline main body 8-1 through a filling three-way ball 8-2, adjusting a discharging ball position adjusting rod 7-14, enabling the inside of the slurry discharging mechanism to be communicated with the air through a discharging three-way ball 7-13, and flushing the slurry discharging mechanism 7 and the grouting channel 8 through clear water;
(14) And after the repairing material reaches a certain strength, the whole device is dismantled.
The above description is only of the preferred embodiments of the present application and is not intended to limit the present application, but various modifications and variations can be made to the present application by those skilled in the art. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present application should be included in the protection scope of the present application.

Claims (7)

1. The grouting reinforcement device is characterized by comprising a plugging plate, wherein the plugging plate is connected with a grouting channel and a slurry discharging device, the slurry discharging device comprises a main pipeline, one end of the main pipeline is open, and the other end of the main pipeline is closed; the main pipeline is communicated with the first auxiliary pipeline adjacent to the opening end, the main pipeline is communicated with the second auxiliary pipeline adjacent to the closed end, a discharging three-way ball is arranged at the joint of the first auxiliary pipeline and the main pipeline, a first ball valve is arranged at the joint of the main pipeline adjacent to the first auxiliary pipeline, and a second ball valve is arranged in the second auxiliary pipeline;
the first spherical valve is connected with a first spring limiting rod through a first spring, and the first spring limiting rod is radially arranged along the main pipeline;
the second ball valve is connected with a second spring limiting rod through a second spring, and the second spring limiting rod is radially arranged along the second auxiliary pipeline;
the main pipeline is adjacent to the closed end and provided with a rotary table, the rotary table is axially arranged along the main pipeline, the rotary table is connected with a diaphragm through a first connecting rod, and the diaphragm is arc-shaped and is radially arranged along the main pipeline.
2. The curved pier stud opening sampling grouting reinforcement device of claim 1, wherein the grouting channel and plugging plate connection is lower than the grouting device and plugging plate connection.
3. The curved pier stud opening sampling grouting reinforcement device according to claim 1, wherein the grouting channel comprises a vertically arranged grouting section, the grouting section is connected with a horizontally arranged discharging section, a three-way pipeline is arranged at the end of the discharging section, and a grouting three-way ball is arranged at the three-way pipeline.
4. The curved pier column open pore sampling grouting reinforcement device of claim 1, wherein the plugging plate comprises a first plugging plate, one side of the first plugging plate is provided with a plurality of second plugging plates which are connected in sequence, the other side of the first plugging plate is provided with a plurality of third plugging plates which are connected in sequence, and the ends of the first plugging plate, the second plugging plate and the third plugging plate are connected through circular ring connecting pieces; the first, second and third plugging plates are all curved panels.
5. The curved pier stud opening sampling grouting reinforcement device according to claim 1, wherein the plugging plate is connected with a propulsion device, the propulsion device comprises a first propulsion rod, the first propulsion rod is in threaded connection with a second propulsion rod, the first propulsion rod is connected with the plugging plate, and the second propulsion rod is connected with a power device; the propelling device is connected with the fixed rod, the fixed rod is fixedly connected with the shell, and a displacement sensor is arranged between the plugging plate and the shell; the shell comprises a first shell, and two ends of the first shell are rotationally connected with a plurality of panels which are sequentially connected.
6. The curved pier stud open pore sampling grouting reinforcement device according to claim 5, wherein a control device is fixedly arranged at the shell, the control device is communicated with a monitoring mechanism, the monitoring mechanism comprises a second shell and a third shell which are oppositely arranged, a horizontal second connecting rod is connected between the second shell and the third shell, a magnet is arranged on the second shell up and down, a metal rod is arranged on the second connecting rod body, and the end part of the second connecting rod is connected with the piezoelectric ceramic plate.
7. The reinforcement method of the curved pier stud opening sampling grouting reinforcement device according to any one of claims 1 to 6, comprising the following steps:
sticking a rubber ring on the periphery of a drilling hole of the pier stud, and placing a monitoring mechanism on the surface of the inner upper edge of the drilling hole;
obtaining the distance between the plugging plate and the surface of the pier stud, and adjusting the plugging plate to a set position;
mixing the repairing material, leading the drilled holes and the grouting channels to the grouting device for grouting, discharging air in the grouting process, and leading the tops of the drilled holes to be communicated with the main pipeline and the second auxiliary pipeline when the slurry overflows from the slurry discharging device for discharging the slurry;
stopping grouting after the monitoring mechanism detects that the slurry is full after the slurry flows out uniformly;
and after the repairing material reaches the set strength, the whole reinforcing device is removed.
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