CN113957595B - Double-sided functional knitted fabric with micro-bubble effect and weaving process thereof - Google Patents
Double-sided functional knitted fabric with micro-bubble effect and weaving process thereof Download PDFInfo
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- CN113957595B CN113957595B CN202111337092.9A CN202111337092A CN113957595B CN 113957595 B CN113957595 B CN 113957595B CN 202111337092 A CN202111337092 A CN 202111337092A CN 113957595 B CN113957595 B CN 113957595B
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- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04B—KNITTING
- D04B1/00—Weft knitting processes for the production of fabrics or articles not dependent on the use of particular machines; Fabrics or articles defined by such processes
- D04B1/14—Other fabrics or articles characterised primarily by the use of particular thread materials
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- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04B—KNITTING
- D04B1/00—Weft knitting processes for the production of fabrics or articles not dependent on the use of particular machines; Fabrics or articles defined by such processes
- D04B1/14—Other fabrics or articles characterised primarily by the use of particular thread materials
- D04B1/16—Other fabrics or articles characterised primarily by the use of particular thread materials synthetic threads
-
- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04B—KNITTING
- D04B1/00—Weft knitting processes for the production of fabrics or articles not dependent on the use of particular machines; Fabrics or articles defined by such processes
- D04B1/22—Weft knitting processes for the production of fabrics or articles not dependent on the use of particular machines; Fabrics or articles defined by such processes specially adapted for knitting goods of particular configuration
- D04B1/24—Weft knitting processes for the production of fabrics or articles not dependent on the use of particular machines; Fabrics or articles defined by such processes specially adapted for knitting goods of particular configuration wearing apparel
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- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2211/00—Protein-based fibres, e.g. animal fibres
- D10B2211/01—Natural animal fibres, e.g. keratin fibres
- D10B2211/02—Wool
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- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2331/00—Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products
- D10B2331/02—Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products polyamides
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- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2331/00—Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products
- D10B2331/04—Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products polyesters, e.g. polyethylene terephthalate [PET]
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/50—Manufacturing or production processes characterised by the final manufactured product
- Y02P70/62—Manufacturing or production processes characterised by the final manufactured product related technologies for production or treatment of textile or flexible materials or products thereof, including footwear
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- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Knitting Of Fabric (AREA)
- Woven Fabrics (AREA)
Abstract
The invention discloses a double-sided functional knitted fabric with a micro-bubble effect and a weaving process thereof, wherein the knitted fabric adopts a special double-layer fabric design, adopts a special process of combining single-sided knitting and double-sided knitting to achieve the effect of a multifunctional double-sided knitted fabric, combines two layers of fabrics together to form a certain pattern similar to a diamond, and utilizes surface yarns to shrink and inner yarns to shrink elastically, and then contracts the inner fabrics to form the knitted fabric with the three-dimensional micro-bubble effect. The inner layer of the invention adopts the PTT filaments/antibacterial nylon filaments coated filaments, has good elasticity, softness, smoothness, silkiness, good antibacterial, moisture-conducting and cooling functions, and the elastic fiber is adopted, so that the fabric is good in body fitting and body shaping performance and does not appear to be bulked; the surface layer adopts the mixed yarn of the modal and the cashmere, combines the advantages of the two fibers of the cashmere and the modal, has the advantages of softness, smoothness, good drapability, good wrinkle resistance, bright luster and certain warmth retention property.
Description
Technical Field
The invention belongs to the field of fabric weaving, and particularly relates to a double-sided functional knitted fabric with a micro-bubble effect and a weaving process thereof.
Background
The knitting quilting cloth combines single-sided knitting and double-sided knitting, one or more yarns which do not participate in knitting are lined in an interlayer formed by respectively carrying out single-sided knitting on a dial knitting needle and a needle cylinder knitting needle, a double-sided circular knitting machine is utilized for knitting to form a seam, and two layers of fabrics are combined together without special quilting equipment, so that the fabric with good warmth retention property is formed.
The invention uses the knitting quilting technology, but does not insert yarns in the interlayer, and aims to combine two layers of fabrics together to form a certain pattern similar to a diamond, and then the bottom fabrics are contracted, so that the knitted fabric with the stereoscopic effect micro-bubble effect is formed.
Disclosure of Invention
The invention aims to: in order to solve the defects in the prior art, the invention provides a weaving process of a double-sided functional knitted fabric with a micro-bubble effect.
The technical scheme is as follows: the double-sided functional knitted fabric with the micro-bubble effect adopts a special double-layer fabric design, adopts a special process of combining single-sided knitting and double-sided knitting to achieve the effect of quilting the fabric, combines two layers of fabrics together to form a certain pattern similar to a diamond, utilizes the surface layer yarns to be non-contracted and the inner layer yarns to be elastically contracted, and then contracts the inner layer fabrics so as to form the knitted fabric with the micro-bubble effect with the three-dimensional effect;
the inner layer of the fabric adopts a PTT filament/superfine antibacterial nylon filament coating yarn, the core filament adopts a PTT filament, the coating filament adopts a superfine antibacterial nylon filament, the PTT filament is 70D/24F, and the superfine antibacterial nylon filament is 40D/72F;
the surface layer of the fabric adopts a Modal and cashmere blended yarn, modal/cashmere: 70/30, 14.5tex, modal fibres have the following specifications: 1.1dtex×38mm, the specification of cashmere is: the fineness is 14-16 μm, and the length is 35-45mm.
As an optimization: the cashmere is an alpha-Albas white cashmere of the etox flag.
A weaving process of double-sided functional knitted fabric with micro-bubble effect comprises the following steps:
1. selection of yarns: the inner layer adopts PTT filaments/chinlon filaments coated yarns, and the surface layer adopts Modal/cashmere 70/30 and 14.5tex yarns;
2. the machine type adopts a (2+4) needle track common double-sided big circular knitting machine, and the speed is as follows: 20rpm;
3. the specific operation is as follows:
the dial and the knitting needles of the needle cylinder are in rib configuration, 8 knitting needles circulate, the dial needles are arranged according to the AB sequence, the needle cylinder needles are arranged according to the DCBAABCD sequence, and the knitting needle arrangement structure diagram of the diamond pattern knitting quilted fabric is specifically referred to;
according to the upper machine triangle arrangement diagram of the diamond pattern knitting quilted fabric, 24 paths are adopted as a complete structure, wherein the 1 st, 5 th, 9 th, 13 th, 17 th and 21 st paths are all knitting needles of a dial and knitting needles participate in knitting, and the knitting needles of the dial and knitting needles are arranged in a triangle
The angle arrangement is V-shaped, the needle cylinder and the knitting needle do not participate in work, and the triangular arrangement is V-shaped, namely the dial knitting needle performs single-sided knitting; the 2 nd, 4 th, 6 th, 8 th, 10 th, 12 th, 14 th, 16 th, 18 th, 20 th, 22 th and 24 th paths are dial knitting needles which do not participate in knitting, the triangular arrangement is "-" and all knitting of the needle cylinder participate in knitting, the triangular arrangement is "-" and namely the needle cylinder knitting needle is knitted on one side; the 3 rd, 7 th, 11 th, 15 th, 19 th and 23 th paths are that all needles of the dial participate in knitting, the triangular arrangement is a V-shaped needle, the A, B, C, D, C, B th needles of the needle cylinder are respectively subjected to tucking, the triangular arrangement is a V-shaped needle, the other three th needles of the corresponding needle cylinder do not participate in work, the triangular arrangement is a V-shaped needle, namely, when the dial needles are used for knitting, the needle cylinder knitting connects the upper layer of fabric and the lower layer of fabric together through the tucking;
according to the fabric effect graph formed after knitting, wherein the part of the wire frame is formed by connecting an upper layer of fabric and a lower layer of fabric, and the part without the coil is formed by separating the upper layer of fabric and the lower layer of fabric separately; the single path feeds the yarns of the inner fabric and the double path feeds the yarns of the outer fabric.
The beneficial effects are that: the invention has the following specific advantages:
1. the invention adopts special double-layer fabric design and adopts special process combining single-side knitting and double-side knitting to achieve the effect of the multifunctional double-side knitted fabric. The two layers of fabrics are combined together to form a certain pattern similar to a diamond, the surface layer yarns are not shrunk, the inner layer yarns are elastically shrunk, and then the inner layer fabrics are shrunk, so that the knitted fabric with the stereoscopic effect and the micro-bubble effect is formed.
2. The inner layer of the invention adopts the PTT filaments/antibacterial nylon filaments coated filaments, has good elasticity, softness, smoothness, silkiness and good antibacterial, moisture-conducting and cooling functions, and the elastic fiber is adopted, so that the fabric is good in body fitting and body shaping performance, does not appear to be bloated, and is a superior choice of autumn clothing fabric. The inner layer fiber has certain public moisture regain, plays a role in guiding moisture, and has the defect of avoiding moisture and body sticking caused by overlarge moisture regain. Has the clothing effect of half silk and half wool.
3. The surface layer of the invention adopts Modal/cashmere blended yarn, combines the advantages of cashmere and Modal, has the advantages of softness, smoothness, good drapability, good wrinkle resistance, bright luster and certain warmth retention property.
Drawings
FIG. 1 is a schematic illustration of the effect of the diamond pattern knit quilted web of the present invention;
FIG. 2 is a schematic view of the needle arrangement of the diamond pattern knitted quilted fabric of the present invention;
FIG. 3 is a schematic illustration of the machine-on-machine arrangement of the diamond pattern knitted quilted web of the present invention.
Detailed Description
The following technical solutions in the embodiments of the present invention will be clearly and completely described so that those skilled in the art can better understand the advantages and features of the present invention, thereby making a clearer definition of the protection scope of the present invention. The described embodiments of the present invention are intended to be only a few, but not all embodiments of the present invention, and all other embodiments that may be made by one of ordinary skill in the art without inventive faculty are intended to be within the scope of the present invention.
Examples
The inner layer of the invention adopts elastic coated filaments, the core filaments adopt PTT filaments, the coated filaments adopt superfine antibacterial nylon filaments, the PTT filaments are 70D/24F, the antibacterial nylon filaments are 40D/72F, and the invention has the advantages of antibiosis, coolness, softness, fineness, ventilation and very good elasticity.
The surface layer of the invention adopts Modal and cashmere blended yarn, modal/cashmere 70/30.5 tex, modal fiber specification is 1.1dtex multiplied by 38mm, cashmere specification: the fineness is 14-16 mu m, the length is 35-45mm, the fabric is particularly soft, smooth, good in drapability, good in heat retention, soft and good in wrinkle resistance, and is used for autumn fabrics, so that the heat of body feeling in autumn is avoided, and the proper heat retention is required; the fabric has the feeling of silk and the style of short fiber fabric, and is a high-end clothing fabric. The effect diagram of the diamond pattern knitted quilted web of the present invention is shown in fig. 1.
The raw materials of the invention have the following specific advantages:
PTT is a novel polyester fiber with excellent performance, and the PTT fiber integrates the softness of nylon, the fluffiness of acrylic fibers, the dirt resistance of terylene, the inherent elasticity, the normal-temperature dyeing property and the like, integrates the excellent wearability of various fibers, has soft hand feeling, natural color, quick moisture absorption and sweat release, softness and smoothness and good flame retardance, and is a superior fabric for manufacturing spring and autumn leisure wear. The PTT fiber is one fiber with the best elasticity and the elongation percentage except spandex. Also has excellent properties such as wrinkle resistance, dimensional stability, weather resistance, electrical properties, mechanical fabrication properties, easy dyeing, and good barrier effect. The PTT fabric is mainly used for making sportswear and ready-made clothes. The clothing made of the novel bamboo charcoal fiber is close to the skin and comfortable to wear, free in movement, soft in touch, quick-drying and easy-care, and meets the requirements of personalized life of modern people.
The nylon fiber has the best wear resistance and higher breaking strength in the conventional textile fiber; excellent rebound resilience and fatigue resistance; the density is small; the hygroscopicity is lower than that of natural fibers and regenerated fibers, but the hygroscopicity (4.5% of the official moisture regain) is good in synthetic fibers, and is inferior to vinylon (5%); the invention adopts 40D/72F nylon filament, has small fineness, and is very soft and smooth; the antibacterial master batch is adopted, and has excellent lasting and efficient antibacterial performance.
Therefore, the PTT filaments/chinlon filaments are adopted as the inner layer, so that the characteristics of the two fibers can be fully utilized.
The Modal fiber has the characteristics of good luster, excellent dyeability and bright color after dyeing, the dry strength of the Modal fiber is close to the strength of terylene, the wet strength is slightly lower than that of cotton, the Modal fiber is very soft, the wet elongation is smaller, the dry elongation of the fiber is between cotton and viscose, and the wet elongation of the fiber is almost equal to that of cotton but smaller than that of viscose; the washing shrinkage is lower, the good moisture absorption capacity is fifty percent higher than that of cotton, and the moisture absorption speed is extremely high. The modal fiber has high absorptivity and bright color after dyeing; the air permeability is good. The invention adopts 1.1dtex fine denier fiber, which endows the knitted fabric with comfortable wearing performance, soft hand feeling, flowing suspension feel, attractive luster and high hygroscopicity.
Cashmere is a high-grade wool spinning raw material, and can be divided into white velvet, purple velvet and green velvet according to the color of the cashmere. The invention adopts the Etoque Albas Bai Rong, and the cashmere has better fineness, length, tension, stretching force, luster and the like. The fiber is slender, strong in tensile force, good in weakness and high in lint cleaning rate, and the color is rock candy.
In order to overcome the defects of poor stiffness and high cashmere price of a pure modal product, the two types of the pure modal product are blended, and the effects of very good softness, bright luster and good drapability can be achieved, so that the fabric is more flexible, and the hand feeling, luster and other appearance of the fabric are improved.
The weaving process of the invention is as follows:
1. yarn: and (3) lining: PTT filaments/chinlon filament covered yarns, surface layer: modal/cashmere 70/3014.5tex yarn.
2. Model: (2+4) ordinary double-sided big circular knitting machine of needle track, speed: 20rpm
3. The specific process operation is as follows:
the dial and the knitting needles of the needle cylinder are in rib configuration, 8 knitting needles are circulated, the dial needles are arranged according to the AB sequence, and the needle cylinder needles are arranged according to the DCBAABCD sequence. A schematic diagram of the knitting needle arrangement structure of the diamond pattern knitted quilted fabric of the present invention is shown in FIG. 2.
A schematic diagram of the on-machine arrangement of the diamond pattern knitted quilted web of the present invention is shown in fig. 3. In the upper triangular arrangement diagram of the diamond pattern knitted quilted fabric, 24 paths are a complete structure. The 1 st, 5 th, 9 th, 13 th, 17 th and 21 st paths are that all dial needles participate in knitting, the triangular arrangement of the dial needles is a V-shaped, the needle cylinder needles do not participate in work, and the triangular arrangement is a V-shaped, i.e. the dial needles perform single-sided knitting; the 2 nd, 4 th, 6 th, 8 th, 10 th, 12 th, 14 th, 16 th, 18 th, 20 th, 22 th and 24 th paths are dial knitting needles which do not participate in knitting, the triangular arrangement is "-" and all knitting of the needle cylinder participate in knitting, the triangular arrangement is "-" and namely the needle cylinder knitting needle is knitted on one side; the 3 rd, 7 th, 11 th, 15 th, 19 th and 23 th paths are that all needles of the dial participate in knitting, the triangular arrangement is a V-shaped needle, the A, B, C, D, C, B th needles of the needle cylinder are respectively collected, the triangular arrangement is a V-shaped needle, the other three th needles of the corresponding needle cylinder do not participate in work, the triangular arrangement is a V-shaped needle, namely, the dial needles are used for knitting, and simultaneously, the needle cylinder knitting connects the upper layer of fabric and the lower layer of fabric together through the collected rings.
According to the effect graph formed after knitting, the upper and lower fabrics are connected together at the part of the wire frame, and the upper and lower fabrics are separated at the part without the coil. The single path feeds the yarns of the inner fabric and the double path feeds the yarns of the outer fabric.
The fabric style of the invention is as follows:
1. the invention adopts special double-layer fabric design and adopts special process combining single-side knitting and double-side knitting to achieve the effect of the multifunctional double-side knitted fabric. The two layers of fabrics are combined together to form a certain pattern similar to a diamond, the surface layer yarns are not shrunk, the inner layer yarns are elastically shrunk, and then the inner layer fabrics are shrunk, so that the knitted fabric with the stereoscopic effect and the micro-bubble effect is formed.
2. The inner layer of the invention adopts the PTT filaments/antibacterial nylon filaments coated filaments, has good elasticity, softness, smoothness, silkiness, good antibacterial, moisture-conducting and cooling functions, and the elastic fiber is adopted, so that the fabric is good in body fitting and body shaping performance, does not appear to be bulked, and is a superior choice of autumn clothing fabric. The inner layer fiber has certain public moisture regain, plays a role in guiding moisture, and has the defect of avoiding moisture and body sticking caused by overlarge moisture regain. Has the clothing effect of half silk and half wool.
3. The surface layer adopts Modal/cashmere blended yarn, combines the advantages of cashmere and Modal, has good softness, smoothness, drapability and crease resistance, bright luster and certain warmth retention property.
Claims (1)
1. A weaving process of double-sided functional knitted fabric with micro-bubble effect is characterized in that: the knitted fabric adopts a special double-layer fabric design, adopts a special process of combining single-side knitting and double-side knitting to achieve the effect of quilting fabric, combines two layers of fabrics together to form a certain pattern similar to a diamond, utilizes the non-shrinkage of surface yarns and the elastic shrinkage of inner yarns, and then contracts the inner fabrics so as to form the knitted fabric with the stereoscopic effect and the micro-bubble effect;
the inner layer of the fabric adopts a PTT filament/superfine antibacterial nylon filament coating yarn, the core filament adopts a PTT filament, the coating filament adopts a superfine antibacterial nylon filament, the PTT filament is 70D/24F, and the superfine antibacterial nylon filament is 40D/72F;
the surface layer of the fabric adopts a Modal and cashmere blended yarn, modal/cashmere: 70/30, 14.5tex, modal fibres have the following specifications: 1.1dtex×38mm, the specification of cashmere is: the fineness is 14-16 μm, and the length is 35-45mm;
the cashmere is etokeqi albasi Bai Rong;
the weaving process of the double-sided functional knitted fabric with the micro-bubble effect is as follows:
(1) Selection of yarns: the inner layer adopts PTT filaments/superfine antibacterial nylon filaments to cover yarns, and the surface layer adopts Modal/cashmere 70/30 and 14.5tex yarns;
(2) The machine type adopts a 2+4 needle track common double-sided big circular knitting machine, and the speed is as follows: 20rpm;
(3) The specific operation is as follows:
the dial and the knitting needles of the needle cylinder are in rib configuration, 8 knitting needles are circulated, the dial needles are arranged according to the AB sequence, the needle cylinder needles are arranged according to the DCBAABCD sequence,
the method adopts 24 paths as a complete organization, wherein the 1 st, 5 th, 9 th, 13 th, 17 th and 21 th paths are that dial needles all participate in knitting, the triangular arrangement of the dial needles is a V-shaped, the needle cylinder needles do not participate in working, and the triangular arrangement is a V-shaped, i.e. the dial needles perform single-sided knitting; the 2 nd, 4 th, 6 th, 8 th, 10 th, 12 th, 14 th, 16 th, 18 th, 20 th, 22 th and 24 th paths are dial needles which do not participate in knitting, the triangular arrangement is "-" and all the needles of the needle cylinder participate in knitting, the triangular arrangement is "-" and namely the needle cylinder needles are knitted on one side; the 3 rd, 7 th, 11 th, 15 th, 19 th and 23 th paths are that all needles of the dial participate in knitting, the triangular arrangement is V-shaped, the A, B, C, D, C, B th needles of the needle cylinder are respectively subjected to tucking, the triangular arrangement is V-shaped, the other three th needles of the corresponding needle cylinder do not participate in work, the triangular arrangement is V-shaped, namely, the needles of the dial are used for knitting, and simultaneously, the needles of the needle cylinder are used for connecting the upper layer of fabric and the lower layer of fabric together through the tucking;
the woven fabric is formed, wherein the part with diamond-shaped frames is formed by connecting an upper layer of fabric and a lower layer of fabric together, and the part without diamond-shaped frames is formed by separating the upper layer of fabric and the lower layer of fabric separately; the single path feeds the yarns of the inner fabric and the double path feeds the yarns of the outer fabric.
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| CN117207608B (en) * | 2023-09-08 | 2025-09-19 | 浙江荣莱纺织有限公司 | Double-sided functional knitted fabric with micro-bubble effect and weaving process thereof |
| CN117721581A (en) * | 2024-01-22 | 2024-03-19 | 宁波大千纺织品有限公司 | High-elasticity light cashmere knitted fabric |
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| CN2487754Y (en) * | 2001-08-01 | 2002-04-24 | 上海三枪（集团）有限公司 | Crepe knitted shell fabric |
| CN102767009A (en) * | 2012-06-28 | 2012-11-07 | 吴江亚太化纺有限公司 | Antistatic and antibacterial nylon 6/spandex coated yarn |
| CN203789173U (en) * | 2014-03-18 | 2014-08-27 | 上海针织九厂 | Knitted underwear shell fabric of double-face structure |
| CN104473359A (en) * | 2014-12-02 | 2015-04-01 | 常熟市天辰针织有限公司 | Method for weaving composite fiber heat-insulating fabric |
| CN106868664B (en) * | 2017-01-17 | 2019-08-06 | 魏桥纺织股份有限公司 | A kind of high branch high proportion wool blended yarn and its spinning process |
| CN208762661U (en) * | 2018-06-05 | 2019-04-19 | 无锡恒隆纺织品有限公司 | A kind of air layer face fabric |
| CN108754807B (en) * | 2018-06-11 | 2020-10-09 | 江苏聚杰微纤科技集团股份有限公司 | Production method of wrinkled weft-knitted fabric |
| CN109137241A (en) * | 2018-09-26 | 2019-01-04 | 江苏金太阳纺织科技股份有限公司 | A kind of knitting summer quilt of sense of touch Shu Rou and preparation method thereof |
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2021
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