CN113953614B - Portable carbon resistance welding device - Google Patents
Portable carbon resistance welding device Download PDFInfo
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- CN113953614B CN113953614B CN202111262401.0A CN202111262401A CN113953614B CN 113953614 B CN113953614 B CN 113953614B CN 202111262401 A CN202111262401 A CN 202111262401A CN 113953614 B CN113953614 B CN 113953614B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K3/00—Tools, devices, or special appurtenances for soldering, e.g. brazing, or unsoldering, not specially adapted for particular methods
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K3/00—Tools, devices, or special appurtenances for soldering, e.g. brazing, or unsoldering, not specially adapted for particular methods
- B23K3/04—Heating appliances
- B23K3/047—Heating appliances electric
- B23K3/0471—Heating appliances electric using resistance rod or bar, e.g. carbon silica
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K3/00—Tools, devices, or special appurtenances for soldering, e.g. brazing, or unsoldering, not specially adapted for particular methods
- B23K3/08—Auxiliary devices therefor
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02E60/10—Energy storage using batteries
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- Arc Welding Control (AREA)
- Resistance Welding (AREA)
Abstract
本发明提供了便捷式碳阻焊接装置,涉及焊接装置技术领域,包括:容纳盒体;所述容纳盒体前端面下部开设有矩形通口,且容纳盒体前端面位于矩形通口外部安装有遮挡组件;所述容纳盒体右端面开设有E型通口,且容纳盒体右端面位于E型通口处设置有吹风机构,吹风机构右端设置有清理部,容纳盒体后端面安装有限位部,本发明通过容纳盒体与电池组件的设置,能够使本焊接装置在野外使用时不会受到限制,而且通过遮挡组件的设置,使得本焊接装置在维护时无需通过工具将大量螺栓等紧固件进行拆卸,进而提高了本焊接装置维护时的便捷性,解决了目前的焊接装置在野外使用时受限,并且维护时不易拆卸,降低了维护时便捷性的问题。
The invention provides a portable carbon resistance welding device, which relates to the technical field of welding devices, including: a storage box; the lower part of the front end of the storage box is provided with a rectangular opening, and the front end of the storage box is located outside the rectangular opening. Blocking assembly; the right end surface of the containing box is provided with an E-shaped port, and the right end surface of the containing box is located at the E-shaped port. part, the present invention can make the welding device not be restricted when used in the field through the setting of the housing box and the battery component, and through the setting of the shielding component, the welding device does not need to use tools to tighten a large number of bolts during maintenance. The firmware is disassembled, thereby improving the convenience of maintenance of the welding device, and solving the problem that the current welding device is limited in field use, and it is not easy to disassemble during maintenance, which reduces the convenience of maintenance.
Description
技术领域technical field
本发明涉及焊接装置技术领域,特别涉及便捷式碳阻焊接装置。The invention relates to the technical field of welding devices, in particular to a portable carbon resistance welding device.
背景技术Background technique
随着国家对城网、农网的线路改造,线路上的配电出线电缆、接户线、进户线及农灌线路都由原来的架空线路改为地埋电缆。而在配电网线路中,不论是高压线路还是低压线路,都是采用铝材质线路和铜材质线路的混合材质线路,由于铜铝连接很容易在连接点发热、腐蚀、断开而出现供电线路断相、短路、停电等电气故障,给居民的生产、生活带来不便。要想避免线路故障发生,能够保障可靠的供电,就要解决配电网线路施工工艺这个问题,而关键就是解决“铜铝连接氧化”问题。With the country's line transformation of urban and rural power grids, the power distribution outgoing cables, household lines, household lines and agricultural irrigation lines on the lines have been changed from the original overhead lines to buried cables. In the distribution network lines, whether it is a high-voltage line or a low-voltage line, it is a mixed material line of aluminum and copper lines. Because the copper-aluminum connection is easy to heat, corrode, and disconnect at the connection point, the power supply line will appear. Electrical faults such as phase failure, short circuit, and power outage bring inconvenience to the production and life of residents. In order to avoid line faults and ensure reliable power supply, it is necessary to solve the problem of distribution network line construction technology, and the key is to solve the problem of "copper-aluminum connection oxidation".
然而,目前解决铜铝连接氧化的方法主要有两种,一是使用铜铝过渡线夹及接线端子;二是使用电缆头、线头烫锡处理,而在线路改造施工过程中一般都使用“铜铝过渡线夹及接线端子”,很少使用烫锡这种处理方法,只在室内照明线路中的接头、连接点经常采用烫锡处理。烫锡处理有个优点,可以使铜铝线连接紧密,解决铜铝连接氧化而接触不良的问题,但是缺点是目前的焊接装置在烫锡时,由于目前的焊接装置都必须使用220V交流电,导致在野外使用时受限,而虽然可以通过导线与外部电源电性连接,但是操作过程费时费力,且携带焊接工具时十分不便,导致野外焊锡工作出现一定的局限性,并且目前的焊接装置在维护时,由于壳体内部结构通常由大量螺栓紧固,从而不易拆卸,进而降低了焊接装置维护时的便捷性。However, there are currently two main methods to solve copper-aluminum connection oxidation. One is to use copper-aluminum transition clamps and terminals; the other is to use cable ends and wire ends to be tinned. Aluminum transition clips and terminals", the treatment method of hot tin is rarely used, only the joints and connection points in indoor lighting circuits are often treated with hot tin. The hot tin treatment has an advantage, which can make the copper and aluminum wires tightly connected, and solve the problem of poor contact caused by the oxidation of copper and aluminum connections. It is limited when used in the field, and although it can be electrically connected to an external power supply through a wire, the operation process is time-consuming and laborious, and it is very inconvenient to carry welding tools, which leads to certain limitations in field soldering work, and the current welding device is under maintenance. At the same time, because the internal structure of the shell is usually fastened by a large number of bolts, it is not easy to disassemble, which reduces the convenience of maintenance of the welding device.
发明内容Contents of the invention
有鉴于此,本发明提供便捷式碳阻焊接装置,其通过容纳盒体与电池组件的设置,能够使本焊接装置在野外使用时不会受到限制,而且通过遮挡组件的设置,使得本焊接装置在维护时无需通过工具将大量螺栓等紧固件进行拆卸,进而提高了本焊接装置维护时的便捷性。In view of this, the present invention provides a portable carbon resistance welding device, which can prevent the welding device from being restricted when used in the field through the setting of the accommodating box body and the battery component, and through the setting of the shielding component, the welding device can During maintenance, it is not necessary to disassemble a large number of bolts and other fasteners through tools, thereby improving the convenience of maintenance of the welding device.
本发明提供了便捷式碳阻焊接装置,具体包括:容纳盒体;所述容纳盒体前端面下部开设有矩形通口,且容纳盒体前端面位于矩形通口外部安装有遮挡组件;所述容纳盒体右端面开设有E型通口,且容纳盒体右端面位于E型通口处设置有吹风机构,吹风机构右端设置有清理部,容纳盒体后端面安装有限位部,且容纳盒体内部底端面安装有电池组件;所述容纳盒体内部固定有支撑板,且支撑板上端面左侧安装有控制板和过流保护装置,并且控制板上设置有控制开关,支撑板上端面中部设置有导线连接件,且支撑板上端面右侧放置有手持焊接件,容纳盒体后端面设置有背带,容纳盒体内部底端面设置有燕尾形滑条,导线连接件上设置有两个连接插口,容纳盒体上部盒口处通过合页转动有盒盖,且盒盖上端面设有提手。The invention provides a portable carbon resistance welding device, which specifically includes: a storage box; a rectangular opening is opened at the lower part of the front end of the storage box, and a shielding assembly is installed outside the rectangular opening on the front end of the storage box; The right end of the containing box is provided with an E-shaped port, and the right end of the containing box is located at the E-shaped port. The battery assembly is installed on the bottom end surface inside the body; a support plate is fixed inside the housing box, and a control panel and an overcurrent protection device are installed on the left side of the upper surface of the support plate, and a control switch is arranged on the control panel, and the upper surface of the support plate is There is a wire connector in the middle, and a hand-held welding piece is placed on the right side of the upper surface of the support plate, a strap is arranged on the rear end of the storage box, a dovetail-shaped slide bar is installed on the inner bottom of the storage box, and two wire connectors are provided. The socket is connected, and a box cover is rotated through a hinge at the box opening on the upper part of the containing box body, and a handle is provided on the upper end surface of the box cover.
可选地,所述手持焊接件包括绝缘钳、条形铜块、电流导线和硒碳棒,所述绝缘钳右端前后两侧面均固定有一个条形铜块,且两个条形铜块相背面均连接有一根电流导线;两个所述条形铜块相对面均设置有硒碳棒,两根电流导线另一端均设置有接头。Optionally, the hand-held welding piece includes insulating pliers, a bar-shaped copper block, a current wire and a selenium carbon rod. A bar-shaped copper block is fixed on the front and rear sides of the right end of the insulating pliers, and the two bar-shaped copper blocks are connected to each other. A current wire is connected to the back; selenium carbon rods are arranged on the opposite surfaces of the two strip-shaped copper blocks, and joints are arranged at the other ends of the two current wires.
可选地,所述遮挡组件包括遮挡板、滑轨、金属限位板和卡扣件,所述遮挡板上下两侧面均设有条形滑块,且每个条形滑块外部均滑动有固定在容纳盒体前端面的一个滑轨;两个所述滑轨左端设置有固定在容纳盒体前端面的金属限位板,且金属限位板左端面中部开设有两个矩形滑口,每个矩形滑口内部均滑动有一个卡扣件,且每个矩形滑口内部均安装有弹簧。Optionally, the shading assembly includes a shading plate, a slide rail, a metal limit plate and a buckle, the upper and lower sides of the shading plate are provided with bar-shaped sliders, and each bar-shaped slider is slid on the outside. A slide rail fixed on the front end of the storage box; the left ends of the two slide rails are provided with a metal limiting plate fixed on the front end of the storage box, and the middle part of the left end of the metal limiting plate is provided with two rectangular sliding openings, There is a buckle sliding inside each rectangular sliding opening, and a spring is installed inside each rectangular sliding opening.
可选地,所述遮挡组件还包括卡接板和圆形磁铁,所述卡接板固定在遮挡板前端面左侧部位,且卡接板左端面中部开设有矩形卡口;所述卡接板左端面呈上下对称状开设有两个矩形凹槽,且每个矩形凹槽内部均设置有三个圆形磁铁。Optionally, the shielding assembly further includes a clamping plate and a circular magnet, the clamping plate is fixed on the left side of the front end of the shielding plate, and a rectangular bayonet is opened in the middle of the left end of the clamping plate; the clamping The left end surface of the plate is vertically symmetrical with two rectangular grooves, and each rectangular groove is provided with three circular magnets.
可选地,所述吹风机构包括吹风罩A、吹风罩B、进风罩、微型电机和吹风扇,所述吹风罩A为E字形壳体结构,且吹风罩A固定在E型通口内部,吹风罩A右侧通过连通管连接有吹风罩B,且吹风罩B右端设置有进风罩,进风罩右端进风口处安装有滤网,吹风罩A左端面呈均匀状开设有吹风孔;所述进风罩内部通过转轴支架转动连接有吹风扇,且吹风扇上的转轴前端设置有第一锥齿轮,微型电机固定安装在进风罩后侧,且微型电机上的转轴贯穿进风罩后侧,并且微型电机上的转轴前端设置有与第一锥齿轮啮合的第二锥齿轮,微型电机上的转轴外部设置有主动带轮,微型电机与控制板电性连接。Optionally, the blowing mechanism includes a blowing cover A, a blowing cover B, an air intake cover, a micro motor and a blowing fan, the blowing cover A is an E-shaped shell structure, and the blowing cover A is fixed inside the E-shaped port , the right side of blowing cover A is connected to blowing cover B through a connecting pipe, and the right end of blowing cover B is provided with an air inlet cover, and a filter screen is installed at the air inlet at the right end of the air intake cover, and the left end of blowing cover A is uniformly provided with blowing holes ; The inside of the air intake hood is connected with a blowing fan through the rotating shaft bracket, and the front end of the rotating shaft on the blowing fan is provided with a first bevel gear, the micro motor is fixedly installed on the rear side of the air intake hood, and the rotating shaft on the micro motor runs through the air intake The rear side of the cover, and the front end of the rotating shaft on the micro-motor is provided with a second bevel gear meshed with the first bevel gear, and the outside of the rotating shaft on the micro-motor is provided with a driving pulley, and the micro-motor is electrically connected with the control board.
可选地,所述清理部包括匚字形支板、往复丝杆、清扫毛刷和丝杆螺母,所述匚字形支板固定在进风罩外部,且匚字形支板内部转动连接有往复丝杆,匚字形支板内部设置有导杆,且导杆外部滑动有清扫毛刷;所述清扫毛刷内部固定镶嵌有丝杆螺母,且丝杆螺母与往复丝杆螺纹连接,清扫毛刷上的刷毛与进风罩上的滤网右侧面相接触,往复丝杆后端设有从动带轮,且从动带轮通过皮带与主动带轮传动连接,并且从动带轮直径为主动带轮直径的三倍。Optionally, the cleaning part includes a U-shaped support plate, a reciprocating screw rod, a cleaning brush and a screw nut. Rod, a guide rod is arranged inside the 匚-shaped support plate, and a cleaning brush slides outside the guide rod; the inside of the cleaning brush is fixedly embedded with a screw nut, and the screw nut is threadedly connected with the reciprocating screw rod, and the cleaning brush is The bristles of the bristles are in contact with the right side of the filter screen on the air inlet hood, and the rear end of the reciprocating screw rod is provided with a driven pulley, and the driven pulley is connected to the driving pulley through a belt, and the diameter of the driven pulley is the diameter of the driving belt three times the wheel diameter.
可选地,所述限位部包括框形滑动支架、滑动块、拉动杆和插接条,所述框形滑动支架的数量为两个,且两个框形滑动支架均固定在容纳盒体后端面下部,每个框形滑动支架内部均滑动有一个滑动块,且每个滑动块下端均设置有贯穿框形滑动支架底部的一个插接条,插接条底端面前侧棱角设为圆角;每个所述滑动块上端均设置有贯穿框形滑动支架顶部的一根拉动杆,且每根拉动杆外部位于框形滑动支架内部均套接有弹簧,两根拉动杆上端之间固定有提拉杆。Optionally, the limiting part includes a frame-shaped sliding bracket, a sliding block, a pull rod and a plug-in strip, the number of the frame-shaped sliding brackets is two, and the two frame-shaped sliding brackets are fixed on the receiving box At the lower part of the rear end surface, there is a sliding block sliding inside each frame-shaped sliding bracket, and the lower end of each sliding block is provided with a plug-in strip that runs through the bottom of the frame-shaped sliding bracket. Angle; the upper end of each sliding block is provided with a pull rod that runs through the top of the frame-shaped sliding bracket, and the outside of each pull rod is located inside the frame-shaped sliding bracket and is sleeved with a spring, and the upper ends of the two pull rods are fixed. With pull bar.
可选地,所述电池组件包括滑动支板、可充电电池和T型插板,所述滑动支板底端面开设有燕尾形滑槽,滑动支板上端面安装有八块可充电电池,且可充电电池通过过流保护装置与控制板电性连接,且控制板与导线连接件电性连接;所述滑动支板后侧设有两个T型插板,且每个T型插板上端面后侧均开设有矩形插口。Optionally, the battery assembly includes a sliding support plate, a rechargeable battery and a T-shaped plug-in plate, a dovetail-shaped chute is provided on the bottom surface of the sliding support plate, eight rechargeable batteries are installed on the upper surface of the sliding support plate, and The rechargeable battery is electrically connected to the control board through the overcurrent protection device, and the control board is electrically connected to the wire connector; two T-shaped plug boards are arranged on the rear side of the sliding support board, and each T-shaped plug board Rectangular sockets are provided on the rear side of the end face.
可选地,当所述电池组件与容纳盒体处于安装状态时,滑动支板上的燕尾形滑槽与容纳盒体内部的燕尾形滑条滑动连接,且两个T型插板后端贯穿容纳盒体后侧壁,并且两个T型插板上的矩形插口将分别与两个插接条下端插接。Optionally, when the battery assembly and the storage box are in the installed state, the dovetail-shaped chute on the sliding support plate is slidably connected to the dovetail-shaped slide bar inside the storage box, and the rear ends of the two T-shaped boards pass through Accommodate the rear side wall of the box body, and the rectangular sockets on the two T-shaped plug-in boards will be plugged with the lower ends of the two plug-in strips respectively.
可选地,当所述遮挡板处于关闭状态时,两个卡扣件与卡接板上的矩形卡口卡接,且圆形磁铁将与金属限位板磁吸。Optionally, when the shielding plate is in the closed state, the two buckle parts are engaged with the rectangular bayonet sockets on the locking plate, and the circular magnet will be magnetically attracted to the metal limiting plate.
与现有技术相比,本发明的有益效果在于:Compared with prior art, the beneficial effect of the present invention is:
1.本发明的各实施例的焊接装置,与传统焊接装置相比,其通过容纳盒体与电池组件的设置,烫锡时,通过将控制板上的控制开关打开,使两根硒碳棒之间产生高温,然后对电缆头、线头进行烫锡处理即可,而整个使用过程中,由于本焊接装置自带电源,从而在烫锡时无需与外部电源连接,进而避免了本焊接装置必须使用220V交流电的限制,且结构简单,制作简易,价格低廉,而且通过容纳盒体与背带的设置使得焊接装置携带更加方便,从而适用于各种场合的焊接,简便省力,操作安全可靠;而且经烫锡处理后,可避免线路接触不良导致故障的发生,保护供电企业和用电客户的利益和经济发展;1. the welding device of each embodiment of the present invention, compared with traditional welding device, it is by the setting of accommodating box body and battery assembly, when hot tin, by the control switch on the control board is opened, two selenium carbon sticks During the whole use process, since the welding device has its own power supply, it does not need to be connected to an external power supply during tinning, thus avoiding the need for the welding device to The use of 220V AC is limited, and the structure is simple, easy to manufacture, and low in price, and the setting of the accommodating box and the strap makes the welding device more convenient to carry, so it is suitable for welding in various occasions. It is simple and labor-saving, and the operation is safe and reliable; After hot tin treatment, it can avoid the occurrence of faults caused by poor contact of the line, and protect the interests and economic development of power supply enterprises and electricity customers;
2.经试验,通过使用本焊接装置焊接线路后,线路连接点发生故障次数由以前的78次/年减少为43次/年,而平均减少一次故障可减少停电时间3.45小时,相当于可多售电量105*3.45=362.25千瓦时(按平均千瓦时/小时计算),增加营业收入约362.25*0.6496=235.32(按0.6496元/千瓦时的平均电价计算),节约工时33.45小时,节省工时费669元,从而每减少一次故障相当于提高收益900余元,从而大大减少了线路停电检修时间,保护了用电客户的利益,得到用户信赖和好评,在社会上树立了良好供电企业形象。2. After testing, after using this welding device to weld the line, the number of failures at the connection point of the line is reduced from 78 times/year to 43 times/year, and the average reduction of one failure can reduce the power outage time by 3.45 hours, which is equivalent to more Electricity sales 105*3.45=362.25 kWh (calculated based on average kWh/hour), increase operating income by about 362.25*0.6496=235.32 (calculated based on the average electricity price of 0.6496 yuan/kWh), save 33.45 hours of man-hours, save 669 man-hours Therefore, every reduction in failure is equivalent to an increase in income of more than 900 yuan, thereby greatly reducing the maintenance time of line outages, protecting the interests of electricity customers, gaining trust and praise from users, and establishing a good image of power supply companies in the society.
3.通过遮挡组件的设置,在维护时,通过将两个卡扣件向相对方向捏压,然后将遮挡板向右滑动取下即可,然后再将提拉杆向上提拉,使两根拉动杆分别将两个滑动块和两个插接条向上拉动,然后将滑动支板和可充电电池向前滑动拆下即可,然后再对充电电池进行维护即可,而整个维护过程中,由于无需通过工具将大量螺栓等紧固件进行拆卸,进而提高了本焊接装置维护时的便捷性。3. Through the setting of the shielding component, during maintenance, press the two buckles in opposite directions, then slide the shielding plate to the right to remove it, and then pull the lifting rod upwards to make the two pull Pull up the two sliding blocks and the two plug-in bars respectively, then slide the sliding support plate and the rechargeable battery forward to remove them, and then perform maintenance on the rechargeable battery. During the whole maintenance process, due to There is no need to disassemble a large number of bolts and other fasteners through tools, thereby improving the convenience of maintenance of the welding device.
4.通过吹风机构的设置,在微型电机运作同时,主动带轮通过皮带带动从动带轮转动,从而使往复丝杆进行转动,然后丝杆螺母在往复丝杆转动作用下带动清扫毛刷进行左右往复移动,从而使进风罩右端的滤网右侧面得到自动清理作用,有效提高了进风罩右端滤网的堵塞现象,从而提高了进风罩右端滤网的进风效果。4. Through the setting of the blowing mechanism, while the micro motor is operating, the driving pulley drives the driven pulley to rotate through the belt, so that the reciprocating screw rod rotates, and then the screw nut drives the cleaning brush under the action of the reciprocating screw rod rotation. Reciprocating movement left and right, so that the right side of the filter screen at the right end of the air intake hood is automatically cleaned, effectively improving the blockage of the filter screen at the right end of the air intake hood, thereby improving the air intake effect of the filter screen at the right end of the air intake hood.
附图说明Description of drawings
为了更清楚地说明本发明的实施例的技术方案,下面将对实施例的附图作简单地介绍。In order to illustrate the technical solutions of the embodiments of the present invention more clearly, the accompanying drawings of the embodiments will be briefly introduced below.
下面描述中的附图仅仅涉及本发明的一些实施例,而非对本发明的限制。The drawings in the following description only relate to some embodiments of the present invention, but do not limit the present invention.
在附图中:In the attached picture:
图1示出了根据本发明的实施例的焊接装置的前部轴视的示意图;Figure 1 shows a schematic diagram of a front isometric view of a welding device according to an embodiment of the invention;
图2示出了根据本发明的实施例的焊接装置的后部轴视的示意图;Figure 2 shows a schematic diagram of a rear isometric view of a welding device according to an embodiment of the invention;
图3示出了根据本发明的实施例的焊接装置的拆分状态下的示意图;Fig. 3 shows a schematic diagram of a welding device in a disassembled state according to an embodiment of the present invention;
图4示出了根据本发明的实施例的手持焊接件的示意图;Figure 4 shows a schematic diagram of a hand-held weldment according to an embodiment of the present invention;
图5示出了根据本发明的实施例的滑轨局部剖视的示意图;Fig. 5 shows a schematic diagram of a partial section of a slide rail according to an embodiment of the present invention;
图6示出了根据本发明的实施例的遮挡板和卡接板的示意图;Fig. 6 shows a schematic diagram of a shielding plate and a clamping plate according to an embodiment of the present invention;
图7示出了根据本发明的实施例的吹风机构的示意图;Figure 7 shows a schematic diagram of a blower mechanism according to an embodiment of the present invention;
图8示出了根据本发明的实施例的吹风罩B、进风罩和匚字形支板的具备剖视的示意图;Fig. 8 shows a schematic diagram with a cross-section of a blowing hood B, an air inlet hood and a U-shaped support plate according to an embodiment of the present invention;
图9示出了根据本发明的实施例的限位部拆分状态下的示意图;Fig. 9 shows a schematic diagram of a detached state of the limiting part according to an embodiment of the present invention;
图10示出了根据本发明的实施例的容纳盒体局部剖视的示意图。Fig. 10 shows a schematic diagram of a partial section of the containing box according to an embodiment of the present invention.
附图标记列表List of reference signs
1、容纳盒体;101、支撑板;102、背带;103、控制板;104、过流保护装置;105、导线连接件;106、E型通口;2、手持焊接件;201、绝缘钳;202、条形铜块;203、电流导线;204、硒碳棒;3、遮挡组件;301、遮挡板;302、滑轨;303、金属限位板;304、卡接板;305、卡扣件;306、圆形磁铁;4、吹风机构;401、吹风罩A;402、吹风罩B;403、进风罩;404、微型电机;405、吹风扇;5、清理部;501、匚字形支板;502、往复丝杆;503、清扫毛刷;504、丝杆螺母;6、限位部;601、框形滑动支架;602、滑动块;603、拉动杆;604、插接条;7、电池组件;701、滑动支板;702、可充电电池;703、T型插板。1. Housing box; 101. Support plate; 102. Strap; 103. Control panel; 104. Overcurrent protection device; 105. Wire connector; 106. E-type port; 2. Hand-held welding parts; ; 202, strip-shaped copper block; 203, current wire; 204, selenium carbon rod; 3, shielding assembly; 301, shielding plate; 302, slide rail; Fastener; 306, circular magnet; 4, blowing mechanism; 401, blowing cover A; 402, blowing cover B; 403, air intake cover; 404, micro motor; 405, blowing fan; 5, cleaning part; 501, 匚Glyph support plate; 502, reciprocating screw rod; 503, cleaning brush; 504, screw nut; 6, limit part; 601, frame-shaped sliding bracket; 602, sliding block; ; 7, battery assembly; 701, sliding support plate; 702, rechargeable battery; 703, T-shaped plug-in plate.
具体实施方式Detailed ways
为了使得本发明的技术方案的目的、方案和优点更加清楚,下文中将结合本发明的具体实施例的附图,对本发明实施例的技术方案进行清楚、完整的描述。除非另有说明,否则本文所使用的术语具有本领域通常的含义。附图中相同的附图标记代表相同的部件。In order to make the purpose, solution and advantages of the technical solution of the present invention clearer, the technical solutions of the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings of specific embodiments of the present invention. Unless otherwise specified, terms used herein have their ordinary meanings in the art. The same reference numerals in the figures represent the same parts.
实施例:请参考图1至图10:Example: Please refer to Figure 1 to Figure 10:
本发明提出了便捷式碳阻焊接装置,包括:容纳盒体1;容纳盒体1前端面下部开设有矩形通口,且容纳盒体1前端面位于矩形通口外部安装有遮挡组件3;容纳盒体1右端面开设有E型通口106,用于安装吹风罩A401,且容纳盒体1右端面位于E型通口106处设置有吹风机构4,吹风机构4右端设置有清理部5,容纳盒体1后端面安装有限位部6,且容纳盒体1内部底端面安装有电池组件7,用于为手持焊接件2提供电源;容纳盒体1内部固定有支撑板101,且支撑板101上端面左侧安装有控制板103和过流保护装置104,并且控制板103上设置有控制开关,支撑板101上端面中部设置有导线连接件105,且支撑板101上端面右侧放置有手持焊接件2,容纳盒体1后端面设置有背带102,便于对容纳盒体1的运送,容纳盒体1内部底端面设置有燕尾形滑条,导线连接件105上设置有两个连接插口,容纳盒体1上部盒口处通过合页转动有盒盖,且盒盖上端面设有提手,便于容纳盒体1的搬运;手持焊接件2包括绝缘钳201、条形铜块202、电流导线203和硒碳棒204,绝缘钳201右端前后两侧面均固定有一个条形铜块202,且两个条形铜块202相背面均连接有一根电流导线203;两个条形铜块202相对面均设置有硒碳棒204,两根电流导线203另一端均设置有接头。The present invention proposes a portable carbon resistance welding device, comprising: a housing box 1; a rectangular opening is opened at the lower part of the front end of the housing box 1, and a shield assembly 3 is installed outside the rectangular opening on the front end of the housing box 1; The right end surface of the box body 1 is provided with an E-shaped port 106 for installing the blower cover A401, and the right end surface of the containing box body 1 is located at the E-shaped port 106. A blowing mechanism 4 is provided, and the right end of the blowing mechanism 4 is provided with a cleaning part 5. The rear end surface of the storage box 1 is equipped with a limiting part 6, and the inner bottom surface of the storage box 1 is equipped with a battery assembly 7, which is used to provide power for the hand-held welding piece 2; the inside of the storage box 1 is fixed with a support plate 101, and the support plate A control board 103 and an overcurrent protection device 104 are installed on the left side of the upper end surface of 101, and a control switch is arranged on the control board 103, a wire connector 105 is arranged in the middle of the upper end surface of the support plate 101, and a Hold the welding part 2, the rear end of the storage box 1 is provided with a strap 102, which facilitates the transportation of the storage box 1, the inner bottom of the storage box 1 is provided with a dovetail-shaped slide bar, and the wire connector 105 is provided with two connection sockets , the upper box opening of the containing box body 1 is provided with a box cover through the hinge rotation, and the upper end surface of the box cover is provided with a handle, which is convenient for carrying the box body 1; the hand-held welding part 2 includes insulating pliers 201, strip-shaped copper blocks 202, Current wire 203 and selenium carbon rod 204, a bar-shaped copper block 202 is fixed on the front and rear sides of the right end of the insulating pliers 201, and a current wire 203 is connected to the back of the two bar-shaped copper blocks 202; Selenium carbon rods 204 are arranged on opposite surfaces of 202, and joints are arranged at the other ends of the two current wires 203.
此外,根据本发明的实施例,如图1、图4和图5所示,遮挡组件3包括遮挡板301、滑轨302、金属限位板303和卡扣件305,遮挡板301上下两侧面均设有条形滑块,且每个条形滑块外部均滑动有固定在容纳盒体1前端面的一个滑轨302;两个滑轨302左端设置有固定在容纳盒体1前端面的金属限位板303,且金属限位板303左端面中部开设有两个矩形滑口,每个矩形滑口内部均滑动有一个卡扣件305,且每个矩形滑口内部均安装有弹簧,从而使卡扣件305具有较好的弹性;遮挡组件3还包括卡接板304和圆形磁铁306,卡接板304固定在遮挡板301前端面左侧部位,且卡接板304左端面中部开设有矩形卡口,用于与卡扣件305的卡接;卡接板304左端面呈上下对称状开设有两个矩形凹槽,且每个矩形凹槽内部均设置有三个圆形磁铁306;当遮挡板301处于关闭状态时,两个卡扣件305与卡接板304上的矩形卡口卡接,且圆形磁铁306将与金属限位板303磁吸,提高金属限位板303与卡接板304之间连接时的牢固性;In addition, according to the embodiment of the present invention, as shown in FIG. 1 , FIG. 4 and FIG. 5 , the shielding assembly 3 includes a shielding plate 301 , a slide rail 302 , a metal limiting plate 303 and a buckle 305 , and the upper and lower sides of the shielding plate 301 Bar-shaped sliders are provided, and a slide rail 302 fixed on the front end of the receiving box body 1 is slid on the outside of each bar-shaped slider; The metal limiting plate 303, and the middle part of the left end surface of the metal limiting plate 303 is provided with two rectangular sliding openings, each rectangular sliding opening has a buckle 305 sliding inside, and a spring is installed inside each rectangular sliding opening, Thus, the buckle 305 has better elasticity; the blocking assembly 3 also includes a clipping plate 304 and a circular magnet 306, the clipping plate 304 is fixed on the left side of the front end of the shielding plate 301, and the middle part of the left end of the clipping plate 304 A rectangular bayonet is provided for snapping with the buckle 305; the left end surface of the snap-in plate 304 is vertically symmetrical with two rectangular grooves, and three circular magnets 306 are arranged inside each rectangular groove ; When the shielding plate 301 is in the closed state, the two buckle parts 305 are engaged with the rectangular bayonet on the clamping plate 304, and the circular magnet 306 will be magnetically attracted to the metal limiting plate 303 to raise the metal limiting plate 303 The firmness when connecting with the clamping plate 304;
如图1和图7所示,吹风机构4包括吹风罩A401、吹风罩B402、进风罩403、微型电机404和吹风扇405,吹风罩A401为E字形壳体结构,且吹风罩A401固定在E型通口106内部,吹风罩A401右侧通过连通管连接有吹风罩B402,且吹风罩B402右端设置有进风罩403,进风罩403右端进风口处安装有滤网,避免外界杂物的进入,吹风罩A401左端面呈均匀状开设有吹风孔;进风罩403内部通过转轴支架转动连接有吹风扇405,用于对进风罩403内部输送空气,且吹风扇405上的转轴前端设置有第一锥齿轮,微型电机404固定安装在进风罩403后侧,且微型电机404上的转轴贯穿进风罩403后侧,并且微型电机404上的转轴前端设置有与第一锥齿轮啮合的第二锥齿轮,微型电机404上的转轴外部设置有主动带轮,微型电机404与控制板103电性连接;As shown in Figures 1 and 7, the blowing mechanism 4 includes a blowing cover A401, a blowing cover B402, an air intake cover 403, a micro motor 404 and a blowing fan 405, and the blowing cover A401 is an E-shaped shell structure, and the blowing cover A401 is fixed on Inside the E-shaped port 106, the right side of the blower cover A401 is connected to the blower cover B402 through a connecting pipe, and the right end of the blower cover B402 is provided with an air inlet cover 403, and a filter screen is installed at the air inlet at the right end of the air intake cover 403 to avoid external debris The left end of the blowing cover A401 is uniformly provided with a blowing hole; the inside of the blowing cover 403 is connected with a blowing fan 405 through the rotating shaft support, which is used to deliver air to the inside of the blowing cover 403, and the front end of the rotating shaft on the blowing fan 405 The first bevel gear is provided, and the micromotor 404 is fixedly installed on the rear side of the air intake hood 403, and the rotating shaft on the micromotor 404 runs through the rear side of the air intake hood 403, and the front end of the rotating shaft on the micromotor 404 is provided with the first bevel gear. The second bevel gear meshed, the external rotating shaft on the micro motor 404 is provided with a driving pulley, and the micro motor 404 is electrically connected with the control board 103;
如图1和图8所示,清理部5包括匚字形支板501、往复丝杆502、清扫毛刷503和丝杆螺母504,匚字形支板501固定在进风罩403外部,且匚字形支板501内部转动连接有往复丝杆502,匚字形支板501内部设置有导杆,且导杆外部滑动有清扫毛刷503,用于对进风罩403上滤网表面的清理;清扫毛刷503内部固定镶嵌有丝杆螺母504,且丝杆螺母504与往复丝杆502螺纹连接,清扫毛刷503上的刷毛与进风罩403上的滤网右侧面相接触,往复丝杆502后端设有从动带轮,且从动带轮通过皮带与主动带轮传动连接,并且从动带轮直径为主动带轮直径的三倍,从而使主动带轮与从动带轮之间具有一定传动比,从而使主动带轮带动从动带轮转动时更加省力;As shown in Figures 1 and 8, the cleaning part 5 includes a U-shaped support plate 501, a reciprocating screw rod 502, a cleaning brush 503, and a screw nut 504. The U-shaped support plate 501 is fixed outside the air inlet cover 403, and the U-shaped The inside of the support plate 501 is rotatably connected with a reciprocating screw rod 502, and the inside of the U-shaped support plate 501 is provided with a guide rod, and a cleaning brush 503 slides outside the guide rod for cleaning the surface of the filter screen on the air inlet cover 403; The inside of the brush 503 is fixedly inlaid with a screw nut 504, and the screw nut 504 is threadedly connected with the reciprocating screw mandrel 502, and the bristles on the cleaning brush 503 are in contact with the right side of the filter screen on the air inlet cover 403, and after the reciprocating screw mandrel 502 There is a driven pulley at the end, and the driven pulley is connected to the driving pulley through a belt, and the diameter of the driven pulley is three times the diameter of the driving pulley, so that there is a gap between the driving pulley and the driven pulley. A certain transmission ratio, so that the driving pulley drives the driven pulley to rotate more labor-saving;
如图2和图9所示,限位部6包括框形滑动支架601、滑动块602、拉动杆603和插接条604,框形滑动支架601的数量为两个,且两个框形滑动支架601均固定在容纳盒体1后端面下部,每个框形滑动支架601内部均滑动有一个滑动块602,且每个滑动块602下端均设置有贯穿框形滑动支架601底部的一个插接条604,插接条604底端面前侧棱角设为圆角,使滑动支板701在安装至容纳盒体1内部时,无需将提拉杆向上提拉;每个滑动块602上端均设置有贯穿框形滑动支架601顶部的一根拉动杆603,且每根拉动杆603外部位于框形滑动支架601内部均套接有弹簧,使滑动块602具有向下的弹性,两根拉动杆603上端之间固定有提拉杆;As shown in Figure 2 and Figure 9, the limiting part 6 includes a frame-shaped sliding bracket 601, a sliding block 602, a pull rod 603 and a plug-in strip 604, the number of frame-shaped sliding brackets 601 is two, and the two frame-shaped sliding brackets 601 The brackets 601 are all fixed on the lower part of the rear end surface of the housing box body 1, and a sliding block 602 is slid inside each frame-shaped sliding bracket 601, and the lower end of each sliding block 602 is provided with a plug-in connection through the bottom of the frame-shaped sliding bracket 601. The strip 604, the corners on the front side of the bottom end of the plug-in strip 604 are set as rounded corners, so that when the sliding support plate 701 is installed to the inside of the receiving box body 1, it is not necessary to pull the lifting rod upward; the upper end of each sliding block 602 is provided with a penetrating A pulling rod 603 on the top of the frame-shaped sliding bracket 601, and each pulling rod 603 is located outside the frame-shaped sliding bracket 601 and is sleeved with a spring so that the sliding block 602 has downward elasticity. There is a lifting rod fixed between them;
如图3和图10所示,电池组件7包括滑动支板701、可充电电池702和T型插板703,滑动支板701底端面开设有燕尾形滑槽,滑动支板701上端面安装有八块可充电电池702,且可充电电池702通过过流保护装置104与控制板103电性连接,且控制板103与导线连接件105电性连接;滑动支板701后侧设有两个T型插板703,且每个T型插板703上端面后侧均开设有矩形插口,用于与插接条604的插接;当电池组件7与容纳盒体1处于安装状态时,滑动支板701上的燕尾形滑槽与容纳盒体1内部的燕尾形滑条滑动连接,且两个T型插板703后端贯穿容纳盒体1后侧壁,并且两个T型插板703上的矩形插口将分别与两个插接条604下端插接,从而使滑动支板701在容纳盒体1内部得到有效固定作用。As shown in Figure 3 and Figure 10, the battery assembly 7 includes a sliding support plate 701, a rechargeable battery 702 and a T-shaped plug-in plate 703, the bottom surface of the sliding support plate 701 is provided with a dovetail chute, and the upper end surface of the sliding support plate 701 is installed with Eight rechargeable batteries 702, and the rechargeable batteries 702 are electrically connected to the control board 103 through the overcurrent protection device 104, and the control board 103 is electrically connected to the wire connector 105; the rear side of the sliding support plate 701 is provided with two T Type plug-in board 703, and each T-type plug-in board 703 has a rectangular socket on the rear side of the upper end surface, which is used for plugging with the plug-in strip 604; The dovetail-shaped chute on the plate 701 is slidingly connected with the dovetail-shaped sliding bar inside the storage box 1, and the rear ends of the two T-shaped inserts 703 run through the rear side wall of the storage box 1, and the two T-shaped inserts 703 are The rectangular sockets will be plugged with the lower ends of the two plug strips 604 respectively, so that the sliding support plate 701 can be effectively fixed inside the receiving box body 1 .
本实施例的具体使用方式与作用:本发明中,使用时,首先通过背带102将本焊接装置运送到野外使用位置,然后打开盒盖后将手持焊接件2取出,然后再将两根电流导线203上的接头分别连接到导线连接件105上的两个连接插口上,然后再将控制板103上的控制开关打开,使两根硒碳棒204之间产生高温,然后对电缆头、线头进行烫锡处理即可;The specific usage and function of this embodiment: in the present invention, when in use, the welding device is first transported to the field use position through the strap 102, then the hand-held welding part 2 is taken out after opening the box cover, and then the two current wires The joints on the 203 are respectively connected to two connecting sockets on the lead connector 105, and then the control switch on the control panel 103 is opened to generate high temperature between the two selenium carbon rods 204, and then the cable head and the wire end are carried out. Hot tin treatment can be;
在打开控制板103上的控制开关同时,使微型电机404开始运作,然后通过第一锥齿轮和第二锥齿轮带动吹风扇405开始转动,从而使外部空气经滤网过滤后进入到进风罩403内部,然后再经过吹风罩B402进入到吹风罩A401内部,然后通过吹风罩A401上的吹风孔将这些空气均匀的吹散至容纳盒体1内部的可充电电池702上,从而使得可充电电池702得到有效散热作用,从而提高了可充电电池702的使用寿命;When the control switch on the control board 103 is turned on, the micro motor 404 starts to operate, and then the blowing fan 405 is driven to rotate through the first bevel gear and the second bevel gear, so that the external air enters the air intake hood after being filtered by the filter screen 403 inside, and then enter the inside of the blowing cover A401 through the blowing cover B402, and then blow the air evenly to the rechargeable battery 702 inside the housing box 1 through the blowing holes on the blowing cover A401, so that the rechargeable battery The 702 has an effective heat dissipation effect, thereby improving the service life of the rechargeable battery 702;
本焊接装置在维护时,首先通过手动将两个卡扣件305向相对方向捏压,使两个卡扣件305与卡接板304上的矩形卡口失去卡接关系,然后将遮挡板301向右滑动取下即可,然后再将提拉杆向上提拉,使两根拉动杆603分别将两个滑动块602和两个插接条604向上拉动,从而使两个插接条604分别从两个T型插板703上的矩形插口内拔出,然后将滑动支板701和可充电电池702向前滑动拆下即可,然后再对可充电电池702进行维护即可。When the welding device is being maintained, firstly press the two buckle parts 305 to the opposite direction manually so that the two buckle parts 305 lose the engagement relationship with the rectangular bayonet on the buckle plate 304, and then the shielding plate 301 Slide to the right to take it off, and then pull the pull rod upwards, so that the two pull rods 603 respectively pull the two sliding blocks 602 and the two insertion strips 604 upwards, so that the two insertion strips 604 are respectively pulled from the Pull out the rectangular sockets on the two T-shaped inserts 703, then slide the sliding support plate 701 and the rechargeable battery 702 forward to remove, and then maintain the rechargeable battery 702.
最后,需要说明的是,本发明在描述各个构件的位置及其之间的配合关系等时,通常会以一个/一对构件举例而言,然而本领域技术人员应该理解的是,这样的位置、配合关系等,同样适用于其他构件/其他成对的构件。Finally, it should be noted that when the present invention describes the position of each component and the cooperation relationship between them, it usually takes one/a pair of components as an example, but those skilled in the art should understand that such a position , coordination relationship, etc., are also applicable to other components/other paired components.
以上所述仅是本发明的示范性实施方式,而非用于限制本发明的保护范围,本发明的保护范围由所附的权利要求确定。The above descriptions are only exemplary implementations of the present invention, and are not intended to limit the protection scope of the present invention, which is determined by the appended claims.
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