CN113953003A - Pretreatment equipment for flour processing and working method thereof - Google Patents

Pretreatment equipment for flour processing and working method thereof Download PDF

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Publication number
CN113953003A
CN113953003A CN202111176652.7A CN202111176652A CN113953003A CN 113953003 A CN113953003 A CN 113953003A CN 202111176652 A CN202111176652 A CN 202111176652A CN 113953003 A CN113953003 A CN 113953003A
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China
Prior art keywords
flour
alkali powder
alkali
spiral conveying
gear
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CN202111176652.7A
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Chinese (zh)
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CN113953003B (en
Inventor
孙超
孙强
王清伟
尤国安
赵中华
赵德成
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Anhui Haochen Food Co ltd
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Anhui Haochen Food Co ltd
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Publication of CN113953003A publication Critical patent/CN113953003A/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B02CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
    • B02CCRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
    • B02C19/00Other disintegrating devices or methods
    • B02C19/22Crushing mills with screw-shaped crushing means
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B02CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
    • B02CCRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
    • B02C21/00Disintegrating plant with or without drying of the material
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B02CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
    • B02CCRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
    • B02C23/00Auxiliary methods or auxiliary devices or accessories specially adapted for crushing or disintegrating not provided for in preceding groups or not specially adapted to apparatus covered by a single preceding group
    • B02C23/08Separating or sorting of material, associated with crushing or disintegrating
    • B02C23/16Separating or sorting of material, associated with crushing or disintegrating with separator defining termination of crushing or disintegrating zone, e.g. screen denying egress of oversize material
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B02CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
    • B02CCRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
    • B02C4/00Crushing or disintegrating by roller mills
    • B02C4/02Crushing or disintegrating by roller mills with two or more rollers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B07SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07BSEPARATING SOLIDS FROM SOLIDS BY SIEVING, SCREENING, SIFTING OR BY USING GAS CURRENTS; SEPARATING BY OTHER DRY METHODS APPLICABLE TO BULK MATERIAL, e.g. LOOSE ARTICLES FIT TO BE HANDLED LIKE BULK MATERIAL
    • B07B1/00Sieving, screening, sifting, or sorting solid materials using networks, gratings, grids, or the like
    • B07B1/08Screens rotating within their own plane
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02ATECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
    • Y02A40/00Adaptation technologies in agriculture, forestry, livestock or agroalimentary production
    • Y02A40/90Adaptation technologies in agriculture, forestry, livestock or agroalimentary production in food processing or handling, e.g. food conservation

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  • Engineering & Computer Science (AREA)
  • Food Science & Technology (AREA)
  • Cereal-Derived Products (AREA)

Abstract

A pretreatment method for flour processing mainly comprises the following manufacturing steps of firstly, grinding operation, grinding edible alkali to obtain alkali powder with a reduced diameter, secondly, sieving operation, sieving the alkali powder obtained in the first step to obtain alkali powder with the same diameter as flour, preventing the flour and the alkali powder from concentrating and layering due to shaking in subsequent transportation operation, and thirdly, proportioning operation; and (2) proportioning the flour and the alkali powder obtained in the second step according to the proportion of 1000:1 to obtain the flour and the alkali powder which are configured in proportion, wherein the alkali powder and the flour can be simultaneously blended in a flow state form to play a role of uniform mixing on the whole, when the mixed alkali powder and the flour flow through a conical disc, the space is increased, the fluidity is increased, and the effect of increasing the mixing effect is further played, and when the mixed flour and the alkali powder pass through the conical disc, the dispersing blocks and the flour and the alkali powder form relative motion, so that the dispersing effect can be further dispersed and the mixing effect can be increased.

Description

Pretreatment equipment for flour processing and working method thereof
Technical Field
The invention relates to the technical field of flour pretreatment, in particular to pretreatment equipment for flour processing and a working method thereof.
Background
In some noodle or bread processing, a certain amount of alkali is added to the noodles in order to obtain a better taste. In the existing processing and making of noodles and bread, dough kneading is firstly needed, a certain amount of water, flour and alkali are mixed, but the adding proportion of the alkali is small, so that the phenomenon of inaccurate feeding is often caused in the feeding process, the taste is not right, a certain amount of labor operation is increased by adding an alkali adding link, and the production efficiency is reduced for some merchants taking the noodles and bread as the business range.
We propose a pretreatment device for flour processing, by which flour and alkali can be precisely proportioned and uniformly mixed in advance, and the taste is ensured while the production efficiency is improved. In order to prevent the flour mixed with the alkali from being concentrated and layered due to gravity and diameter during transportation shaking, the alkali is ground to have a diameter approximately the same as that of the flour.
Disclosure of Invention
The invention aims to provide a pretreatment device for flour processing and a working method thereof, so as to solve the problems in the background technology.
In order to achieve the purpose, the invention provides the following technical scheme:
a pretreatment method for flour processing mainly comprises the following manufacturing steps:
grinding, namely grinding edible alkali to obtain alkali powder with a reduced diameter;
step two, sieving operation, namely sieving the alkali powder obtained in the step one to obtain the alkali powder with the same diameter as the flour, so as to prevent the flour and the alkali powder from concentrating and layering due to shaking in the subsequent transportation operation;
step three, proportioning operation; proportioning the flour and the alkali powder obtained in the second step according to the proportion of 1000:1 to obtain flour and alkali powder which are prepared in proportion;
step four, mixing, namely uniformly mixing the proportioned flour and the alkali powder to obtain alkali flour suitable for making noodles;
the pretreatment equipment used in the operation steps comprises a support frame and a controller, wherein a flour blanking hopper, an alkali powder blanking hopper, a first conveying cylinder and a second conveying cylinder are fixedly arranged on the support frame, the flour blanking hopper and the alkali powder blanking hopper are respectively used for pre-loading flour and alkali powder, a bottom output port of the flour blanking hopper is communicated with the inner side of the left end of the first conveying cylinder, the flour inside the flour blanking hopper can enter the inner side of the left end of the first conveying cylinder, the bottom end of the alkali powder blanking hopper is communicated with the inner side of the right end of the second conveying cylinder, the alkali powder inside the alkali powder blanking hopper can enter the inner side of the second conveying cylinder through a blanking pipeline, the inner side of the left end of the second conveying cylinder is communicated with the inner side of the left end of the first conveying cylinder through a blanking pipeline, the arrangement enables the alkali powder and the flour to be simultaneously blended in a fluid state, and the effect of uniform mixing is achieved on the whole, the inner sides of the first conveying cylinder and the second conveying cylinder are respectively and rotatably connected with a first spiral conveying rod and a second spiral conveying rod, when the first spiral conveying rod rotates, flour and alkali powder can be conveyed rightwards, and a mixing effect is achieved, the second spiral conveying rod can control the alkali powder feeding proportion and achieve the alkali powder feeding effect, the rotating speeds of the first spiral conveying rod and the second spiral conveying rod can be in positive correlation, the arrangement can guarantee the accuracy of the ratio of the alkali powder to the flour, a conical disc is fixedly connected to the right end of the first spiral conveying rod, dispersing blocks are uniformly arranged on the conical disc and are in a triangular cone shape, the diameter of the right side of the conical disc is small, when the mixed alkali powder and the flour flow through the conical disc, the space is increased, the flowability is increased, a mixing effect is further achieved, and the dispersing blocks are arranged on the conical disc, the dispersion piece is the setting of triangle cone form, and when flour and alkali powder after mixing when here, dispersion piece and flour and alkali powder constitution relative motion can further disperse and play the effect that increases the mixed effect, the right-hand member downside intercommunication of first conveying cylinder has the discharge gate, and the discharge gate that sets up is used for realizing the ejection of compact to the flour after mixing and alkali powder.
Furthermore, a motor is fixedly connected to the left end of the first conveying cylinder, the motor drives the first spiral conveying rod to rotate, so that flour and alkali are moved rightwards and mixed, the end of a main shaft of the motor is fixedly connected with the left end of the first spiral conveying rod, a transmission box is fixedly connected to the right end of the first conveying cylinder, a first gear and a second gear are rotatably arranged on the inner side of the transmission box, the first gear is meshed with the second gear, meanwhile, the first spiral conveying rod drives the first gear to rotate, the first gear drives the second gear to rotate, the second gear drives a speed reducer to rotate, the speed reducer is decelerated by the speed reducer, so that the second spiral conveying rod is driven, the alkali powder is quantitatively discharged, the first gear and the first spiral conveying rod are coaxially arranged, the top end of the first conveying cylinder is fixedly connected with the speed reducer, and the input end of the speed reducer is fixedly connected with a rotating shaft of the second gear, the output shaft of the speed reducer is fixedly connected with the right end of the second spiral conveying rod, the output speed of the first spiral conveying rod and the output speed of the second spiral conveying rod are changed by changing the rotating speed and the size of the second spiral conveying rod through the speed reducer, the ratio of the flour to the alkali powder is 1000:1, the flour discharging and the alkali powder discharging are kept synchronous all the time through the arrangement, and the ratio accuracy can be ensured.
Furthermore, the inner side of the bottom end of the alkali powder discharging hopper is rotatably provided with a screen plate, the first spiral conveying rod can drive a third gear to rotate through a first rotating wheel, a transmission belt and a second rotating wheel when rotating, the third gear can drive the screen plate to rotate through a toothed ring, the rotation of the screen plate can play a role of accelerating screening through a screen mesh to ensure that the flour and the falling alkali powder have the same diameter, the inner side of the screen plate is fixedly connected with the screen mesh which is arranged in a circular ring shape, the central position of the top end of the screen plate is fixedly connected with a third spiral conveying rod, the screen plate synchronously drives the third spiral conveying rod to rotate, the third spiral conveying rod enables the alkali powder to have a rising trend, the alkali powder which does not reach the aperture of the screen mesh can rise to move to the upper side of the falling plate through a material lifting groove, and because of the inclined shape of the falling plate, the alkali powder on the falling plate slides down from the outer side of the falling plate again, and the third screw conveying rod rotates and is arranged on the inner side of the alkaline powder discharging hopper until the alkaline powder discharging hopper can pass through the screen.
Further, the top outside fixedly connected with blanking disc of third auger delivery pole, the blanking disc is the setting of toper form, be provided with between the inboard of blanking disc and the top outside of third auger delivery pole and rise the silo, the inboard equal fixedly connected with crocus roller of hopper under the outside of blanking disc and the alkali powder, the crocus roller that is located the blanking disc outside is corresponding with the inboard crocus roller of hopper under being located the alkali powder, the crocus roller is the ring shape setting.
Further, the bottom outside fixedly connected with ring gear of screen cloth board, the inboard of transmission case still rotates and is provided with first runner and second runner, driving belt has all been laminated in the outside of first runner and second runner, first runner and first gear are coaxial setting, fixedly connected with third gear in the left axis of rotation of second runner, the third gear meshes with the ring gear mutually.
Further, the size and the rotating speed of the second spiral conveying rod are changed, so that the conveying capacity of the first spiral conveying rod is 1000 times of that of the second spiral conveying rod in unit time.
A working method of a pretreatment device for flour processing is characterized by comprising the following steps:
step 1: and respectively adding flour and alkali powder into the flour feeding hopper and the alkali powder feeding hopper.
Step 2: the controller controls the motor to rotate, and the rotation of the motor can drive the first spiral conveying rod, the second spiral conveying rod and the third spiral conveying rod to rotate;
and step 3: and filling the mixed flour and alkali powder into a discharge port. ,
compared with the prior art, the pretreatment equipment for flour processing and the working method thereof have the advantages that the function of increasing the efficiency and the quality of a processing workshop is realized by accurately mixing alkali powder in advance, edible alkali is ground to obtain alkali powder with the reduced diameter, the obtained alkali powder is sieved to obtain the alkali powder with the same diameter as flour, the flour and the alkali powder are prevented from being concentrated and layered due to shaking in subsequent transportation operation, the alkali powder in the inner side of an alkali powder feeding hopper can enter the inner side of a second conveying cylinder through a feeding pipeline, the inner side of the left end of the second conveying cylinder is communicated with the inner side of the left end of a first conveying cylinder through the feeding pipeline, the arrangement enables the alkali powder and the flour to be simultaneously blended in a flow state mode, the function of uniform mixing is realized on the whole, the flour and the alkali powder can be conveyed rightwards when a first spiral conveying rod rotates, and play the effect of mixing, the second auger delivery pole can control the unloading proportion of alkali powder and play the effect of alkali powder unloading, the rotational speed of first auger delivery pole and second auger delivery pole can be positive correlation, the accuracy that alkali powder and flour ratio were proportioned can be guaranteed in this kind of setting, when alkali powder and flour after the mixture flow through here, the space increase, the mobility increases, further play the effect that increases the mixed effect, when flour and alkali powder after the mixture pass through here, the dispersion piece constitutes relative motion with flour and alkali powder, can further disperse and play the effect that increases the mixed effect.
Compared with the prior art, the pretreatment equipment for flour processing and the working method thereof can drive the third gear to rotate through the first rotating wheel, the transmission belt and the second rotating wheel while the first spiral conveying rod rotates, the third gear drives the screen plate to rotate through the gear ring, the rotation of the screen plate can play a role of sieving through the screen to ensure that the flour and the falling alkali powder have the same diameter, the screen plate synchronously drives the third spiral conveying rod to rotate, the third spiral conveying rod enables the alkali powder to have a rising trend, the alkali powder which does not reach the aperture of the screen can rise and move to the upper side of the falling plate through the material lifting groove, because of the inclined arrangement of the falling plate, the alkali powder on the falling plate slides down from the outer side of the falling plate again and is ground again through the grinding roller until the alkali powder can pass through the screen, and the arrangement simultaneously realizes the sieving and the grinding of the alkali powder by using a device, the efficiency is increased.
Compared with the prior art, the pretreatment equipment for flour processing and the working method thereof drive the screen plate, the first spiral conveying rod, the second spiral conveying rod and the third spiral conveying rod to rotate synchronously through the motor, the coordination among flour conveying, alkali powder conveying, flour and alkali powder mixing, alkali powder sieving and alkali powder grinding is increased, the automation and the accuracy are increased, and the efficiency is further improved.
Drawings
In order to more clearly illustrate the technical solution of the present invention, the drawings needed to be used in the technical description of the present invention will be briefly introduced below, and it is apparent that the drawings in the following description are only some embodiments of the present invention, and it is obvious for those skilled in the art that other drawings can be obtained according to the drawings without inventive labor.
FIG. 1 is a schematic view of the overall appearance mounting structure of the present invention;
FIG. 2 is a schematic view of the overall internal mounting structure of the present invention;
FIG. 3 is a schematic view of the outer appearance of the conical disk according to the present invention;
FIG. 4 is a schematic diagram of an external structure of a screen plate according to the present invention;
FIG. 5 is a schematic view of the mounting structure shown at A in FIG. 2 according to the present invention;
FIG. 6 is a schematic view of the mounting structure shown at B in FIG. 2 according to the present invention;
FIG. 7 is a schematic view of the mounting structure of FIG. 2 of the present invention at C;
fig. 8 is a schematic view of the installation structure at D in fig. 2 according to the present invention.
In the figure: 1. a support frame; 2. a controller; 3. feeding the flour into a hopper; 4. feeding an alkali powder into a hopper; 5. a first delivery cartridge; 6. a motor; 7. a second delivery cartridge; 8. a speed reducer; 9. a transmission case; 10. a discharge port; 11. a conical disk; 11a, dispersing blocks; 12. a first gear; 13. a second gear; 14. a first runner; 15. a drive belt; 16. a second runner; 17. a third gear; 18. a toothed ring; 19. a screen plate; 19a, a screen mesh; 20. a first screw conveying rod; 21. a second screw conveying rod; 22. dropping the tray; 22a, a material lifting groove; 23. a milling roller; 24. and a third screw conveying rod.
Detailed Description
The present invention is further described with reference to the following detailed description, wherein the drawings are for illustrative purposes only and are not intended to be limiting, and all other embodiments within the scope of the present invention will be apparent to those of ordinary skill in the art based on the present detailed description without any inventive step.
Example 1
Referring to fig. 1, fig. 2, fig. 3, fig. 5 and fig. 6, the present invention provides a technical solution: a pretreatment device for flour processing comprises a support frame 1 and a controller 2, wherein a flour blanking hopper 3, an alkali powder blanking hopper 4, a first conveying cylinder 5 and a second conveying cylinder 7 are fixedly arranged on the support frame 1, the flour blanking hopper 3 and the alkali powder blanking hopper 4 are respectively used for pre-loading flour and alkali powder, a bottom output port of the flour blanking hopper 3 is communicated with the inner side of the left end of the first conveying cylinder 5, flour inside the flour blanking hopper 3 can enter the inner side of the left end of the first conveying cylinder 5, the bottom end of the alkali powder blanking hopper 4 is communicated with the inner side of the right end of the second conveying cylinder 7, alkali powder inside the alkali powder blanking hopper 4 can enter the inner side of the second conveying cylinder 7 through a blanking pipeline, the inner side of the left end of the second conveying cylinder 7 is communicated with the inner side of the left end of the first conveying cylinder 5 through the blanking pipeline, and the arrangement enables the alkali powder and the flour to be simultaneously blended in a flow state, the device has the advantages that the device has the effect of uniform mixing on the whole, the inner sides of the first conveying cylinder 5 and the second conveying cylinder 7 are respectively and rotatably connected with a first spiral conveying rod 20 and a second spiral conveying rod 21, when the first spiral conveying rod 20 rotates, flour and alkali powder can be conveyed rightwards and have the effect of mixing, the second spiral conveying rod 21 can control the alkali powder discharging proportion and has the effect of alkali powder discharging, the rotating speeds of the first spiral conveying rod 20 and the second spiral conveying rod 21 can be in positive correlation, the arrangement can ensure the accuracy of the ratio of the alkali powder and the flour, the right end of the first spiral conveying rod 20 is fixedly connected with a conical disc 11, dispersing blocks 11a are uniformly arranged on the conical disc 11 and are arranged in a triangular cone shape, the diameter of the right side of the conical disc 11 is small, when the mixed alkali powder and flour flow through the place, the space is increased, the flowability is increased, further play the effect that increases the mixture effect, set up dispersion piece 11a on the conical disk 11, dispersion piece 11a is the setting of triangular cone form, when flour and alkali powder after the mixture pass through here, dispersion piece 11a constitutes relative motion with flour and alkali powder, can further disperse and play the effect that increases the mixture effect, the right-hand member downside intercommunication of first conveying cylinder 5 has discharge gate 10, the discharge gate 10 of setting is used for realizing the ejection of compact to the flour and the alkali powder after mixing.
Specifically, a motor 6 is fixedly connected to the left end of a first conveying cylinder 5, the motor 6 drives a first spiral conveying rod 20 to rotate, so that flour and alkali are moved and mixed rightwards, the end of a main shaft of the motor 6 is fixedly connected with the left end of the first spiral conveying rod 20, a transmission case 9 is fixedly connected to the right end of the first conveying cylinder 5, a first gear 12 and a second gear 13 are rotatably arranged on the inner side of the transmission case 9, the first gear 12 is meshed with the second gear 13, meanwhile, the first spiral conveying rod 20 drives the first gear 12 to rotate, the first gear 12 drives the second gear 13 to rotate, the second gear 13 drives a speed reducer 8 to rotate, the speed reducer 8 reduces the speed and then drives a second spiral conveying rod 21 to discharge alkali powder quantitatively, the first gear 12 and the first spiral conveying rod 20 are coaxially arranged, a speed reducer 8 is fixedly connected to the top end of the first conveying cylinder 5, the input end of the speed reducer 8 is fixedly connected with the rotating shaft of the second gear 13, the output shaft of the speed reducer 8 is fixedly connected with the right end of the second spiral conveying rod 21, the output speed of the first spiral conveying rod 20 and the output speed of the second spiral conveying rod 21 are changed by changing the rotating speed and the size of the second spiral conveying rod 21 through the speed reducer 8, the ratio of the flour to the alkali powder is 1000:1, the flour discharging and the alkali powder discharging are always synchronous through the arrangement, and the ratio accuracy can be ensured.
Specifically, by changing the size and the rotation speed of the second conveying screw 21, the first conveying screw 20 can be made 1000 times the conveying amount of the second conveying screw 21 per unit time.
By adopting the technical scheme: the alkali powder is accurately mixed in advance to play a role in increasing the efficiency and quality of a processing workshop, edible alkali is ground to obtain alkali powder with a reduced diameter, the obtained alkali powder is sieved to obtain alkali powder with the same diameter as flour, the flour and the alkali powder are prevented from being concentrated and layered due to shaking in subsequent transportation operation, the alkali powder on the inner side of an alkali powder discharging hopper 4 can enter the inner side of a second conveying cylinder 7 through a discharging pipeline, the inner side of the left end of the second conveying cylinder 7 is communicated with the inner side of the left end of a first conveying cylinder 5 through the discharging pipeline, the alkali powder and the flour can be simultaneously mixed in a flow state form through the arrangement, the uniform mixing effect is achieved on the whole, when a first spiral conveying rod 20 rotates, the flour and the alkali powder can be conveyed rightwards and play a mixing effect, the second spiral conveying rod 21 can control the discharging proportion of the alkali powder and play a role in discharging the alkali powder, the rotating speeds of the first spiral conveying rod 20 and the second spiral conveying rod 21 can be in positive correlation, the arrangement can guarantee the accuracy of the ratio of the alkali powder to the flour, when the mixed alkali powder and the flour flow through the position, the space is increased, the fluidity is increased, the effect of increasing the mixing effect is further played, when the mixed flour and the mixed alkali powder flow through the position, the dispersing block 11a and the flour and the alkali powder form relative motion, and the effect of increasing the mixing effect can be further dispersed and played.
By adopting the technical scheme:
example 2
In this embodiment, the same parts as those in embodiment 1 are not described in detail, but the differences are as follows:
referring to fig. 1, fig. 2, fig. 4, fig. 5, fig. 7 and fig. 8, the present invention provides a technical solution:
the inner side of the bottom end of the alkaline powder discharging hopper 4 is rotatably provided with a screen plate 19, the rotation of the first spiral conveying rod 20 can drive a third gear 17 to rotate through a first rotating wheel 14, a transmission belt 15 and a second rotating wheel 16 simultaneously, the rotation of the third gear 17 can drive the screen plate 19 to rotate through a toothed ring 18, the rotation of the screen plate 19 can play a role of accelerating screening through a screen 19a, the same diameter of flour and falling alkaline powder is ensured, the inner side of the screen plate 19 is fixedly connected with the screen 19a, the screen 19a is arranged in a circular ring shape, a third spiral conveying rod 24 is fixedly connected at the central position of the top end of the screen plate 19, the screen plate 19 synchronously drives the third spiral conveying rod 24 to rotate, the third spiral conveying rod 24 enables the alkaline powder to have a rising trend, the alkaline powder which does not reach the aperture of the screen 19a can rise and move to the upper side of a falling tray 22 through a material lifting groove 22a, because of the falling tray 22 is arranged in an inclined shape, the alkali powder on the falling plate 22 slides down from the outside of the falling plate 22 again, and is ground again by the grinding roller 23 until the alkali powder can pass through the screen 19a, and the third screw conveyor 24 is rotatably provided inside the alkali powder hopper 4.
Specifically, the top outside fixedly connected with blanking disc 22 of third auger delivery pole 24, blanking disc 22 are the setting of toper form, are provided with between the inboard of blanking disc 22 and the top outside of third auger delivery pole 24 and rise silo 22a, and the equal fixedly connected with crocus roller 23 in inboard of hopper 4 under the outside of blanking disc 22 and the alkali powder, and the crocus roller 23 that is located the 22 outside of blanking disc is corresponding with the crocus roller 23 that is located 4 inboards of hopper under the alkali powder, and crocus roller 23 is the ring form setting.
Specifically, a toothed ring 18 is fixedly connected to the outer side of the bottom end of the screen plate 19, a first rotating wheel 14 and a second rotating wheel 16 are further rotatably arranged on the inner side of the transmission case 9, a transmission belt 15 is attached to the outer sides of the first rotating wheel 14 and the second rotating wheel 16, the first rotating wheel 14 and the first gear 12 are coaxially arranged, a third gear 17 is fixedly connected to a rotating shaft on the left side of the second rotating wheel 16, and the third gear 17 is meshed with the toothed ring 18.
By adopting the technical scheme: when the first spiral conveying rod 20 rotates, the third gear 17 is driven to rotate by the first rotating wheel 14, the transmission belt 15 and the second rotating wheel 16, the rotation of the third gear 17 drives the screen plate 19 to rotate by the toothed ring 18, the rotation of the screen plate 19 can play a role of sieving by the screen 19a, so that the flour and the falling alkali powder have the same diameter, the screen plate 19 synchronously drives the third spiral conveying rod 24 to rotate, the third spiral conveying rod 24 enables the alkali powder to have a rising trend, the alkali powder which does not reach the aperture of the screen 19a can rise and move to the upper side of the falling plate 22 through the material lifting groove 22a, because of the inclined arrangement of the falling plate 22, the alkali powder on the falling plate 22 slides off from the outer side of the falling plate 22 again, and is ground again by the grinding roller 23 until the alkali powder can pass through the screen 19a, the arrangement simultaneously and synchronously realizes the sieving and grinding of the alkali powder by using a device, the efficiency is increased. Through the rotation of motor synchronous drive sieve plate 19, first auger delivery pole 20, second auger delivery pole 21 and third auger delivery pole 24, increased the cooperation between flour transport, alkali powder transport, flour alkali powder mix, alkali powder sieve and the alkali powder grinds, increased automation and accuracy nature, further promoted efficiency.
Example 3
Referring to fig. 1-8, the present invention provides a technical solution:
a pretreatment method for flour processing mainly comprises the following manufacturing steps:
grinding, namely grinding edible alkali to obtain alkali powder with a reduced diameter;
step two, sieving operation, namely sieving the alkali powder obtained in the step one to obtain the alkali powder with the same diameter as the flour, so as to prevent the flour and the alkali powder from concentrating and layering due to shaking in the subsequent transportation operation;
step three, proportioning operation; proportioning the flour and the alkali powder obtained in the second step according to the proportion of 1000:1 to obtain flour and alkali powder which are prepared in proportion;
step four, mixing, namely uniformly mixing the proportioned flour and the alkali powder to obtain alkali flour suitable for making noodles;
the pretreatment equipment used in the operation steps comprises a support frame 1 and a controller 2, wherein a flour blanking hopper 3, an alkali powder blanking hopper 4, a first conveying cylinder 5 and a second conveying cylinder 7 are fixedly arranged on the support frame 1, the flour blanking hopper 3 and the alkali powder blanking hopper 4 are respectively used for pre-loading flour and alkali powder, a bottom end output port of the flour blanking hopper 3 is communicated with the inner side of the left end of the first conveying cylinder 5, flour inside the flour blanking hopper 3 can enter the inner side of the left end of the first conveying cylinder 5, the bottom end of the alkali powder blanking hopper 4 is communicated with the inner side of the right end of the second conveying cylinder 7, alkali powder inside the alkali powder blanking hopper 4 can enter the inner side of the second conveying cylinder 7 through a blanking pipeline, the inner side of the left end of the second conveying cylinder 7 is communicated with the inner side of the left end of the first conveying cylinder 5 through the blanking pipeline, and the arrangement enables the alkali powder and the flour to be simultaneously blended and melted in a flow state, the device has the advantages that the device has the effect of uniform mixing on the whole, the inner sides of the first conveying cylinder 5 and the second conveying cylinder 7 are respectively and rotatably connected with a first spiral conveying rod 20 and a second spiral conveying rod 21, when the first spiral conveying rod 20 rotates, flour and alkali powder can be conveyed rightwards and have the effect of mixing, the second spiral conveying rod 21 can control the alkali powder discharging proportion and has the effect of alkali powder discharging, the rotating speeds of the first spiral conveying rod 20 and the second spiral conveying rod 21 can be in positive correlation, the arrangement can ensure the accuracy of the ratio of the alkali powder and the flour, the right end of the first spiral conveying rod 20 is fixedly connected with a conical disc 11, dispersing blocks 11a are uniformly arranged on the conical disc 11 and are arranged in a triangular cone shape, the diameter of the right side of the conical disc 11 is small, when the mixed alkali powder and flour flow through the place, the space is increased, the flowability is increased, further play the effect that increases the mixture effect, set up dispersion piece 11a on the conical disk 11, dispersion piece 11a is the setting of triangular cone form, when flour and alkali powder after the mixture pass through here, dispersion piece 11a constitutes relative motion with flour and alkali powder, can further disperse and play the effect that increases the mixture effect, the right-hand member downside intercommunication of first conveying cylinder 5 has discharge gate 10, the discharge gate 10 of setting is used for realizing the ejection of compact to the flour and the alkali powder after mixing.
Specifically, a motor 6 is fixedly connected to the left end of a first conveying cylinder 5, the motor 6 drives a first spiral conveying rod 20 to rotate, so that flour and alkali are moved and mixed rightwards, the end of a main shaft of the motor 6 is fixedly connected with the left end of the first spiral conveying rod 20, a transmission case 9 is fixedly connected to the right end of the first conveying cylinder 5, a first gear 12 and a second gear 13 are rotatably arranged on the inner side of the transmission case 9, the first gear 12 is meshed with the second gear 13, meanwhile, the first spiral conveying rod 20 drives the first gear 12 to rotate, the first gear 12 drives the second gear 13 to rotate, the second gear 13 drives a speed reducer 8 to rotate, the speed reducer 8 reduces the speed and then drives a second spiral conveying rod 21 to discharge alkali powder quantitatively, the first gear 12 and the first spiral conveying rod 20 are coaxially arranged, a speed reducer 8 is fixedly connected to the top end of the first conveying cylinder 5, the input end of the speed reducer 8 is fixedly connected with the rotating shaft of the second gear 13, the output shaft of the speed reducer 8 is fixedly connected with the right end of the second spiral conveying rod 21, the output speed of the first spiral conveying rod 20 and the output speed of the second spiral conveying rod 21 are changed by changing the rotating speed and the size of the second spiral conveying rod 21 through the speed reducer 8, the ratio of the flour to the alkali powder is 1000:1, the flour discharging and the alkali powder discharging are always synchronous through the arrangement, and the ratio accuracy can be ensured.
Specifically, a screen plate 19 is rotatably arranged on the inner side of the bottom end of the alkaline powder discharging hopper 4, while a first spiral conveying rod 20 rotates, a third gear 17 is driven to rotate through a first rotating wheel 14, a transmission belt 15 and a second rotating wheel 16, the rotation of the third gear 17 drives the screen plate 19 to rotate through a toothed ring 18, the rotation of the screen plate 19 can play a role of accelerating screening through a screen 19a, it is ensured that the flour and the falling alkaline powder have the same diameter, the inner side of the screen plate 19 is fixedly connected with the screen 19a, the screen 19a is arranged in a circular ring shape, a third spiral conveying rod 24 is fixedly connected to the central position of the top end of the screen plate 19, the screen plate 19 synchronously drives the third spiral conveying rod 24 to rotate, the third spiral conveying rod 24 makes the alkaline powder have a rising trend, the alkaline powder which does not reach the aperture of the screen 19a can rise and move to the upper side of a dropping tray 22 through a rising groove 22a, because the falling plate 22 is disposed in an inclined manner, the alkali powder on the falling plate 22 slides down from the outer side of the falling plate 22 again, and is ground again by the grinding roller 23 until the alkali powder can pass through the screen 19a, and the third screw conveyor 24 is rotatably disposed on the inner side of the alkali powder discharging hopper 4.
Specifically, the top outside fixedly connected with blanking disc 22 of third auger delivery pole 24, blanking disc 22 are the setting of toper form, are provided with between the inboard of blanking disc 22 and the top outside of third auger delivery pole 24 and rise silo 22a, and the equal fixedly connected with crocus roller 23 in inboard of hopper 4 under the outside of blanking disc 22 and the alkali powder, and the crocus roller 23 that is located the 22 outside of blanking disc is corresponding with the crocus roller 23 that is located 4 inboards of hopper under the alkali powder, and crocus roller 23 is the ring form setting.
Specifically, a toothed ring 18 is fixedly connected to the outer side of the bottom end of the screen plate 19, a first rotating wheel 14 and a second rotating wheel 16 are further rotatably arranged on the inner side of the transmission case 9, a transmission belt 15 is attached to the outer sides of the first rotating wheel 14 and the second rotating wheel 16, the first rotating wheel 14 and the first gear 12 are coaxially arranged, a third gear 17 is fixedly connected to a rotating shaft on the left side of the second rotating wheel 16, and the third gear 17 is meshed with the toothed ring 18.
Specifically, by changing the size and the rotation speed of the second conveying screw 21, the first conveying screw 20 can be made 1000 times the conveying amount of the second conveying screw 21 per unit time.
By adopting the technical scheme: the alkali powder is accurately mixed in advance to play a role in increasing the efficiency and quality of a processing workshop, edible alkali is ground to obtain alkali powder with a reduced diameter, the obtained alkali powder is sieved to obtain alkali powder with the same diameter as flour, the flour and the alkali powder are prevented from being concentrated and layered due to shaking in subsequent transportation operation, the alkali powder on the inner side of an alkali powder discharging hopper 4 can enter the inner side of a second conveying cylinder 7 through a discharging pipeline, the inner side of the left end of the second conveying cylinder 7 is communicated with the inner side of the left end of a first conveying cylinder 5 through the discharging pipeline, the alkali powder and the flour can be simultaneously mixed in a flow state form through the arrangement, the uniform mixing effect is achieved on the whole, when a first spiral conveying rod 20 rotates, the flour and the alkali powder can be conveyed rightwards and play a mixing effect, the second spiral conveying rod 21 can control the discharging proportion of the alkali powder and play a role in discharging the alkali powder, the rotating speeds of the first spiral conveying rod 20 and the second spiral conveying rod 21 can be in positive correlation, the arrangement can guarantee the accuracy of the ratio of the alkali powder to the flour, when the mixed alkali powder and the flour flow through the position, the space is increased, the fluidity is increased, the effect of increasing the mixing effect is further played, when the mixed flour and the mixed alkali powder flow through the position, the dispersing block 11a and the flour and the alkali powder form relative motion, and the effect of increasing the mixing effect can be further dispersed and played. When the first spiral conveying rod 20 rotates, the third gear 17 is driven to rotate by the first rotating wheel 14, the transmission belt 15 and the second rotating wheel 16, the rotation of the third gear 17 drives the screen plate 19 to rotate by the toothed ring 18, the rotation of the screen plate 19 can play a role of sieving by the screen 19a, so that the flour and the falling alkali powder have the same diameter, the screen plate 19 synchronously drives the third spiral conveying rod 24 to rotate, the third spiral conveying rod 24 enables the alkali powder to have a rising trend, the alkali powder which does not reach the aperture of the screen 19a can rise and move to the upper side of the falling plate 22 through the material lifting groove 22a, because of the inclined arrangement of the falling plate 22, the alkali powder on the falling plate 22 slides off from the outer side of the falling plate 22 again, and is ground again by the grinding roller 23 until the alkali powder can pass through the screen 19a, the arrangement simultaneously and synchronously realizes the sieving and grinding of the alkali powder by using a device, the efficiency is increased. Through the rotation of motor synchronous drive sieve plate 19, first auger delivery pole 20, second auger delivery pole 21 and third auger delivery pole 24, increased the cooperation between flour transport, alkali powder transport, flour alkali powder mix, alkali powder sieve and the alkali powder grinds, increased automation and accuracy nature, further promoted efficiency.
The invention relates to a pretreatment device for flour processing and a working method thereof, wherein the working method of the device comprises the following steps;
a working method of a pretreatment device for flour processing is characterized by comprising the following steps:
step 1: and respectively adding flour and alkali powder into the flour feeding hopper 3 and the alkali powder feeding hopper 4.
Step 2: the controller 2 controls the motor 6 to rotate, and the rotation of the motor 6 can drive the first spiral conveying rod 20, the second spiral conveying rod 21 and the third spiral conveying rod 24 to rotate;
and step 3: the mixed flour and alkali powder are filled in the discharge port 10.
The principles and embodiments of the present invention are explained herein using specific examples, which are presented only to assist in understanding the method and its core concepts of the present invention. For those skilled in the art, without departing from the principle of the present invention, several modifications, decorations, or changes may be made, and the above technical features may be combined in a suitable manner; such modifications, variations, combinations, or adaptations of the invention using its spirit and scope, as defined by the claims, may be directed to other uses and embodiments.

Claims (7)

1. A pre-treatment process for flour processing characterized by: the method mainly comprises the following manufacturing steps:
grinding, namely grinding edible alkali to obtain alkali powder with a reduced diameter;
step two, sieving operation, namely sieving the alkali powder obtained in the step one to obtain the alkali powder with the same diameter as the flour, so as to prevent the flour and the alkali powder from concentrating and layering due to shaking in the subsequent transportation operation;
step three, proportioning operation; proportioning the flour and the alkali powder obtained in the second step according to the proportion of 1000:1 to obtain flour and alkali powder which are prepared in proportion;
step four, mixing, namely uniformly mixing the proportioned flour and the alkali powder to obtain alkali flour suitable for making noodles;
the pretreatment equipment used in the operation steps comprises a support frame and a controller, wherein a flour blanking hopper, an alkali powder blanking hopper, a first conveying cylinder and a second conveying cylinder are fixedly arranged on the support frame, a bottom output port of the flour blanking hopper is communicated with the left end inner side of the first conveying cylinder, the bottom of the alkali powder blanking hopper is communicated with the right end inner side of the second conveying cylinder, the left end inner side of the second conveying cylinder is communicated with the left end inner side of the first conveying cylinder through a blanking pipeline, the inner sides of the first conveying cylinder and the second conveying cylinder are respectively and rotatably connected with a first spiral conveying rod and a second spiral conveying rod, the rotating speeds of the first spiral conveying rod and the second spiral conveying rod can be in positive correlation, a conical disc is fixedly connected to the right end of the first spiral conveying rod, dispersing blocks are uniformly arranged on the conical disc and are arranged in a triangular cone shape, and the lower side of the right end of the first conveying cylinder is communicated with a discharge hole.
2. A pre-treatment apparatus for flour processing according to claim 1, characterized in that: the left end fixedly connected with motor of first conveying cylinder, the terminal left end fixedly connected with of main shaft of motor and first spiral conveying pole, the right-hand member fixedly connected with transmission case of first conveying cylinder, the inboard rotation of transmission case is provided with first gear and second gear, first gear and second gear mesh mutually, first gear and first spiral conveying pole are coaxial setting, the top fixedly connected with speed reducer of first conveying cylinder, the input of speed reducer and the axis of rotation fixed connection of second gear, the output shaft of speed reducer and the right-hand member fixed connection of second spiral conveying pole.
3. A pre-treatment apparatus for flour processing according to claim 2, characterized in that: the bottom inboard of hopper is rotated and is provided with the screen cloth board under the alkali powder, the inboard fixedly connected with screen cloth of screen cloth board, the screen cloth is the ring form setting, the top central point department fixedly connected with third auger delivery pole of position of screen cloth board, third auger delivery pole rotates the inboard that sets up the hopper under the alkali powder.
4. A pre-treatment apparatus for flour processing according to claim 3, characterized in that: the top outside fixedly connected with blanking disc of third auger delivery pole, the blanking disc is the setting of toper form, be provided with between the inboard of blanking disc and the top outside of third auger delivery pole and rise the silo, the inboard equal fixedly connected with crocus roller of hopper under the outside of blanking disc and the alkali powder, the crocus roller that is located the blanking disc outside is corresponding with the inboard crocus roller of hopper under being located the alkali powder, the crocus roller is the ring form setting.
5. A pre-treatment apparatus for flour processing according to claim 4, characterized in that: the bottom outside fixedly connected with ring gear of screen cloth board, the inboard of transmission case still rotates and is provided with first runner and second runner, driving belt has all been laminated in the outside of first runner and second runner, first runner and first gear are coaxial setting, fixedly connected with third gear in the left axis of rotation of second runner, the third gear meshes with the ring gear mutually.
6. A pre-treatment apparatus for flour processing according to claim 1, characterized in that: by changing the size and the rotating speed of the second spiral conveying rod, the conveying capacity of the first spiral conveying rod per unit time can be 1000 times that of the second spiral conveying rod.
7. A method of operating a pretreatment device for flour processing as claimed in claim 1, characterized by the steps of:
step 1: respectively adding flour and alkali powder into a flour feeding hopper and an alkali powder feeding hopper;
step 2: the controller controls the motor to rotate, and the rotation of the motor can drive the first spiral conveying rod, the second spiral conveying rod and the third spiral conveying rod to rotate;
and step 3: and filling the mixed flour and alkali powder into a discharge port.
CN202111176652.7A 2021-10-09 2021-10-09 Pretreatment equipment for flour processing and working method thereof Active CN113953003B (en)

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