Be used for flat intelligent full-automatic processing equipment of connector contact pin jack component location
Technical Field
The invention relates to the technical field of connector production, in particular to flat intelligent full-automatic processing equipment for positioning a connector pin and jack element.
Background
The connector is also called a plug connector, also called a joint and a socket in China, and generally refers to an electric appliance connector, namely a device for connecting two active devices and used for transmitting current or signals; the pin connector is one of the connectors, generally, one connector comprises a plurality of pins, the pins are generally in a rod structure, the needle heads of the pins are used for inserting a socket, cylindrical clamping columns similar to shaft shoulders are protruded on the needle heads and used for fixing with a shell of the plug, and the needle tails of the pins need to be bent by 90 degrees and are welded with a printed board or a signal connecting line; traditional connector contact pin jack component location is flat, and the workman places connector contact pin jack component and mills the location flat on the milling machine, and this kind mills the flat mode in location and takes a lot of work and time, and is inefficient, and because manual operation, the flat precision in location also can not obtain the guarantee.
For the foregoing reasons, flat intelligent fully automated manufacturing equipment for connector pin receptacle component positioning has been developed.
Disclosure of Invention
The invention aims to overcome the defects in the prior art, and provides the intelligent full-automatic processing equipment for the connector pin jack element positioning flat, which greatly saves labor and time, improves the working efficiency and the positioning flat precision and realizes the batch processing of the connector pin jack element positioning flat compared with the traditional manual operation mode.
In order to achieve the purpose, the invention adopts the following technical scheme: be used for flat intelligent full automatic processing equipment of connector contact pin jack component location, by: the device comprises a workbench, a discharge port, a vibration disc, a feeding pipe, a motor, a ball screw, a slide rail, a feeding slide plate, a positioning slide plate, a feeding cylinder, a pushing cylinder and a milling machine; the right end of the front side of the upper surface of the workbench is provided with an automatic feeding mechanism, the middle part of the workbench is horizontally provided with a pair of parallel moving mechanisms, the pair of moving mechanisms are sequentially arranged into a processing moving mechanism and a feeding moving mechanism from front to back, the processing moving mechanism is provided with a positioning sliding plate, the feeding moving mechanism is provided with a feeding sliding plate, the middle part of the upper surface of the positioning sliding plate is provided with a positioning groove, the section of the positioning groove is round with a gap, the front end and the rear end in the positioning groove are provided with clamping spring pieces, the upper surface middle part of pay-off slide set up semicircular groove, pay-off moving mechanism's left end rear side set up feeding cylinder, set up the discharge gate on the workstation in pay-off moving mechanism left place ahead, the discharge gate is located processing moving mechanism's rear side, the left side of discharge gate sets up the milling machine, processing moving mechanism front side corresponds discharge gate department and sets up release cylinder.
The structure of the moving mechanism is as follows: the power output end of the motor is provided with a ball screw, slide rails are arranged on two sides of the ball screw, the motor of the machining moving mechanism and the motor of the feeding moving mechanism are respectively arranged at the left end and the right end of the workbench, a guide sleeve of the ball screw of the machining moving mechanism is arranged on the lower surface of the positioning slide plate, a guide sleeve of the ball screw of the feeding moving mechanism is arranged on the lower surface of the feeding slide plate, and the motors are servo motors.
The automatic feeding mechanism consists of a vibration disc and a feeding pipe.
The initial position of the feeding sliding plate is positioned behind and below the feed opening of the feeding pipe of the automatic feeding mechanism, the feed opening of the feeding pipe is close to the front end of a semicircular groove of the feeding pipe, the initial position of the positioning sliding plate corresponds to the feeding cylinder, when the automatic feeding mechanism works, an operator puts a connector pin jack element into a vibration disc of the automatic feeding mechanism, the equipment is started through a control console, the connector pin jack element in the vibration disc needs to be milled and positioned to enable the flat end to enter the feeding pipe downwards in sequence after being screened by the vibration disc, the connector pin jack element at the lowest part of the feeding pipe falls into the semicircular groove of the feeding sliding plate by means of inertia, the control console starts a motor of the feeding moving mechanism to rotate clockwise, the motor of the feeding moving mechanism drives the feeding sliding plate to move towards the left end of a workbench, when the connector pin jack element falls out of the feeding pipe, a clamping mechanism of the feeding pipe blocks other connector pin jack elements in the feeding pipe, when the feeding sliding plate moves to the right front of the feeding cylinder, the feeding cylinder is stopped, the control console starts the feeding cylinder, a piston rod of the feeding cylinder pushes a connector pin jack element in a semicircular groove of the feeding sliding plate into a positioning groove of the positioning sliding plate, the position to be processed of the connector pin jack element exposes out of the positioning groove, a pair of clamping spring sheets in the positioning groove clamp the connector pin jack element to prevent the connector pin jack element from moving in the processing process, after the connector pin jack element completely enters the positioning groove of the positioning sliding plate, the control console starts a motor of the feeding moving mechanism to rotate anticlockwise, the motor of the feeding moving mechanism drives the feeding sliding plate to restore to the initial position, meanwhile, the control console starts the motor of the processing moving mechanism to rotate clockwise, the motor of the processing moving mechanism drives the positioning sliding plate to move towards the milling machine, and when the positioning sliding plate passes through the milling machine, the milling cutter of the milling machine mills and positions the flat connector pin jack component on the positioning slide plate, the chip blowing mechanism on the milling machine blows off the chip material on the positioning slide plate, after the positioning slide plate moves to the designated position, the control console controls the motor of the processing moving mechanism to rotate anticlockwise, the motor of the processing moving mechanism drives the positioning slide plate to move towards the direction of the initial position, when the positioning slide plate moves to the pushing cylinder, the positioning slide plate stops moving, the control console starts the pushing cylinder, the piston rod of the pushing cylinder pushes out the connector pin jack component on the positioning slide plate, the connector pin jack component drops into the material receiving box placed below the workbench through the discharge port, after the connector pin jack component is pushed out, the positioning slide plate restores to the initial position, and the steps are repeated circularly until all processing tasks are completed.
The invention has the beneficial effects that: compared with the traditional manual operation mode, the invention greatly saves labor and time, improves the working efficiency, simultaneously improves the precision of the positioning flat, and realizes the batch processing of the positioning flat of the pin inserting hole element of the connector; the present invention has not been described in detail in the prior art.
Drawings
The invention will be further described with reference to the accompanying drawings in which:
FIG. 1 is a schematic view of the assembly structure;
FIG. 2 is a schematic top view of the structure;
in the figure: the device comprises a workbench 1, a discharge hole 1.1, a vibration disc 2, a feeding pipe 3, a motor 4, a ball screw 5, a slide rail 6, a feeding slide plate 7, a positioning slide plate 8, a feeding cylinder 9, a pushing cylinder 10 and a milling machine 11.
Detailed Description
The present invention will be described in further detail with reference to the following examples and embodiments:
example 1
The right end of the front side of the upper surface of the workbench 1 is provided with an automatic feeding mechanism, the middle part of the workbench 1 is horizontally provided with a pair of moving mechanisms which are parallel to each other, the pair of moving mechanisms are sequentially arranged into a processing moving mechanism and a feeding moving mechanism from front to back, the processing moving mechanism is provided with a positioning sliding plate 8, the feeding moving mechanism is provided with a feeding sliding plate 7, the middle part of the upper surface of the positioning sliding plate 8 is provided with a positioning groove, the cross section of the positioning groove is in a round shape with a notch, the front end and the back end in the positioning groove are provided with clamping spring pieces, the middle part of the upper surface of the feeding sliding plate 7 is provided with a semicircular groove, the rear side of the left end of the feeding moving mechanism is provided with a feeding cylinder 9, the workbench 1 in the left front of the feeding moving mechanism is provided with a discharge port 1.1, the discharge port 1.1 is positioned at the rear side of the processing moving mechanism, and the left side of the discharge port 1.1 is provided with a milling machine 11, a pushing cylinder 10 is arranged at the position, corresponding to the discharge port 1.1, of the front side of the processing moving mechanism.
Example 2
The structure of the moving mechanism is as follows: the power output end of the motor 4 is provided with a ball screw 5, two sides of the ball screw 5 are provided with slide rails 6, the motor 4 of the processing moving mechanism and the motor 4 of the feeding moving mechanism are respectively arranged at the left end and the right end of the workbench 1, a guide sleeve of the ball screw 5 of the processing moving mechanism is arranged on the lower surface of the positioning slide plate 8, a guide sleeve of the ball screw 5 of the feeding moving mechanism is arranged on the lower surface of the feeding slide plate 7, and the motor 4 adopts a servo motor.
Example 3
The automatic feeding mechanism consists of a vibration disc 2 and a feeding pipe 3.
Example 3
The initial position of a feeding sliding plate 7 is positioned at the rear lower part of a feed opening of a feeding pipe 3 of an automatic feeding mechanism, the feed opening of the feeding pipe 3 is close to the front end of a semicircular groove of the feeding pipe 3, the initial position of a positioning sliding plate 8 corresponds to a feeding cylinder 9, when the automatic feeding mechanism works, an operator puts a connector pin jack element into a vibration disc 2 of the automatic feeding mechanism, the equipment is started through a control console, the connector pin jack element in the vibration disc 2 is screened through the vibration disc 2, then the connector pin jack element needs to be milled and positioned, the flat ends of the connector pin jack element are downwards and sequentially enter the feeding pipe 3, the connector pin jack element at the lowest part of the feeding pipe 3 falls into the semicircular groove of the feeding sliding plate 7 through inertia, the control console starts a motor 4 of the feeding moving mechanism to rotate clockwise, the motor 4 of the feeding moving mechanism drives the feeding sliding plate 7 to move towards the left end of a workbench 1, when the connector pin jack element falls out of the feeding pipe 3, the clamping mechanism of the feeding pipe 3 blocks other connector pin jack components in the feeding pipe 3, when the feeding sliding plate 7 moves to the front of the feeding cylinder 9, the feeding cylinder 9 stops moving, the control console starts the feeding cylinder 9, a piston rod of the feeding cylinder 9 pushes the connector pin jack components in the semicircular groove of the feeding sliding plate 7 into the positioning groove of the positioning sliding plate 8, the position to be processed of the connector pin jack components exposes out of the positioning groove, a pair of clamping spring sheets in the positioning groove clamps the connector pin jack components to avoid the movement of the connector pin jack components in the processing process, after the connector pin jack components completely enter the positioning groove of the positioning sliding plate 8, the control console starts the motor 4 of the feeding moving mechanism to rotate anticlockwise, the motor 4 of the feeding moving mechanism drives the feeding sliding plate 7 to recover to the initial position, and meanwhile, the motor 4 of the control console starts the processing moving mechanism to rotate clockwise, a motor 4 of a processing moving mechanism drives a positioning sliding plate 8 to move towards a milling machine 11, when the positioning sliding plate 8 passes through the milling machine 11, a milling cutter of the milling machine 11 mills and positions connector pin jack elements on the positioning sliding plate 8 flat, a scrap blowing mechanism on the milling machine 11 blows off scrap on the positioning sliding plate 8, after the positioning sliding plate 8 moves to a designated position, a control console controls the motor 4 of the processing moving mechanism to rotate anticlockwise, the motor 4 of the processing moving mechanism drives the positioning sliding plate 8 to move towards an initial position, when the positioning sliding plate 8 moves to a push-out cylinder 10, the positioning sliding plate stops moving, the control console starts the push-out cylinder 10, a piston rod of the push-out cylinder 10 pushes out the connector pin jack elements on the positioning sliding plate 8, the connector pin jack elements fall into a material receiving box placed below a workbench 1 through a discharge port 1.1, and after the connector pin jack elements are pushed out, the positioning sliding plate 8 recovers to the initial position, and circularly reciprocating according to the steps until all processing tasks are completed.