CN113915131A

CN113915131A - High-efficiency energy-saving screw air compressor

Info

Publication number: CN113915131A
Application number: CN202111411264.2A
Authority: CN
Inventors: 陈浩
Original assignee: Jiangxi Zhiqi Compressor Co ltd
Current assignee: Jiangxi Zhiqi Compressor Co ltd
Priority date: 2021-11-25
Filing date: 2021-11-25
Publication date: 2022-01-11
Anticipated expiration: 2041-11-25
Also published as: CN113915131B

Abstract

The invention discloses a high-efficiency energy-saving screw type air compressor, which relates to the field of air compressors and comprises a cabinet body, a casing, a base and a driving motor, wherein the casing and the driving motor are positioned inside the cabinet body, a screw is arranged inside the casing, an air inlet pipe and an air outlet pipe are respectively penetrated through the top and one side of the casing, a storage component is arranged in the air compressor, after the air compressor is moved to a specified position, a worker starts a servo motor to further rotate a bidirectional screw rod, the bidirectional screw rod rotates to drive a threaded sleeve to move and a worm to rotate, a support rod pulls an installation frame to turn over after the threaded sleeve moves, the worm rotates to drive a rotating shaft to rotate, the rotating shaft simultaneously drives the installation frame to turn over, and further drives a roller to turn over upwards to be stored in the base, meanwhile, a support block is contacted with the ground, and further the air compressor is placed more stably, the air compressor is not easy to shift automatically, and the stability of the air compressor is improved.

Description

High-efficiency energy-saving screw air compressor

Technical Field

The invention relates to the field of air compressors, in particular to a high-efficiency energy-saving screw type air compressor.

Background

The screw compressor is a positive displacement gas compression machine with rotary motion of working volume, the compression of gas is realized by the change of volume, and the change of volume is realized by the rotary motion of a pair of rotors of the compressor in a machine shell.

Present air compressor machine heat radiation structure is single, and the radiating effect is limited, and then has promoted the fault rate of air compressor machine, and secondly, although present air compressor machine is provided with the gyro wheel, nevertheless the gyro wheel is not convenient for accomodate, can produce the vibration at air compressor machine operation in-process, and then makes the air compressor machine slide by oneself easily, influences the stability of air compressor machine function.

Disclosure of Invention

Based on the technical problems, the invention aims to provide the high-efficiency energy-saving screw type air compressor to solve the technical problems of poor heat dissipation effect and insufficient stability.

In order to achieve the purpose, the invention provides the following technical scheme: the utility model provides an energy-efficient screw air compressor, including the cabinet body, casing, base and driving motor, casing and driving motor all are located the inside of the cabinet body, the internally mounted of casing has the screw rod, casing top and one side are run through respectively have intake pipe and outlet duct, the one end of screw rod and driving motor's output all are connected with the runner, and are two sets of connect through belt transmission between the runner, the inside of base is provided with accomodates the subassembly, accomodate the subassembly including servo motor, two-way lead screw and pivot, the internally mounted of the cabinet body has radiator unit, radiator unit is including radiator-grid and the slide bar that is located internal wall of cabinet and the dead lever that is located a set of runner one side.

Further, radiator unit is still including water tank and support frame, the top of support frame is connected with the seesaw, the one end of seesaw is fixed with the fan, bottom one side of seesaw is connected with the push-and-pull rod through the universal joint, the push-and-pull rod cup joints in the surface of dead lever, the bottom opposite side of seesaw is connected with the piston rod, the bottom of piston rod extends to the inside of water tank and is connected with the piston, the other end and the cleaning brush of seesaw are articulated mutually, one side intercommunication of water tank has the water pipe, just the water pipe extends to the inside of casing.

Through adopting above-mentioned technical scheme, the fan is put from top to bottom and has improved the area of blowing, has improved the radiating effect, and the piston up-and-down linear motion is convenient for flow in the inherent water pipe of water tank for it is more high-efficient to dispel the heat, and the cleaning brush can be cleaned the radiator-grid, has guaranteed that the air can normally get into.

Further, the both ends of two-way lead screw all are connected with the worm, be provided with driven awl tooth in the middle of the surface of two-way lead screw, servo motor's output is connected with initiative awl tooth, the surface of pivot is fixed with worm wheel and mounting bracket respectively, the bottom of mounting bracket is connected with the gyro wheel, the thread bush has been cup jointed to the surface of two-way lead screw, the bottom of thread bush is connected with the mounting bracket through the bracing piece.

Through adopting above-mentioned technical scheme, be convenient for accomodate the gyro wheel folding, and then can improve the stability of air compressor machine during operation for the air compressor machine during operation is more stable, is difficult for squinting by oneself.

Furthermore, the four corners of the bottom of the base are provided with supporting blocks, and the supporting blocks are made of rubber materials.

Through adopting above-mentioned technical scheme, supporting shoe 13 can also play certain cushioning effect when playing to the air compressor support.

Furthermore, one side of the cleaning brush is in contact with one side of the heat dissipation net.

Through adopting above-mentioned technical scheme, the cleaning brush is convenient for clean the radiator-grid, prevents that the radiator-grid from blockking up and influencing the air admission.

Further, the surface of the cabinet body is provided with controls the panel, just servo motor and driving motor all with control panel electric connection.

Through adopting above-mentioned technical scheme, the staff can control servo motor and driving motor through controlling the panel.

Furthermore, lubricating oil is arranged on the outer surfaces of the bidirectional screw rod, the worm and the worm wheel.

Through adopting above-mentioned technical scheme for it is more smooth and easy when two-way lead screw, worm and worm wheel function, reduce wear, and can prevent to rust, improved the life of part.

In summary, the invention mainly has the following beneficial effects:

1. the invention has the advantages that the heat dissipation assembly is arranged, when the driving motor drives the air compressor to work, the rotating wheel drives the push-pull rod to operate through the fixed rod, and further drives the seesaw rod to move up and down in a reciprocating manner, so that the fan swings up and down, the blowing range of the fan is improved, further the heat dissipation is more comprehensive, when the seesaw rod moves up and down, one end of the seesaw rod drives the piston to move up and down in the water tank through the piston rod, so that the water in the water tank is filled into the water pipe and then is pumped out from the water pipe, the water in the water pipe flows and is recycled, the energy-saving effect is achieved, part of the pipe body of the water pipe is positioned in the shell, the purpose of further cooling the air compressor can be achieved, in addition, the up and down reciprocating movement of one end of the seesaw rod can drive the cleaning brush to move up and down in a straight line on the outer surface of the slide rod, the dust removal can be achieved on the heat dissipation net, and the air cannot enter due to the blockage of the heat dissipation net can be avoided, the heat dissipation effect of the air compressor is guaranteed, the air compressor can be cooled and dissipated quickly and efficiently by simultaneously carrying out water cooling and air cooling, and the failure rate of the air compressor is reduced;

2. according to the invention, through the arrangement of the containing assembly, after the air compressor is moved to a specified position, a worker starts the servo motor, so that the bidirectional screw rod rotates, the bidirectional screw rod rotates to drive the threaded sleeve to move and the worm to rotate, the support rod pulls the mounting frame to turn over after the threaded sleeve moves, the worm rotates to drive the worm wheel to drive the rotating shaft to rotate, the rotating shaft simultaneously drives the mounting frame to turn over, the mounting frame drives the idler wheels to turn over upwards to be contained in the base, meanwhile, the support blocks are contacted with the ground, so that the air compressor is more stably placed, the air compressor is not easy to shift automatically, and the stability of the air compressor is improved.

Drawings

FIG. 1 is a schematic structural view of a cabinet according to the present invention;

FIG. 2 is a schematic sectional view of the cabinet according to the present invention;

FIG. 3 is a schematic view of a push-pull rod according to the present invention;

fig. 4 is a schematic structural diagram of a heat dissipation assembly of the present invention.

In the figure: 1. a cabinet body; 2. a receiving assembly; 201. a servo motor; 202. driving bevel gears; 203. a bidirectional screw rod; 204. driven bevel gears; 205. a threaded sleeve; 206. a worm; 207. a rotating shaft; 208. a worm gear; 209. a mounting frame; 210. a roller; 211. a support bar; 3. a control panel; 4. a heat dissipating component; 401. a support frame; 402. a water tank; 403. a water pipe; 404. a heat-dissipating web; 405. a slide bar; 406. a seesaw rod; 407. a fan; 408. fixing the rod; 409. a push-pull rod; 410. a universal joint; 411. a piston rod; 412. a piston; 413. a cleaning brush; 5. a housing; 6. a drive motor; 7. a rotating wheel; 8. a belt; 9. a screw; 10. an air inlet pipe; 11. an air outlet pipe; 12. a base; 13. and (7) a supporting block.

Detailed Description

The technical solution in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. The embodiments described below with reference to the accompanying drawings are illustrative only for the purpose of explaining the present invention, and are not to be construed as limiting the present invention.

The following describes an embodiment of the present invention based on its overall structure.

A high-efficiency energy-saving screw air compressor is disclosed, as shown in fig. 1-4, comprising a cabinet body 1, a casing 5, a base 12 and a driving motor 6, wherein the casing 5 and the driving motor 6 are both positioned inside the cabinet body 1, a screw 9 is installed inside the casing 5, an air inlet pipe 10 and an air outlet pipe 11 are respectively penetrated through the top and one side of the casing 5, one end of the screw 9 and the output end of the driving motor 6 are both connected with a runner 7, two sets of runners 7 are connected through a belt 8 in a transmission manner, a containing assembly 2 is arranged inside the base 12, the containing assembly 2 comprises a servo motor 201, a two-way screw rod 203 and a rotating shaft 207, two ends of the two-way screw rod 203 are both connected with a worm 206, a driven bevel gear 204 is arranged in the middle of the outer surface of the two-way screw rod 203, the output end of the servo motor 201 is connected with a driving bevel gear 202, a worm wheel 208 and a mounting rack 209 are respectively fixed on the outer surface of the rotating shaft 207, the bottom end of the mounting rack 209 is connected with a roller 210, the outer surface of the two-way screw rod 203 is sleeved with a threaded sleeve 205, the bottom of the threaded sleeve 205 is connected with a mounting frame 209 through a support rod 211, so that the roller 210 can be conveniently stored and folded, and further the working stability of the air compressor can be improved, so that the air compressor can work more stably and is not prone to self-deflection, a heat dissipation assembly 4 is installed inside the cabinet body 1, the heat dissipation assembly 4 comprises a heat dissipation net 404 and a slide rod 405 which are positioned on the inner wall of the cabinet body 1 and a fixing rod 408 which is positioned on one side of a group of rotating wheels 7, the heat dissipation assembly 4 further comprises a water tank 402 and a support frame 401, the top end of the support frame 401 is connected with a seesaw rod 406, one end of the seesaw rod 406 is fixed with a fan 407, one side of the bottom of the seesaw rod 406 is connected with a push-pull rod 409 through a universal joint 410, the push-pull rod 409 is sleeved on the outer surface of the fixing rod 408, the other side of the bottom of the seesaw rod 406 is connected with a piston rod 411, the bottom end of the piston rod 411 extends into the water tank 402 and is connected with a piston 412, the other end of seesaw 406 is articulated mutually with cleaning brush 413, and one side intercommunication of water tank 402 has water pipe 403, and water pipe 403 extends to the inside of casing 5, and fan 407 is put from top to bottom and has improved the area of blowing, has improved the radiating effect, and piston 412 linear motion is convenient for the internal water pipe of water tank 402 to flow from top to bottom for it is more efficient to dispel the heat, and cleaning brush 413 can be cleaned radiator-grid 404, has guaranteed that the air can normally get into.

Referring to fig. 1-2, the four corners of the bottom of the base 12 are provided with supporting blocks 13, the supporting blocks 13 are made of rubber materials, and the supporting blocks 13 can support the air compressor and can also play a certain role in shock absorption.

Referring to fig. 1-2, one side of cleaning brush 413 contacts in one side of radiator-grid 404, and cleaning brush 413 is convenient for clean radiator-grid 404, prevents that radiator-grid 404 from blockking up and influencing the air admission, and the surface of the cabinet body 1 is provided with controls panel 3, and servo motor 201 and driving motor 6 all with control panel 3 electric connection, the staff can control servo motor 201 and driving motor 6 through controlling panel 3.

Referring to fig. 2, the outer surfaces of the bidirectional screw rod 203, the worm 206 and the worm wheel 208 are provided with lubricating oil, so that the bidirectional screw rod 203, the worm 206 and the worm wheel 208 are smoother in operation, wear is reduced, rusting can be prevented, and the service life of parts is prolonged.

The implementation principle of the embodiment is as follows: firstly, the worker moves the device to a designated place, then starts the servo motor 201, further rotates the bidirectional screw rod 203, the bidirectional screw rod 203 rotates to drive the threaded sleeve 205 to move and the worm 206 to rotate, the support rod 211 pulls the mounting rack 209 to turn over after the threaded sleeve 205 moves, the worm 206 rotates to drive the worm wheel 208 to drive the rotating shaft 207 to rotate, the rotating shaft 207 also drives the mounting rack 209 to turn over, further the mounting rack 209 drives the roller 210 to turn over upwards and be accommodated in the base 12, meanwhile, the support block 13 is contacted with the ground, further the air compressor is placed more stably, the motor of the driving motor 6 rotates to drive the rotating wheel 7 to rotate, thereby the screw 9 rotates to compress air, the group of rotating wheels 7 drives the push-pull rod 409 to operate through the fixed rod 408, further drives the seesaw rod 406 to move upwards and downwards, thereby the fan 407 swings upwards and downwards, and the blowing range of the fan 407 is improved, and then make the heat dissipation more comprehensive, and when seesaw 406 up-and-down motion, the one end of seesaw 406 drives the piston through piston rod 411 and moves straight line up and down in water tank 402, make with this make water in the water tank 402 fill in water pipe 403, take out from water pipe 403 again, make the water in the water pipe 403 flow and recycle, energy-conserving effect has been played, and part pipe shaft of water pipe 403 is located casing 5, and then can play the purpose of further cooling to the air compressor, and the one end up-and-down reciprocating motion of seesaw 406, can drive cleaning brush 413 straight line up-and-down motion at the surface of slide bar 405, and then remove dust to radiator screen 404, avoid radiator screen 404 to block up and the air can't get into, guaranteed the radiating effect of air compressor.

Although embodiments of the present invention have been shown and described, it is intended that the present invention should not be limited thereto, that the particular features, structures, materials or characteristics described may be combined in any suitable manner in any one or more embodiments or examples, and that modifications, substitutions, variations or the like, which are not inventive and may be made by those skilled in the art without departing from the principle and spirit of the present invention and without departing from the scope of the claims.

Claims

1. The utility model provides an energy-efficient screw air compressor, including the cabinet body (1), casing (5), base (12) and driving motor (6), its characterized in that: the shell (5) and the driving motor (6) are both positioned in the cabinet body (1), a screw rod (9) is arranged in the casing (5), an air inlet pipe (10) and an air outlet pipe (11) are respectively penetrated through the top and one side of the casing (5), one end of the screw rod (9) and the output end of the driving motor (6) are both connected with rotating wheels (7), the two groups of rotating wheels (7) are in transmission connection through a belt (8), a receiving assembly (2) is arranged in the base (12), the receiving assembly (2) comprises a servo motor (201), a bidirectional screw rod (203) and a rotating shaft (207), the utility model discloses a cabinet, including cabinet body (1), the internally mounted of cabinet body (1) has radiator unit (4), radiator unit (4) are including radiator-grid (404) and slide bar (405) that are located cabinet body (1) inner wall and dead lever (408) that are located a set of runner (7) one side.

2. The high-efficiency energy-saving screw type air compressor of claim 1, wherein: the heat dissipation assembly (4) further comprises a water tank (402) and a support frame (401), the top end of the support frame (401) is connected with a seesaw rod (406), one end of the seesaw rod (406) is fixed with a fan (407), one side of the bottom of the seesaw rod (406) is connected with a push-pull rod (409) through a universal joint (410), the push-pull rod (409) is sleeved on the outer surface of a fixing rod (408), the other side of the bottom of the seesaw rod (406) is connected with a piston rod (411), the bottom end of the piston rod (411) extends to the inside of the water tank (402) and is connected with a piston (412), the other end of the seesaw rod (406) is hinged to a cleaning brush (413), one side of the water tank (402) is communicated with a water pipe (403), and the water pipe (403) extends to the inside of the machine shell (5).

3. The high-efficiency energy-saving screw type air compressor of claim 1, wherein: both ends of two-way lead screw (203) all are connected with worm (206), be provided with driven awl tooth (204) in the middle of the surface of two-way lead screw (203), the output of servo motor (201) is connected with initiative awl tooth (202), the surface of pivot (207) is fixed with worm wheel (208) and mounting bracket (209) respectively, the bottom of mounting bracket (209) is connected with gyro wheel (210), thread bush (205) has been cup jointed to the surface of two-way lead screw (203), the bottom of thread bush (205) is connected with mounting bracket (209) through bracing piece (211).

4. The high-efficiency energy-saving screw type air compressor of claim 1, wherein: supporting blocks (13) are arranged at four corners of the bottom of the base (12), and the supporting blocks (13) are made of rubber materials.

5. The high-efficiency energy-saving screw type air compressor of claim 1, wherein: one side of the cleaning brush (413) is in contact with one side of the heat dissipation net (404).

6. The high-efficiency energy-saving screw type air compressor of claim 2, wherein: the surface of the cabinet body (1) is provided with a control panel (3), and the servo motor (201) and the driving motor (6) are electrically connected with the control panel (3).

7. The high-efficiency energy-saving screw type air compressor of claim 3, wherein: lubricating oil is arranged on the outer surfaces of the bidirectional screw rod (203), the worm (206) and the worm wheel (208).