CN113911996B - Fire truck foam stock solution filling device and method - Google Patents
Fire truck foam stock solution filling device and method Download PDFInfo
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- CN113911996B CN113911996B CN202111014175.4A CN202111014175A CN113911996B CN 113911996 B CN113911996 B CN 113911996B CN 202111014175 A CN202111014175 A CN 202111014175A CN 113911996 B CN113911996 B CN 113911996B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B67—OPENING, CLOSING OR CLEANING BOTTLES, JARS OR SIMILAR CONTAINERS; LIQUID HANDLING
- B67D—DISPENSING, DELIVERING OR TRANSFERRING LIQUIDS, NOT OTHERWISE PROVIDED FOR
- B67D7/00—Apparatus or devices for transferring liquids from bulk storage containers or reservoirs into vehicles or into portable containers, e.g. for retail sale purposes
- B67D7/02—Apparatus or devices for transferring liquids from bulk storage containers or reservoirs into vehicles or into portable containers, e.g. for retail sale purposes for transferring liquids other than fuel or lubricants
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B67—OPENING, CLOSING OR CLEANING BOTTLES, JARS OR SIMILAR CONTAINERS; LIQUID HANDLING
- B67D—DISPENSING, DELIVERING OR TRANSFERRING LIQUIDS, NOT OTHERWISE PROVIDED FOR
- B67D7/00—Apparatus or devices for transferring liquids from bulk storage containers or reservoirs into vehicles or into portable containers, e.g. for retail sale purposes
- B67D7/06—Details or accessories
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B67—OPENING, CLOSING OR CLEANING BOTTLES, JARS OR SIMILAR CONTAINERS; LIQUID HANDLING
- B67D—DISPENSING, DELIVERING OR TRANSFERRING LIQUIDS, NOT OTHERWISE PROVIDED FOR
- B67D7/00—Apparatus or devices for transferring liquids from bulk storage containers or reservoirs into vehicles or into portable containers, e.g. for retail sale purposes
- B67D7/06—Details or accessories
- B67D7/58—Arrangements of pumps
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B67—OPENING, CLOSING OR CLEANING BOTTLES, JARS OR SIMILAR CONTAINERS; LIQUID HANDLING
- B67D—DISPENSING, DELIVERING OR TRANSFERRING LIQUIDS, NOT OTHERWISE PROVIDED FOR
- B67D7/00—Apparatus or devices for transferring liquids from bulk storage containers or reservoirs into vehicles or into portable containers, e.g. for retail sale purposes
- B67D7/06—Details or accessories
- B67D7/74—Devices for mixing two or more different liquids to be transferred
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- Fire-Extinguishing By Fire Departments, And Fire-Extinguishing Equipment And Control Thereof (AREA)
Abstract
Description
技术领域technical field
本发明涉及消防技术领域,尤其涉及一种消防车泡沫原液加注装置及方法。The invention relates to the technical field of fire protection, in particular to a device and method for filling foam stock solution of a fire truck.
背景技术Background technique
众所周知,消防工作一直都是咱们电力系统正常健康运行的重要工作。而消防车用于救火的泡沫水,它是由消防车内储存的泡沫原液,经过车内管道,与水经过一定比例的混合而来的。但是为了保证消防车内储存的泡沫原液的质量,防止它过期、失效,无法与水混合产生大量泡沫。每隔一定时间,站内消防队就需要给消防车更换一次泡沫原液。As we all know, fire protection has always been an important task for the normal and healthy operation of our power system. The foam water used by fire trucks for firefighting is obtained by mixing the original foam solution stored in the fire truck with water in a certain proportion through the pipelines in the car. However, in order to ensure the quality of the foam stock solution stored in the fire truck and prevent it from being expired and invalid, it cannot be mixed with water to produce a large amount of foam. At regular intervals, the fire brigade in the station needs to replace the original foam solution for the fire truck.
现有技术中,每当需要更换消防车内的泡沫原液时,都需要用叉车叉起接近一米高下,重量多达两百千克的巨大原液桶,然后将它抬升到接近三米高的消防车上面去,还要指派几名消防员,爬到车顶用手扶住原液桶,利用人工慢慢将泡沫原液倾注入消防车的泡沫原液罐之中。而这种大原液桶要重复倾倒十桶,才能完全更换一次消防车的消防原液,这个过程无疑是很费时间、费人力的。不仅如此,更换过程还相当危险,因为原液桶很重,人员操作起来很费力,再加上人工倾倒,难免会有一些泡沫原液洒出,导致作业人员脚底平面变滑,极易因此而造成作业人员高空误坠落等作业事故,极大地增加作业安全隐患和风险。In the prior art, whenever it is necessary to replace the foam stock solution in the fire truck, it is necessary to use a forklift to fork up a huge stock solution barrel that is nearly one meter high and weighs as much as two hundred kilograms, and then lift it to a height of nearly three meters. To go on the fire truck, a few firefighters should be assigned to climb to the roof of the car to hold the stock solution bucket with their hands, and slowly pour the foam stock solution into the foam stock solution tank of the fire truck manually. And this kind of large stock solution bucket has to be poured repeatedly ten barrels to completely replace the fire fighting stock solution of the fire truck. This process is undoubtedly very time-consuming and labor-intensive. Not only that, the replacement process is quite dangerous, because the stock solution bucket is very heavy, and it is very laborious for personnel to operate. In addition to manual dumping, some foam stock solution will inevitably be spilled, causing the soles of the workers to become slippery, which is very easy to cause damage to the work. Occupational accidents such as personnel accidentally falling from high altitudes greatly increase the hidden dangers and risks of operational safety.
现有技术中,还涉及一种加注方式,比如申请号为CN202022312657.5的专利提出了一种液体肥料加注设备,该专利通过设置水泵将桶体混合的液体肥料通过浇灌管对液体肥料进行加注浇灌,内部设置的过滤桶可进行过滤,但是该专利的功能比较单一,只能实现通过水泵对液体的转移加注,对于成桶的原液无法实现加注工作。In the prior art, it also involves a filling method. For example, the patent application number CN202022312657.5 proposes a liquid fertilizer filling equipment. For filling and watering, the filter bucket set inside can be used for filtering, but the function of this patent is relatively simple, and it can only realize the transfer and filling of the liquid through the water pump, and the filling work cannot be realized for the original liquid in barrels.
发明内容Contents of the invention
本发明提出了一种消防车泡沫原液加注装置,装置能够通过提升装置将泡沫原液桶自动的加注到消防车内,提高了消防员的工作效率。The invention provides a foam stock solution filling device for a fire truck, which can automatically fill a foam stock solution bucket into a fire truck through a lifting device, thereby improving the work efficiency of firefighters.
装置包括:底部安装板、倾倒机构、调整机构、水泵组以及贴近机构;The device includes: a bottom mounting plate, a dumping mechanism, an adjusting mechanism, a water pump unit and an approaching mechanism;
所述底部安装板的一端垂直安装有垂直安装板;所述底部安装板的两侧分别设置所述倾倒机构;One end of the bottom mounting plate is vertically installed with a vertical mounting plate; the two sides of the bottom mounting plate are respectively provided with the dumping mechanism;
所述调整机构设置在两个倾倒机构之间,倾倒机构驱动所述调整机构升降;The adjustment mechanism is arranged between two dumping mechanisms, and the dumping mechanism drives the adjustment mechanism to lift;
所述水泵组安装在垂直安装板的上端,所述水泵组抽取泡沫原液桶内的泡沫原液;The water pump group is installed on the upper end of the vertical mounting plate, and the water pump group extracts the foam stock solution in the foam stock solution barrel;
所述贴近机构安装在垂直安装板的端面上,通过所述贴近机构运行,将装置整体靠近消防车。The approaching mechanism is installed on the end face of the vertical mounting plate, and the device is brought close to the fire truck as a whole through the operation of the approaching mechanism.
进一步需要说明的是,倾倒机构设有提升安装板,提升安装板内设置有滑轨,所述底部安装板的上端面安装有固定光轴,固定光轴滑动连接至滑轨内,使提升安装板沿着固定光轴上下滑动;It should be further noted that the tilting mechanism is provided with a lifting mounting plate, and a slide rail is arranged in the lifting mounting plate, and a fixed optical axis is installed on the upper surface of the bottom mounting plate, and the fixed optical axis is slidably connected to the sliding rail, so that the lifting installation The plate slides up and down along the fixed optical axis;
提升安装板上安装有提升电机和下端提升轮,提升电机的输出轴上安装有第一皮带轮,下端提升轮通过转动轴转动安装在提升安装板的下端横杆上,下端提升轮的转动轴上装有两个第二皮带轮;The lifting motor and the lower lifting wheel are installed on the lifting mounting plate, the first belt pulley is installed on the output shaft of the lifting motor, the lower lifting wheel is installed on the lower cross bar of the lifting mounting plate through the rotating shaft, and the rotating shaft of the lower lifting wheel is installed There are two second pulleys;
主动皮带套装在第一皮带轮和第二皮带轮上,提升电机通过主动皮带驱动下端提升轮转动;The driving belt is set on the first pulley and the second pulley, and the lifting motor drives the lower lifting wheel to rotate through the driving belt;
垂直安装板的前端垂直杆上设置有安装座,转动丝杠的两端转动安装在安装座内,转动丝杠的下方设置有固定光轴,移动支撑杆的上端通过丝杠螺母与转动丝杠配合安装,转动丝杠两侧端部上各设置有一个第三皮带轮,从动皮带套装在下端提升轮转动轴上的第二皮带轮和转动丝杠外端设置的第三皮带轮上;The front end of the vertical mounting plate is provided with a mounting seat on the vertical rod, and the two ends of the rotating screw are installed in the mounting seat. A fixed optical axis is arranged below the rotating screw. Coordinated installation, a third pulley is provided on both ends of the rotating lead screw, and the driven belt is set on the second pulley on the rotating shaft of the lifting wheel at the lower end and the third pulley provided on the outer end of the rotating lead screw;
下端提升轮转动的同时驱动转动丝杠转动;When the lifting wheel at the lower end rotates, it drives the rotating screw to rotate;
移动支撑杆的下端转动安装有轨道滑动轮,轨道滑动轮滑动安装在U形轨道内,移动支撑杆向外运动的同时,基于U形轨道的存在,驱动提升安装板向上移动,驱动倾倒机构上升;The lower end of the mobile support bar is rotatably equipped with a track sliding wheel, which is slidably installed in the U-shaped track. When the mobile support bar moves outward, based on the existence of the U-shaped track, the lifting installation plate is driven to move upward, and the dumping mechanism is driven to rise. ;
上端提升轮转动安装在提升安装板的上端部,上端提升轮和下端提升轮上套装有提升皮带,提升轨道设置在提升安装板的内侧边缘,提升滑轮组通过滑轮滑动安装在提升轨道内;The upper lifting wheel is rotatably installed on the upper end of the lifting mounting plate, the upper lifting wheel and the lower lifting wheel are covered with lifting belts, the lifting track is set on the inner edge of the lifting mounting plate, and the lifting pulley block is installed in the lifting track through pulley sliding;
当提升电机驱动提升皮带向上移动时,提升滑轮组随提升皮带移动,用于提升安装在提升滑轮组上的调整机构,同时从动皮带带动转动丝杠转动,驱动移动支撑杆向两侧移动的同时,驱动提升安装板向上运动,改变提升安装板的高度。When the lifting motor drives the lifting belt to move upward, the lifting pulley block moves with the lifting belt to lift the adjustment mechanism installed on the lifting pulley block. Drive the lifting mounting plate to move upwards to change the height of the lifting mounting plate.
进一步需要说明的是,固定光轴上套装有压缩弹簧,压缩弹簧的下端与底部安装板固定连接,压缩弹簧的上端与提升安装板的下端连接,当提升安装板上下移动时,压缩弹簧提供拉力和缓冲弹力。It should be further explained that a compression spring is set on the fixed optical axis, the lower end of the compression spring is fixedly connected with the bottom mounting plate, and the upper end of the compression spring is connected with the lower end of the lifting mounting plate. When the lifting mounting plate moves up and down, the compression spring provides tension and elastic cushioning.
进一步需要说明的是,调整机构设有调整安装座,调整安装座的两侧固定安装在提升滑轮组的内侧面上,调整安装座随着提升滑轮组的移动而改变高度;It should be further explained that the adjustment mechanism is provided with an adjustment mounting seat, the two sides of the adjustment mounting seat are fixedly installed on the inner surface of the lifting pulley block, and the height of the adjustment mounting seat changes with the movement of the lifting pulley block;
夹紧丝杠转动安装在调整安装座的上方位置,转动齿环固定安装在夹紧丝杠的下方;The clamping screw is rotatably installed above the adjustment mounting seat, and the rotating gear ring is fixedly installed under the clamping screw;
调整电机座固定安装在调整安装座上,转动电机通过前端电机面固定安装在调整电机座上;The adjusting motor base is fixedly installed on the adjusting mounting base, and the rotating motor is fixedly installed on the adjusting motor base through the front motor surface;
调整齿轮安装在转动电机的输出轴上,调整齿轮与转动齿环啮合安装,转动电机通过调整齿轮驱动转动齿环转动;The adjusting gear is installed on the output shaft of the rotating motor, and the adjusting gear is engaged with the rotating gear ring, and the rotating motor drives the rotating gear ring to rotate through the adjusting gear;
齿环安装座上端面的一侧设置有电机座,另一侧设置有轴承座;One side of the upper end surface of the gear ring mounting seat is provided with a motor seat, and the other side is provided with a bearing seat;
夹紧电机的前端电机面固定安装在电机座上,固定丝杠螺母的两端设置有丝杠螺母,夹紧丝杠与丝杠螺母配合安装,夹紧丝杠的一端与夹紧电机的输出轴同轴心连接,夹紧丝杠的另一端安装在轴承座上,夹紧电机驱动夹紧丝杠转动的同时,驱动夹紧弧板在夹紧丝杠上移动,使两侧的夹紧弧板收缩或扩张;The front motor surface of the clamping motor is fixedly installed on the motor base, the two ends of the fixed screw nut are provided with screw nuts, the clamping screw and the screw nut are installed together, and one end of the clamping screw is connected to the output of the clamping motor. The shaft is connected with the center of the shaft, and the other end of the clamping screw is installed on the bearing seat. When the clamping motor drives the clamping screw to rotate, it drives the clamping arc plate to move on the clamping screw, so that the clamping on both sides The arc plate shrinks or expands;
泡沫原液桶设置在夹紧弧板在之间,通过夹紧弧板在的收缩和扩张动作,完成对泡沫原液桶的夹取和放下动作。The foam stock solution barrel is arranged between the clamping arc plates, and the clamping and lowering action of the foam stock solution barrel is completed through the contraction and expansion of the clamping arc plates.
进一步需要说明的是,贴近机构设有支撑安装板;支撑安装板安装在垂直安装板垂直端面的空隙内,支撑安装板的两端转动设置有传动带轮,传动带安装在两侧的传动带轮上,贴近驱动电机通过前端电机面安装在垂直安装板上的电机安装座上,贴近驱动电机输出轴安装有传动带;It should be further explained that the close mechanism is provided with a support mounting plate; the support mounting plate is installed in the gap of the vertical end surface of the vertical mounting plate, and the two ends of the support mounting plate are rotated to be provided with transmission pulleys, and the transmission belt is installed on the transmission pulleys on both sides. Close to the drive motor is installed on the motor mounting seat on the vertical mounting plate through the front motor surface, and a transmission belt is installed close to the output shaft of the drive motor;
升降齿轮与传动带轮同轴心安装,升降齿条通过侧面设置的导轨上下滑动安装在垂直安装板上,升降齿轮与升降齿条啮合安装,升降齿轮驱动升降齿条上下移动;The lifting gear and the transmission pulley are installed on the same axis. The lifting rack slides up and down on the vertical mounting plate through the guide rail set on the side. The lifting gear is installed in mesh with the lifting rack. The lifting gear drives the lifting rack to move up and down;
上下钢丝导轮固定安装在升降齿轮的侧面,拉紧钢丝穿过上下钢丝导轮的轮槽;支撑安装板通过转动轴安装在支撑安装板上,传动带驱动拉紧齿轮转动,拉紧齿条安装在垂直安装板上,拉紧齿轮的上下两端分别与拉紧齿条啮合安装,拉紧齿轮驱动拉紧齿条左右移动;The upper and lower steel wire guide wheels are fixedly installed on the side of the lifting gear, and the tension steel wire passes through the wheel groove of the upper and lower steel wire guide wheels; the support installation plate is installed on the support installation plate through the rotating shaft, and the transmission belt drives the tension gear to rotate, and the tension rack is installed On the vertical mounting plate, the upper and lower ends of the tensioning gear are engaged with the tensioning rack respectively, and the tensioning gear drives the tensioning rack to move left and right;
左右钢丝导轮转动安装在拉紧齿条的外端侧,拉紧支臂转动安装在拉紧安装板上,拉紧安装板和拉紧支臂连接面之间设置有弹性片;The left and right steel wire guide wheels are rotatably installed on the outer end side of the tension rack, the tension arm is rotatably installed on the tension installation plate, and an elastic sheet is arranged between the tension installation plate and the connection surface of the tension arm;
弹性片驱动拉紧支臂向外打开,弹性片的作用是当拉紧支臂没有受到向内侧的拉力时,拉紧支臂向外扩展,拉紧齿条穿过左右钢丝导轮与拉紧支臂的中间位置连接;The elastic sheet drives the tensioning arm to open outwards. The function of the elastic sheet is that when the tensioning arm is not pulled inwardly, the tensioning arm expands outwards, and the tensioning rack passes through the left and right wire guide wheels and the tensioning arm. The middle position connection of the support arm;
拉紧钢丝向内侧拉动拉紧支臂;升降安装板固定安装在升降齿条的上端部,上下安装架的下端固定安装在升降安装板的上端面;左右钢丝导轮、拉紧安装板、拉紧支臂组成拉紧机构,用于在贴近消防车时卡在消防车上。The tensioning steel wire pulls the tensioning arm inward; the lifting mounting plate is fixedly installed on the upper end of the lifting rack, and the lower end of the upper and lower mounting brackets is fixedly mounted on the upper end of the lifting mounting plate; the left and right steel wire guide wheels, tensioning mounting plate, pull The tight arm constitutes a tensioning mechanism for clamping on the fire truck when it is close to the fire truck.
进一步需要说明的是,拉紧齿条和上下安装架上分别设置有多个防滑软接触垫,拉紧钢丝驱动拉紧支臂向内运动夹持消防车外壁时,防滑软接触垫与消防车车壁正面接触。It should be further explained that a plurality of non-slip soft contact pads are respectively provided on the tension rack and the upper and lower mounting frames. Frontal contact with the vehicle wall.
进一步需要说明的是,水泵组设有倾倒槽,出液安装架,出液水泵和清洗水管;It should be further explained that the water pump unit is equipped with a dump tank, a liquid outlet installation frame, a liquid outlet pump and a cleaning water pipe;
倾倒槽通过四周的安装架安装在升降安装板上,倾倒槽中部下端设置有出液口,出液安装架的下端固定安装在升降安装板上的一侧,出液管安装在出液安装架上,出液水泵与倾倒槽的出液口连接在一起,出液管的一端与出液水泵的出液口连接;The dumping tank is installed on the lifting mounting plate through the surrounding mounting brackets. The lower end of the middle part of the dumping tank is provided with a liquid outlet. The lower end of the liquid outlet mounting bracket is fixed on one side of the lifting mounting plate. Above, the liquid outlet pump is connected to the liquid outlet of the dumping tank, and one end of the liquid outlet pipe is connected to the liquid outlet of the liquid outlet pump;
当倾倒槽内被倒入泡沫原液时,出液水泵工作将倾倒槽内的泡沫原液增压快速转移;清洗水管架的下端固定安装在升降安装板上的另一侧,清洗水管设置在清洗水管架上,当需要对倾倒槽进行清洗时,清洗用水从清洗水管的下端进入倾倒槽内进行清洗;When the foam stock solution is poured into the dumping tank, the liquid outlet pump works to pressurize and quickly transfer the foam stock solution in the dumping tank; the lower end of the cleaning water pipe bracket is fixedly installed on the other side of the lifting installation plate, and the cleaning water pipe is set on the cleaning water pipe When it is necessary to clean the dumping tank, the cleaning water enters the dumping tank from the lower end of the cleaning water pipe for cleaning;
底部安装板的下方设置有万向轮,方便底部安装板装置的移动。Universal wheels are arranged below the bottom mounting plate to facilitate the movement of the bottom mounting plate device.
进一步需要说明的是,还包括:控制电路;It should be further explained that it also includes: a control circuit;
控制电路包括:微处理器、压力变送器、电磁流量计、液晶显示屏、电压放大电路、变频器、电压继电器KV1、电压继电器KV2、电压继电器KV3、电压继电器KV4、接通接触器KM1、接通接触器KM2、旋钮开关SA、常闭按钮开关SB1以及常开按钮开关SB2;The control circuit includes: microprocessor, pressure transmitter, electromagnetic flowmeter, liquid crystal display, voltage amplifying circuit, frequency converter, voltage relay KV1, voltage relay KV2, voltage relay KV3, voltage relay KV4, contactor KM1, Connect the contactor KM2, the rotary switch SA, the normally closed button switch SB1 and the normally open button switch SB2;
压力变送器、电磁流量计、液晶显示屏、电压继电器KV1线圈、电压继电器KV2线圈、电压继电器KV3线圈、电压继电器KV4线圈分别与微处理器连接;Pressure transmitter, electromagnetic flowmeter, liquid crystal display, voltage relay KV1 coil, voltage relay KV2 coil, voltage relay KV3 coil, voltage relay KV4 coil are respectively connected to the microprocessor;
微处理器通过电压放大电路连接变频器控制端;变频器供电端输出端和电压继电器KV1常开端一分别通过接通接触器KM2常开端一连接至水泵组的出液水泵;The microprocessor is connected to the control terminal of the frequency converter through the voltage amplification circuit; the output terminal of the power supply terminal of the frequency converter and the normally open terminal of the voltage relay KV1 are respectively connected to the liquid outlet pump of the water pump group by connecting the normally open terminal of the contactor KM2;
旋钮开关SA输入端连接电源;旋钮开关SA常开第一端分别与电压继电器KV1常开第一端和电压继电器KV2常开第一端连接;旋钮开关SA常开第二端分别与电压继电器KV1常开第二端,接通接触器KM1线圈第一端以及常闭按钮开关SB1第一端;The SA input terminal of the rotary switch is connected to the power supply; the normally open first terminal of the rotary switch SA is respectively connected to the normally open first terminal of the voltage relay KV1 and the normally open first terminal of the voltage relay KV2; the second terminal of the normally open rotary switch SA is respectively connected to the voltage relay KV1 Normally open the second end, connect the first end of the contactor KM1 coil and the first end of the normally closed button switch SB1;
电压继电器KV2常开第二端分别与接通接触器KM2线圈第一端,常开按钮开关SB2第二端,接通接触器KM2常开端二的第二端连接;The normally open second end of the voltage relay KV2 is respectively connected to the first end of the coil of the contactor KM2, the second end of the normally open button switch SB2, and the second end of the second end of the normally open end of the contactor KM2;
常闭按钮开关SB1第二端分别与接通接触器KM2常开端二的第一端和常开按钮开关SB2第一端连接;The second end of the normally closed button switch SB1 is respectively connected to the first end of the normally
接通接触器KM1线圈第二端和接通接触器KM2线圈第二端分别接零线。Connect the second end of the KM1 coil of the contactor and the second end of the KM2 coil of the contactor to the neutral line respectively.
进一步需要说明的是,还包括:单片机电源供电电路、电流检测电路以及电压检测电路;It should be further explained that it also includes: a single-chip microcomputer power supply circuit, a current detection circuit and a voltage detection circuit;
单片机电源供电电路与微处理器连接,给微处理器供电;The single-chip microcomputer power supply circuit is connected with the microprocessor to supply power to the microprocessor;
微处理器通过与电流检测电路连接,检测电路中的电流数据;The microprocessor detects the current data in the circuit by connecting with the current detection circuit;
微处理器通过与电压检测电路连接,检测电路中的电压数据。The microprocessor is connected with the voltage detection circuit to detect the voltage data in the circuit.
本发明还提供一种消防车泡沫原液加注方法,方法包括:The present invention also provides a method for filling the fire engine foam stock solution, the method comprising:
旋钮开关SA选择至常开第一端时,使用液晶显示屏进行本地控制模式;When the rotary switch SA is selected to the first end of normally open, use the LCD screen for local control mode;
通过压力变送器、电磁流量计、变频器、电流检测电路以及电压检测电路采集管路出口压力、流量、输出频率、出液水泵运行状态参数信息,而后经微处理器在液晶显示屏显示;Through pressure transmitter, electromagnetic flowmeter, frequency converter, current detection circuit and voltage detection circuit, the information of pipeline outlet pressure, flow rate, output frequency and operating state of the liquid pump is collected, and then displayed on the LCD screen by the microprocessor;
在液晶显示屏上选择变频启动,微处理器控制电压继电器KV2动作,电压继电器KV3动作,断开电压继电器KV1,接通接触器KM2与变频器的主线,断开接通接触器KM1,出液水泵接通变频电压;Select frequency conversion start on the LCD screen, the microprocessor controls the action of the voltage relay KV2, the action of the voltage relay KV3, disconnect the voltage relay KV1, connect the main line of the contactor KM2 and the inverter, disconnect and connect the contactor KM1, and discharge the liquid The water pump is connected to the frequency conversion voltage;
同时,将压力变送器采集的信息与液晶显示屏上设定的恒压值相结合进行PID运算,运算值经D/A变换和电压放大电路线性放大至10V电压信号后,反馈给变频器,使变频器控制出液水泵输出频率按照预设升高速度升至额定电压,并使出液水泵稳定在设定值压力所对应的频率;At the same time, the information collected by the pressure transmitter is combined with the constant voltage value set on the LCD screen to perform PID calculation, and the calculated value is linearly amplified to 10V voltage signal by D/A conversion and voltage amplification circuit, and then fed back to the inverter , so that the inverter controls the output frequency of the liquid pump to rise to the rated voltage according to the preset rising speed, and stabilize the frequency corresponding to the set pressure of the liquid pump;
当液晶显示屏获取变频停止控制指令时,微处理器控制电压继电器KV2和电压继电器KV3断开,接通电压继电器KV1,则出液水泵接通工频电压,系统恢复为手动运行模式;通过液晶显示屏上的按钮,手动控制出液水泵的启动停止;When the liquid crystal display screen obtains the frequency conversion stop control command, the microprocessor controls the voltage relay KV2 and the voltage relay KV3 to be disconnected, and the voltage relay KV1 is connected, then the liquid outlet pump is connected to the power frequency voltage, and the system returns to the manual operation mode; through the LCD The button on the display screen can manually control the start and stop of the outlet pump;
方法还包括:Methods also include:
当装置贴近消防车车壁时,通过微处理器控制贴近驱动电机驱动传动带转动,使拉紧齿轮转动收紧拉紧钢丝,同时上下两侧的拉紧齿条向内侧移动,拉紧钢丝向内侧拉动拉紧支臂,使装置贴在消防车外壁上,然后通过提升电机转动,驱动调整机构上夹紧的泡沫原液桶向上的同时,改变提升安装板的高度,使泡沫原液桶移动到倾倒槽附近,转动电机驱动齿环安装座转动,调节泡沫原液桶的倾倒口,使倾倒口正对倾倒槽,完成倾倒工作。When the device is close to the wall of the fire truck, the microprocessor controls the driving motor to drive the transmission belt to rotate, so that the tensioning gear rotates and tightens the tensioning steel wire. At the same time, the tensioning racks on the upper and lower sides move inward, and the tensioning steel wire moves inward. Pull the tensioning arm to make the device stick to the outer wall of the fire truck, and then rotate the lifting motor to drive the foam stock solution bucket clamped on the adjustment mechanism upward, and at the same time change the height of the lifting installation plate to move the foam stock solution bucket to the dumping tank Nearby, the rotating motor drives the gear ring mounting seat to rotate, and adjusts the pouring mouth of the foam stock solution barrel, so that the pouring mouth is facing the pouring groove, and the pouring work is completed.
从以上技术方案可以看出,本发明具有以下优点:As can be seen from the above technical solutions, the present invention has the following advantages:
本发明通过设置提升机构能够对放置在地面的泡沫原液桶提升至倾倒槽内,对消防车的泡沫原液进行快速补充;The invention can lift the foam stock solution bucket placed on the ground into the dumping tank by setting the lifting mechanism, so as to quickly replenish the foam stock solution of the fire truck;
本发明通过设置调整机构,对夹持在调整机构上的原液桶的倾倒口进行角度调节,使倾倒口正对倾倒槽内,提高倾倒质量;The present invention adjusts the angle of the pouring port of the raw liquid barrel clamped on the adjusting mechanism by providing an adjusting mechanism, so that the pouring port faces the pouring tank, thereby improving the pouring quality;
本发明的贴近机构能够使装置可以依附在消防车上,进一步提高了倾倒时的工作效率。The close mechanism of the present invention enables the device to be attached to the fire truck, further improving the working efficiency when dumping.
附图说明Description of drawings
为了更清楚地说明本发明的技术方案,下面将对描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to illustrate the technical solution of the present invention more clearly, the accompanying drawings that need to be used in the description will be briefly introduced below. Obviously, the accompanying drawings in the following description are only some embodiments of the present invention. As far as people are concerned, other drawings can also be obtained based on these drawings on the premise of not paying creative work.
图1为本发明的整体结构示意图;Fig. 1 is the overall structure schematic diagram of the present invention;
图2为本发明另一角度的整体结构示意图;Fig. 2 is a schematic diagram of the overall structure of another angle of the present invention;
图3为本发明U形提升结构的结构示意图;Fig. 3 is the structural representation of U-shaped lifting structure of the present invention;
图4为本发明调整机构的结构示意图;Fig. 4 is the structural representation of adjustment mechanism of the present invention;
图5为本发明水泵组的结构示意图;Fig. 5 is the structural representation of water pump group of the present invention;
图6为本发明贴近机构的结构示意图;Fig. 6 is a schematic structural view of the proximity mechanism of the present invention;
图7为本发明拉紧机构的结构示意图;Fig. 7 is the structural representation of tensioning mechanism of the present invention;
图8为控制电路图;Fig. 8 is a control circuit diagram;
图9为降压电路图;Fig. 9 is a step-down circuit diagram;
图10为电流检测电路图;Fig. 10 is a current detection circuit diagram;
图11为电压检测电路图。Figure 11 is a voltage detection circuit diagram.
具体实施方式Detailed ways
下面将结合本发明实施例中的附图1至7所示,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying
本发明提供的消防车泡沫原液加注装置中,在称某一元件或层在另一元件或层“上”,被“连接”或“耦合”至另一元件或层时,其可能直接在另一元件或层上,被直接连接或耦合至所述另一元件或层,也可能存在中间元件或层。相反,在称某一元件被“直接在”另一元件或层“上”,“直接连接”或“直接耦合”至另一元件或层时,则不存在中间元件或层。所有附图中类似的数字指示类似元件。如这里所用的,术语“和/或”包括相关所列项的一个或多个的任何和所有组合。In the fire engine foam stock solution filling device provided by the present invention, when a certain element or layer is said to be "on" another element or layer, and is "connected" or "coupled" to another element or layer, it may be directly on the Another element or layer may be directly connected or coupled to another element or layer, and intervening elements or layers may also be present. In contrast, when an element is referred to as being "directly on," "directly connected to" or "directly coupled to" another element or layer, there are no intervening elements or layers present. Like numbers refer to like elements throughout the drawings. As used herein, the term "and/or" includes any and all combinations of one or more of the associated listed items.
本发明提供的消防车泡沫原液加注装置中,这里可能会使用便于描述的空间相对性术语,例如“在…下”、“下方”、“下部”、“以上”、“上方”等来描述如图中所示的一个元件或特征与另一个元件或特征的关系。应当理解,空间相对性术语意在包括图中所示取向之外的使用或工作中的器件不同取向。例如,如果将图中的器件翻转过来,被描述为在其他元件或特征“下”或“下方”的元件将会朝向其他元件或特征的“上方”。于是,示范性术语“下方”可以包括上方和下方两种取向。可以使器件采取其他取向(旋转90度或其他取向),这里所用的空间相对术语作相应解释。In the fire engine foam stock solution filling device provided by the present invention, spatially relative terms that are convenient for description may be used here, such as "below", "below", "lower", "above", "above" and so on to describe The relationship of one element or feature to another element or feature as shown in the figures. It will be understood that spatially relative terms are intended to encompass different orientations of the device in use or operation other than the orientation depicted in the figures. For example, if the device in the figures is turned over, elements described as "below" or "beneath" other elements or features would then be oriented "above" the other elements or features. Thus, the exemplary term "below" can encompass both an orientation of above and below. Other orientations (rotated 90 degrees or otherwise) may be used for the device, and the spatially relative terms used herein interpreted accordingly.
本发明提供的消防车泡沫原液加注装置中所采用的术语仅做描述具体实施例的用途,并非意在限制本文件内的表述。如这里所用的,单数形式“一”、“一个”和“该”意在包括复数形式,除非上下文另有明确指示。还要理解的是,当用于本说明书时,术语“包括”指所述特征、整数、步骤、操作、元件和/或组件的存在,但并不排除一个或多个其它特征、整数、步骤、操作、元件、组件和/或其组合的存在或增加。The terminology used in the fire truck foam stock solution filling device provided by the present invention is only used to describe specific embodiments, and is not intended to limit the expressions in this document. As used herein, the singular forms "a", "an" and "the" are intended to include plural forms unless the context clearly dictates otherwise. It should also be understood that when used in this specification, the term "comprising" refers to the presence of stated features, integers, steps, operations, elements and/or components, but does not exclude one or more other features, integers, steps , operations, elements, components and/or combinations thereof.
如图1至7所示,本发明提供的消防车泡沫原液加注装置包括:底部安装板1、倾倒机构3、调整机构4、水泵组5以及贴近机构6;底部安装板1的一端垂直安装有垂直安装板2;底部安装板1的两侧分别设置所述倾倒机构3;调整机构4设置在两个倾倒机构3之间,倾倒机构3驱动所述调整机构4升降;水泵组5安装在垂直安装板2的上端,所述水泵组5抽取泡沫原液桶内的泡沫原液;贴近机构6安装在垂直安装板2的端面上,通过所述贴近机构6运行,将装置整体靠近消防车。As shown in Figures 1 to 7, the fire engine foam stock solution filling device provided by the present invention includes: a
作为本发明中提供的消防车泡沫原液加注装置来讲,倾倒机构3设有提升安装板302,提升安装板302内设置有滑轨,所述底部安装板1的上端面安装有固定光轴,固定光轴滑动连接至滑轨内,使提升安装板302沿着固定光轴上下滑动;As the fire engine foam stock solution filling device provided in the present invention, the
提升安装板302上安装有提升电机303和下端提升轮311,提升电机303的输出轴上安装有第一皮带轮,下端提升轮311通过转动轴转动安装在提升安装板302的下端横杆上,下端提升轮311的转动轴上装有两个第二皮带轮;A lifting
主动皮带304套装在第一皮带轮和第二皮带轮上,提升电机303通过主动皮带304驱动下端提升轮311转动;The driving
垂直安装板2的前端垂直杆上设置有安装座,转动丝杠306的两端转动安装在安装座内,转动丝杠306的下方设置有固定光轴307,移动支撑杆308的上端通过丝杠螺母与转动丝杠306配合安装,转动丝杠306两侧端部上各设置有一个第三皮带轮,从动皮带305套装在下端提升轮311转动轴上的第二皮带轮和转动丝杠306外端设置的第三皮带轮上;The front end vertical bar of the vertical mounting
下端提升轮311转动的同时驱动转动丝杠306转动;When the
移动支撑杆308的下端转动安装有轨道滑动轮310,轨道滑动轮310滑动安装在U形轨道309内,移动支撑杆308向外运动的同时,基于U形轨道309的存在,驱动提升安装板302向上移动,驱动倾倒机构3上升;The lower end of the
上端提升轮315转动安装在提升安装板302的上端部,上端提升轮315和下端提升轮311上套装有提升皮带312,提升轨道314设置在提升安装板302的内侧边缘,提升滑轮组313通过滑轮滑动安装在提升轨道314内;The
当提升电机303驱动提升皮带312向上移动时,提升滑轮组313随提升皮带312移动,用于提升安装在提升滑轮组313上的调整机构4,同时从动皮带305带动转动丝杠306转动,驱动移动支撑杆308向两侧移动的同时,驱动提升安装板302向上运动,改变提升安装板302的高度,可使装置在过程中,满足使用要求,可以提升高度,便于装置的使用。When the lifting
而固定光轴上套装有压缩弹簧301,压缩弹簧301的下端与底部安装板1固定连接,压缩弹簧301的上端与提升安装板302的下端连接,当提升安装板302上下移动时,压缩弹簧301提供拉力和缓冲弹力。A
作为本发明的一种实施例,调整机构4设有调整安装座401,调整安装座401的两侧固定安装在提升滑轮组313的内侧面上,调整安装座401随着提升滑轮组313的移动而改变高度;As an embodiment of the present invention, the
夹紧丝杠409转动安装在调整安装座401的上方位置,转动齿环405固定安装在夹紧丝杠409的下方;调整电机座402固定安装在调整安装座401上,转动电机403通过前端电机面固定安装在调整电机座402上;调整齿轮404安装在转动电机403的输出轴上,调整齿轮404与转动齿环405啮合安装,转动电机403通过调整齿轮404驱动转动齿环405转动;The clamping
齿环安装座406上端面的一侧设置有电机座,另一侧设置有轴承座;夹紧电机408的前端电机面固定安装在电机座上,固定丝杠螺母410的两端设置有丝杠螺母,夹紧丝杠409与丝杠螺母配合安装,夹紧丝杠409的一端与夹紧电机408的输出轴同轴心连接,夹紧丝杠409的另一端安装在轴承座上,夹紧电机408驱动夹紧丝杠409转动的同时,驱动夹紧弧板407在夹紧丝杠409上移动,使两侧的夹紧弧板407收缩或扩张;泡沫原液桶411设置在夹紧弧板407在之间,通过夹紧弧板407在的收缩和扩张动作,完成对泡沫原液桶411的夹取和放下动作。便于对泡沫原液桶411的固定,也便于对泡沫原液桶411的拆装。One side of the upper end surface of the gear
进一步的讲,贴近机构6设有支撑安装板601;支撑安装板601安装在垂直安装板2垂直端面的空隙内,支撑安装板601的两端转动设置有传动带轮604,传动带603安装在两侧的传动带轮604上,贴近驱动电机602通过前端电机面安装在垂直安装板2上的电机安装座上,贴近驱动电机602输出轴安装有传动带603;Further speaking, the
升降齿轮605与传动带轮604同轴心安装,升降齿条606通过侧面设置的导轨上下滑动安装在垂直安装板2上,升降齿轮605与升降齿条606啮合安装,升降齿轮605驱动升降齿条606上下移动;The
上下钢丝导轮607固定安装在升降齿轮605的侧面,拉紧钢丝608穿过上下钢丝导轮607的轮槽;支撑安装板601通过转动轴安装在支撑安装板601上,传动带603驱动拉紧齿轮610转动,拉紧齿条609安装在垂直安装板2上,拉紧齿轮610的上下两端分别与拉紧齿条609啮合安装,拉紧齿轮610驱动拉紧齿条609左右移动;The upper and lower steel
左右钢丝导轮611转动安装在拉紧齿条609的外端侧,拉紧支臂613转动安装在拉紧安装板612上,拉紧安装板612和拉紧支臂613连接面之间设置有弹性片;The left and right steel
弹性片驱动拉紧支臂613向外打开,弹性片的作用是当拉紧支臂613没有受到向内侧的拉力时,拉紧支臂613向外扩展,拉紧齿条609穿过左右钢丝导轮611与拉紧支臂613的中间位置连接;The elastic sheet drives the
拉紧钢丝608向内侧拉动拉紧支臂613;升降安装板614固定安装在升降齿条606的上端部,上下安装架615的下端固定安装在升降安装板614的上端面;左右钢丝导轮611、拉紧安装板612、拉紧支臂613组成拉紧机构,用于在贴近消防车时卡在消防车上。装置在进行泡沫原液加注时,可以贴近消防车,便于泡沫原液加注操作,减轻工作负担,提供泡沫原液加注效率。The tension steel wire 608 pulls the
拉紧齿条609和上下安装架615上分别设置有多个防滑软接触垫,拉紧钢丝608驱动拉紧支臂613向内运动夹持消防车外壁时,防滑软接触垫与消防车车壁正面接触。增加了接触面的摩擦力,提高接触可靠性。The tension rack 609 and the upper and lower mounting
起到了与消防车外壁软接触,避免损伤消防车外壁,也避免对装置的碰撞损坏。Play a soft contact with the outer wall of the fire truck, avoid damage to the outer wall of the fire truck, and also avoid collision damage to the device.
本发明中,水泵组5设有倾倒槽501,出液安装架502,出液水泵504和清洗水管505;In the present invention, the
倾倒槽501通过四周的安装架安装在升降安装板614上,倾倒槽501中部下端设置有出液口,出液安装架502的下端固定安装在升降安装板614上的一侧,出液管503安装在出液安装架502上,出液水泵504与倾倒槽501的出液口连接在一起,出液管503的一端与出液水泵504的出液口连接;当倾倒槽501内被倒入泡沫原液时,出液水泵504工作将倾倒槽501内的泡沫原液增压快速转移;清洗水管架506的下端固定安装在升降安装板614上的另一侧,清洗水管505设置在清洗水管架506上,当需要对倾倒槽501进行清洗时,清洗用水从清洗水管505的下端进入倾倒槽501内进行清洗;底部安装板1的下方设置有万向轮,方便底部安装板1装置的移动,便于装置移动至泡沫原液加注位置,也方便装置的移动使用。万向轮上带有刹车片,可以防止出液水泵运行时,小车因水泵运行时振动而导致的移动。The pouring
本发明中,如图8至11所示,装置还包括:控制电路;控制电路包括:微处理器、压力变送器、电磁流量计、液晶显示屏、电压放大电路、变频器、电压继电器KV1、电压继电器KV2、电压继电器KV3、电压继电器KV4、接通接触器KM1、接通接触器KM2、旋钮开关SA、常闭按钮开关SB1以及常开按钮开关SB2;In the present invention, as shown in Figures 8 to 11, the device also includes: a control circuit; the control circuit includes: a microprocessor, a pressure transmitter, an electromagnetic flowmeter, a liquid crystal display, a voltage amplifier circuit, a frequency converter, and a voltage relay KV1 , Voltage relay KV2, voltage relay KV3, voltage relay KV4, contactor KM1, contactor KM2, knob switch SA, normally closed button switch SB1 and normally open button switch SB2;
压力变送器、电磁流量计、液晶显示屏、电压继电器KV1线圈、电压继电器KV2线圈、电压继电器KV3线圈、电压继电器KV4线圈分别与微处理器连接;Pressure transmitter, electromagnetic flowmeter, liquid crystal display, voltage relay KV1 coil, voltage relay KV2 coil, voltage relay KV3 coil, voltage relay KV4 coil are respectively connected to the microprocessor;
微处理器通过电压放大电路连接变频器控制端;变频器供电端输出端和电压继电器KV1常开端一分别通过接通接触器KM2常开端一连接至水泵组5的出液水泵;旋钮开关SA输入端连接电源;旋钮开关SA常开第一端分别与电压继电器KV1常开第一端和电压继电器KV2常开第一端连接;旋钮开关SA常开第二端分别与电压继电器KV1常开第二端,接通接触器KM1线圈第一端以及常闭按钮开关SB1第一端;电压继电器KV2常开第二端分别与接通接触器KM2线圈第一端,常开按钮开关SB2第二端,接通接触器KM2常开端二的第二端连接;常闭按钮开关SB1第二端分别与接通接触器KM2常开端二的第一端和常开按钮开关SB2第一端连接;接通接触器KM1线圈第二端和接通接触器KM2线圈第二端分别接零线。The microprocessor is connected to the control terminal of the frequency converter through the voltage amplification circuit; the output terminal of the power supply terminal of the frequency converter and the normally open terminal of the voltage relay KV1 are respectively connected to the liquid outlet pump of the water pump group 5 by connecting the normally open terminal of the contactor KM2; the input of the rotary switch SA connected to the power supply; the normally open first end of the rotary switch SA is respectively connected to the normally open first end of the voltage relay KV1 and the normally open first end of the voltage relay KV2; the second end of the normally open rotary switch SA is respectively connected to the second normally open end of the voltage relay KV1 Connect the first end of the coil of the contactor KM1 and the first end of the normally closed button switch SB1; the second end of the normally open voltage relay KV2 is respectively connected with the first end of the coil of the contactor KM2 and the second end of the normally open button switch SB2, Connect the second end of the normally open end 2 of the contactor KM2; the second end of the normally closed button switch SB1 is respectively connected to the first end of the normally open end 2 of the contactor KM2 and the first end of the normally open button switch SB2; The second end of the KM1 coil of the contactor and the second end of the contactor KM2 coil are respectively connected to the neutral line.
进一步的讲,单片机电源供电电路与微处理器连接,给微处理器供电;微处理器通过与电流检测电路连接,检测电路中的电流数据;微处理器通过与电压检测电路连接,检测电路中的电压数据;微处理器采用STM32F402032F。Further speaking, the single-chip power supply circuit is connected with the microprocessor to supply power to the microprocessor; the microprocessor is connected with the current detection circuit to detect the current data in the circuit; the microprocessor is connected with the voltage detection circuit to detect the current data in the circuit. The voltage data; the microprocessor uses STM32F402032F.
液晶显示屏是以层的形式彼此叠加以形成触摸屏时,显示单元可以用作输入装置和输出装置。显示单元可以包括液晶显示器(LCD,Liquid Crystal Display)、薄膜晶体管LCD(TFT-LCD,Thin Film Transistor-LCD)、有机发光二极管(OLED,Organic Light-Emitting Diode)显示器、柔性显示器、三维(3D)显示器等等中的至少一种。这些显示器中的一些可以被构造为透明状以允许用户从外部观看,这可以称为透明显示器,典型的透明显示器可以例如为透明有机发光二极管(TOLED)显示器等等。When the liquid crystal displays are stacked on each other in layers to form a touch screen, the display unit can be used as an input device and an output device. The display unit may include a liquid crystal display (LCD, Liquid Crystal Display), a thin film transistor LCD (TFT-LCD, Thin Film Transistor-LCD), an organic light-emitting diode (OLED, Organic Light-Emitting Diode) display, a flexible display, a three-dimensional (3D) at least one of a display and the like. Some of these displays may be configured to be transparent to allow a user to view from the outside, which may be called a transparent display, and a typical transparent display may be, for example, a transparent organic light emitting diode (TOLED) display or the like.
微处理器可以通过使用特定用途集成电路(ASIC,Application SpecificIntegrated Circuit)、数字信号处理器(DSP,Digital Signal Processing)、数字信号处理装置(DSPD,Digital Signal Processing Device)、可编程逻辑装置(PLD,ProgrammableLogic Device)、现场可编程门阵列(FPGA,Field Programmable Gate Array)、处理器、控制器、微控制器、微处理器、被设计为执行这里描述的功能的电子单元中的至少一种来实施,在一些情况下,这样的实施方式可以在控制器中实施。对于软件实施,诸如过程或功能的实施方式可以与允许执行至少一种功能或操作的单独的软件模块来实施。软件代码可以由以任何适当的编程语言编写的软件应用程序(或程序)来实施,软件代码可以存储在存储器中并且由控制器执行。The microprocessor can be implemented by using an application-specific integrated circuit (ASIC, Application Specific Integrated Circuit), a digital signal processor (DSP, Digital Signal Processing), a digital signal processing device (DSPD, Digital Signal Processing Device), a programmable logic device (PLD, Programmable Logic Device), Field Programmable Gate Array (FPGA, Field Programmable Gate Array), processor, controller, microcontroller, microprocessor, electronic unit designed to perform the functions described herein to implement , in some cases, such an implementation may be implemented in a controller. For software implementation, an embodiment such as a procedure or a function may be implemented with a separate software module that allows at least one function or operation to be performed. The software codes can be implemented by a software application (or program) written in any suitable programming language, stored in memory and executed by a controller.
这样,本发明通过设置提升机构能够对放置在地面的泡沫原液桶提升至倾倒槽内,对消防车的泡沫原液进行快速补充;而且本发明通过设置调整机构,对夹持在调整机构上的原液桶的倾倒口进行角度调节,使倾倒口正对倾倒槽内,提高倾倒质量;本发明的贴近机构能够使装置可以依附在消防车上,进一步提高了倾倒时的工作效率。In this way, the present invention can lift the foam stock solution barrel placed on the ground into the dumping tank by setting the lifting mechanism, and quickly replenish the foam stock solution of the fire truck; and the present invention can adjust the stock solution clamped on the adjustment mechanism The angle of the pouring mouth of the bucket is adjusted so that the pouring mouth is directly facing the dumping tank, which improves the quality of pouring; the close mechanism of the present invention enables the device to be attached to the fire truck, further improving the working efficiency when dumping.
基于上述装置,本发明还提供一种消防车泡沫原液加注方法,方法包括:Based on the above-mentioned device, the present invention also provides a method for filling the fire engine foam stock solution, the method comprising:
旋钮开关SA选择至常开第一端时,使用液晶显示屏进行本地控制模式;When the rotary switch SA is selected to the first end of normally open, use the LCD screen for local control mode;
通过压力变送器、电磁流量计、变频器、电流检测电路以及电压检测电路采集管路出口压力、流量、输出频率、出液水泵运行状态参数信息,而后经微处理器在液晶显示屏显示;Through pressure transmitter, electromagnetic flowmeter, frequency converter, current detection circuit and voltage detection circuit, the information of pipeline outlet pressure, flow rate, output frequency and operating state of the liquid pump is collected, and then displayed on the LCD screen by the microprocessor;
在液晶显示屏上选择变频启动,微处理器控制电压继电器KV2动作,电压继电器KV3动作,断开电压继电器KV1,接通接触器KM2与变频器的主线,断开接通接触器KM1,出液水泵接通变频电压;Select frequency conversion start on the LCD screen, the microprocessor controls the action of the voltage relay KV2, the action of the voltage relay KV3, disconnect the voltage relay KV1, connect the main line of the contactor KM2 and the inverter, disconnect and connect the contactor KM1, and discharge the liquid The water pump is connected to the frequency conversion voltage;
同时,将压力变送器采集的信息与液晶显示屏上设定的恒压值相结合进行PID运算,运算值经D/A变换和电压放大电路线性放大至10V电压信号后,反馈给变频器,使变频器控制出液水泵输出频率按照预设升高速度升至额定电压,并使出液水泵稳定在设定值压力所对应的频率;At the same time, the information collected by the pressure transmitter is combined with the constant voltage value set on the LCD screen to perform PID calculation, and the calculated value is linearly amplified to 10V voltage signal by D/A conversion and voltage amplification circuit, and then fed back to the inverter , so that the inverter controls the output frequency of the liquid pump to rise to the rated voltage according to the preset rising speed, and stabilize the frequency corresponding to the set pressure of the liquid pump;
当液晶显示屏获取变频停止控制指令时,微处理器控制电压继电器KV2和电压继电器KV3断开,接通电压继电器KV1,则出液水泵接通工频电压,系统恢复为手动运行模式;通过液晶显示屏上的按钮,手动控制出液水泵的启动停止;When the liquid crystal display screen obtains the frequency conversion stop control command, the microprocessor controls the voltage relay KV2 and the voltage relay KV3 to be disconnected, and the voltage relay KV1 is connected, then the liquid outlet pump is connected to the power frequency voltage, and the system returns to the manual operation mode; through the LCD The button on the display screen can manually control the start and stop of the outlet pump;
方法还包括:Methods also include:
当装置贴近消防车车壁时,通过微处理器控制贴近驱动电机602驱动传动带603转动,使拉紧齿轮610转动收紧拉紧钢丝608,同时上下两侧的拉紧齿条609向内侧移动,拉紧钢丝608向内侧拉动拉紧支臂613,使装置贴在消防车外壁上,然后通过提升电机303转动,驱动调整机构4上夹紧的泡沫原液桶411向上的同时,改变提升安装板302的高度,使泡沫原液桶411移动到倾倒槽501附近,转动电机403驱动齿环安装座406转动,调节泡沫原液桶411的倾倒口,使倾倒口正对倾倒槽501,完成倾倒工作。When the device is close to the wall of the fire truck, the
方法中,出液水泵可以采用自吸泵,自吸泵是抽水用的水利机械,由泵体、接线盒、散热风罩、加固底座、进出水口、注液口、放水口、以及不锈钢联接组成。这样,出液水泵具有结构紧凑、操作方便、运行平稳、维护容易、效率高、寿命长,并有较强的自吸能力等优点。管路不需安装底阀,工作前只需保证泵体内储有定量引液即可。In the method, the liquid outlet pump can be a self-priming pump. The self-priming pump is a water conservancy machine for pumping water, and is composed of a pump body, a junction box, a heat dissipation wind cover, a reinforced base, a water inlet and outlet, a liquid injection port, a water discharge port, and stainless steel connections. . In this way, the liquid outlet pump has the advantages of compact structure, convenient operation, stable operation, easy maintenance, high efficiency, long life, and strong self-priming ability. There is no need to install a bottom valve in the pipeline, and it is only necessary to ensure that there is a quantitative suction liquid stored in the pump body before work.
作为一种实施例,出液水泵采用轴向回液的泵体结构。出液水泵正常起动后,叶轮将吸入室所存的液体及吸入管路中的空气一起吸入,并在叶轮内得以完全混合,在离心力的作用下,液体夹带着气体向涡卷室外缘流动,在叶轮的外缘上形成有一定厚度的白色泡沫带入高速旋转液环。气体混合体通过扩散管进入气液分离室.此时,由于流速突然降低,较轻的气体从混合气液中被分离出来,气体通过泵体吐出口继续上升排出。脱气后的液体回到储液室,并由回流孔再次进入叶轮,与叶轮内部从吸入管路中吸入的气体再次混合,在高速旋转的叶轮作用下,又流向叶轮外缘。随着这个过程周而复始地进行下去,吸入管路中的空气不断减少,直到吸尽气体,完成自吸过程,泵便投入正常作业。As an embodiment, the outlet water pump adopts a pump body structure with axial liquid return. After the discharge water pump starts normally, the impeller will suck the liquid stored in the suction chamber and the air in the suction pipeline together, and they will be completely mixed in the impeller. White foam with a certain thickness is formed on the outer edge of the impeller and brought into the high-speed rotating liquid ring. The gas mixture enters the gas-liquid separation chamber through the diffusion tube. At this time, due to the sudden decrease of the flow rate, the lighter gas is separated from the gas-liquid mixture, and the gas continues to rise and discharge through the outlet of the pump body. The degassed liquid returns to the liquid storage chamber, and enters the impeller again through the return hole, mixes with the gas sucked from the suction pipe inside the impeller again, and flows to the outer edge of the impeller under the action of the high-speed rotating impeller. As this process goes on again and again, the air in the suction line is continuously reduced until the air is exhausted, the self-priming process is completed, and the pump is put into normal operation.
考虑到抽取的内容为洗涤液产品,其中洗涤剂产品可能具有轻微的腐蚀性,因此出液水泵的泵体采用304不锈钢泵头,精工铸造高温淬火一体成型,过流部分皆为不锈钢材质,如下图不锈钢转子、不锈钢叶轮,极大地减小腐蚀性液体的侵害。Considering that the extracted content is washing liquid products, among which the washing liquid products may be slightly corrosive, the pump body of the liquid outlet pump is made of 304 stainless steel pump head, which is integrally formed by precision casting and high temperature quenching, and the flow part is made of stainless steel, as follows The stainless steel rotor and stainless steel impeller greatly reduce the damage of corrosive liquid.
出液水泵采用高效散热的方式,有效的散发了发动机的热量。其中接线保护盒,采用耐腐蚀性高强度塑料材质内部添加绝缘橡胶。其中散热网罩采用耐磨、高强度塑料,增强散热效果。其中电机外围装设散热横条,在电机高速运转的情况下,增大其散热能力,温升低,不烧机。The liquid outlet pump adopts a high-efficiency heat dissipation method to effectively dissipate the heat of the engine. Among them, the junction protection box is made of corrosion-resistant high-strength plastic material and insulating rubber is added inside. Among them, the heat dissipation mesh cover is made of wear-resistant, high-strength plastic to enhance the heat dissipation effect. Among them, the heat dissipation horizontal bar is installed on the periphery of the motor, and the heat dissipation capacity of the motor is increased when the motor is running at high speed, the temperature rise is low, and the machine is not burned.
出液水泵采用全铜大线圈、内置热保护器、超温即断电,全铜大线圈。本发明中涉及的抽液水管可以采用抽液软管,抽液软管可轻松的将水管插入桶内,出水管可由人举起挂在车体边缘,方便装卸。The liquid outlet pump adopts a large copper coil, built-in thermal protector, power off when over temperature, large copper coil. The liquid suction water pipe involved in the present invention can adopt the liquid suction hose, which can easily insert the water pipe into the barrel, and the water outlet pipe can be lifted and hung on the edge of the car body for easy loading and unloading.
本发明中可以根据现场使用需要配置光伏MPPT充电方式、就地远程控制显示方式、多种水泵检测保护方式,控制系统根据传感器和采样电路采集到的电压信号、电流信号、欠压信号、过热信号以及液位信号来进行水泵的保护启停变频操作。装置可以通过RS-485标准接口,来实现与上位机双向通信的功能,达到遥控的目的。In the present invention, photovoltaic MPPT charging mode, on-site remote control display mode, and various water pump detection and protection modes can be configured according to the needs of on-site use. The control system collects voltage signals, current signals, undervoltage signals, and overheating signals based on sensors and sampling circuits. And the liquid level signal to carry out the protection start and stop frequency conversion operation of the water pump. The device can realize the function of two-way communication with the upper computer through the RS-485 standard interface, so as to achieve the purpose of remote control.
为了提高装置的便捷性,装置可以配置24V蓄电池、220V逆变器、降压模块、太阳能电池板。24V蓄电池,放电时电动势较稳定,工作电压平稳、使用温度及使用电流范围宽、能充放电数百个循环、贮存性能好,其为控制方法和水泵提供必要的电源,是整个系统的重要组成部分。In order to improve the convenience of the device, the device can be equipped with 24V battery, 220V inverter, step-down module, and solar panel. 24V battery, the electromotive force is relatively stable when discharging, the working voltage is stable, the operating temperature and operating current range are wide, it can charge and discharge hundreds of cycles, and the storage performance is good. It provides the necessary power for the control method and the water pump, and is an important component of the entire system. part.
逆变器具有快速启动,转化效率高的特点,其将蓄电池输出的24V直流电压逆变为220V交流电压,有效的为水泵供电。The inverter has the characteristics of quick start and high conversion efficiency. It inverts the 24V DC voltage output by the battery into 220V AC voltage, effectively supplying power to the water pump.
装置可以配备降压模块,采用降压模块可以节省开发时间,使产品能够更快的推向成熟,并且一旦电源供应系统出现问题,仅需要更换问题模块,因此电源模块比集成式的电路结构要更有优势。装置采用降压模块目的是将24V直流电压变为5V电压,为核心控制处理单元进行供电。The device can be equipped with a step-down module. The use of a step-down module can save development time and enable the product to be matured faster. Once there is a problem with the power supply system, only the problematic module needs to be replaced. Therefore, the power module is more expensive than the integrated circuit structure. have more advantages. The device uses a step-down module to change the 24V DC voltage into 5V voltage to supply power for the core control processing unit.
装置可以采用太阳能电池板给24V蓄电池充电,不仅可以节省成本,还可以扩大应用领域,比如无电荒野地区等。影响光伏系统供电效率的因素很多,其中一个问题是如何能够充分利用电能,并且持续使用,由于光伏电池在外界环境一定时存在唯一的最大功率点,所以光伏电池的最大功率点跟踪MPPT算法可以成为提高光伏电池转化效率的一种有效途径,可以以最大程度来转化光伏电池所得的电能。The device can use solar panels to charge the 24V storage battery, which can not only save costs, but also expand the application field, such as wilderness areas without electricity. There are many factors that affect the power supply efficiency of photovoltaic systems. One of the problems is how to make full use of electric energy and continue to use it. Since photovoltaic cells have a unique maximum power point in a certain external environment, the maximum power point tracking MPPT algorithm of photovoltaic cells can become An effective way to improve the conversion efficiency of photovoltaic cells can convert the electrical energy obtained by photovoltaic cells to the greatest extent.
本发明通过倾倒装置将泡沫原液桶提升至倾倒槽内,节省了大量的人力物力,提高了工作效率。本发明提供的消防车泡沫原液加注装置是结合本文中所公开的实施例描述的各示例的单元及算法步骤,能够以电子硬件、计算机软件或者二者的结合来实现,为了清楚地说明硬件和软件的可互换性,在上述说明中已经按照功能一般性地描述了各示例的组成及步骤。这些功能究竟以硬件还是软件方式来执行,取决于技术方案的特定应用和设计约束条件。专业技术人员可以对每个特定的应用来使用不同方法来实现所描述的功能,但是这种实现不应认为超出本发明的范围。The invention lifts the foam stock solution bucket into the dumping tank through the dumping device, which saves a lot of manpower and material resources and improves the work efficiency. The fire truck foam stock solution filling device provided by the present invention is the unit and algorithm steps of each example described in conjunction with the embodiments disclosed herein, and can be realized with electronic hardware, computer software or a combination of the two. In order to clearly illustrate the hardware and software interchangeability, the composition and steps of each example have been generally described in terms of functions in the above description. Whether these functions are executed by hardware or software depends on the specific application and design constraints of the technical solution. Skilled artisans may use different methods to implement the described functions for each specific application, but such implementation should not be regarded as exceeding the scope of the present invention.
本发明的说明书和权利要求书及上述附图中的术语“第一”、“第二”、“第三”“第四”等如果存在是用于区别类似的对象,而不必用于描述特定的顺序或先后次序。应该理解这样使用的数据在适当情况下可以互换,以便这里描述的本发明的实施例能够以除了在这里图示或描述的那些以外的顺序实施。此外,术语“包括”和“具有”以及他们的任何变形,意图在于覆盖不排他的包含。The terms "first", "second", "third" and "fourth" in the specification and claims of the present invention and the above drawings, if present, are used to distinguish similar objects and not necessarily to describe specific sequence or sequence. It is to be understood that the data so used are interchangeable under appropriate circumstances such that the embodiments of the invention described herein can be practiced in sequences other than those illustrated or described herein. Furthermore, the terms "comprising" and "having", as well as any variations thereof, are intended to cover a non-exclusive inclusion.
对所公开的实施例的上述说明,使本领域专业技术人员能够实现或使用本发明。对这些实施例的多种修改对本领域的专业技术人员来说将是显而易见的,本文中所定义的一般原理可以在不脱离本发明的精神或范围的情况下,在其它实施例中实现。因此,本发明将不会被限制于本文所示的这些实施例,而是要符合与本文所公开的原理和新颖特点相一致的最宽的范围。The above description of the disclosed embodiments is provided to enable any person skilled in the art to make or use the invention. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the invention. Therefore, the present invention will not be limited to the embodiments shown herein, but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.
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