Disclosure of Invention
The invention aims to design a special mould which can be used for clamping once, so that a shaft and a radial hole can be machined at one time, the clamping and the dismounting of parts can be facilitated, the precision of the machining position of the parts can be ensured, the production efficiency is improved, the requirement of batch production of large-diameter cylinder body milling is met, and the mould for large-diameter cylinder body milling is further provided.
The technical problem is solved by the following scheme:
the clamping device comprises at least two groups of clamping components, wherein the at least two groups of clamping components are arranged on a workbench along the length direction of a cylinder body;
the bottom plate sets up on the workstation, and left baffle and right baffle are installed on the bottom plate relatively, and the roof setting is in the bottom plate top, two stud vertical settings relatively, and the one end and a hexagonal head nut threaded connection of bottom plate are passed to every stud's bottom, and the one end and a hexagonal head nut threaded connection of roof are passed on every stud's top, and the hexagonal head nut of stud bottom clamps in table surface's T type groove.
Compared with the prior art, the invention has the following beneficial effects:
1. the clamping tool of the application is processed and is carried out clamping once to complete milling of the shaft and the radial hole, processing time is shortened, production efficiency of product parts is improved, and the requirement for batch production of the parts can be met by using the clamping tool of the application.
2. The clamping fixture has the advantages of simple structure, high clamping speed, short part processing period and high production efficiency, and can be popularized to the machining process technology.
Drawings
Fig. 1 is a front view of the overall structure of the present application.
Fig. 2 is a right side view of fig. 1.
Fig. 3 is a front view of the base plate 4.
Fig. 4 is a top view of fig. 3.
Fig. 5 is a front view of the left baffle 3.
Fig. 6 is a left side view of fig. 5.
Fig. 7 is a top view of fig. 5.
Fig. 8 is a plan view of the top plate 5.
Fig. 9 is a front view of the right baffle 6.
Fig. 10 is a left side view of fig. 9.
Fig. 11 is a top view of fig. 9.
Fig. 12 is a front view of the workpiece after barrel milling.
Fig. 13 is a left side view of fig. 12.
Detailed Description
The first embodiment is as follows: the embodiment is described with reference to fig. 1 to 11, and the milling mold for the large-diameter cylinder comprises at least two groups of clamping assemblies, wherein the at least two groups of clamping assemblies are arranged on a workbench along the length direction of the cylinder, the cylinder is arranged on the at least two groups of clamping assemblies, and each group of clamping assemblies comprises a bottom plate 4, a top plate 5, a left baffle 3, a right baffle 6, two studs 1 and four hexagonal nuts 2;
bottom plate 4 sets up on the workstation, left baffle 3 and right baffle 6 are installed relatively on bottom plate 4, roof 5 sets up in bottom plate 4 top, two stud 1 vertical settings relatively, the one end and the 2 threaded connection of a hexagonal head nut of bottom plate 4 are passed to the bottom of every stud 1, the one end and the 2 threaded connection of a hexagonal head nut of roof 5 are passed on the top of every stud 1, and the hexagonal head nut 2 of 1 bottom of stud clamps in table surface's T type inslot.
The contact plane of each part and the bottom surface of the bottom plate have high flatness and parallelism. All parts subjected to friction stress in the clamping fixture are subjected to heat treatment, so that the clamping fixture has the effects of high hardness and good wear resistance.
The second embodiment is as follows: the embodiment is described with reference to fig. 1 to 4, and according to the mold for milling the large-diameter cylinder, at least three protrusions are processed at the bottom end of the bottom plate 4, and each protrusion at the bottom end of the bottom plate 4 is arranged in a groove of the workbench. In order to ensure that the workpiece has enough supporting force, three bosses are uniformly distributed on the bottom surface of the bottom plate 4, and the bosses of the bottom plate 4 are matched with the grooves of the workbench. The other components and the connection mode which correspond to the positions of the T-shaped grooves of the working table of the equipment one by one are the same as those of the first embodiment.
The third concrete implementation mode: the embodiment is described with reference to fig. 1 to 4, and in the mold for milling the large-diameter cylinder according to the embodiment, a pit is machined in the center of the top end of the bottom plate 4, and baffle installation grooves are symmetrically machined on two sides of the pit. Other components and connection modes are the same as those of the first embodiment.
This application guarantees that the work piece location is accurate for satisfying the position accuracy that barrel work piece drawing required, and the upper and lower plane of bottom plate 4 should have higher machining precision, promptly: the bottom surface should have a high degree of flatness and the upper and lower planes should have a high degree of parallelism.
The fourth concrete implementation mode: the embodiment is described with reference to fig. 1 to 4, and the left baffle 3 includes a left fixing base plate and a left support plate, the right baffle 6 includes a right fixing base plate and a right support plate, and the right support plate is vertically and fixedly connected with the right fixing base plate. The left supporting plate and the right supporting plate are triangular plates, arc-shaped surfaces are machined on contact surfaces of the triangular plates and the cylinder body, and the cylinder body is supported through the arc-shaped surfaces. The stability of support is guaranteed. The left fixed baseplate of the left baffle 3 and the right fixed baseplate of the right baffle 6 are both provided with a straight groove, so that the left baffle and the right baffle are ensured to be not slid in the horizontal direction of the base plates. Other components and connection modes are the same as those of the first embodiment.
The fifth concrete implementation mode: the embodiment is described with reference to fig. 1-2, and each group of clamping assemblies of the large-diameter cylinder milling fixture in the embodiment further includes two hexagon socket head screws 7, the left baffle 3 and the right baffle 6 are symmetrically installed in the baffle installation grooves on both sides of the pit, the left baffle 3 is installed on the bottom plate 4 through one hexagon socket head screw 7 in a threaded connection manner, and the right baffle 6 is installed on the bottom plate 4 through one hexagon socket head screw 7 in a threaded connection manner. Other components and connection modes are the same as those of the first embodiment.
The sixth specific implementation mode: the embodiment is described with reference to fig. 1 to 4, and the embodiment is a mold for milling a large-diameter cylinder, wherein counter bores are respectively processed at two ends of a bottom plate 4, and the bottom end of a stud 1 penetrates through the counter bores of the bottom plate 4 to be in threaded connection with a hexagonal nut 2. Other components and connection modes are the same as those of the first embodiment.
The seventh embodiment: the embodiment is described with reference to fig. 1 and 2, and the number of the clamping assemblies in the embodiment is two or three. Other components and connection modes are the same as those of the first embodiment.
Principle of operation
And the bottom end of the stud bolt penetrates through the bottom plate 4 and is screwed with the hexagonal nut 2. The hexagon head nut 2 is arranged at the bottom of a T-shaped groove of a working table, three protrusions at the bottom of a bottom plate 4 are clamped in a groove of the working table, a left baffle 3 and a right baffle 6 are fixed on the bottom plate through hexagon socket head screws 7 respectively, the workpiece is guaranteed to be accurately positioned for preventing the workpiece from moving left and right, the workpiece is placed in an area formed by the left baffle 3 and the right baffle 6 in at least two groups of clamping assemblies, a top plate 5 compresses the workpiece, the top end of a stud 1 penetrates through the top plate 5 and is screwed with the hexagon head nut 2, the long edge of one side of the bottom plate and the outer diameter of the workpiece are aligned through surface measurement, and milling processing is started. After the machining is finished, the hexagonal head nut 2 is loosened, the pressing plate is taken down, the workpiece is taken out, and the milling machining is finished.
The structure of mould is shown in fig. 1 and fig. 2, and the mould passes through the bottom plate with the table surface of equipment to be connected fixedly, and the structure of bottom plate is shown in fig. 3, for the position accuracy that satisfies the work piece drawing requirement, guarantees that the work piece location is accurate, and the upper and lower plane of bottom plate should have higher machining precision, promptly: the bottom surface should have a high degree of flatness and the upper and lower planes should have a high degree of parallelism. As a reference surface for the alignment of equipment processing, the side surface and the bottom surface have higher perpendicularity, and in order to ensure enough supporting force for a workpiece, three bosses are uniformly distributed on the bottom surface of the bottom plate, the bosses respectively correspond to the positions of the T-shaped grooves of the working table surface of the equipment one by one, and the size of the bosses is smaller than the depth of the T-shaped grooves. A T-shaped hole is reserved on the boss and used for penetrating one end of the stud bolt. The bottom of the left baffle and the bottom of the right baffle are both provided with a straight groove, so that the left baffle and the right baffle are ensured not to slide in the horizontal direction of the bottom plate, the outer circle of a workpiece is accurately positioned, the vertical surfaces of one side of the left baffle and the right baffle are inclined planes, and the left baffle and the right baffle are positioned in an area surrounded by the left baffle and the right baffle in the machining process of the workpiece. Except for the high processing precision of the tire body, the contact plane of each part and the bottom surface of the bottom plate have high flatness and parallelism. The friction stressed parts in the clamp are required to have high hardness and good wear resistance after heat treatment.