CN113907452B - Bag body cotton insert cup, production process and cotton filling equipment - Google Patents

Bag body cotton insert cup, production process and cotton filling equipment Download PDF

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Publication number
CN113907452B
CN113907452B CN202111289788.9A CN202111289788A CN113907452B CN 113907452 B CN113907452 B CN 113907452B CN 202111289788 A CN202111289788 A CN 202111289788A CN 113907452 B CN113907452 B CN 113907452B
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China
Prior art keywords
cylinder
plate
cotton
slide rail
bag body
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CN202111289788.9A
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CN113907452A (en
Inventor
张穗龙
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Kaiping U Like Underwear Clothing Material Co ltd
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Kaiping U Like Underwear Clothing Material Co ltd
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    • AHUMAN NECESSITIES
    • A41WEARING APPAREL
    • A41CCORSETS; BRASSIERES
    • A41C3/00Brassieres
    • A41C3/12Component parts
    • A41C3/14Stiffening or bust-forming inserts
    • A41C3/144Pads
    • AHUMAN NECESSITIES
    • A41WEARING APPAREL
    • A41CCORSETS; BRASSIERES
    • A41C5/00Machines, appliances, or methods for manufacturing corsets or brassieres

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  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Manufacturing & Machinery (AREA)
  • Corsets Or Brassieres (AREA)

Abstract

本申请涉及胸垫制造技术领域,更具体地说,涉及一种袋体棉插片杯、生产工艺及充棉设备。插片杯包括由外表面至内表面依次设置的外层和内层,插片杯还包括承托组件,承托组件包括袋体和填充于袋体内部的填充体,袋体的一外表面与内层的外表面连接,袋体的另一外表面与外层的内表面连接。其生产工艺包括将填充物通过采取抽负压的方式,填充至袋体内,进行压合,裁剪,得到袋体棉;其生产设备包括上料架、支架、压合组件、转移组件和充棉组件。通过该设备实现袋体棉的自动化生产,该设备通过采取抽负压的方式,使填充物能准确均匀地填充至袋体内,使得每个袋体棉的重量一样,该袋体棉用于插片杯,使得袋体棉插片杯具有良好的承托作用和透气性。

The present application relates to the technical field of breast pad manufacturing, and more specifically, to a bag body cotton insert cup, a production process and a cotton filling device. The insert cup includes an outer layer and an inner layer arranged in sequence from the outer surface to the inner surface, and the insert cup also includes a supporting component, and the supporting component includes a bag body and a filling body filled in the bag body, an outer surface of the bag body is connected to the outer surface of the inner layer, and the other outer surface of the bag body is connected to the inner surface of the outer layer. Its production process includes filling the filler into the bag body by adopting a negative pressure extraction method, pressing and cutting to obtain bag body cotton; its production equipment includes a loading rack, a bracket, a pressing component, a transfer component and a cotton filling component. The automated production of bag body cotton is realized by the equipment. The equipment adopts a negative pressure extraction method to enable the filler to be accurately and evenly filled into the bag body, so that the weight of each bag body cotton is the same. The bag body cotton is used for the insert cup, so that the bag body cotton insert cup has good supporting effect and air permeability.

Description

Bag cotton inserting piece cup, production process and cotton filling equipment
Technical Field
The application relates to the technical field of chest pad manufacturing, in particular to a bag cotton inserting piece cup, a production process and cotton filling equipment.
Background
The bra is an underwear for supporting female breasts, and the bra cups of the bra have the functions of supporting breasts, adjusting female chest curves and preventing breast sagging.
At present, the filler in the bra cup is mainly cotton and a water bag, the water bag bra can be attached to the chest more to protect the chest so that the pressure born by the chest is reduced, the chest can be circulated by blood, but the air permeability of the bag body filled with liquid is poor, if the worn time is long, the chest is sultry, the generated sweat and heat cannot be removed in time, a large amount of bacteria are bred, the skin is damaged, meanwhile, the water bag is suddenly extruded by external force and is easy to break, the bra cannot be used again after the liquid leaks, the hygroscopicity and the air permeability of the cotton bra are good, the cotton is generally found to be agglomerated into a group after the time is long, and the wettability is reduced. And if the wearing time is longer, the cotton material will yellow, and some bacteria are easy to breed in the cotton material, thereby affecting the health of the chest skin, and the supporting force of the sponge bra is inferior to that of the water bag bra.
In view of the above technical problems, the inventors have recognized that improvements are needed.
Disclosure of Invention
In order to ensure that the cup has good bearing effect and air permeability, the application provides a bag cotton insert cup, a production process and cotton filling equipment.
In a first aspect, the application provides a bag cotton insert cup, which adopts the following technical scheme:
The utility model provides a cotton inserted sheet cup of bag body, inserted sheet cup includes outer and inlayer that sets gradually from the surface to the internal surface, inserted sheet cup still includes bearing subassembly, bearing subassembly include the bag body with fill in the inside filling body of bag body, an surface of the bag body with the surface connection of inlayer, another surface of the bag body with outer internal surface connection.
By adopting the technical scheme, the cotton inserting cup of the bag body is contacted with the chest, the cotton inserting cup has a good supporting effect, the supporting component protrudes towards the direction of the inner layer, the inner layer can be clung to the chest, the chest is supported, empty cups are prevented, the chest is molded, meanwhile, the defect of the chest can be overcome, most women have the problem of big and small chest, the shape of the chest is difficult to modify by common underwear, the problem of big and small chest can be effectively solved by the cotton inserting cup of the bag body, the filling body in the bag body has elasticity, the inner layer can be attached to the chest according to the shape change shape of the chest, the big and small chest is modified, and the bag body and the filling body have pores, so that the cotton inserting cup of the bag body has good air permeability, sweat and heat can be removed in time, bacterial breeding is reduced, and dry and clean can be kept in the wearing process.
Optionally, a containing cavity is formed between the outer layer and the inner layer, and the bag body is installed in the containing cavity.
When women are difficult to avoid the chest to shake in the motion, the chest shakes and then rubs with the inner layer, so that the chest is scratched, the bag body can be fixed between the outer layer and the inner layer, the phenomenon of cup running of the bag body is reduced, the bag body can play a better bearing role, and when in motion, the chest can be clung to the inner layer by the aid of the bearing component, the shaking of the chest is reduced, the friction phenomenon is reduced, and the chest is protected.
Optionally, the height of the accommodating cavity is 1/3-1/2 of the height of the insert cup, and the accommodating cavity is located at the lower bowl part of the insert cup.
By adopting the technical scheme, the insert cup is formed into a shape with a thin upper part and a thick lower part, the lower part of the inner layer protrudes towards one side of the chest under the action of the bearing component, the protruding part is attached to the lower part of the chest to play a role in bearing, if the width of the accommodating cavity is smaller than 1/3 of the insert cup, the contact area between the protruding part and the chest is reduced, the protruding part cannot be completely attached to the chest, the bearing effect is weakened, if the width of the accommodating cavity is larger than 1/2, the contact area between the protruding part and the chest is increased, meanwhile, the thickness of the insert cup is increased, the wearing time is long, the heat is increased, and the wearing comfort is reduced.
Optionally, the bag body is in a shuttle shape.
By adopting the technical scheme, the lower bowl part of the insert cup is more attached to the lower part of the chest, the bearing effect is improved, the upper edge and the lower edge of the bag body are in arc shapes, the lower edge of the accommodating cavity is overlapped with the lower edge of the bag body to form a lower edge line, the lower edge line is attached to the curve of the lower part of the chest, the upper edge of the accommodating cavity is overlapped with the upper edge of the bag body to form an upper edge line, the bending direction of the upper edge line is consistent with the curve direction of the chest, and the bearing assembly enables the upper edge line and the lower edge line to be attached to the chest, so that the inner layer of the insert cup is more attached to the chest.
Optionally, the outer layer includes first cloth layer and first sponge layer from interior to exterior in proper order, the inlayer has interior to exterior including second cloth layer and second sponge layer in proper order, first sponge layer with the second sponge layer is connected.
The sponge has good comfort and very high aperture ratio, and the finer the sponge holes on the surface of the sponge, the better the rebound and tensile resistance effects of the sponge are, the longer the service life is, and the light weight of the sponge has no sense of compression to the chest. The inner layer and the outer layer are made of the sponge, so that when a female wears the underwear, the insert cup can be clung to the chest, but no constraint feeling exists, the breast can be effectively supported, and the chest is naturally pulled up. In addition, the sponge absorbs moisture and is breathable, the honeycomb core-shaped structure of the sponge can enable moisture on the surface of the skin to evaporate rapidly, the skin is kept dry, and bacteria are prevented from accumulating and breeding, so that the health of women is better cared.
In a second aspect, the application provides a production process of a bag cotton insert cup, which adopts the following technical scheme:
Preferably, the method comprises the following steps of filling the filler into the bag body in a negative pressure pumping mode, pressing and cutting to obtain the bag cotton.
Through adopting above-mentioned technical scheme for the filler can accurately evenly fill to the bag in, and the weight of the filler of extraction at every turn is the same, and the cotton inserted sheet cup of every bag body is the same in weight, simultaneously, keeps the filler to fill in the bag in the time be fluffy state, thereby improves production quality and production efficiency, and the practicality is high.
Preferably, the bag body is prepared from two TPU cloth layers in a pressing mode, the filler is filled between the two TPU cloth layers, the two TPU cloth layers are pressed, and the bag body cotton is obtained by cutting.
Through adopting above-mentioned technical scheme, TPU cloth layer is easy pressfitting, and waterproof ventilative, can protect the internal filler of bag, after washing many times, the filler can keep fluffy state, and TPU cloth layer resilience force is good, and the cotton resilience force of the bag body of making is strong, washs repeatedly and rubs also can resume the original state, can keep the bearing effect for a long time.
Preferably, the method further comprises the steps of connecting the first sponge layer with the first cloth layer to obtain an inner layer, and connecting the second sponge layer with the second cloth layer to obtain an outer layer.
Through adopting above-mentioned technical scheme, sponge layer and cloth layer have good gas permeability, and the texture is light and soft for the cotton inserted sheet of preparation bag body for the cotton inserted sheet cup of bag body has better compliance, gas permeability and non-deformable, and during the use, sponge layer and cloth layer do not have oppression sense and constraint sense to the human body, thereby improves the practicality of the cotton inserted sheet cup of bag body.
Preferably, the method further comprises the steps of connecting the first sponge layer with one side of the bag cotton, connecting the other side of the bag cotton with the second sponge layer, connecting the first sponge layer with the second sponge layer, and cutting to obtain the bag cotton inserting piece cup.
Through adopting above-mentioned technical scheme for between the cotton first sponge layer of connection and the second sponge layer of bag body ability, and reducible inserted sheet cup takes place to run the phenomenon of cup in the use, improves the practicality of the cotton inserted sheet cup of bag body.
In a third aspect, the present application provides a cotton charging device, which adopts the following technical scheme:
the cotton filling equipment is used for preparing bag cotton by the production process, and comprises a feeding frame, a support, a pressing assembly, a transferring assembly and a cotton filling assembly, wherein the feeding frame is used for feeding a TPU cloth layer, the support is used for supporting the pressing assembly, the pressing assembly is used for pressing the TPU cloth layer, the transferring assembly is used for transferring the pressed TPU cloth layer, and the cotton filling assembly is used for filling filler.
Through adopting above-mentioned technical scheme for production fills cotton process automation, can produce bag body cotton fast, fills cotton subassembly and fills the filler to waiting that the bag is internal through adopting the extraction mode of negative pressure, makes the cotton weight of the bag body that produces even, and the success rate is high.
In summary, the application has the following beneficial effects:
1. Through set up bearing subassembly at the cotton inserted sheet cup of bag body for the cotton inserted sheet cup of bag body has good bearing effect, and bearing subassembly can make inlayer and chest hug closely, can hold in the palm high chest, prevents empty cup, moulds chest type, can compensate the defect of chest type, decorates the chest shape, simultaneously, makes the cotton inserted sheet cup of bag body still have good gas permeability.
2. Through adopting the mode of taking negative pressure for the filler can accurately evenly fill to the bag in, the weight of the filler of extraction at every turn is the same, and the cotton inserted sheet cup of every bag body weight is the same, simultaneously, keeps the filler to fill in the bag in the time be fluffy state, thereby improves production quality and production efficiency, and the practicality is high.
3. Through this production facility for production fills cotton process automation, can produce bag body cotton fast, and the bag body cotton weight of production gained is even, and the finished product qualification rate is high.
Drawings
Fig. 1 is a schematic structural view of a bag body insert cup according to embodiment 1 of the present application.
Fig. 2 is a schematic view of a bag insert cup according to another embodiment 1 of the present application.
Fig. 3 is a schematic view showing a layered structure of a bag body insert cup according to embodiment 1 of the present application.
Fig. 4 is a schematic view showing a layered structure of a bag body insert cup according to embodiment 2 of the present application.
Fig. 5 is a schematic perspective view of a cotton charging device according to embodiment 3.
Fig. 6 is a schematic view of a part of the structure of a cotton charging device in embodiment 3.
Fig. 7 is a schematic structural view of the pressing assembly and the bracket.
Fig. 8 is an enlarged schematic view of the portion a in fig. 7.
Fig. 9 is a schematic structural view of the cotton charging assembly.
Fig. 10 is a schematic view of the structure of the transfer assembly.
Fig. 11 is a schematic view of another angular configuration of the transfer set.
Reference numerals indicate 1, inner layer; 11, a first cloth layer; 12, a first sponge layer; 2, a first glue layer, 3, an outer layer, 31, a second cloth layer, 32, a second sponge layer, 4, a second glue layer, 5, a third glue layer, 6, a bearing component, 61, a bag body, 62, a filling body, 7, a feeding frame, 71, a first feeding rod, 72, a second feeding rod, 73, a feeding support frame, 8, a bracket, 81, a first support rod, 82, a second support rod, 83, a first slide rail, 84, a second slide rail, 85, a first connecting rod, 86, a first fixing rod, 9, a pressing component, 91, an upper pressing component, 911, a first cylinder, 912, a first fixing plate, 913, a first positioning plate, 914, a first connecting plate, 915, a second connecting plate, 916, a first fixed plate, 92, a lower pressing component, 921, a second fixed plate, 922, a second positioning plate, 923, a second connecting plate, 924, a third cylinder, 93, a cylinder, 94, a vent pipe, 10, a cotton charging component, 101, a cotton charging pipe, 103, a vent pipe, 102, a second lock catch, 104, a fourth cylinder, 105, a fourth cylinder, 912, a fourth cylinder, a third cylinder, a fourth cylinder, a control cylinder, a flexible attachment, 111, a third cylinder, a fourth cylinder, a third cylinder, a fourth cylinder, a flexible attachment, a fourth cylinder, a third, a fourth cylinder, a flexible attachment, a fourth, a third cylinder, a fourth, a third, a fourth, a, and, a, a,.
Detailed Description
The application is further described below with reference to fig. 1-11.
Example 1
The embodiment of the application discloses a bag cotton inserting piece cup. Referring to fig. 1 and 2, a cotton inserting cup for a bag body comprises an inner layer 1, a supporting component 6 and an outer layer 3, wherein the supporting component 6 comprises a bag body 61 and a filling body 62, the filling body 62 is filled in the bag body 61, the filling body 62 used in the embodiment is a filament cotton, the bag body 61 is made of a TPU material, one surface of the inner layer 1 is contacted with the chest of a human body, one surface of the outer layer 3 is contacted with a garment worn by the human body, one surface of the inner layer 1 far away from the chest of the human body is connected with one surface of the outer layer 3 far away from the garment, and a containing cavity for containing the bag body 61 is formed between the inner layer 1 and the outer layer 3. The bag body 61 is in a fusiform shape, the shape of the accommodating cavity is consistent with that of the bag body 61, the side wall of the bag body 61 is connected with the cavity wall of the accommodating cavity and is positioned at the lower bowl part of the insert cup, so that the insert cup is more attached to the chest of a human body, the height of the accommodating cavity is 1/3 or 1/2 of that of the insert cup, and in the embodiment, the height of the accommodating cavity is preferably 1/3 of that of the insert cup.
Referring to fig. 3, the inner layer 1 comprises a first cloth layer 11 contacting with the chest and a first sponge layer 12 adhered to the first cloth layer 11, the first sponge layer 12 is connected with the side, far away from the chest, of the first cloth layer 11 through a first glue layer 2, the side, far away from the first glue layer 2, of the first sponge layer 12 is connected with one surface of the bag body 61 in a pressing mode, the outer layer 3 comprises a second cloth layer 31 contacting with the outer garment and a second sponge layer 32 adhered to the second cloth layer 31, the second sponge layer 32 is connected with the side, far away from the outer garment, of the second cloth layer 31 through a second glue layer 4, the side, far away from the second glue layer 4, of the second sponge layer 32 is connected with the other side, far away from the bag body 61, of the first sponge layer 12 is connected with the other side, far away from the bearing component 6, of the second sponge layer 32 is adhered with the part, not connected with the bearing component 6, through the third glue layer 5, of the second sponge layer 32 is pressed and connected with the bearing component 6, so that a containing cavity is formed, and the outer wall of the bag body 61 is pressed and connected with the first sponge layer 12 and the third glue layer 5 respectively, so that fixing of the bag body 61 is realized.
Example 2
The embodiment of the application discloses a bag cotton inserting piece cup. Referring to fig. 4, the inner layer 1 comprises a first cloth layer 11 contacted with the chest and a first sponge layer 12 integrally formed with the first cloth layer 11, the first sponge layer 12 is fixedly connected with one surface of the first cloth layer 11 far away from being contacted with the chest in a pressing manner, one surface of the first sponge layer 12 far away from the first cloth layer 11 is in pressing connection with one surface of the bag body 61, the outer layer 3 comprises a second cloth layer 31 contacted with the coat and a second sponge layer 32 integrally formed with the second cloth layer 31, the second sponge layer 32 is in pressing connection with one surface of the second cloth layer 31 far away from being contacted with the coat in a pressing manner, one surface of the second sponge layer 32 far away from the second cloth layer 31 is in pressing connection with the other surface of the bag body 61, and the part of the first sponge layer 12 which is not connected with the bearing component 6 is in pressing connection with the part of the second sponge layer 32 which is not connected with the bearing component 6, so that a containing cavity is formed, and the outer wall of the bag body 61 is respectively in pressing connection with the first sponge layer 12 and the second sponge layer 32, so that the fixing of the bag body 61 is realized.
The other steps are the same as those of embodiment 1, and thus will not be described again.
Example 3
With filling cotton equipment, referring to fig. 5 and 6, the equipment includes a feeding frame 7 for feeding TPU cloth layers, a pressing assembly 9 for pressing the TPU cloth layers, a bracket 8 connected with the pressing assembly 9, a transferring assembly 13 for transferring the TPU cloth layers and a filling cotton assembly 10 for filling filler. The feeding frame 7 is installed in the feed end of support 8, the feeding frame 7 includes the first material loading pole 71 of material loading support frame 73 and interval connection material loading support frame 73, the second material loading pole 72, first TPU cloth layer is placed in first material loading pole 71, the second TPU cloth layer is placed in second material loading pole 72, the feed end of support 8 is connected with first bracing piece 81 and second bracing piece 82 respectively, the first TPU cloth layer of placing in first material loading pole 71 gets into pressing component 9 through the top of first bracing piece 81, the second TPU cloth layer of placing in second material loading pole 72 gets into pressing component 9 through the bottom of second bracing piece 82, the top of support 8 is connected with head rod 85, head rod and pressing component 9 swing joint, the bottom symmetry of support 8 is connected with first slide rail 83 and second slide rail 84, first slide rail 83 is connected with second slide rail 84 through first dead lever 86, first slide rail 83 and the one end sliding connection of transfer component 13, second slide rail 84 and the other end sliding connection of transfer component 13.
Referring to fig. 7 and 8, the pressing assembly 9 includes an upper pressing member 91 and a lower pressing member 92, the upper pressing member 91 includes a first cylinder 911 mounted at the top of the first connecting rod 85, a first fixing plate 912 movably connected to the bottom of the first cylinder 911, a first positioning plate 913 fixedly connected to the bottom of the first fixing plate 912, a second cylinder 915 fixedly connected to the bottom of the first fixing plate 912, and a first shaping plate 916 movably connected to the second cylinder 915, both ends of the first positioning plate 913 are symmetrically connected with first connecting blocks 914, one end of the first connecting block 914 away from the first positioning plate 913 is connected to the first fixing plate 912, the second cylinder 915 is mounted between the two first connecting blocks 914, the first positioning plate 913 is concavely provided with an oval first through hole, and in combination with fig. 6, the height of the first positioning plate 913 is higher than the height of the second supporting rod 82, the shape of the first shaping plate 916 is oval, the shape of the first shaping plate 916 is consistent with the shape of the cross-sectional area of the first through hole, and the cross-sectional area of the first shaping plate 916 is smaller than the cross-sectional area of the first through hole so as to be shaped.
Referring to fig. 6, the lower pressing member 92 includes a top second connection plate 923 symmetrically connected to the first fixing rod 86, a second positioning plate 922 fixedly connected to the top of the second connection plate 923, and a second positioning plate 921 fixedly connected to the first fixing rod 86, a third cylinder 924 is connected to the bottom of the third cylinder of the second positioning plate 921, one end of the third cylinder 924, away from the second positioning plate 921, is connected to the first fixing rod 86, the third cylinder 924 is mounted between the two second connection plates 923, an elliptical second through hole is concavely formed in the second positioning plate 922, the second positioning plate 921 is shaped conveniently, the second positioning plate 921 is elliptical, the shape of the second positioning plate 921 is consistent with the shape of the second through hole, the cross-sectional area of the second positioning plate 921 is smaller than that of the second through hole, a communication groove is further formed in the second positioning plate 922, the communication groove is communicated with the second through hole, the communication groove is slidably connected to the cotton charging assembly 10, the first through hole is consistent with the shape of the second positioning plate 921, and the second positioning plate 921 is convenient to shape. The edges of the first shaping plate 916 and the second shaping plate 921 are provided with heating wires, so that the TPU fabric layers are pressed and sealed conveniently.
The pressing assembly 9 further comprises an air blowing cylinder 93, the air blowing cylinder 93 is arranged on one face, close to the first supporting rod 81, of the second positioning plate 922, the height of the air blowing cylinder 93 is lower than that of the second positioning plate 922, the bottom of the air blowing cylinder is connected with an air pipe 94, a plurality of air outlet holes are formed in one face, facing the second positioning plate 922, of the air blowing cylinder 93, air sources are blown out through the air outlet holes, and therefore the pressed TPU cloth layers are suspended in the air when coming out from the discharging end of the pressing assembly 9, the buffering effect is achieved, and the cotton filling assembly is convenient to fill filler.
Referring to fig. 9, the cotton charging assembly 10 includes a first supporting block 105, a fourth cylinder 106, a feeding funnel 103, a cotton charging tube 101 and a blowing tube 102, the fourth cylinder 106 is fixedly connected with the support 8, the first supporting block 105 and the fourth cylinder 106 are movably connected with one end of the fourth cylinder 106 far away from the support 8, a lock catch 107 is arranged at the top of the first supporting block 105, the cotton charging tube 101 is fixedly connected with the first supporting block 105 through the lock catch 107, the fourth cylinder 106 controls the first supporting block 105 to reciprocate towards a second positioning plate 922 to drive the lock catch 107, so that the cotton charging tube 101 is driven to move, a discharging end of the cotton charging tube 101 faces towards a communicating groove, a feeding end of the cotton charging tube 101 is connected with the feeding funnel 103, one end of the cotton charging tube 101 close to the feeding funnel 103 is communicated with the blowing tube 102, and the blowing tube 102 is provided with the blowing valve 104. The filler is placed in the feeding funnel 103, the air blowing valve 104 is opened, the air blowing pipe 102 blows air in the direction towards the outlet end of the cotton charging pipe 101, so that the pressure at the outlet end is smaller than the pressure at the inlet end, and the filler is conveyed to the surface of the first TPU fabric layer along the pure cotton pipe.
Referring to fig. 8, when the second TPU cloth layer moves to the upper surface of the second positioning plate 922 and the first TPU cloth layer moves to the upper side of the second TPU cloth layer, the fourth cylinder 106 simultaneously controls the first support block 105 to move, and drives the cotton charging tube 101 to move toward the second positioning plate 922, and the discharge end of the cotton charging tube 101 stops moving when moving to the hole wall of the second through hole, and opens the air blowing valve 104 to transfer the filler to the surface of the first TPU cloth layer. The fourth cylinder 106 controls the first supporting block 105 to move, drives the cotton charging pipe 101 to move away from the second positioning plate 922, the first cylinder 911 drives the first positioning plate 913 to move downwards to the upper surface of the second positioning plate 922, and the second cylinder 915 controls the first positioning plate 916 to move downwards to the second positioning plate 921, so that the first TPU cloth layer and the second TPU cloth layer are pressed together, and the filler is wrapped in a containing cavity formed by the first TPU cloth layer and the second TPU cloth layer, so that the pressed TPU cloth layer is obtained.
Referring to fig. 10 and 11, the transfer assembly 13 includes a first abutment plate 119, a second abutment plate 110, a third connection plate 112, a fourth connection plate 115, a fifth cylinder 111, a sixth cylinder 114, a first robot 113, a second robot 116, an eighth cylinder 1113, and a controller 1112, the controller 1112 controls the fifth cylinder 111 and the sixth cylinder 114 to move, the fifth cylinder 111 is slidably connected with the first slide rail 83, the fifth cylinder 111 can reciprocate along the length direction of the first slide rail 83, the top of the fifth cylinder 111 is connected with the third connection plate 112, the top of the third connection plate 112 is connected with the seventh cylinder 1111, the seventh cylinder 1111 is connected with the first robot 113, the seventh cylinder 1111 controls the first robot 113 to clamp the TPU cloth layer, the sixth cylinder 114 is slidably connected with the second slide rail 84, the sixth cylinder 114 can reciprocate along the length direction of the second slide rail 84, the top of the fourth cylinder 114 is connected with the fourth connection plate 115, the top of the fourth connection plate 115 is connected with the eighth cylinder 1113, the eighth cylinder 1113 is connected with the second robot 116, and the eighth robot 111116 controls the eighth cloth layer to clamp the TPU layer.
The both ends of first butt plate 119 respectively with third connecting plate 112 and fourth connecting plate 115 fixed connection, first slide rail 83 is connected with third slide rail 117, second slide rail 84 is connected with fourth slide rail 118, the both ends of second butt plate 110 are respectively in third slide rail 117 and fourth slide rail 118 sliding connection, the bottom of second butt plate 110 is connected with ninth cylinder 1114, ninth cylinder 1114 controls second butt plate 110 and reciprocates, when second butt plate 110 slides along the direction of height of third slide rail 117 and fourth slide rail 118, when second butt plate 110 slides to the highest department, second butt plate 110 and second shaping board 921 butt.
When the lamination is completed, the controller 1112 controls the fifth cylinder 111 and the sixth cylinder 114 to move along the length direction of the bracket 8 until the fifth cylinder 111 and the sixth cylinder 114 are located on the same vertical side with the second positioning plate 921, the controller 1112 controls the third connecting plate 112 to move to be flush with the second positioning plate 922, the sixth cylinder 114 controls the fourth connecting plate 115 to move to be flush with the second positioning plate 922, so that the first abutting plate 119 abuts against one side of the second positioning plate 922 far away from the first supporting rod 81, the first abutting plate 119 is located on the upper surface of the laminated TPU cloth layer, the first manipulator 113 and the second manipulator 116 abut against one side of the second positioning plate 922 close to the first supporting plate 81, the first manipulator 113 and the second manipulator 116 respectively clamp two sides of the TPU cloth layer, the ninth cylinder 1114 controls the second abutting plate 110 to move along the height direction of the third sliding rail 117 and the fourth sliding rail 118 until the first abutting plate 119 and the second abutting plate 110 abut against the lower surface of the cloth layer, the first abutting plate 119 and the second abutting plate 110 enable the cloth layer to be clamped, after the clamping is stable, the controller 1112 controls the fifth cylinder 113 and the second cylinder 116 to move to the first cylinder 111 and the second abutting plate 114 and the second cylinder 116 to move under the action of the first supporting plate 114 and the second cylinder 116 to keep away from the first supporting plate 116 and the second clamping plate 116.
The present embodiment is merely illustrative of the present application and is not intended to limit the present application, and those skilled in the art, after having read the present specification, may make modifications to the present embodiment without creative contribution as necessary, but are protected by patent laws within the scope of the present application.

Claims (1)

1.一种充棉设备,其特征在于:所述充棉设备用于生产工艺,该设备包括用于TPU布层上料的上料架(7)、用于压合TPU布层压合的压合组件(9)、与压合组件(9)连接的支架(8)、用于转移压合TPU布层的转移组件(13)和用于填充填充物的充棉组件(10);上料架(7)安装于支架(8)的进料端,上料架(7)包括上料支撑架(73)和间隔连接上料支撑架(73)的第一上料杆(71)、第二上料杆(72),第一TPU布层放置于第一上料杆(71),第二TPU布层放置于第二上料杆(72),支架(8)的进料端分别连接有第一支撑杆(81)和第二支撑杆(82),放置于第一上料杆(71)的第一TPU布层经过第一支撑杆(81)的顶部进入压合组件(9),放置于第二上料杆(72)的第二TPU布层经过第二支撑杆(82)的底部进入压合组件(9),支架(8)的顶部连接有第一连接杆(85),第一连接杆(85)与压合组件(9)活动连接,支架(8)的底部对称连接有第一滑轨(83)和第二滑轨(84),第一滑轨(83)通过第一固定杆(86)与第二滑轨(84)连接,第一滑轨(83)与转移组件(13)的一端滑动连接,第二滑轨(84)与转移组件(13)的另一端滑动连接;1. A cotton filling device, characterized in that: the cotton filling device is used in a production process, the device comprises a feeding rack (7) for feeding TPU cloth layers, a pressing assembly (9) for pressing the TPU cloth layers, a bracket (8) connected to the pressing assembly (9), a transfer assembly (13) for transferring the pressed TPU cloth layers, and a cotton filling assembly (10) for filling fillers; the feeding rack (7) is installed at the feeding end of the bracket (8), the feeding rack (7) comprises a feeding support rack (73) and a first feeding rod (71) and a second feeding rod (72) connected to the feeding support rack (73) at intervals, the first TPU cloth layer is placed on the first feeding rod (71), the second TPU cloth layer is placed on the second feeding rod (72), the feeding end of the bracket (8) is respectively connected to the first support rod (81) and the second feeding rod (72). 1) and a second support rod (82), the first TPU cloth layer placed on the first feeding rod (71) passes through the top of the first support rod (81) and enters the pressing assembly (9), the second TPU cloth layer placed on the second feeding rod (72) passes through the bottom of the second support rod (82) and enters the pressing assembly (9), the top of the bracket (8) is connected with a first connecting rod (85), the first connecting rod (85) is movably connected to the pressing assembly (9), the bottom of the bracket (8) is symmetrically connected with a first slide rail (83) and a second slide rail (84), the first slide rail (83) is connected to the second slide rail (84) through a first fixing rod (86), the first slide rail (83) is slidably connected to one end of the transfer assembly (13), and the second slide rail (84) is slidably connected to the other end of the transfer assembly (13); 压合组件(9)包括上压合部件(91)和下压合部件(92),上压合部件(91)包括安装于第一连接杆(85)顶部的第一气缸(911)、与第一气缸(911)底部活动连接的第一固定板(912)、与第一固定板(912)的底部固定连接的第一定位板(913)、与第一固定板(912)的底部固定连接的第二气缸(915)和与第二气缸(915)活动连接的第一定型板(916),第一定位板(913)的两端对称连接有第一连接块(914),第一连接块(914)远离第一定位板((913))的一端与第一固定板(912)连接,第二气缸((915))安装于两个第一连接块(914)之间,第一定位板(913)凹设有椭圆形的第一通孔,第一定位板(913)的高度高于第二支撑杆(82)的高度,低于第一支撑杆(81)的高度;第一定型板(916)的形状为椭圆形,第一定型板(916)形状与第一通孔的形状一致,第一定型板(916)的横截面积小于第一通孔的横截面积;The pressing assembly (9) comprises an upper pressing component (91) and a lower pressing component (92), wherein the upper pressing component (91) comprises a first cylinder (911) mounted on the top of a first connecting rod (85), a first fixing plate (912) movably connected to the bottom of the first cylinder (911), a first positioning plate (913) fixedly connected to the bottom of the first fixing plate (912), a second cylinder (915) fixedly connected to the bottom of the first fixing plate (912), and a first shaping plate (916) movably connected to the second cylinder (915), and first connecting blocks (914) are symmetrically connected to both ends of the first positioning plate (913). ), one end of the first connection block (914) away from the first positioning plate ((913)) is connected to the first fixing plate (912), the second cylinder ((915)) is installed between the two first connection blocks (914), the first positioning plate (913) is concavely provided with an elliptical first through hole, the height of the first positioning plate (913) is higher than the height of the second support rod (82) and lower than the height of the first support rod (81); the shape of the first shaping plate (916) is elliptical, the shape of the first shaping plate (916) is consistent with the shape of the first through hole, and the cross-sectional area of the first shaping plate (916) is smaller than the cross-sectional area of the first through hole; 下压合部件(92)包括对称连接于第一固定杆(86)的顶部第二连接板(923)、与第二连接板(923)顶部固定连接的第二定位板(922)和与第一固定杆(86)固定连接的第二定型板(921),第二定型板(921)第三气缸的底部连接有第三气缸(924),第三气缸(924)远离第二定型板(921)的一端与第一固定杆(86)连接,第三气缸(924)安装于两个第二连接板(923)之间,第二定位板(922)凹设有椭圆形的第二通孔,便于定型,第二定型板(921)的形状为椭圆形,第二定型板(921)形状与第二通孔的形状一致,第二定型板(921)的横截面积小于第二通孔的横截面积,第二定位板(922)还开设有连通槽,连通槽与第二通孔连通,连通槽与充棉组件(10)组件滑动连接,第一通孔与第二通孔的形状大小一致,第一定型板(916)与第二定型板(921)的形状大小一致,第一定型板(916)和第二定型板(921)的边缘设置有发热丝;The lower pressing component (92) comprises a second connecting plate (923) symmetrically connected to the top of the first fixing rod (86), a second positioning plate (922) fixedly connected to the top of the second connecting plate (923), and a second shaping plate (921) fixedly connected to the first fixing rod (86). The bottom of the third cylinder of the second shaping plate (921) is connected to a third cylinder (924). One end of the third cylinder (924) away from the second shaping plate (921) is connected to the first fixing rod (86). The third cylinder (924) is installed between the two second connecting plates (923). The second positioning plate (922) is concavely provided with an elliptical The second through hole is convenient for shaping, the shape of the second shaping plate (921) is elliptical, the shape of the second shaping plate (921) is consistent with the shape of the second through hole, the cross-sectional area of the second shaping plate (921) is smaller than the cross-sectional area of the second through hole, the second positioning plate (922) is also provided with a connecting groove, the connecting groove is connected to the second through hole, the connecting groove is slidably connected to the cotton filling component (10), the first through hole is consistent in shape and size with the second through hole, the first shaping plate (916) is consistent in shape and size with the second shaping plate (921), and the edges of the first shaping plate (916) and the second shaping plate (921) are provided with heating wires; 压合组件(9)还包括有吹气筒(93),吹气筒(93)安装于第二定位板(922)靠近第一支撑杆(81)的一面,吹气筒(93)的高度低于第二定位板(922)的高度,吹气筒的底部连接有通气管(94),吹气筒(93)朝向第二定位板(922)的一面设置有若干个出气孔,风源由出气孔吹出;The pressing assembly (9) further comprises an air blower (93), the air blower (93) being mounted on a side of the second positioning plate (922) close to the first support rod (81), the height of the air blower (93) being lower than the height of the second positioning plate (922), a vent pipe (94) being connected to the bottom of the air blower, and a plurality of air outlet holes being arranged on a side of the air blower (93) facing the second positioning plate (922), through which air is blown out; 充棉组件(10)包括第一支撑块(105)、第四气缸(106)、进料漏斗(103),充棉管(101)和吹气管(102),第四气缸(106)与支架(8)固定连接,第一支撑块(105)与第四气缸(106)远离支架(8)的一端活动连接,第一支撑块(105)的顶部设置有锁扣(107),充棉管(101)通过锁扣(107)与第一支撑块(105)固定连接,第四气缸(106)控制第一支撑块(105)朝向第二定位板(922)做往复运动,带动锁扣(107)运动,从而带动充棉管(101)运动,充棉管(101)的出料端朝向连通槽,充棉管(101)的进料端连接进料漏斗(103),充棉管(101)靠近进料漏斗(103)的一端连通有吹气管(102),吹气管(102)设置有吹气阀(104);将填充物放置于进料漏斗(103),打开吹气阀(104),吹气管(102)吹气,吹气方向朝着充棉管(101)的出口端;The cotton filling assembly (10) comprises a first support block (105), a fourth air cylinder (106), a feeding funnel (103), a cotton filling tube (101) and an air blowing tube (102); the fourth air cylinder (106) is fixedly connected to the bracket (8); the first support block (105) is movably connected to an end of the fourth air cylinder (106) away from the bracket (8); a lock buckle (107) is provided on the top of the first support block (105); the cotton filling tube (101) is fixedly connected to the first support block (105) via the lock buckle (107); the fourth air cylinder (106) controls the first support block (105) to move toward the fourth air cylinder (106) The second positioning plate (922) performs reciprocating motion, driving the lock buckle (107) to move, thereby driving the cotton filling tube (101) to move, the discharge end of the cotton filling tube (101) faces the connecting groove, the feed end of the cotton filling tube (101) is connected to the feed funnel (103), and the end of the cotton filling tube (101) close to the feed funnel (103) is connected to the blowing tube (102), and the blowing tube (102) is provided with a blowing valve (104); the filling material is placed in the feed funnel (103), the blowing valve (104) is opened, and the blowing tube (102) blows air, and the blowing direction is toward the outlet end of the cotton filling tube (101); 当第二TPU布层移动至第二定位板(922)的上表面,第一TPU布层移动至第二TPU布层的上方时,同时第四气缸(106)控制第一支撑块(105)移动,带动充棉管(101)朝向第二定位板(922)移动,充棉管(101)的出料端移动至第二通孔的孔壁时停止移动,打开吹气阀(104),将填充物转移至第一TPU布层的表面;第四气缸(106)控制第一支撑块(105)移动,带动充棉管(101)移动远离第二定位板(922),第一气缸(911)驱动第一定位板(913)向下运动至第二定位板(922)的上表面,第二气缸(915)控制第一定型板(916)向下移动至第二定型板(921),使得第一TPU布层与第二TPU布层压合,且将填充物包裹于第一TPU布层与第二TPU布层形成的容置腔内,得到压合的TPU布层;When the second TPU cloth layer moves to the upper surface of the second positioning plate (922) and the first TPU cloth layer moves to the top of the second TPU cloth layer, the fourth cylinder (106) controls the first support block (105) to move, driving the cotton filling tube (101) to move toward the second positioning plate (922). When the discharge end of the cotton filling tube (101) moves to the hole wall of the second through hole, it stops moving, opens the air blow valve (104), and transfers the filling material to the surface of the first TPU cloth layer. The fourth cylinder (106) controls the first support block (105) moves, driving the cotton filling tube (101) to move away from the second positioning plate (922), the first cylinder (911) drives the first positioning plate (913) to move downward to the upper surface of the second positioning plate (922), and the second cylinder (915) controls the first shaping plate (916) to move downward to the second shaping plate (921), so that the first TPU cloth layer and the second TPU cloth layer are pressed together, and the filler is wrapped in the accommodating cavity formed by the first TPU cloth layer and the second TPU cloth layer, so as to obtain a pressed TPU cloth layer; 转移组件(13)包括第一抵接板(119)、第二抵接板(110)、第三连接板(112)、第四连接板(115)、第五气缸(111)、第六气缸(114)、第一机械手(113)、第二机械手(116)、第八气缸(1113)和控制器(1112),控制器(1112)控制第五气缸(111)和第六气缸(114)移动,第五气缸(111)与第一滑轨(83)滑动连接,且第五气缸(111)可沿第一滑轨(83)的长度方向做往复运动,第五气缸(111)的顶部连接有第三连接板(112),第三连接板(112)的顶部连接有第七气缸(1111),第七气缸(1111)与第一机械手(113)连接,第七气缸(1111)控制第一机械手(113)夹持TPU布层,第六气缸(114)与第二滑轨(84)滑动连接,且第六气缸(114)可沿第二滑轨(84)的长度方向做往复运动,第六气缸(114)的顶部连接有第四连接板(115),第四连接板(115)的顶部连接有第八气缸(1113),第八气缸(1113)与第二机械手(116)连接,第八气缸(1113)控制第二机械手(116)夹持TPU布层;The transfer assembly (13) comprises a first abutment plate (119), a second abutment plate (110), a third connection plate (112), a fourth connection plate (115), a fifth cylinder (111), a sixth cylinder (114), a first manipulator (113), a second manipulator (116), an eighth cylinder (1113) and a controller (1112). The controller (1112) controls the movement of the fifth cylinder (111) and the sixth cylinder (114). The fifth cylinder (111) is slidably connected to the first slide rail (83), and the fifth cylinder (111) can reciprocate along the length direction of the first slide rail (83). The top of the fifth cylinder (111) is connected to the third connection plate (112). The third connection plate ( The top of the second slide rail (84) is connected to a seventh cylinder (1111), the seventh cylinder (1111) is connected to the first manipulator (113), the seventh cylinder (1111) controls the first manipulator (113) to clamp the TPU cloth layer, the sixth cylinder (114) is slidably connected to the second slide rail (84), and the sixth cylinder (114) can reciprocate along the length direction of the second slide rail (84), the top of the sixth cylinder (114) is connected to a fourth connecting plate (115), the top of the fourth connecting plate (115) is connected to an eighth cylinder (1113), the eighth cylinder (1113) is connected to the second manipulator (116), and the eighth cylinder (1113) controls the second manipulator (116) to clamp the TPU cloth layer; 第一抵接板(119)的两端分别与第三连接板(112)和第四连接板(115)固定连接,第一滑轨(83)连接有第三滑轨(117),第二滑轨(84)连接有第四滑轨(118),第二抵接板(110)的两端分别于第三滑轨(117)和第四滑轨(118)滑动连接,第二抵接板(110)的底部连接有第九气缸(1114),第九气缸(1114)控制第二抵接板(110)上下移动,当第二抵接板(110)沿第三滑轨(117)和第四滑轨(118)的高度方向滑动,当第二抵接板(110)滑动至最高处时,第二抵接板(110)与第二定型板(921)抵接;The two ends of the first abutment plate (119) are respectively fixedly connected to the third connecting plate (112) and the fourth connecting plate (115); the first slide rail (83) is connected to the third slide rail (117); the second slide rail (84) is connected to the fourth slide rail (118); the two ends of the second abutment plate (110) are respectively slidably connected to the third slide rail (117) and the fourth slide rail (118); the bottom of the second abutment plate (110) is connected to a ninth cylinder (1114); the ninth cylinder (1114) controls the second abutment plate (110) to move up and down; when the second abutment plate (110) slides along the height direction of the third slide rail (117) and the fourth slide rail (118), when the second abutment plate (110) slides to the highest point, the second abutment plate (110) abuts against the second shaping plate (921); 当压合完毕时,控制器(1112)控制第五气缸(111)和第六气缸(114)运动沿支架(8)的长度方向运动至与第二定型板(921)板位于同一条竖直向上,控制器(1112),第五气缸(111)控制第三连接板(112)移动至与第二定位板(922)齐平,第六气缸(114)控制第四连接板(115)移动至与第二定位板(922)齐平,使得第一抵接板(119)与第二定位板(922)远离第一支撑杆(81)的一面抵接,且第一抵接板(119)位于压合的TPU布层上表面,第一机械手(113)和第二机械手(116)均与第二定位板(922)靠近第一支撑杆(81)的一面抵接,第一机械手(113)和第二机械手(116)分别夹持TPU布层的两侧,第九气缸(1114)控制第二抵接板(110)沿第三滑轨(117)和第四滑轨(118)的高度方向移动至与TPU布层的下表面抵接,第一抵接板(119)和第二抵接板(110)使得压合的TPU布层被夹持,夹持稳定后,控制器(1112)控制第五气缸(111)和第六气缸(114)移动,在第一抵接板(119)和第二抵接板(110)的夹持作用,以及第一机械手(113)和第二机械手(116)的夹持作用下,使得压合的TPU布层远离第二定位板(922),将其转移至外部的收纳箱;When the pressing is completed, the controller (1112) controls the fifth cylinder (111) and the sixth cylinder (114) to move along the length direction of the bracket (8) until they are located on the same vertical line as the second shaping plate (921). The controller (1112) and the fifth cylinder (111) control the third connecting plate (112) to move flush with the second positioning plate (922). The sixth cylinder (114) controls the fourth connecting plate (115) to move flush with the second positioning plate (922), so that the first abutting plate (119) abuts against a side of the second positioning plate (922) away from the first support rod (81), and the first abutting plate (119) is located on the upper surface of the pressed TPU cloth layer. The first manipulator (113) and the second manipulator (116) are both close to the first support rod (81) with the second positioning plate (922). The first manipulator (113) and the second manipulator (116) respectively clamp the two sides of the TPU cloth layer, the ninth cylinder (1114) controls the second abutting plate (110) to move along the height direction of the third slide rail (117) and the fourth slide rail (118) until it abuts against the lower surface of the TPU cloth layer, the first abutting plate (119) and the second abutting plate (110) clamp the pressed TPU cloth layer, and after the clamping is stable, the controller (1112) controls the fifth cylinder (111) and the sixth cylinder (114) to move, and under the clamping action of the first abutting plate (119) and the second abutting plate (110), and the clamping action of the first manipulator (113) and the second manipulator (116), the pressed TPU cloth layer is moved away from the second positioning plate (922) and transferred to an external storage box; 用该充棉设备将袋体由两层TPU布层通过压合方式制得,将填充物填充至两层TPU布层之间,填充物通过采取抽负压的方式,填充至袋体(61)内,进行压合,裁剪,得到袋体棉;The bag body is made of two layers of TPU cloth by pressing the cotton filling device, and the filler is filled between the two layers of TPU cloth. The filler is filled into the bag body (61) by adopting the method of drawing negative pressure, and then pressed and cut to obtain the bag body cotton; 所述袋体(61)呈梭形。The bag body (61) is in a shuttle shape.
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CN110801059A (en) * 2019-12-03 2020-02-18 苏州爱慕内衣有限公司 Air-permeable soft mold cup and manufacturing process thereof
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