CN113907367A - Preparation method of shaddock soluble dietary fiber - Google Patents

Preparation method of shaddock soluble dietary fiber Download PDF

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Publication number
CN113907367A
CN113907367A CN202111188911.8A CN202111188911A CN113907367A CN 113907367 A CN113907367 A CN 113907367A CN 202111188911 A CN202111188911 A CN 202111188911A CN 113907367 A CN113907367 A CN 113907367A
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China
Prior art keywords
grapefruit
dietary fiber
slag
enzyme
water
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CN202111188911.8A
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Chinese (zh)
Inventor
张达成
钟国坚
刘园
吴茂忠
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Guangdong Siguo Biotechnology Co ltd
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Guangdong Siguo Biotechnology Co ltd
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    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23LFOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
    • A23L33/00Modifying nutritive qualities of foods; Dietetic products; Preparation or treatment thereof
    • A23L33/20Reducing nutritive value; Dietetic products with reduced nutritive value
    • A23L33/21Addition of substantially indigestible substances, e.g. dietary fibres
    • A23L33/22Comminuted fibrous parts of plants, e.g. bagasse or pulp
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23LFOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
    • A23L29/00Foods or foodstuffs containing additives; Preparation or treatment thereof
    • A23L29/06Enzymes
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23LFOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
    • A23L3/00Preservation of foods or foodstuffs, in general, e.g. pasteurising, sterilising, specially adapted for foods or foodstuffs
    • A23L3/40Preservation of foods or foodstuffs, in general, e.g. pasteurising, sterilising, specially adapted for foods or foodstuffs by drying or kilning; Subsequent reconstitution
    • A23L3/46Spray-drying
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23VINDEXING SCHEME RELATING TO FOODS, FOODSTUFFS OR NON-ALCOHOLIC BEVERAGES AND LACTIC OR PROPIONIC ACID BACTERIA USED IN FOODSTUFFS OR FOOD PREPARATION
    • A23V2002/00Food compositions, function of food ingredients or processes for food or foodstuffs

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  • Life Sciences & Earth Sciences (AREA)
  • Health & Medical Sciences (AREA)
  • Nutrition Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Food Science & Technology (AREA)
  • Polymers & Plastics (AREA)
  • Microbiology (AREA)
  • Botany (AREA)
  • Mycology (AREA)
  • Preparation Of Compounds By Using Micro-Organisms (AREA)
  • Coloring Foods And Improving Nutritive Qualities (AREA)

Abstract

The invention relates to the technical field of dietary fiber processing, in particular to a preparation method of soluble grapefruit dietary fiber, which comprises the following steps: s1, pretreating raw materials; s2, performing primary enzymolysis; s3, secondary enzymolysis; s4, carrying out three times of enzymolysis and S5, carrying out spray drying, wherein waste pomelo residues generated in the industrial production of pomelo are used as raw materials, which is not only beneficial to environmental protection, but also can improve the added value of pomelo, and sodium carbonate is added in the pretreatment stage of the pomelo residues, and hydroxide generated under the heating condition by the sodium carbonate is used for removing fat and protein in the pomelo residues, and simultaneously destroying the molecular structure of insoluble dietary fiber, so that the insoluble dietary fiber can be better combined with enzyme in the subsequent enzymolysis process, thereby achieving higher yield, avoiding the addition of solvents such as strong acid, strong base, ethanol and the like, being safe and efficient, and the obtained soluble dietary fiber has better water holding capacity and expansibility, and being suitable for industrial production.

Description

Preparation method of shaddock soluble dietary fiber
Technical Field
The invention relates to the technical field of dietary fiber processing, in particular to a preparation method of soluble grapefruit dietary fiber.
Background
The pomelo is an important economic crop in China, is an important raw material for producing fruit juice and jam and extracting naringin, and has high industrial value. Along with the production, a large amount of shaddock peel residues are generated, and the shaddock peel residues contain rich dietary fibers, so that if the shaddock peel residues cannot be reasonably utilized, not only is the resource waste caused, but also the environment is adversely affected.
Dietary Fiber (DF) is a generic name for polysaccharide polymers that are not digested and absorbed by the human body, has important physiological functions, and is recognized by the nutritional community as a "seventh group of nutrients" in addition to proteins, fats, carbohydrates, vitamins, minerals, water. They can be classified into Soluble Dietary Fiber (SDF) and Insoluble Dietary Fiber (IDF) according to their solubility differences. The content of SDF is found to be an important factor influencing the physiological function of the dietary fiber. Compared with IDF, SDF is more easily fermented and metabolized by intestinal flora, and lowers blood sugar response and plasma cholesterol. The preparation of the soluble shaddock fibers can solve the problems of environmental pollution and resource waste in the industrial production process, improve the added value of products, and can also be used as an additive in the food processing process to improve the performance of food. Therefore, the development of a preparation method of the grapefruit soluble dietary fiber is of great significance.
At present, SDF is prepared by means of chemical and enzymatic methods. The chemical method mainly depends on solvents such as strong acid, strong base and the like to modify the raw materials, so that the structure of IDF is damaged and the IDF is converted into SDF. The enzymatic method mostly uses acidic cellulase as a catalyst, and the acidic cellulase is directly added into a solution for enzymolysis at one time. The acidic cellulase is a complex enzyme, mainly comprises exo-beta-glucanase, endo-beta-glucanase, beta-glucosidase and the like, can act on part of short-chain soluble fibers while hydrolyzing long-chain cellulose, and influences the yield and the quality of a final product. In addition, the enzyme preparation is added into the reaction system all at once, and along with the gradual generation of products, the enzyme also has product inhibition effect, so that the reaction is influenced, and meanwhile, partial products are further hydrolyzed by the enzyme, and finally, the quality and the yield of the product are reduced.
In conclusion, the invention solves the existing problems by designing the preparation method of the grapefruit soluble dietary fiber.
Disclosure of Invention
The invention aims to provide a preparation method of shaddock soluble dietary fiber, and aims to solve the problems in the background technology.
In order to achieve the purpose, the invention provides the following technical scheme:
a preparation method of soluble grapefruit dietary fibers comprises the following specific steps:
s1, pretreatment of raw materials: collecting and crushing industrial waste grapefruit slag, screening, mixing the screened grapefruit slag with a sodium carbonate solution, reacting for 1-1.5 hours in a water bath kettle at the temperature of 70-90 ℃, and cooling to room temperature;
s2, primary enzymolysis: adding a proper amount of water, adjusting the pH value to 8-9 by using citric acid/disodium hydrogen phosphate, heating a water bath to 50-55 ℃, preserving the temperature for 20min, adding alkaline cellulase for reaction, inactivating the enzyme after reacting for 2-4 h, filtering while hot, and collecting filtrate for later use;
s3, secondary enzymolysis: mixing the filter residue obtained in the step S2 with a proper amount of water, adjusting the pH to 8-9 by using citric acid/disodium hydrogen phosphate, heating to 50-55 ℃, adding alkaline cellulase again for reaction, carrying out reaction for 2-4 h again, inactivating enzyme, filtering while hot, and collecting filtrate;
s4, three times of enzymolysis: repeating S3;
s5, spray drying: and collecting the three filtrates, mixing, concentrating to 1/2 of the original volume by using a vacuum concentration tank, and spray drying to obtain a solid, namely the soluble fiber.
In a preferable scheme of the invention, the concentration of the sodium carbonate solution in the S1 is 1-3%, the addition amount of the sodium carbonate solution is 10-15 times of the mass of the grapefruit slag, the sodium carbonate solution is a mixture of sodium carbonate and water, the addition amount of the water is 10-12 times of the mass of the grapefruit slag, and the room temperature is 24-25 ℃.
In a preferable embodiment of the invention, the addition amount of the water in the S2 is 25-30 times of the mass of the grapefruit slag, the enzyme activity of the alkaline cellulase is 15000u/ml, and the addition amount of the enzyme is 0.5% of the mass of the grapefruit slag.
As a preferable scheme of the invention, the enzyme deactivation modes in S2 and S3 are both increased to 100 ℃, and the temperature is maintained for 15-20 min.
In a preferable embodiment of the invention, the addition amount of the water in the S3 is 35-45 times of the mass of the grapefruit slag, the enzyme activity of the alkaline cellulase is 15000u/ml, and the addition amount of the enzyme is 0.5% of the mass of the grapefruit slag.
As a preferable scheme of the invention, the temperature of the spray drying inlet air in the S5 is 170-190 ℃, the screen in the S1 is a 50-mesh screen, and the filtration in the S2 and the filtration in the S3 are both performed by adopting a plate-and-frame filter press.
Compared with the prior art, the invention has the beneficial effects that:
1. in the invention, waste pomelo residues generated in the industrial production of pomelo are used as raw materials, which is not only beneficial to environmental protection, but also can improve the added value of pomelo, and sodium carbonate is added in the pretreatment stage of the pomelo residues, and the hydroxide generated by the sodium carbonate under the heating condition is used for removing fat and protein in the pomelo residues, and simultaneously destroying the molecular structure of insoluble dietary fiber, so that the pomelo residues can be better combined with enzyme in the subsequent enzymolysis process, thereby avoiding the adoption of strong acid and strong alkali for raw material treatment and being beneficial to reducing chemical pollution.
2. According to the invention, alkaline cellulase is adopted for enzymolysis, the alkaline cellulase only has endo-beta-glucanase and can only act on the inside of long-chain insoluble dietary fibers, and the short-chain soluble dietary fibers have low or almost no activity, so that the problem that part of short-chain soluble dietary fibers are hydrolyzed in the enzymolysis process of the acidic cellulase can be effectively avoided, and the quality and yield of products can be improved.
3. According to the invention, enzymolysis is carried out by adding a small amount of cellulase for multiple times, so that the product inhibition effect and the phenomenon that part of products are excessively hydrolyzed caused by adding the enzyme preparation for one time can be effectively avoided, the yield of the product is favorably improved, spray drying is adopted as a drying mode of the product, the problem that other methods such as an alcohol precipitation method need to introduce organic solvents such as ethanol and the like for treatment and then drying is avoided, the production cost is reduced, and the adverse effect of the organic solvents on the environment is also reduced.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all embodiments, and all other embodiments obtained by a person of ordinary skill in the art without creative efforts based on the embodiments of the present invention belong to the protection scope of the present invention.
The invention provides a technical scheme that:
a preparation method of soluble grapefruit dietary fibers comprises the following specific steps:
s1, pretreatment of raw materials: collecting and crushing industrial waste grapefruit slag, screening, mixing the screened grapefruit slag with a sodium carbonate solution, reacting for 1-1.5 hours in a water bath kettle at the temperature of 70-90 ℃, and cooling to room temperature;
s2, primary enzymolysis: adding a proper amount of water, adjusting the pH value to 8-9 by using citric acid/disodium hydrogen phosphate, heating a water bath to 50-55 ℃, preserving the temperature for 20min, adding alkaline cellulase for reaction, inactivating the enzyme after reacting for 2-4 h, filtering while hot, and collecting filtrate for later use;
s3, secondary enzymolysis: mixing the filter residue obtained in the step S2 with a proper amount of water, adjusting the pH to 8-9 by using citric acid/disodium hydrogen phosphate, heating to 50-55 ℃, adding alkaline cellulase again for reaction, carrying out reaction for 2-4 h again, inactivating enzyme, filtering while hot, and collecting filtrate;
s4, three times of enzymolysis: repeating S3;
s5, spray drying: and collecting the three filtrates, mixing, concentrating to 1/2 of the original volume by using a vacuum concentration tank, and spray drying to obtain a solid, namely the soluble fiber.
In a further preferable embodiment of the present invention, the concentration of the sodium carbonate solution in S1 is 1-3%, the addition amount is 10-15 times of the mass of the grapefruit slag, the sodium carbonate solution is a mixture of sodium carbonate and water, the addition amount of water is 10-12 times of the mass of the grapefruit slag, and the room temperature is 24-25 ℃.
In a further preferable embodiment of the invention, the addition amount of the water in the S2 is 25-30 times of the mass of the grapefruit slag, the enzyme activity of the alkaline cellulase is 15000u/ml, and the addition amount of the enzyme is 0.5% of the mass of the grapefruit slag.
As a preferable scheme of the invention, the enzyme deactivation modes in S2 and S3 are both increased to 100 ℃, and the temperature is maintained for 15-20 min.
In a further preferable embodiment of the invention, the addition amount of the water in the S3 is 35-45 times of the mass of the grapefruit slag, the enzyme activity of the alkaline cellulase is 15000u/ml, and the addition amount of the enzyme is 0.5% of the mass of the grapefruit slag.
According to a further preferable scheme of the invention, the temperature of the spray drying inlet air in S5 is 170-190 ℃, the screen in S1 is a 50-mesh screen, and the filtration in S2 and S3 are both performed by adopting a plate-and-frame filter press.
Detailed description of the preferred embodiments
Example 1
(1) Pretreatment of raw materials: crushing the collected pomelo residues, sieving the crushed pomelo residues with a 50-mesh sieve, weighing 100g of pomelo residues, adding 1g of sodium carbonate and 1000ml of water, reacting in a water bath kettle at 85 ℃ for 1.5h, taking out and cooling to room temperature;
(2) primary enzymolysis: adding 3000ml of water, adjusting the pH value to about 9 by using citric acid/disodium hydrogen phosphate, preserving the heat in a 55 ℃ water bath kettle for 20min, adding 1.5ml of alkaline cellulase, reacting for 3h, heating to 100 ℃ to inactivate the enzyme for 20min, filtering while the solution is hot, and collecting the filtrate for later use;
(3) secondary enzymolysis: collecting the filter residue in the step (2), uniformly mixing the filter residue with 4000ml of water, adjusting the pH value to about 9, adding 1.5ml of alkaline cellulase again for reaction, heating to inactivate enzyme after 3 hours, filtering when the solution is hot, and collecting the filtrate for later use;
(4) and (3) carrying out third enzymolysis: repeating the step (3);
(5) spray drying: mixing the obtained filtrates, concentrating to 1/2 of original volume, and spray drying the concentrated solution at 180 deg.C to obtain the final product;
finally, 25g of shaddock soluble dietary fiber with the content of 91.8 percent and the yield of 22.95 percent is tested, the water holding capacity of the shaddock soluble dietary fiber is 9.75g/g, and the expansibility of the shaddock soluble dietary fiber reaches 6.11 ml/g.
Example 2
(1) Pretreatment of raw materials: drying and crushing collected pomelo residues, weighing 1.5kg of pomelo residues, 150g of sodium carbonate and 15L of water, adding into a reaction kettle, heating to about 85 ℃ while stirring, maintaining the temperature for 1.5h, stopping the reaction, and cooling to room temperature;
(2) primary enzymolysis: supplementing 45L of water into the reaction kettle, adjusting the pH to about 9 by using citric acid/disodium hydrogen phosphate, heating to about 52 ℃, adding 23ml of alkaline cellulase for enzymolysis, raising the temperature to 100 ℃ after reacting for 3 hours, inactivating the enzyme for 20min, filtering by a plate-and-frame filter press while the solution is hot for solid-liquid separation, and collecting the filtrate for later use;
(3) secondary enzymolysis: adding the filter residue obtained in the step (2) into the reaction kettle again, adding 60L of water, adjusting the pH value to about 9, adding 23ml of alkaline cellulase again for enzymolysis, reacting for 3 hours, inactivating the enzyme again, filtering while hot, and collecting the filtrate for later use;
(4) and (3) carrying out third enzymolysis: repeating the step (3);
(5) spray drying: mixing the obtained filtrates, concentrating to 1/2 with original volume in a vacuum concentration tank, and spray drying at air inlet temperature of 180 deg.C with the aid of a spray dryer to obtain the final product;
finally, 375g of shaddock soluble dietary fiber is obtained, the content is 92.1 percent, the yield is 23 percent, and the water holding capacity and the expansibility are respectively 9.81g/g and 6.10 ml/g.
The above description is only for the preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art should be considered to be within the technical scope of the present invention, and the technical solutions and the inventive concepts thereof according to the present invention should be equivalent or changed within the scope of the present invention.

Claims (6)

1. The preparation method of the grapefruit soluble dietary fiber is characterized by comprising the following steps:
s1, pretreatment of raw materials: collecting and crushing industrial waste grapefruit slag, screening, mixing the screened grapefruit slag with a sodium carbonate solution, reacting for 1-1.5 hours in a water bath kettle at the temperature of 70-90 ℃, and cooling to room temperature;
s2, primary enzymolysis: adding a proper amount of water, adjusting the pH value to 8-9 by using citric acid/disodium hydrogen phosphate, heating a water bath to 50-55 ℃, preserving the temperature for 20min, adding alkaline cellulase for reaction, inactivating the enzyme after reacting for 2-4 h, filtering while hot, and collecting filtrate for later use;
s3, secondary enzymolysis: mixing the filter residue obtained in the step S2 with a proper amount of water, adjusting the pH to 8-9 by using citric acid/disodium hydrogen phosphate, heating to 50-55 ℃, adding alkaline cellulase again for reaction, carrying out reaction for 2-4 h again, inactivating enzyme, filtering while hot, and collecting filtrate;
s4, three times of enzymolysis: repeating S3;
s5, spray drying: and collecting the three filtrates, mixing, concentrating to 1/2 of the original volume by using a vacuum concentration tank, and spray drying to obtain a solid, namely the soluble fiber.
2. The preparation method of the grapefruit soluble dietary fiber according to claim 1, wherein the concentration of the sodium carbonate solution in S1 is 1-3%, the addition amount is 10-15 times of the mass of grapefruit slag, the sodium carbonate solution is a mixture of sodium carbonate and water, the addition amount of water is 10-12 times of the mass of grapefruit slag, and the room temperature is 24-25 ℃.
3. The preparation method of the grapefruit soluble dietary fiber according to claim 1, wherein the addition amount of water in S2 is 25-30 times of the mass of grapefruit slag, the enzyme activity of the alkaline cellulase is 15000u/ml, and the addition amount of the enzyme is 0.5% of the mass of grapefruit slag.
4. The method for preparing the grapefruit soluble dietary fiber according to claim 1, wherein the enzyme deactivation modes in the S2 and S3 are both heating to 100 ℃, and the temperature is maintained for 15-20 min.
5. The preparation method of the grapefruit soluble dietary fiber according to claim 1, wherein the addition amount of water in S3 is 35-45 times of the mass of grapefruit slag, the enzyme activity of the alkaline cellulase is 15000u/ml, and the addition amount of the enzyme is 0.5% of the mass of grapefruit slag.
6. The preparation method of the grapefruit soluble dietary fiber according to claim 1, wherein the spray drying inlet air temperature in the S5 is 170-190 ℃, the screen in the S1 is a 50-mesh screen, and the filtration in the S2 and the filtration in the S3 are both performed by a plate-and-frame filter press.
CN202111188911.8A 2021-10-12 2021-10-12 Preparation method of shaddock soluble dietary fiber Pending CN113907367A (en)

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