Full-automatic processing device for packaging crop straws
Technical Field
The invention relates to the technical field of crop processing, in particular to a full-automatic processing device for packaging crop straws.
Background
Straw is a generic term for the stem and leaf (ear) part of a mature crop, usually referring to the remainder of wheat, rice, corn, potatoes, oilseed rape, cotton, sugar cane and other crops (usually coarse grain) after harvesting the seeds. More than half of the products of crop photosynthesis exist in the straws, and the straws are rich in nitrogen, phosphorus, potassium, calcium, magnesium, organic matters and the like, are multipurpose renewable biological resources, and are also coarse feed. It features high coarse fibre content (30-40%), and lignin content. Although the lignocellulose cannot be utilized by pigs and chickens, the lignocellulose can be absorbed and utilized by livestock such as ruminants, cattle and sheep.
Need grind it into piece before the straw packing, be convenient for the packing, and current straw processingequipment is when smashing the straw, just smashes through the rubbing crusher, because partial straw is bulky, can't directly smash at all, lead to the device to block up, need artifical mediation, and in the ejection of compact, partly incomplete kibbling straw appears easily, the direct exhaust condition, all we propose one kind and be used as the full automatic processing device of crops straw packing for solve the above-mentioned problem.
Disclosure of Invention
The invention aims to solve the problems that when a straw processing device in the prior art is used for crushing straws, only a crusher is used for crushing the straws, the straw processing device cannot directly crush the straws due to overlarge volume of partial straws, so that the device is blocked, manual dredging is needed, and the situation that partial straws which are not completely crushed are directly discharged easily occurs during discharging.
In order to achieve the purpose, the invention adopts the following technical scheme:
a full-automatic processing device for packing crop straws comprises a box body, wherein a partition plate is arranged in the box body, a feed inlet is formed in the top of the box body, one inner wall of the box body, far away from the partition plate, is rotatably connected with two first rotating shafts which are symmetrically arranged, the outer wall of each first rotating shaft is fixedly sleeved with a rotating roller, the outer wall of each rotating roller is sleeved with the same conveying belt, one inner wall of the box body is provided with a cutting assembly for cutting straws, the cutting assembly is positioned above the conveying belts, one material receiving box is fixedly connected between the inner walls of two sides of the box body, a crusher for crushing straws is arranged in the material receiving box, the inner wall of the box body is provided with a discharging assembly for discharging materials, the inner wall of the bottom of the box body is fixedly communicated with a discharging pipe, a valve is arranged on the discharging pipe, one side of the partition plate is provided with a driving assembly for driving the first rotating shafts to rotate, the bottom inner wall fixedly connected with symmetry of box sets up two second set squares, the equal fixedly connected with support column in bottom four corners of box.
Preferably, the cutting assembly includes two second pivots of rotation connection at box one side inner wall, the fixed cover of outer wall of second pivot is equipped with the rotary drum, the fixed a plurality of second cutting knives that are provided with of outer wall of rotary drum, one side inner wall sliding connection of box has two connecting plates that the symmetry set up, two equal first cutting knife of fixedly connected with between the one side that the connecting plate is close to each other carries out the secondary cutting to the straw, carries out the cutting of two directions to the straw, and then can guarantee that the straw can be cut into the fritter completely.
Preferably, ejection of compact subassembly includes the same baffle of sliding connection at box both sides inner wall, connect the bottom of workbin and the top sliding connection of baffle, the discharge gate has been seted up to the inside of baffle, one side inner wall fixedly connected with electric putter of box, the three hornblocks of top fixedly connected with of baffle, electric putter's piston rod and one side fixed connection of three hornblocks, the one side sliding connection that connects the workbin has the swash plate, the bottom of swash plate is inconsistent with the top of three hornblocks, the first set square of one side inner wall fixedly connected with of box, the one end of first set square is inconsistent with one side of swash plate, guarantees that complete kibbling straw exists the inside of box temporarily.
Preferably, drive assembly includes the servo motor of fixed connection at box one side inner wall, one of them the one end that first pivot is close to servo motor runs through the baffle and fixed the cover is equipped with the third gear, servo motor's output shaft fixedly connected with fourth pivot, the outer wall fixed cover of fourth pivot is equipped with the fourth gear with third gear engaged with.
Preferably, one end of each of the two second rotating shafts close to the servo motor penetrates through the partition plate and is fixedly sleeved with a first gear, and the two first gears are meshed with each other, so that the two second rotating shafts can rotate synchronously.
Preferably, the through-hole has been seted up to the inside of baffle, two the equal fixedly connected with sliding block of one end that the connecting plate is close to the baffle, two the sliding block all run through the baffle and with through-hole sliding connection, two be provided with same spring between the sliding block, the bottom fixedly connected with rack of sliding block, one side swivelling joint of baffle has two third pivots that the symmetry set up, the fixed cover of outer wall of third pivot is equipped with second gear and half-gear, two the second gear meshes mutually, two the half-gear meshes with two racks respectively for make the sliding block can be reciprocating motion on the horizontal direction.
Preferably, the outer wall of the fourth rotating shaft is fixedly sleeved with a third synchronizing wheel, the outer wall of one of the third rotating shafts is fixedly sleeved with a second synchronizing wheel, the outer wall of one of the second rotating shafts is fixedly sleeved with a first synchronizing wheel, the outer wall transmission sleeves of the first synchronizing wheel, the second synchronizing wheel and the third synchronizing wheel are provided with the same synchronizing belt, and then the first rotating shaft, the second rotating shaft and the third rotating shaft can be driven to rotate by one servo motor.
Preferably, the top of the inclined plate is provided with bristles, so that the surface of the conveyor belt can be cleaned.
Compared with the prior art, the invention has the beneficial effects that:
1. directly throwing straws from a feed inlet, extending the straws between two rotary drums, starting a servo motor, driving a fourth rotary shaft to rotate by an output shaft of the servo motor, driving a third synchronizing wheel and a fourth gear to rotate by the fourth rotary shaft, driving a synchronous belt to rotate by the third synchronizing wheel, further driving a first synchronizing wheel and a second synchronizing wheel to rotate, further driving the third rotary shaft and a second rotary shaft to rotate, driving a first gear to rotate by a second rotary shaft sleeved with the first synchronizing wheel, further driving another second rotary shaft to rotate, driving the rotary drums to rotate by the second rotary shaft, driving a second cutting knife to rotate by the rotary drums, and further carrying out conveying type cutting on the straws;
2. the second synchronizing wheel drives the third rotating shaft to rotate, the second gear drives the other third rotating shaft to rotate, meanwhile, the third rotating shaft drives the two half gears to rotate, the half gears drive the two racks to reciprocate in the horizontal direction, further drive the two sliding blocks to reciprocate in the horizontal direction, the sliding blocks drive the two connecting plates to reciprocate in the horizontal direction, the connecting plates drive the two first cutting knives to reciprocate in the horizontal direction, the straw is cut for the second time, the straw is cut in two directions, and the straw can be completely cut into small pieces;
3. meanwhile, the fourth gear drives the third gear to rotate, the third gear drives the first rotating shaft to rotate, the first rotating shaft drives the rotating roller to rotate, the rotating roller drives the conveying belt to rotate, the conveying belt conveys the cut small straws to the inside of the material receiving box through the first triangular plate, a grinder in the material receiving box completely crushes the small straws, the electric push rod is started at regular time, a piston rod of the electric push rod drives the triangular plate to move transversely, the triangular plate drives the baffle to move transversely and pushes the inclined plate to move vertically and upwards, the inclined plate drives the brush bristles to move vertically and upwards and clean the surface of the conveying belt, and the straws do not enter the material receiving box any more;
4. the rubbing crusher lasts the start this moment, will connect the inside straw of workbin to smash completely, and the baffle continues lateral shifting for the discharge gate is located and connects the workbin under, begins the ejection of compact, and the straw of smashing the completion can be kept in the inside of box, when the ejection of compact of needs, opens the valve and can accomplish the ejection of compact.
According to the straw pre-cutting device, the straw is pre-cut in two directions through the cutting assembly, so that the follow-up straw is more easily crushed, the crushed straw and the uncrushed straw can be separated through the discharging assembly, the discharged straw is completely crushed, the straw pre-cutting device is convenient to use, and the driving device can be driven by one servo motor, so that the straw pre-cutting device is simple in structure and convenient to operate.
Drawings
FIG. 1 is a three-dimensional sectional view of a fully automatic processing apparatus for packing crop straw according to the present invention with a partition removed;
FIG. 2 is a schematic sectional view of a fully automatic processing device for packing crop straw with a partition removed from the device according to the present invention;
FIG. 3 is a three-dimensional view of a rotating drum according to the present invention;
FIG. 4 is a three-dimensional view of a web of the present invention;
FIG. 5 is a three-dimensional view of the material receiving box of the present invention;
FIG. 6 is a three-dimensional view of a full-automatic processing device with a partition plate for packing crop straws, which is provided by the invention;
fig. 7 is a three-dimensional view of a separator according to the present invention.
In the figure: 1. a box body; 2. a first cutter; 3. a conveyor belt; 4. a rotating roller; 5. a first rotating shaft; 6. a first set square; 7. an electric push rod; 8. a baffle plate; 9. a second set square; 10. a discharge port; 11. a triangular block; 12. a sloping plate; 13. brushing; 14. a support pillar; 15. a spring; 16. a material receiving box; 17. a slider; 18. a connecting plate; 19. a second rotating shaft; 20. a rotating drum; 21. a second cutter; 22. a partition plate; 23. a discharge pipe; 24. a valve; 25. a first synchronizing wheel; 26. a first gear; 27. a through hole; 28. a rack; 29. a third rotating shaft; 30. a second gear; 31. a second synchronizing wheel; 32. a servo motor; 33. a third gear; 34. a synchronous belt; 35. a third synchronizing wheel; 36. a fourth gear; 37. a fourth rotating shaft; 38. a feed inlet; 39. a half gear.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments.
Example one
Referring to fig. 1-7, a full-automatic processing device for packing crop straws comprises a box body 1, a partition plate 22 is arranged in the box body 1, a feed inlet 38 is arranged at the top of the box body 1, two first rotating shafts 5 which are symmetrically arranged are rotatably connected to the inner wall of one side of the box body 1 away from the partition plate 22, rotating rollers 4 are fixedly sleeved on the outer wall of the first rotating shaft 5, the outer wall of the two rotating rollers 4 is in transmission fit with the same conveyor belt 3, a cutting assembly for cutting straws is arranged on the inner wall of one side of the box body 1, the cutting assembly is positioned above the conveyor belt 3, the same material receiving box 16 is fixedly connected between the inner walls of two sides of the box body 1, a crusher for crushing straws is arranged in the material receiving box 16, a discharge assembly for discharging materials is arranged on the inner wall of the box body 1, a discharge pipe 23 is fixedly communicated with the inner wall of the bottom of the box body 1, and a valve 24 is arranged on the discharge pipe 23, one side of baffle 22 is provided with and is used for driving first pivot 5 pivoted drive assembly, and the bottom inner wall fixedly connected with of box 1 two second set squares 9 that the symmetry set up, the equal fixedly connected with support column 14 in bottom four corners of box 1.
Example two
Referring to fig. 1-7, a full-automatic processing device for packing crop straws comprises a box body 1, a partition plate 22 is arranged in the box body 1, a feed inlet 38 is arranged at the top of the box body 1, two first rotating shafts 5 which are symmetrically arranged are rotatably connected to the inner wall of one side of the box body 1 far away from the partition plate 22, rotating rollers 4 are fixedly sleeved on the outer wall of the first rotating shafts 5, the outer wall of the two rotating rollers 4 is in transmission sleeved with the same conveyor belt 3, a cutting assembly for cutting straws is arranged on the inner wall of one side of the box body 1, the cutting assembly comprises two second rotating shafts 19 which are rotatably connected to the inner wall of one side of the box body 1, a rotating drum 20 is fixedly sleeved on the outer wall of the second rotating shafts 19, a plurality of second cutting knives 21 are fixedly arranged on the outer wall of the rotating drum 20, two connecting plates 18 which are symmetrically arranged are slidably connected to the inner wall of one side of the box body 1, and a first cutting knife 2 is fixedly connected between the mutually adjacent sides of the two connecting plates 18, the straw cutting machine comprises a box body 1, a straw cutting assembly, a conveyor belt 3, a material receiving box 16, a pulverizer, a discharging assembly, an electric push rod 7, a triangular block 11, a piston rod of the electric push rod 7, an inclined plate 12, a bevel block 11, a bevel block 12 and a bevel block assembly, wherein the straw cutting assembly is arranged above the conveyor belt 3, the same material receiving box 16 is fixedly connected between the inner walls of the two sides of the box body 1, the pulverizer is arranged inside the material receiving box 16 and used for pulverizing straw, the discharging assembly is arranged on the inner wall of the box body 1 and comprises the same baffle plate 8 which is slidably connected with the inner walls of the two sides of the box body 1, the discharging opening 10 is formed in the baffle plate 8, the electric push rod 7 is fixedly connected with the inner wall of one side of the box body 1, the triangular block 11 is fixedly connected with the top of the baffle plate 8, the piston rod of the electric push rod 7 is fixedly connected with one side of the triangular block 11, the inclined plate 12 is slidably connected with one side of the material receiving box 16, and the bottom of the inclined plate 12 is abutted against the top of the triangular block 11, a first triangular plate 6 is fixedly connected to the inner wall of one side of the box body 1, one end of the first triangular plate 6 is abutted against one side of the inclined plate 12 to ensure that completely crushed straws are temporarily stored in the box body 1, a discharge pipe 23 is fixedly communicated with the inner wall of the bottom of the box body 1, a valve 24 is arranged on the discharge pipe 23, a driving component for driving the first rotating shaft 5 to rotate is arranged on one side of the partition plate 22, the driving component comprises a servo motor 32 fixedly connected to the inner wall of one side of the box body 1, one end of one first rotating shaft 5, which is close to the servo motor 32, penetrates through the partition plate 22 and is fixedly sleeved with a third gear 33, a fourth rotating shaft 37 is fixedly connected to an output shaft of the servo motor 32, a fourth gear 36 meshed with the third gear 33 is fixedly sleeved on the outer wall of the fourth rotating shaft 37, two second triangular plates 9 which are symmetrically arranged are fixedly connected to the inner wall of the bottom of the box body 1, and supporting columns 14 are fixedly connected to the four corners of the bottom of the box body 1, one end of each of the two second rotating shafts 19 close to the servo motor 32 penetrates through the partition plate 22 and is fixedly sleeved with a first gear 26, the two first gears 26 are meshed to enable the two second rotating shafts 19 to synchronously rotate, a through hole 27 is formed in the partition plate 22, one end of each of the two connecting plates 18 close to the partition plate 22 is fixedly connected with a sliding block 17, the two sliding blocks 17 penetrate through the partition plate 22 and are slidably connected with the through hole 27, the same spring 15 is arranged between the two sliding blocks 17, the bottom of each sliding block 17 is fixedly connected with a rack 28, one side of each partition plate 22 is rotatably connected with two third rotating shafts 29 which are symmetrically arranged, the outer wall of each third rotating shaft 29 is fixedly sleeved with a second gear 30 and a half gear 39, the two second gears 30 are meshed, the two half gears 39 are respectively meshed with the two racks 28 and are used for enabling the sliding blocks 17 to do reciprocating motion in the horizontal direction, the outer wall of the fourth rotating shaft 37 is fixedly sleeved with a third synchronizing wheel 35, the outer wall of one of them third pivot 29 is fixed to be equipped with second synchronizing wheel 31, the fixed cover of outer wall of one of them second pivot 19 is equipped with first synchronizing wheel 25, the outer wall transmission cover of first synchronizing wheel 25, second synchronizing wheel 31 and third synchronizing wheel 35 is equipped with same hold-in range 34, and then utilize a servo motor 32 alright with drive first pivot 5, second pivot 19 and third pivot 29 rotate, the top of swash plate 12 is provided with brush hair 13, can clear up the surface that conveys 3.
The working principle is as follows: when the straw conveying cutting machine is used, straws are directly fed from the feeding hole 38, the straws extend into the space between the two rotary drums 20, the servo motor 32 is started, the output shaft of the servo motor 32 drives the fourth rotating shaft 37 to rotate, the fourth rotating shaft 37 drives the third synchronizing wheel 35 and the fourth gear 36 to rotate, the third synchronizing wheel 35 drives the synchronous belt 34 to rotate, further drives the first synchronizing wheel 25 and the second synchronizing wheel 31 to rotate, further drives the third rotating shaft 29 and the second rotating shaft 19 to rotate, the second rotating shaft 19 sleeved with the first synchronizing wheel 25 drives the first gear 26 to rotate, further drives the other second rotating shaft 19 to rotate, the second rotating shaft 19 drives the rotary drums 20 to rotate, the rotary drums 20 drive the second cutting knife 21 to rotate, further carries out conveying cutting on the straws, the second synchronizing wheel 31 drives the third rotating shaft 29 to rotate, the other third rotating shaft 29 is driven by the second gear 30 to rotate, and simultaneously the third rotating shaft 29 drives the two half gears 39 to rotate, the half gear 39 drives the two racks 28 to reciprocate in the horizontal direction, so as to drive the two sliding blocks 17 to reciprocate in the horizontal direction, the sliding blocks 17 drive the two connecting plates 18 to reciprocate in the horizontal direction, the connecting plates 18 drive the two first cutting knives 2 to reciprocate in the horizontal direction, so as to cut the straws for the second time, so as to cut the straws in two directions, so as to ensure that the straws can be completely cut into small blocks, meanwhile, the fourth gear 36 drives the third gear 33 to rotate, the third gear 33 drives the first rotating shaft 5 to rotate, the first rotating shaft 5 drives the rotating roller 4 to rotate, the rotating roller 4 drives the conveyor belt 3 to rotate, the conveyor belt 3 conveys the cut small straws into small blocks to the inside of the material receiving box 16 through the first triangular plate 6, the grinder in the material receiving box 16 completely crushes the small straws, and the electric push rod 7 is started at regular time, electric putter 7's piston rod drives three hornblocks 11 lateral shifting, three hornblocks 11 drive 8 lateral shifting of baffle and promote the vertical rebound of swash plate 12, swash plate 12 drives the vertical rebound of brush hair 13 and clears up the surface that conveys belt 3, and make the straw no longer get into and connect workbin 16, the rubbing crusher continuously starts this moment, will connect the inside straw of workbin 16 to smash completely, baffle 8 continues lateral shifting, make discharge gate 10 be located and connect workbin 16 under, begin the ejection of compact, the straw of smashing the completion can be kept in the inside of box 1, when the needs ejection of compact, open valve 24 and can accomplish the ejection of compact.
However, as is well known to those skilled in the art, the working principle and wiring method of the electric push rod 7 and the servo motor 32 are common and are conventional means or common knowledge, and will not be described herein again, and those skilled in the art can make any choice according to their needs or convenience.
The above description is only for the preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art should be considered to be within the technical scope of the present invention, and the technical solutions and the inventive concepts thereof according to the present invention should be equivalent or changed within the scope of the present invention.