CN113903578B - Current transformer processing device and processing technology thereof - Google Patents
Current transformer processing device and processing technology thereof Download PDFInfo
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- CN113903578B CN113903578B CN202111152934.3A CN202111152934A CN113903578B CN 113903578 B CN113903578 B CN 113903578B CN 202111152934 A CN202111152934 A CN 202111152934A CN 113903578 B CN113903578 B CN 113903578B
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- 238000012545 processing Methods 0.000 title claims abstract description 201
- 238000005516 engineering process Methods 0.000 title abstract description 17
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical group [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 claims abstract description 56
- 238000004804 winding Methods 0.000 claims abstract description 36
- 238000004519 manufacturing process Methods 0.000 claims abstract description 30
- 238000004043 dyeing Methods 0.000 claims abstract description 25
- 238000000034 method Methods 0.000 claims abstract description 15
- 230000005540 biological transmission Effects 0.000 claims description 69
- 238000009434 installation Methods 0.000 claims description 18
- 239000003292 glue Substances 0.000 claims description 12
- 238000003466 welding Methods 0.000 claims description 11
- 239000011265 semifinished product Substances 0.000 claims description 9
- 230000005674 electromagnetic induction Effects 0.000 claims description 7
- 238000012360 testing method Methods 0.000 claims description 7
- 239000003973 paint Substances 0.000 claims description 4
- 238000005259 measurement Methods 0.000 claims description 3
- 238000003754 machining Methods 0.000 claims 16
- ATJFFYVFTNAWJD-UHFFFAOYSA-N Tin Chemical compound [Sn] ATJFFYVFTNAWJD-UHFFFAOYSA-N 0.000 claims 2
- 238000003475 lamination Methods 0.000 claims 2
- -1 wrapping Chemical compound 0.000 claims 2
- 239000011248 coating agent Substances 0.000 claims 1
- 238000000576 coating method Methods 0.000 claims 1
- WABPQHHGFIMREM-UHFFFAOYSA-N lead(0) Chemical compound [Pb] WABPQHHGFIMREM-UHFFFAOYSA-N 0.000 claims 1
- 238000005096 rolling process Methods 0.000 claims 1
- 230000009466 transformation Effects 0.000 claims 1
- 238000010422 painting Methods 0.000 description 15
- 230000001681 protective effect Effects 0.000 description 10
- 238000010586 diagram Methods 0.000 description 7
- 238000006243 chemical reaction Methods 0.000 description 5
- 238000003825 pressing Methods 0.000 description 5
- 230000009286 beneficial effect Effects 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 230000002411 adverse Effects 0.000 description 1
- 238000013475 authorization Methods 0.000 description 1
- 239000003153 chemical reaction reagent Substances 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 238000007689 inspection Methods 0.000 description 1
- 239000000047 product Substances 0.000 description 1
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
- H01F41/02—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
- H01F41/04—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets for manufacturing coils
- H01F41/06—Coil winding
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- Manufacturing & Machinery (AREA)
- Treatment Of Fiber Materials (AREA)
- Housings And Mounting Of Transformers (AREA)
Abstract
本发明公开了一种电流互感器加工装置及其加工工艺，包括操作台和夹持转动台、多功能加工台，所述操作台的一侧开设有放置台，所述操作台的上端固定连接有染线定位机构，所述操作台的一侧固定连接有夹持转动台，所述夹持转动台的上端固定连接有互感器加工仓，所述互感器加工仓的一侧开设有观察窗。本发明所述的一种电流互感器加工装置及其加工工艺，通过增加染线定位机构，便于对待绕线铁芯进行固定，由转轴机构带动铁芯转动，作业人员可直接绕线操作，通过增加夹持转动台，能够对待加工半成品互感器快速定位进行转动加工，通过增加多功能加工台，由三组机械臂同时加工大幅度提升互感器生产速度，成品互感器直接向后端输送。
The present invention discloses a current transformer processing device and a processing technology thereof, including an operating table, a clamping and rotating table, and a multifunctional processing table. A placing table is provided on one side of the operating table. A dyeing line positioning mechanism is fixedly connected to the upper end of the operating table. A clamping and rotating table is fixedly connected to the upper end of the clamping and rotating table. A transformer processing chamber is fixedly connected to one side of the transformer processing chamber. An observation window is provided on one side of the transformer processing chamber. The current transformer processing device and the processing technology described in the present invention are convenient for fixing the iron core to be wound by adding a dyeing line positioning mechanism. The iron core is driven to rotate by a rotating shaft mechanism, and the operator can directly perform winding operations. By adding a clamping and rotating table, the semi-finished transformer to be processed can be quickly positioned and rotated for processing. By adding a multifunctional processing table, three groups of mechanical arms can process simultaneously to greatly improve the transformer production speed, and the finished transformer is directly transported to the rear end.
Description
技术领域Technical Field
本发明涉及电流互感器加工领域，特别涉及一种电流互感器加工装置及其加工工艺。The invention relates to the field of current transformer processing, and in particular to a current transformer processing device and a processing technology thereof.
背景技术Background technique
电流互感器加工装置是一种进行电流互感器加工支撑设备，电流互感器是依据电磁感应原理将一次侧大电流转换成二次侧小电流来测量的仪器，需要使用电流互感器加工装置进行批量生产，随着科技的不断发展，人们对于电流互感器加工装置及其加工工艺的制造工艺要求也越来越高。The current transformer processing device is a supporting device for current transformer processing. The current transformer is an instrument that converts a large primary current into a small secondary current for measurement based on the principle of electromagnetic induction. The current transformer processing device is required for mass production. With the continuous development of science and technology, people have higher and higher requirements for the manufacturing process of the current transformer processing device and its processing technology.
现有技术中，授权公告号为CN201510872444.9的专利公开了一种基于电流比较仪的电流互感器检定自动调零检零装置，它的调压器与升流器连接，升流器的次级分别与被试电流互感器和辅助互感器连接，被试电流互感器和辅助互感器连接之间连接电流比较仪，辅助互感器、电流比较仪和被试电流互感器均连接电流互感器校验仪对应的接口，辅助互感器连接有电子调零箱，被试电流互感器连接有电流负荷箱，首先，传统互感器的生产过程中需要人工转动铁芯绕线，影响作业人员的绕线速度，不利于人们的使用，还有，传统互感器的半成品加工需要多场地多车间操作，生产过程较为繁琐，对半成品互感器的加工速度较慢，影响整体生产效率，给人们的使用过程带来了一定的不利影响，为此，我们提出一种电流互感器加工装置及其加工工艺。In the prior art, the patent with the authorization announcement number CN201510872444.9 discloses an automatic zeroing and zeroing device for current transformer calibration based on a current comparator, wherein the voltage regulator is connected to the current booster, and the secondary of the current booster is respectively connected to the tested current transformer and the auxiliary transformer, and the current comparator is connected between the tested current transformer and the auxiliary transformer, and the auxiliary transformer, the current comparator and the tested current transformer are all connected to the corresponding interface of the current transformer calibrator, the auxiliary transformer is connected to an electronic zeroing box, and the tested current transformer is connected to a current load box. Firstly, in the production process of the traditional transformer, the iron core winding needs to be manually rotated, which affects the winding speed of the operator and is not conducive to people's use. In addition, the semi-finished product processing of the traditional transformer requires multi-site and multi-workshop operations, and the production process is relatively cumbersome. The processing speed of the semi-finished transformer is slow, which affects the overall production efficiency and brings certain adverse effects to people's use process. For this reason, we propose a current transformer processing device and its processing technology.
发明内容Summary of the invention
(一)解决的技术问题1. Technical issues to be solved
针对现有技术的不足，本发明提供了一种电流互感器加工装置及其加工工艺，通过增加染线定位机构，便于对待绕线铁芯进行固定，由转轴机构带动铁芯转动，作业人员可直接绕线操作，通过增加夹持转动台，能够对待加工半成品互感器快速定位进行转动加工，通过增加多功能加工台，由三组机械臂同时加工大幅度提升互感器加工的生产速度，成品互感器直接向后端输送，可以有效解决背景技术中的问题。In view of the deficiencies in the prior art, the present invention provides a current transformer processing device and a processing technology thereof. By adding a dyeing wire positioning mechanism, it is convenient to fix the iron core to be wound, and the iron core is driven to rotate by the rotating shaft mechanism, and the operator can directly perform the winding operation. By adding a clamping rotating table, the semi-finished transformer to be processed can be quickly positioned and rotated for processing. By adding a multi-functional processing table, three groups of robotic arms can process simultaneously to greatly improve the production speed of transformer processing. The finished transformer is directly transported to the back end, which can effectively solve the problems in the background technology.
(二)技术方案(II) Technical solution
为实现上述目的，本发明采取的技术方案为：一种电流互感器加工装置，包括操作台和夹持转动台、多功能加工台，所述操作台的一侧开设有放置台，所述操作台的上端固定连接有染线定位机构，所述操作台的一侧固定连接有夹持转动台，所述夹持转动台的上端固定连接有互感器加工仓。To achieve the above-mentioned purpose, the technical solution adopted by the present invention is: a current transformer processing device, including an operating table, a clamping and rotating table, and a multifunctional processing table, a placing table is opened on one side of the operating table, a dye line positioning mechanism is fixedly connected to the upper end of the operating table, a clamping and rotating table is fixedly connected to one side of the operating table, and a transformer processing warehouse is fixedly connected to the upper end of the clamping and rotating table.
作为一种优选的技术方案，所述互感器加工仓的一侧开设有观察窗，所述观察窗的一侧固定连接有控制台，所述夹持转动台的一侧固定连接有多功能加工台。As a preferred technical solution, an observation window is provided on one side of the mutual inductor processing chamber, a control console is fixedly connected to one side of the observation window, and a multifunctional processing table is fixedly connected to one side of the clamping rotating table.
作为一种优选的技术方案，所述染线定位机构包括机构底板、伸缩组件、衔接座、连接管、伸缩定位轴、转轴外壳、传动组件、电机箱、转轴槽、三角连接块、限位块、传动卡槽，所述伸缩组件、传动组件均位于机构底板的上端，所述衔接座位于伸缩组件的上端，所述连接管位于衔接座的一侧，所述伸缩定位轴位于连接管的一侧，所述电机箱位于传动组件的一侧，所述转轴外壳位于电机箱的上端，所述转轴槽位于转轴外壳的内部，所述传动卡槽位于转轴外壳的一侧，所述三角连接块位于转轴外壳的外侧，所述限位块位于转轴外壳的上端。As a preferred technical solution, the dyeing line positioning mechanism includes a mechanism base plate, a telescopic component, a connecting seat, a connecting pipe, a telescopic positioning shaft, a shaft housing, a transmission component, a motor box, a shaft slot, a triangular connecting block, a limit block, and a transmission slot. The telescopic component and the transmission component are both located at the upper end of the mechanism base plate, the connecting seat is located at the upper end of the telescopic component, the connecting pipe is located on one side of the connecting seat, the telescopic positioning shaft is located on one side of the connecting pipe, the motor box is located on one side of the transmission assembly, the shaft housing is located at the upper end of the motor box, the shaft slot is located inside the shaft housing, the transmission slot is located on one side of the shaft housing, the triangular connecting block is located on the outside of the shaft housing, and the limit block is located at the upper end of the shaft housing.
作为一种优选的技术方案，所述夹持转动台包括转台机箱、加工仓定位孔、夹持座、传送带、传动槽、设备安装槽、定位孔、放置槽，所述加工仓定位孔位于转台机箱的四周，所述传动槽位于转台机箱的上端，所述传送带位于传动槽的内侧，所述夹持座位于传送带的上端，所述设备安装槽位于转台机箱的内部，所述定位孔位于夹持座的两侧，所述放置槽位于定位孔的内侧。As a preferred technical solution, the clamping and rotating table includes a turntable chassis, a processing warehouse positioning hole, a clamping seat, a conveyor belt, a transmission groove, an equipment installation groove, a positioning hole, and a placement groove. The processing warehouse positioning hole is located around the turntable chassis, the transmission groove is located at the upper end of the turntable chassis, the conveyor belt is located on the inner side of the transmission groove, the clamping seat is located at the upper end of the conveyor belt, the equipment installation groove is located inside the turntable chassis, the positioning holes are located on both sides of the clamping seat, and the placement groove is located on the inner side of the positioning hole.
作为一种优选的技术方案，所述多功能加工台包括加工台体、衔接槽、L型加工臂活动座、L型活动槽、加工臂、互感器放置区、滑台、直向传送带，所述衔接槽位于加工台体的一端，所述滑台位于加工台体的一侧，所述直向传送带位于加工台体的内侧，所述互感器放置区位于直向传送带的内侧，所述L型加工臂活动座位于直向传送带的一侧，所述L型活动槽位于L型加工臂活动座的内侧，所述加工臂位于L型活动槽的内侧。As a preferred technical solution, the multifunctional processing table includes a processing table body, a connecting groove, an L-shaped processing arm movable seat, an L-shaped movable groove, a processing arm, a mutual inductor placement area, a slide, and a straight conveyor belt. The connecting groove is located at one end of the processing table body, the slide is located on one side of the processing table body, the straight conveyor belt is located on the inner side of the processing table body, the mutual inductor placement area is located on the inner side of the straight conveyor belt, the L-shaped processing arm movable seat is located on one side of the straight conveyor belt, the L-shaped movable groove is located on the inner side of the L-shaped processing arm movable seat, and the processing arm is located on the inner side of the L-shaped movable groove.
作为一种优选的技术方案，所述伸缩组件的下端通过机构底板与传动组件的下端固定连接，所述伸缩定位轴的一端通过连接管与衔接座的内部活动连接，所述转轴外壳的下端通过三角连接块与电机箱的上端固定连接。As a preferred technical solution, the lower end of the telescopic assembly is fixedly connected to the lower end of the transmission assembly through a mechanism base plate, one end of the telescopic positioning shaft is movably connected to the inside of the connecting seat through a connecting tube, and the lower end of the rotating shaft housing is fixedly connected to the upper end of the motor box through a triangular connecting block.
作为一种优选的技术方案，所述转台机箱的上端通过传动槽与传送带的之间活动连接，所述夹持座的内侧通过定位孔与传送带的内侧固定连接。As a preferred technical solution, the upper end of the turntable chassis is movably connected to the conveyor belt through a transmission groove, and the inner side of the clamping seat is fixedly connected to the inner side of the conveyor belt through a positioning hole.
作为一种优选的技术方案，所述L型加工臂活动座的下端通过焊接的方式与加工台体的上端固定连接，所述加工臂的一端通过L型活动槽与L型加工臂活动座的内侧活动连接。As a preferred technical solution, the lower end of the L-shaped processing arm movable seat is fixedly connected to the upper end of the processing table body by welding, and one end of the processing arm is movably connected to the inner side of the L-shaped processing arm movable seat through an L-shaped movable groove.
一种电流互感器加工工艺，包括以下步骤：A current transformer processing technology comprises the following steps:
S1：首先电流互感器是依据电磁感应原理实现电流变换的互感器，电流互感器是由闭合的铁心和绕组组成，具体加工流程包括绕线、上锡条、性能测试、引线包边、濒闭环、进漆、烘烤、端子接线、灌胶、超声波压合、焊接；S1: First of all, the current transformer is a transformer that realizes current conversion based on the principle of electromagnetic induction. The current transformer is composed of a closed iron core and a winding. The specific processing flow includes winding, tinning, performance testing, lead wrapping, loop closure, painting, baking, terminal wiring, glue filling, ultrasonic pressing, and welding;
S2：在进行加工生产时，对待加工铁心进行绕线，根据绕组的不同可分为测量用电流互感器和保护用电流互感器，测量用电流互感器在正常工作电流范围内，向测量、计量等装置提供电网的电流信息，保护用电流互感器在电网故障状态下，向继电保护等装置提供电网故障电流信息，绕线完成后对互感器进行上锡条、性能测试、引线包边、濒闭环，实现互感器的使用功能，再通过进漆、烘烤、端子接线、灌胶对互感器的外观进行处理，再根据待使用设备的安装情况对互感器进行超声波压合、焊接，使互感器适配待使用设备；S2: During the processing and production, the iron core to be processed is wound. According to the different windings, it can be divided into measuring current transformer and protective current transformer. The measuring current transformer provides the current information of the power grid to the measuring and metering devices within the normal working current range. The protective current transformer provides the fault current information of the power grid to the relay protection devices under the power grid fault state. After the winding is completed, the transformer is tinned, performance tested, lead wrapped, and closed looped to realize the use function of the transformer. Then, the appearance of the transformer is processed by painting, baking, terminal wiring, and glue filling. Then, according to the installation situation of the equipment to be used, the transformer is ultrasonically pressed and welded to make the transformer adapt to the equipment to be used;
S3：在加工生产时将大量待绕线铁芯放置到放置台的上端，将铁芯通过染线定位机构中的伸缩定位轴、转轴外壳、限位块、传动卡槽进行固定，根据待绕线铁芯的尺寸调节伸缩定位轴的伸缩长度，使铁芯能够紧密的与伸缩定位轴、转轴外壳、传动卡槽贴合，实现铁芯能够通过传动卡槽内部的转轴带动铁芯转动，方便作业人员直接绕线，节约生产时间，绕线完成后将半成品互感器放置到染线定位机构一侧的传送带上的夹持座中，固定到夹持转动台中的放置槽内侧进行竖向放置，夹持转动台的上端安装有互感器加工仓，能够对半成品互感器进行进漆、烘烤等操作，通过在设备安装槽的内侧安装加工设备实现对互感器的定向加工，通过传送带的逆时针传送将互感器加工仓内加工完成的半成品传送到多功能加工台的一端取出，放置到多功能加工台中直向传送带内侧的互感器放置区上，通过直向传送带一侧三组加工臂对半成品互感器进行焊接加工，可同时进行三件互感器的加工操作，大幅度提高加工效率，通过直向传送带的继续传送将加工完成的电流互感器通过滑台向后端输送。S3: During processing and production, a large number of iron cores to be wound are placed on the upper end of the placement table, and the iron cores are fixed through the telescopic positioning shaft, rotating shaft housing, limit blocks, and transmission slots in the dyeing line positioning mechanism. The telescopic length of the telescopic positioning shaft is adjusted according to the size of the iron core to be wound, so that the iron core can fit tightly with the telescopic positioning shaft, rotating shaft housing, and transmission slot, so that the iron core can be driven to rotate through the rotating shaft inside the transmission slot, which is convenient for operators to directly wind the wire and save production time. After the winding is completed, the semi-finished mutual inductor is placed in the clamping seat on the conveyor belt on one side of the dyeing line positioning mechanism, fixed to the inner side of the placement slot in the clamping rotating table for vertical placement, and the clamping rotating table is clamped. A transformer processing bin is installed at the upper end, which can perform operations such as painting and baking on semi-finished transformers. Directional processing of the transformer is achieved by installing processing equipment on the inner side of the equipment installation slot. The semi-finished products processed in the transformer processing bin are conveyed to one end of the multi-functional processing table through the counterclockwise transmission of the conveyor belt, and are taken out and placed on the transformer placement area on the inner side of the straight conveyor belt in the multi-functional processing table. The semi-finished transformers are welded by three sets of processing arms on one side of the straight conveyor belt. Three transformers can be processed at the same time, which greatly improves the processing efficiency. The processed current transformers are transported to the rear end through the slide table through the continued transmission of the straight conveyor belt.
(三)有益效果(III) Beneficial effects
与现有技术进行对比，本发明提供了一种电流互感器加工装置及其加工工艺，具备以下有益效果：该一种电流互感器加工装置及其加工工艺，通过增加染线定位机构，便于对待绕线铁芯进行固定，由转轴机构带动铁芯转动，作业人员可直接绕线操作，通过增加夹持转动台，能够对待加工半成品互感器快速定位进行转动加工，通过增加多功能加工台，由三组机械臂同时加工大幅度提升互感器加工的生产速度，成品互感器直接向后端输送，在加工生产时将大量待绕线铁芯放置到放置台的上端，将铁芯通过染线定位机构中的伸缩定位轴、转轴外壳、限位块、传动卡槽进行固定，根据待绕线铁芯的尺寸调节伸缩定位轴的伸缩长度，使铁芯能够紧密的与伸缩定位轴、转轴外壳、传动卡槽贴合，实现铁芯能够通过传动卡槽内部的转轴带动铁芯转动，方便作业人员直接绕线，节约生产时间，绕线完成后将半成品互感器放置到染线定位机构一侧的传送带上的夹持座中，固定到夹持转动台中的放置槽内侧进行竖向放置，夹持转动台的上端安装有互感器加工仓，能够对半成品互感器进行进漆、烘烤等操作，通过在设备安装槽的内侧安装加工设备实现对互感器的定向加工，通过传送带的逆时针传送将互感器加工仓内加工完成的半成品传送到多功能加工台的一端取出，放置到多功能加工台中直向传送带内侧的互感器放置区上，通过直向传送带一侧三组加工臂对半成品互感器进行焊接加工，可同时进行三件互感器的加工操作，大幅度提高加工效率，通过直向传送带的继续传送将加工完成的电流互感器通过滑台向后端输送，整个电流互感器加工装置及其加工工艺结构简单，操作方便，使用的效果相对于传统方式更好。Compared with the prior art, the present invention provides a current transformer processing device and a processing technology thereof, which have the following beneficial effects: the current transformer processing device and the processing technology thereof, by adding a dyeing wire positioning mechanism, are convenient for fixing the iron core to be wound, the iron core is driven to rotate by the rotating shaft mechanism, and the operator can directly perform the winding operation, and by adding a clamping rotating table, the semi-finished transformer to be processed can be quickly positioned for rotation processing, and by adding a multi-functional processing table, three groups of mechanical arms can simultaneously process to greatly improve the production speed of transformer processing, and the finished transformer is directly transported to the rear end, and during processing and production, a large number of iron cores to be wound are placed on the upper end of the placement table, and the iron cores are fixed by the telescopic positioning shaft, the rotating shaft housing, the limit block, and the transmission slot in the dyeing wire positioning mechanism, and the telescopic length of the telescopic positioning shaft is adjusted according to the size of the iron core to be wound, so that the iron core can be tightly fitted with the telescopic positioning shaft, the rotating shaft housing, and the transmission slot, so that the iron core can be driven to rotate by the rotating shaft inside the transmission slot, which is convenient for the operator. The staff can directly wind the wire, saving production time. After the winding is completed, the semi-finished transformer is placed in the clamping seat on the conveyor belt on one side of the dyeing line positioning mechanism, and fixed to the inner side of the placement slot in the clamping rotating table for vertical placement. The upper end of the clamping rotating table is equipped with a transformer processing warehouse, which can perform operations such as painting and baking on the semi-finished transformer. The directional processing of the transformer is realized by installing the processing equipment on the inner side of the equipment installation slot. The semi-finished product processed in the transformer processing warehouse is conveyed to one end of the multi-functional processing table by the counterclockwise transmission of the conveyor belt, and is taken out and placed on the transformer placement area on the inner side of the straight conveyor belt in the multi-functional processing table. The semi-finished transformer is welded by three groups of processing arms on one side of the straight conveyor belt. The processing operation of three transformers can be carried out at the same time, which greatly improves the processing efficiency. The processed current transformer is transported to the rear end through the slide table through the continued transmission of the straight conveyor belt. The entire current transformer processing device and its processing technology have a simple structure, convenient operation, and better effect than the traditional method.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1为本发明一种电流互感器加工装置的整体结构示意图。FIG. 1 is a schematic diagram of the overall structure of a current transformer processing device according to the present invention.
图2为本发明一种电流互感器加工装置中染线定位机构的结构示意图。FIG. 2 is a schematic structural diagram of a dyeing line positioning mechanism in a current transformer processing device according to the present invention.
图3为本发明一种电流互感器加工装置中转轴外壳的结构示意图。FIG. 3 is a schematic structural diagram of a rotating shaft housing in a current transformer processing device according to the present invention.
图4为本发明一种电流互感器加工装置中夹持转动台的结构示意图。FIG. 4 is a schematic structural diagram of a clamping rotating table in a current transformer processing device of the present invention.
图5为本发明一种电流互感器加工装置中夹持座的结构示意图。FIG. 5 is a schematic structural diagram of a clamping seat in a current transformer processing device of the present invention.
图6为本发明一种电流互感器加工装置中多功能加工台的结构示意图。FIG. 6 is a schematic structural diagram of a multifunctional processing table in a current transformer processing device according to the present invention.
图7为本发明一种电流互感器加工装置中工艺流程的结构示意图。FIG. 7 is a schematic structural diagram of a process flow in a current transformer processing device according to the present invention.
图中：1、操作台；2、染线定位机构；201、机构底板；202、伸缩组件；203、衔接座；204、连接管；205、伸缩定位轴；206、转轴外壳；207、传动组件；208、电机箱；209、转轴槽；210、三角连接块；211、限位块；212、传动卡槽；3、夹持转动台；301、转台机箱；302、加工仓定位孔；303、夹持座；304、传送带；305、传动槽；306、设备安装槽；307、定位孔；308、放置槽；4、多功能加工台；401、加工台体；402、衔接槽；403、L型加工臂活动座；404、L型活动槽；405、加工臂；406、互感器放置区；407、滑台；408、直向传送带；5、放置台；6、互感器加工仓；7、观察窗；8、控制台。In the figure: 1. operating table; 2. dyeing line positioning mechanism; 201. mechanism bottom plate; 202. telescopic assembly; 203. connection seat; 204. connecting pipe; 205. telescopic positioning shaft; 206. rotating shaft housing; 207. transmission assembly; 208. motor box; 209. rotating shaft slot; 210. triangular connecting block; 211. limit block; 212. transmission slot; 3. clamping rotating table; 301. rotating table chassis; 302. processing chamber positioning hole; 303. clamping Holder; 304, conveyor belt; 305, transmission slot; 306, equipment installation slot; 307, positioning hole; 308, placement slot; 4, multifunctional processing table; 401, processing table body; 402, connecting slot; 403, L-shaped processing arm movable seat; 404, L-shaped movable slot; 405, processing arm; 406, transformer placement area; 407, slide; 408, vertical conveyor belt; 5, placement table; 6, transformer processing compartment; 7, observation window; 8, control console.
具体实施方式Detailed ways
下面将结合附图和具体实施方式对本发明的技术方案进行清楚、完整地描述，但是本领域技术人员将会理解，下列所描述的实施例是本发明一部分实施例，而不是全部的实施例，仅用于说明本发明，而不应视为限制本发明的范围。基于本发明中的实施例，本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例，都属于本发明保护的范围。实施例中未注明具体条件者，按照常规条件或制造商建议的条件进行。所用试剂或仪器未注明生产厂商者，均为可以通过市售购买获得的常规产品。The technical scheme of the present invention will be clearly and completely described below in conjunction with the accompanying drawings and specific embodiments, but it will be appreciated by those skilled in the art that the following described embodiments are part of embodiments of the present invention, rather than all embodiments, and are only used to illustrate the present invention, and should not be considered as limiting the scope of the present invention. Based on the embodiments in the present invention, all other embodiments obtained by those of ordinary skill in the art without making creative work, all belong to the scope of protection of the present invention. If the specific conditions are not indicated in the embodiments, they are carried out according to the conditions recommended by the normal conditions or the manufacturers. If the manufacturer is not indicated in the reagents or instruments used, they are all conventional products that can be purchased commercially.
在本发明的描述中，需要说明的是，术语“中心”、“上”、“下”、“左”、“右”、“竖直”、“水平”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系，仅是为了便于描述本发明和简化描述，而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作，因此不能理解为对本发明的限制。此外，术语“第一”、“第二”、“第三”仅用于描述目的，而不能理解为指示或暗示相对重要性。In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc., indicating the orientation or positional relationship, are based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the present invention. In addition, the terms "first", "second", and "third" are used for descriptive purposes only, and cannot be understood as indicating or implying relative importance.
在本发明的描述中，需要说明的是，除非另有明确的规定和限定，术语“安装”、“相连”、“连接”应做广义理解，例如，可以是固定连接，也可以是可拆卸连接，或一体地连接；可以是机械连接，也可以是电连接；可以是直接相连，也可以通过中间媒介间接相连，可以是两个元件内部的连通。对于本领域的普通技术人员而言，可以具体情况理解上述术语在本发明中的具体含义。In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
实施例一：Embodiment 1:
如图1-3所示，一种电流互感器加工装置，包括操作台1和夹持转动台3、多功能加工台4，操作台1的一侧开设有放置台5，操作台1的上端固定连接有染线定位机构2，操作台1的一侧固定连接有夹持转动台3，夹持转动台3的上端固定连接有互感器加工仓6。As shown in Figures 1-3, a current transformer processing device includes an operating table 1, a clamping and rotating table 3, and a multifunctional processing table 4. A placement table 5 is provided on one side of the operating table 1, a dye line positioning mechanism 2 is fixedly connected to the upper end of the operating table 1, a clamping and rotating table 3 is fixedly connected to one side of the operating table 1, and a transformer processing chamber 6 is fixedly connected to the upper end of the clamping and rotating table 3.
互感器加工仓6的一侧开设有观察窗7，观察窗7的一侧固定连接有控制台8，夹持转动台3的一侧固定连接有多功能加工台4。An observation window 7 is provided on one side of the transformer processing chamber 6 , a control console 8 is fixedly connected to one side of the observation window 7 , and a multifunctional processing table 4 is fixedly connected to one side of the clamping rotating table 3 .
染线定位机构2包括机构底板201、伸缩组件202、衔接座203、连接管204、伸缩定位轴205、转轴外壳206、传动组件207、电机箱208、转轴槽209、三角连接块210、限位块211、传动卡槽212，伸缩组件202、传动组件207均位于机构底板201的上端，衔接座203位于伸缩组件202的上端，连接管204位于衔接座203的一侧，伸缩定位轴205位于连接管204的一侧，电机箱208位于传动组件207的一侧，转轴外壳206位于电机箱208的上端，转轴槽209位于转轴外壳206的内部，传动卡槽212位于转轴外壳206的一侧，三角连接块210位于转轴外壳206的外侧，限位块211位于转轴外壳206的上端。The dyeing line positioning mechanism 2 includes a mechanism base plate 201, a telescopic component 202, a connecting seat 203, a connecting pipe 204, a telescopic positioning shaft 205, a rotating shaft housing 206, a transmission component 207, a motor box 208, a rotating shaft slot 209, a triangular connecting block 210, a limiting block 211, and a transmission slot 212. The telescopic component 202 and the transmission component 207 are both located at the upper end of the mechanism base plate 201, the connecting seat 203 is located at the upper end of the telescopic component 202, the connecting pipe 204 is located at one side of the connecting seat 203, the telescopic positioning shaft 205 is located at one side of the connecting pipe 204, the motor box 208 is located at one side of the transmission component 207, the rotating shaft housing 206 is located at the upper end of the motor box 208, the rotating shaft slot 209 is located inside the rotating shaft housing 206, the transmission slot 212 is located on one side of the rotating shaft housing 206, the triangular connecting block 210 is located at the outer side of the rotating shaft housing 206, and the limiting block 211 is located at the upper end of the rotating shaft housing 206.
伸缩组件202的下端通过机构底板201与传动组件207的下端固定连接，伸缩定位轴205的一端通过连接管204与衔接座203的内部活动连接，转轴外壳206的下端通过三角连接块210与电机箱208的上端固定连接。The lower end of the telescopic component 202 is fixedly connected to the lower end of the transmission component 207 through the mechanism base plate 201, one end of the telescopic positioning shaft 205 is movably connected to the inside of the connecting seat 203 through the connecting tube 204, and the lower end of the rotating shaft housing 206 is fixedly connected to the upper end of the motor box 208 through the triangular connecting block 210.
一种电流互感器加工工艺，包括以下步骤：A current transformer processing technology comprises the following steps:
S1：首先电流互感器是依据电磁感应原理实现电流变换的互感器，电流互感器是由闭合的铁心和绕组组成，具体加工流程包括绕线、上锡条、性能测试、引线包边、濒闭环、进漆、烘烤、端子接线、灌胶、超声波压合、焊接；S1: First of all, the current transformer is a transformer that realizes current conversion based on the principle of electromagnetic induction. The current transformer is composed of a closed iron core and a winding. The specific processing flow includes winding, tinning, performance testing, lead wrapping, loop closure, painting, baking, terminal wiring, glue filling, ultrasonic pressing, and welding;
S2：在进行加工生产时，对待加工铁心进行绕线，根据绕组的不同可分为测量用电流互感器和保护用电流互感器，测量用电流互感器在正常工作电流范围内，向测量、计量等装置提供电网的电流信息，保护用电流互感器在电网故障状态下，向继电保护等装置提供电网故障电流信息，绕线完成后对互感器进行上锡条、性能测试、引线包边、濒闭环，实现互感器的使用功能，再通过进漆、烘烤、端子接线、灌胶对互感器的外观进行处理，再根据待使用设备的安装情况对互感器进行超声波压合、焊接，使互感器适配待使用设备；S2: During the processing and production, the iron core to be processed is wound. According to the different windings, it can be divided into measuring current transformer and protective current transformer. The measuring current transformer provides the current information of the power grid to the measuring and metering devices within the normal working current range. The protective current transformer provides the fault current information of the power grid to the relay protection devices under the power grid fault state. After the winding is completed, the transformer is tinned, performance tested, lead wrapped, and closed looped to realize the use function of the transformer. Then, the appearance of the transformer is processed by painting, baking, terminal wiring, and glue filling. Then, according to the installation situation of the equipment to be used, the transformer is ultrasonically pressed and welded to make the transformer adapt to the equipment to be used;
S3：在加工生产时将大量待绕线铁芯放置到放置台5的上端，将铁芯通过染线定位机构2中的伸缩定位轴205、转轴外壳206、限位块211、传动卡槽212进行固定，根据待绕线铁芯的尺寸调节伸缩定位轴205的伸缩长度，使铁芯能够紧密的与伸缩定位轴205、转轴外壳206、传动卡槽212贴合，实现铁芯能够通过传动卡槽212内部的转轴带动铁芯转动，方便作业人员直接绕线，节约生产时间，绕线完成后将半成品互感器放置到染线定位机构2一侧的传送带304上的夹持座303中，固定到夹持转动台3中的放置槽308内侧进行竖向放置，夹持转动台3的上端安装有互感器加工仓6，能够对半成品互感器进行进漆、烘烤等操作，通过在设备安装槽306的内侧安装加工设备实现对互感器的定向加工，通过传送带304的逆时针传送将互感器加工仓6内加工完成的半成品传送到多功能加工台4的一端取出，放置到多功能加工台4中直向传送带408内侧的互感器放置区406上，通过直向传送带408一侧三组加工臂405对半成品互感器进行焊接加工，可同时进行三件互感器的加工操作，大幅度提高加工效率，通过直向传送带408的继续传送将加工完成的电流互感器通过滑台407向后端输送。S3: During processing and production, a large number of iron cores to be wound are placed on the upper end of the placement table 5, and the iron cores are fixed by the telescopic positioning shaft 205, the rotating shaft housing 206, the limit block 211, and the transmission slot 212 in the dyeing line positioning mechanism 2. The telescopic length of the telescopic positioning shaft 205 is adjusted according to the size of the iron core to be wound, so that the iron core can fit tightly with the telescopic positioning shaft 205, the rotating shaft housing 206, and the transmission slot 212, so that the iron core can be driven to rotate by the rotating shaft inside the transmission slot 212, which is convenient for operators to directly wind the wire and save production time. After the winding is completed, the semi-finished mutual inductor is placed in the clamping seat 303 on the conveyor belt 304 on one side of the dyeing line positioning mechanism 2, and fixed to the inner side of the placement slot 308 in the clamping rotating table 3 for vertical placement. A transformer processing bin 6 is installed at the upper end of the clamping rotating table 3, which can perform operations such as painting and baking on the semi-finished transformers. The directional processing of the transformer is achieved by installing processing equipment on the inner side of the equipment installation groove 306. The semi-finished products processed in the transformer processing bin 6 are conveyed to one end of the multifunctional processing table 4 by the counterclockwise transmission of the conveyor belt 304, and are placed on the transformer placement area 406 on the inner side of the straight conveyor belt 408 in the multifunctional processing table 4. The semi-finished transformers are welded by three groups of processing arms 405 on one side of the straight conveyor belt 408. Three transformers can be processed at the same time, which greatly improves the processing efficiency. The processed current transformers are transported to the rear end through the slide 407 by the continued transmission of the straight conveyor belt 408.
实施例二：Embodiment 2:
如图1、4、5所示，一种电流互感器加工装置，包括操作台1和夹持转动台3、多功能加工台4，操作台1的一侧开设有放置台5，操作台1的上端固定连接有染线定位机构2，操作台1的一侧固定连接有夹持转动台3，夹持转动台3的上端固定连接有互感器加工仓6。As shown in Figures 1, 4 and 5, a current transformer processing device includes an operating table 1, a clamping and rotating table 3, and a multifunctional processing table 4. A placement table 5 is provided on one side of the operating table 1, a dye line positioning mechanism 2 is fixedly connected to the upper end of the operating table 1, a clamping and rotating table 3 is fixedly connected to one side of the operating table 1, and a transformer processing chamber 6 is fixedly connected to the upper end of the clamping and rotating table 3.
互感器加工仓6的一侧开设有观察窗7，观察窗7的一侧固定连接有控制台8，夹持转动台3的一侧固定连接有多功能加工台4。An observation window 7 is provided on one side of the transformer processing chamber 6 , a control console 8 is fixedly connected to one side of the observation window 7 , and a multifunctional processing table 4 is fixedly connected to one side of the clamping rotating table 3 .
夹持转动台3包括转台机箱301、加工仓定位孔302、夹持座303、传送带304、传动槽305、设备安装槽306、定位孔307、放置槽308，加工仓定位孔302位于转台机箱301的四周，传动槽305位于转台机箱301的上端，传送带304位于传动槽305的内侧，夹持座303位于传送带304的上端，设备安装槽306位于转台机箱301的内部，定位孔307位于夹持座303的两侧，放置槽308位于定位孔307的内侧。The clamping rotating table 3 includes a turntable chassis 301, a processing chamber positioning hole 302, a clamping seat 303, a conveyor belt 304, a transmission groove 305, an equipment installation groove 306, a positioning hole 307, and a placement groove 308. The processing chamber positioning hole 302 is located around the turntable chassis 301, the transmission groove 305 is located at the upper end of the turntable chassis 301, the conveyor belt 304 is located on the inner side of the transmission groove 305, the clamping seat 303 is located at the upper end of the conveyor belt 304, the equipment installation groove 306 is located inside the turntable chassis 301, the positioning holes 307 are located on both sides of the clamping seat 303, and the placement groove 308 is located on the inner side of the positioning hole 307.
转台机箱301的上端通过传动槽305与传送带304的之间活动连接，夹持座303的内侧通过定位孔307与传送带304的内侧固定连接。The upper end of the turntable chassis 301 is movably connected to the conveyor belt 304 through a transmission groove 305 , and the inner side of the clamping seat 303 is fixedly connected to the inner side of the conveyor belt 304 through a positioning hole 307 .
一种电流互感器加工工艺，包括以下步骤：A current transformer processing technology comprises the following steps:
S1：首先电流互感器是依据电磁感应原理实现电流变换的互感器，电流互感器是由闭合的铁心和绕组组成，具体加工流程包括绕线、上锡条、性能测试、引线包边、濒闭环、进漆、烘烤、端子接线、灌胶、超声波压合、焊接；S1: First of all, the current transformer is a transformer that realizes current conversion based on the principle of electromagnetic induction. The current transformer is composed of a closed iron core and a winding. The specific processing flow includes winding, tinning, performance testing, lead wrapping, loop closure, painting, baking, terminal wiring, glue filling, ultrasonic pressing, and welding;
S2：在进行加工生产时，对待加工铁心进行绕线，根据绕组的不同可分为测量用电流互感器和保护用电流互感器，测量用电流互感器在正常工作电流范围内，向测量、计量等装置提供电网的电流信息，保护用电流互感器在电网故障状态下，向继电保护等装置提供电网故障电流信息，绕线完成后对互感器进行上锡条、性能测试、引线包边、濒闭环，实现互感器的使用功能，再通过进漆、烘烤、端子接线、灌胶对互感器的外观进行处理，再根据待使用设备的安装情况对互感器进行超声波压合、焊接，使互感器适配待使用设备；S2: During the processing and production, the iron core to be processed is wound. According to the different windings, it can be divided into measuring current transformer and protective current transformer. The measuring current transformer provides the current information of the power grid to the measuring and metering devices within the normal working current range. The protective current transformer provides the fault current information of the power grid to the relay protection devices under the power grid fault state. After the winding is completed, the transformer is tinned, performance tested, lead wrapped, and closed looped to realize the use function of the transformer. Then, the appearance of the transformer is processed by painting, baking, terminal wiring, and glue filling. Then, according to the installation situation of the equipment to be used, the transformer is ultrasonically pressed and welded to make the transformer adapt to the equipment to be used;
S3：在加工生产时将大量待绕线铁芯放置到放置台5的上端，将铁芯通过染线定位机构2中的伸缩定位轴205、转轴外壳206、限位块211、传动卡槽212进行固定，根据待绕线铁芯的尺寸调节伸缩定位轴205的伸缩长度，使铁芯能够紧密的与伸缩定位轴205、转轴外壳206、传动卡槽212贴合，实现铁芯能够通过传动卡槽212内部的转轴带动铁芯转动，方便作业人员直接绕线，节约生产时间，绕线完成后将半成品互感器放置到染线定位机构2一侧的传送带304上的夹持座303中，固定到夹持转动台3中的放置槽308内侧进行竖向放置，夹持转动台3的上端安装有互感器加工仓6，能够对半成品互感器进行进漆、烘烤等操作，通过在设备安装槽306的内侧安装加工设备实现对互感器的定向加工，通过传送带304的逆时针传送将互感器加工仓6内加工完成的半成品传送到多功能加工台4的一端取出，放置到多功能加工台4中直向传送带408内侧的互感器放置区406上，通过直向传送带408一侧三组加工臂405对半成品互感器进行焊接加工，可同时进行三件互感器的加工操作，大幅度提高加工效率，通过直向传送带408的继续传送将加工完成的电流互感器通过滑台407向后端输送。S3: During processing and production, a large number of iron cores to be wound are placed on the upper end of the placement table 5, and the iron cores are fixed by the telescopic positioning shaft 205, the rotating shaft housing 206, the limit block 211, and the transmission slot 212 in the dyeing line positioning mechanism 2. The telescopic length of the telescopic positioning shaft 205 is adjusted according to the size of the iron core to be wound, so that the iron core can fit tightly with the telescopic positioning shaft 205, the rotating shaft housing 206, and the transmission slot 212, so that the iron core can be driven to rotate by the rotating shaft inside the transmission slot 212, which is convenient for operators to directly wind the wire and save production time. After the winding is completed, the semi-finished mutual inductor is placed in the clamping seat 303 on the conveyor belt 304 on one side of the dyeing line positioning mechanism 2, and fixed to the inner side of the placement slot 308 in the clamping rotating table 3 for vertical placement. A transformer processing bin 6 is installed at the upper end of the clamping rotating table 3, which can perform operations such as painting and baking on the semi-finished transformers. The directional processing of the transformer is achieved by installing processing equipment on the inner side of the equipment installation groove 306. The semi-finished products processed in the transformer processing bin 6 are conveyed to one end of the multifunctional processing table 4 by the counterclockwise transmission of the conveyor belt 304, and are placed on the transformer placement area 406 on the inner side of the straight conveyor belt 408 in the multifunctional processing table 4. The semi-finished transformers are welded by three groups of processing arms 405 on one side of the straight conveyor belt 408. Three transformers can be processed at the same time, which greatly improves the processing efficiency. The processed current transformers are transported to the rear end through the slide 407 by the continued transmission of the straight conveyor belt 408.
实施例三：Embodiment three:
如图1、6、7所示，一种电流互感器加工装置，包括操作台1和夹持转动台3、多功能加工台4，操作台1的一侧开设有放置台5，操作台1的上端固定连接有染线定位机构2，操作台1的一侧固定连接有夹持转动台3，夹持转动台3的上端固定连接有互感器加工仓6。As shown in Figures 1, 6 and 7, a current transformer processing device includes an operating table 1, a clamping and rotating table 3, and a multifunctional processing table 4. A placement table 5 is provided on one side of the operating table 1, a dye line positioning mechanism 2 is fixedly connected to the upper end of the operating table 1, a clamping and rotating table 3 is fixedly connected to one side of the operating table 1, and a transformer processing chamber 6 is fixedly connected to the upper end of the clamping and rotating table 3.
互感器加工仓6的一侧开设有观察窗7，观察窗7的一侧固定连接有控制台8，夹持转动台3的一侧固定连接有多功能加工台4。An observation window 7 is provided on one side of the transformer processing chamber 6 , a control console 8 is fixedly connected to one side of the observation window 7 , and a multifunctional processing table 4 is fixedly connected to one side of the clamping rotating table 3 .
多功能加工台4包括加工台体401、衔接槽402、L型加工臂活动座403、L型活动槽404、加工臂405、互感器放置区406、滑台407、直向传送带408，衔接槽402位于加工台体401的一端，滑台407位于加工台体401的一侧，直向传送带408位于加工台体401的内侧，互感器放置区406位于直向传送带408的内侧，L型加工臂活动座403位于直向传送带408的一侧，L型活动槽404位于L型加工臂活动座403的内侧，加工臂405位于L型活动槽404的内侧。The multifunctional processing table 4 includes a processing table body 401, a connecting groove 402, an L-shaped processing arm movable seat 403, an L-shaped movable groove 404, a processing arm 405, a mutual inductor placement area 406, a slide 407, and a straight conveyor belt 408. The connecting groove 402 is located at one end of the processing table body 401, the slide 407 is located at one side of the processing table body 401, the straight conveyor belt 408 is located on the inner side of the processing table body 401, the mutual inductor placement area 406 is located on the inner side of the straight conveyor belt 408, the L-shaped processing arm movable seat 403 is located on one side of the straight conveyor belt 408, the L-shaped movable groove 404 is located on the inner side of the L-shaped processing arm movable seat 403, and the processing arm 405 is located on the inner side of the L-shaped movable groove 404.
L型加工臂活动座403的下端通过焊接的方式与加工台体401的上端固定连接，加工臂405的一端通过L型活动槽404与L型加工臂活动座403的内侧活动连接。The lower end of the L-shaped processing arm movable seat 403 is fixedly connected to the upper end of the processing platform 401 by welding, and one end of the processing arm 405 is movably connected to the inner side of the L-shaped processing arm movable seat 403 through the L-shaped movable groove 404.
一种电流互感器加工工艺，包括以下步骤：A current transformer processing technology comprises the following steps:
S1：首先电流互感器是依据电磁感应原理实现电流变换的互感器，电流互感器是由闭合的铁心和绕组组成，具体加工流程包括绕线、上锡条、性能测试、引线包边、濒闭环、进漆、烘烤、端子接线、灌胶、超声波压合、焊接；S1: First of all, the current transformer is a transformer that realizes current conversion based on the principle of electromagnetic induction. The current transformer is composed of a closed iron core and a winding. The specific processing flow includes winding, tinning, performance testing, lead wrapping, loop closure, painting, baking, terminal wiring, glue filling, ultrasonic pressing, and welding;
S2：在进行加工生产时，对待加工铁心进行绕线，根据绕组的不同可分为测量用电流互感器和保护用电流互感器，测量用电流互感器在正常工作电流范围内，向测量、计量等装置提供电网的电流信息，保护用电流互感器在电网故障状态下，向继电保护等装置提供电网故障电流信息，绕线完成后对互感器进行上锡条、性能测试、引线包边、濒闭环，实现互感器的使用功能，再通过进漆、烘烤、端子接线、灌胶对互感器的外观进行处理，再根据待使用设备的安装情况对互感器进行超声波压合、焊接，使互感器适配待使用设备；S2: During the processing and production, the iron core to be processed is wound. According to the different windings, it can be divided into measuring current transformer and protective current transformer. The measuring current transformer provides the current information of the power grid to the measuring and metering devices within the normal working current range. The protective current transformer provides the fault current information of the power grid to the relay protection devices under the power grid fault state. After the winding is completed, the transformer is tinned, performance tested, lead wrapped, and closed looped to realize the use function of the transformer. Then, the appearance of the transformer is processed by painting, baking, terminal wiring, and glue filling. Then, according to the installation situation of the equipment to be used, the transformer is ultrasonically pressed and welded to make the transformer adapt to the equipment to be used;
S3：在加工生产时将大量待绕线铁芯放置到放置台5的上端，将铁芯通过染线定位机构2中的伸缩定位轴205、转轴外壳206、限位块211、传动卡槽212进行固定，根据待绕线铁芯的尺寸调节伸缩定位轴205的伸缩长度，使铁芯能够紧密的与伸缩定位轴205、转轴外壳206、传动卡槽212贴合，实现铁芯能够通过传动卡槽212内部的转轴带动铁芯转动，方便作业人员直接绕线，节约生产时间，绕线完成后将半成品互感器放置到染线定位机构2一侧的传送带304上的夹持座303中，固定到夹持转动台3中的放置槽308内侧进行竖向放置，夹持转动台3的上端安装有互感器加工仓6，能够对半成品互感器进行进漆、烘烤等操作，通过在设备安装槽306的内侧安装加工设备实现对互感器的定向加工，通过传送带304的逆时针传送将互感器加工仓6内加工完成的半成品传送到多功能加工台4的一端取出，放置到多功能加工台4中直向传送带408内侧的互感器放置区406上，通过直向传送带408一侧三组加工臂405对半成品互感器进行焊接加工，可同时进行三件互感器的加工操作，大幅度提高加工效率，通过直向传送带408的继续传送将加工完成的电流互感器通过滑台407向后端输送。S3: During processing and production, a large number of iron cores to be wound are placed on the upper end of the placement table 5, and the iron cores are fixed by the telescopic positioning shaft 205, the rotating shaft housing 206, the limit block 211, and the transmission slot 212 in the dyeing line positioning mechanism 2. The telescopic length of the telescopic positioning shaft 205 is adjusted according to the size of the iron core to be wound, so that the iron core can fit tightly with the telescopic positioning shaft 205, the rotating shaft housing 206, and the transmission slot 212, so that the iron core can be driven to rotate by the rotating shaft inside the transmission slot 212, which is convenient for operators to directly wind the wire and save production time. After the winding is completed, the semi-finished mutual inductor is placed in the clamping seat 303 on the conveyor belt 304 on one side of the dyeing line positioning mechanism 2, and fixed to the inner side of the placement slot 308 in the clamping rotating table 3 for vertical placement. A transformer processing bin 6 is installed at the upper end of the clamping rotating table 3, which can perform operations such as painting and baking on the semi-finished transformers. The directional processing of the transformer is achieved by installing processing equipment on the inner side of the equipment installation groove 306. The semi-finished products processed in the transformer processing bin 6 are conveyed to one end of the multifunctional processing table 4 by the counterclockwise transmission of the conveyor belt 304, and are placed on the transformer placement area 406 on the inner side of the straight conveyor belt 408 in the multifunctional processing table 4. The semi-finished transformers are welded by three groups of processing arms 405 on one side of the straight conveyor belt 408. Three transformers can be processed at the same time, which greatly improves the processing efficiency. The processed current transformers are transported to the rear end through the slide 407 by the continued transmission of the straight conveyor belt 408.
工作原理：本发明包括操作台1和夹持转动台3、多功能加工台4、染线定位机构2、机构底板201、伸缩组件202、衔接座203、连接管204、伸缩定位轴205、转轴外壳206、传动组件207、电机箱208、转轴槽209、三角连接块210、限位块211、传动卡槽212、夹持转动台3、转台机箱301、加工仓定位孔302、夹持座303、传送带304、传动槽305、设备安装槽306、定位孔307、放置槽308、多功能加工台4、加工台体401、衔接槽402、L型加工臂活动座403、L型活动槽404、加工臂405、互感器放置区406、滑台407、直向传送带408、放置台5、互感器加工仓6、观察窗7、控制台8，本发明为一种电流互感器加工装置及其加工工艺，首先电流互感器是依据电磁感应原理实现电流变换的互感器，电流互感器是由闭合的铁心和绕组组成，具体加工流程包括绕线、上锡条、性能测试、引线包边、濒闭环、进漆、烘烤、端子接线、灌胶、超声波压合、焊接，在进行加工生产时，对待加工铁心进行绕线，根据绕组的不同可分为测量用电流互感器和保护用电流互感器，测量用电流互感器在正常工作电流范围内，向测量、计量等装置提供电网的电流信息，保护用电流互感器在电网故障状态下，向继电保护等装置提供电网故障电流信息，绕线完成后对互感器进行上锡条、性能测试、引线包边、濒闭环，实现互感器的使用功能，再通过进漆、烘烤、端子接线、灌胶对互感器的外观进行处理，再根据待使用设备的安装情况对互感器进行超声波压合、焊接，使互感器适配待使用设备，在加工生产时将大量待绕线铁芯放置到放置台5的上端，将铁芯通过染线定位机构2中的伸缩定位轴205、转轴外壳206、限位块211、传动卡槽212进行固定，根据待绕线铁芯的尺寸调节伸缩定位轴205的伸缩长度，使铁芯能够紧密的与伸缩定位轴205、转轴外壳206、传动卡槽212贴合，实现铁芯能够通过传动卡槽212内部的转轴带动铁芯转动，方便作业人员直接绕线，节约生产时间，绕线完成后将半成品互感器放置到染线定位机构2一侧的传送带304上的夹持座303中，固定到夹持转动台3中的放置槽308内侧进行竖向放置，夹持转动台3的上端安装有互感器加工仓6，能够对半成品互感器进行进漆、烘烤等操作，通过在设备安装槽306的内侧安装加工设备实现对互感器的定向加工，通过传送带304的逆时针传送将互感器加工仓6内加工完成的半成品传送到多功能加工台4的一端取出，放置到多功能加工台4中直向传送带408内侧的互感器放置区406上，通过直向传送带408一侧三组加工臂405对半成品互感器进行焊接加工，可同时进行三件互感器的加工操作，大幅度提高加工效率，通过直向传送带408的继续传送将加工完成的电流互感器通过滑台407向后端输送，整个操作简单快捷，较为实用。Working principle: The present invention comprises an operating table 1 and a clamping rotating table 3, a multifunctional processing table 4, a dyeing line positioning mechanism 2, a mechanism bottom plate 201, a telescopic component 202, a connecting seat 203, a connecting pipe 204, a telescopic positioning shaft 205, a rotating shaft housing 206, a transmission component 207, a motor box 208, a rotating shaft slot 209, a triangular connecting block 210, a limiting block 211, a transmission slot 212, a clamping rotating table 3, a rotating table chassis 301, a processing warehouse positioning hole 302, a clamping seat 303, a conveyor belt 304, a transmission slot 305, an equipment installation slot 306, a positioning hole 307, a placement slot 308, a multifunctional processing table 4, a processing table body 401, a connecting slot 402, an L-shaped processing arm movable seat 403, an L-shaped movable slot 404, a processing arm 405, a mutual inductor placement area 406, a slide 407, a straight conveyor belt 408, a placement table 5, a mutual inductor processing warehouse 6, a viewing Inspection window 7, control console 8, the present invention is a current transformer processing device and its processing technology, first of all, the current transformer is a transformer that realizes current conversion based on the principle of electromagnetic induction. The current transformer is composed of a closed iron core and a winding. The specific processing flow includes winding, tinning, performance testing, lead wrapping, loop closure, paint, baking, terminal wiring, glue filling, ultrasonic pressing, welding. During the processing and production, the iron core to be processed is wound. According to the different windings, it can be divided into a measuring current transformer and a protective current transformer. The measuring current transformer provides the current information of the power grid to the measuring and metering devices within the normal working current range. The protective current transformer provides the fault current information of the power grid to the relay protection devices under the power grid fault state. After the winding is completed, the transformer is tinned, performance tested, lead wrapped, and loop closure is performed to realize the use function of the transformer, and then The appearance of the transformer is processed by painting, baking, terminal wiring, and glue filling. Then, the transformer is ultrasonically pressed and welded according to the installation situation of the equipment to be used, so that the transformer is adapted to the equipment to be used. During processing and production, a large number of iron cores to be wound are placed on the upper end of the placement table 5, and the iron cores are fixed through the telescopic positioning shaft 205, the rotating shaft housing 206, the limit block 211, and the transmission slot 212 in the dyeing line positioning mechanism 2. The telescopic length of the telescopic positioning shaft 205 is adjusted according to the size of the iron core to be wound, so that the iron core can be tightly fitted with the telescopic positioning shaft 205, the rotating shaft housing 206, and the transmission slot 212, so that the iron core can be driven to rotate by the rotating shaft inside the transmission slot 212, which is convenient for operators to directly wind and saves production time. After the winding is completed, the semi-finished transformer is placed in the clamping seat 303 on the conveyor belt 304 on one side of the dyeing line positioning mechanism 2. It is fixed to the inner side of the placement slot 308 in the clamping and rotating table 3 for vertical placement. The upper end of the clamping and rotating table 3 is equipped with a transformer processing warehouse 6, which can perform operations such as painting and baking on the semi-finished transformer. The directional processing of the transformer is achieved by installing processing equipment on the inner side of the equipment installation slot 306. The semi-finished product processed in the transformer processing warehouse 6 is conveyed to one end of the multifunctional processing table 4 by the counterclockwise transmission of the conveyor belt 304, and is taken out and placed on the transformer placement area 406 on the inner side of the straight conveyor belt 408 in the multifunctional processing table 4. The semi-finished transformer is welded by three groups of processing arms 405 on one side of the straight conveyor belt 408. Three transformers can be processed at the same time, which greatly improves the processing efficiency. The processed current transformer is transported to the rear end through the slide 407 by the continued transmission of the straight conveyor belt 408. The whole operation is simple, fast and more practical.
需要说明的是，在本文中，诸如第一和第二(一号、二号)等之类的关系术语仅仅用来将一个实体或者操作与另一个实体或操作区分开来，而不一定要求或者暗示这些实体或操作之间存在任何这种实际的关系或者顺序。而且，术语“包括”、“包含”或者其任何其他变体意在涵盖非排他性的包含，从而使得包括一系列要素的过程、方法、物品或者设备不仅包括那些要素，而且还包括没有明确列出的其他要素，或者是还包括为这种过程、方法、物品或者设备所固有的要素。在没有更多限制的情况下，由语句“包括一个……”限定的要素，并不排除在包括所述要素的过程、方法、物品或者设备中还存在另外的相同要素。It should be noted that, in this article, relational terms such as first and second (number one, number two), etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions, the elements defined by the sentence "including one..." do not exclude the presence of other identical elements in the process, method, article or device including the elements.
以上显示和描述了本发明的基本原理和主要特征和本发明的优点。本行业的技术人员应该了解，本发明不受上述实施例的限制，上述实施例和说明书中描述的只是说明本发明的原理，在不脱离本发明精神和范围的前提下，本发明还会有各种变化和改进，这些变化和改进都落入要求保护的本发明范围内。The above shows and describes the basic principles and main features of the present invention and the advantages of the present invention. It should be understood by those skilled in the art that the present invention is not limited by the above embodiments, and the above embodiments and descriptions are only for explaining the principles of the present invention. Without departing from the spirit and scope of the present invention, the present invention may have various changes and improvements, and these changes and improvements all fall within the scope of the present invention to be protected.
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Denomination of invention: A current transformer processing device and its processing technology Granted publication date: 20240423 Pledgee: Bank of Nanjing Co.,Ltd. Taizhou Branch Pledgor: JIANGSU MAI SHENG NEW MATERIALS Co.,Ltd. Registration number: Y2025980003950 |