CN113894859B - Cotton banding of sound is inhaled to car and is cut integrated device - Google Patents
Cotton banding of sound is inhaled to car and is cut integrated device Download PDFInfo
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- CN113894859B CN113894859B CN202111202494.8A CN202111202494A CN113894859B CN 113894859 B CN113894859 B CN 113894859B CN 202111202494 A CN202111202494 A CN 202111202494A CN 113894859 B CN113894859 B CN 113894859B
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- 229920000742 Cotton Polymers 0.000 title claims abstract description 124
- 239000000463 material Substances 0.000 claims abstract description 116
- 238000003825 pressing Methods 0.000 claims abstract description 79
- 238000005520 cutting process Methods 0.000 claims abstract description 45
- 238000007789 sealing Methods 0.000 claims abstract description 15
- 238000003756 stirring Methods 0.000 claims abstract 12
- 230000005540 biological transmission Effects 0.000 claims description 10
- 239000002699 waste material Substances 0.000 claims description 7
- 230000002093 peripheral effect Effects 0.000 claims description 2
- 230000008878 coupling Effects 0.000 claims 3
- 238000010168 coupling process Methods 0.000 claims 3
- 238000005859 coupling reaction Methods 0.000 claims 3
- 238000007599 discharging Methods 0.000 claims 2
- 230000000149 penetrating effect Effects 0.000 claims 1
- 230000000694 effects Effects 0.000 abstract description 14
- 239000011230 binding agent Substances 0.000 description 27
- 238000000034 method Methods 0.000 description 6
- 230000009286 beneficial effect Effects 0.000 description 5
- 238000010586 diagram Methods 0.000 description 4
- 238000000465 moulding Methods 0.000 description 3
- 238000010521 absorption reaction Methods 0.000 description 2
- 238000009825 accumulation Methods 0.000 description 2
- 230000003749 cleanliness Effects 0.000 description 2
- 239000000835 fiber Substances 0.000 description 2
- 238000010438 heat treatment Methods 0.000 description 2
- 235000021190 leftovers Nutrition 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 238000012856 packing Methods 0.000 description 2
- 238000000926 separation method Methods 0.000 description 2
- 238000010276 construction Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 239000004744 fabric Substances 0.000 description 1
- 238000002844 melting Methods 0.000 description 1
- 230000008018 melting Effects 0.000 description 1
- 231100000252 nontoxic Toxicity 0.000 description 1
- 230000003000 nontoxic effect Effects 0.000 description 1
- 239000004033 plastic Substances 0.000 description 1
- 229920003023 plastic Polymers 0.000 description 1
- 230000009967 tasteless effect Effects 0.000 description 1
- 238000007751 thermal spraying Methods 0.000 description 1
- 230000032258 transport Effects 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
- B26D7/27—Means for performing other operations combined with cutting
- B26D7/32—Means for performing other operations combined with cutting for conveying or stacking cut product
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Abstract
Description
技术领域technical field
本申请涉及面料加工成型领域,尤其是涉及一种汽车吸音棉封边裁切一体化装置。The present application relates to the field of fabric processing and molding, in particular to an integrated device for edge banding and cutting of sound-absorbing cotton for automobiles.
背景技术Background technique
汽车吸音棉是多种材料热喷熔而成,结构是极细长管状纤维,具有吸音系数高、阻燃、吸水率极低、不发霉、无毒无味无粉尘等特点,目前此新型材料在许多整车厂都已经大量采用来吸收降低发动机和汽车行驶所产生的噪音。当车外的环境噪音和车身振动产生的噪音进入吸音棉后噪声能量在大量极细管状长纤维中与空气摩擦消耗掉,最终进入车内的噪音能量大为减弱,而削弱后进入车内的噪音也可以被吸音棉吸收减少反射,施工后可以明显地感觉到吸音降噪后安静的效果。Automotive sound-absorbing cotton is made of thermal spraying and melting of various materials. The structure is extremely thin and long tubular fibers. It has the characteristics of high sound absorption coefficient, flame retardancy, extremely low water absorption, no mold, non-toxic, tasteless and dust-free. Many OEMs have adopted it extensively to absorb and reduce the noise generated by the engine and the running of the car. When the environmental noise outside the car and the noise generated by the vibration of the car body enter the sound-absorbing cotton, the noise energy is consumed by friction with the air in a large number of ultra-thin tubular long fibers, and the noise energy that finally enters the car is greatly weakened, and the weakened noise that enters the car The noise can also be absorbed by the sound-absorbing cotton to reduce the reflection. After construction, the quiet effect of sound-absorbing and noise-reducing can be clearly felt.
相关技术中公开号为CN211333328U的中国专利,提出了一种吸音棉高温封边装置,包括机座,输送机构,以及封边裁切机构。所述输送机构包括输送带,第一驱动装置和卷料单元。所述封边裁切机构包括上模板,升降机构,工作平台,以及刀模,所述上模板内设有多个加热组件,所述加热组件对所述上模板加热,所述吸音棉由所述输送机构输送至工作平台上,所述刀模朝向所述工作平台移动对所述吸音棉进行裁切的同时由加热后的上模板进行封边。The Chinese patent with the publication number CN211333328U in the related art proposes a high-temperature edge banding device for sound-absorbing cotton, including a machine base, a conveying mechanism, and an edge-banding and cutting mechanism. The conveying mechanism includes a conveying belt, a first driving device and a coil unit. The edge-sealing and cutting mechanism includes an upper template, a lifting mechanism, a working platform, and a knife mold. There are a plurality of heating components inside the upper template, and the heating components heat the upper template. The sound-absorbing cotton is made of The conveying mechanism transports the sound-absorbing cotton to the working platform, and the die cutter moves toward the working platform to cut the sound-absorbing cotton while sealing the edge with the heated upper template.
针对上述中的相关技术,发明人认为存在有以下缺陷:用于汽车各部位上的消音棉形状各异,且吸音棉材质及软,而吸音棉裁切过程中还需要进行热压封边工艺,使得被裁出的成品会有部分粘连在边料上,目前多采用人工剥离方式将吸音棉成品自边料上剔除,操作效率低下,且剥离过程中可能会对吸音棉成品造成局部撕扯,会引起吸音棉成品变形进而影响吸音棉成品的成型质量。In view of the above-mentioned related technologies, the inventor believes that there are the following defects: the sound-absorbing cotton used in various parts of the car has different shapes, and the material of the sound-absorbing cotton is very soft, and the heat-pressing edge-sealing process is required during the cutting process of the sound-absorbing cotton , so that part of the cut out finished product will stick to the side material. At present, manual stripping is often used to remove the finished sound-absorbing cotton product from the side material. The operation efficiency is low, and the finished sound-absorbing cotton product may be partially torn during the stripping process. It will cause deformation of the finished sound-absorbing cotton and affect the molding quality of the finished sound-absorbing cotton.
发明内容Contents of the invention
为了改善封边裁切后的成品吸音棉在人工剥离时效率低下且容易影响其成型质量的问题,本申请提供一种汽车吸音棉封边裁切一体化装置。In order to improve the low efficiency of manual stripping of the finished sound-absorbing cotton after edge-banding and cutting and easily affect its molding quality, the present application provides an integrated device for edge-banding and cutting of sound-absorbing cotton for automobiles.
本申请提供的一种汽车吸音棉封边裁切一体化装置采用如下的技术方案:An integrated device for sealing and cutting of sound-absorbing cotton for automobiles provided by this application adopts the following technical scheme:
一种汽车吸音棉封边裁切一体化装置,包括机座,所述机座上设置有输送机构和封边裁切机构,所述机座于所述封边裁切机构出料端一侧开设有下料槽,所述机座于所述下料槽内设置有输送方向与所述输送机构输送方向呈正交的下料传送带;An integrated device for sound-absorbing cotton edge banding and cutting for automobiles, comprising a machine base on which a conveying mechanism and an edge banding and cutting mechanism are arranged, and the machine base is on the side of the discharge end of the edge banding and cutting mechanism A feeding chute is provided, and the machine base is provided with a feeding conveyor belt whose conveying direction is orthogonal to the conveying direction of the conveying mechanism in the described feeding chute;
所述机座于所述下料槽上方升降设置有压料架,所述压料架下端面固接有两个分列所述下料槽两侧的压料条,所述压料条长度方向与所述输送机构的传输方向呈正交设置,所述机座上设置有用于驱动所述压料架升降的升降机构;The machine base is provided with a pressing frame lifting and lowering above the feeding trough, and the lower end surface of the pressing frame is fixedly connected with two pressing strips arranged on both sides of the cutting trough, and the length of the pressing strips is The direction is set perpendicular to the transmission direction of the conveying mechanism, and the base is provided with a lifting mechanism for driving the lifting of the pressing frame;
所述压料架上设置有位于两个所述压料条之间的拨料架,所述拨料架上铰接有两个拨料条,所述拨料条沿所述压料条长度方向设置且平行于所述压料条,两个所述拨料条分列所述拨料架两侧,所述压料架上设置有用于实现当所述压料架下移时驱使两个所述拨料条朝相互靠近的方向摆动的拨动机构。The pressing frame is provided with a material shifting frame located between the two pressing bars, and two pressing bars are hinged on the pressing frame, and the moving bar is arranged along the length direction of the pressing bar. Set and parallel to the pressing bar, the two pushing bars are arranged on both sides of the pushing frame, and the pressing frame is provided with a device for driving the two pressing frames when the pressing frame moves down. A toggle mechanism in which the toggle bars swing toward each other.
通过采用上述技术方案,吸音棉放卷至机座上后被输送机构传输至封边裁切机构进行封边、裁切作业,吸音棉经封边、裁切后继续被输送至压料架下方,由于吸音棉被输送机构传输时为间歇输送,从而在吸音棉被传送停顿空隙,通过升降机构驱动压料架下移,使得两个压料条将吸音棉压紧并使吸音棉上被封边、裁切后的成品位于下料槽正上方;而在压料架下移时通过拨动机构能驱使两个拨料条跟随下移并朝相互靠近的方向摆动,从而两个拨料条由上至下抵触吸音棉上的成品后,以由外至内斜向下的方向将吸音棉成品自吸音棉边料上剥离,剥离后的吸音棉成品掉落至下料传送带被传送至收集点收集,加工效率更高;并且由于剥离过程中拨料条对吸音棉成品的施力方向为由外至内的斜向或切向,吸音棉成品与吸音棉边料连续部的受力更加均匀且分离过程为斜向对吸音棉成品封边部影响小,可有效避免吸音棉成品在被剥离时的局部撕扯现象,有效确保了汽车吸音棉成品的封边、裁切质量。By adopting the above technical scheme, the sound-absorbing cotton is unrolled on the machine base and then transported to the edge banding and cutting mechanism by the conveying mechanism for edge banding and cutting operations. , because the sound-absorbing cotton is conveyed intermittently by the conveying mechanism, so in the gap of the sound-absorbing quilt transmission pause, the lifting mechanism drives the pressing frame to move down, so that the two pressing strips press the sound-absorbing cotton tightly and seal the sound-absorbing cotton. The edge and the finished product after cutting are located directly above the feeding chute; and when the pressing frame moves down, the two driving bars can be driven to move down and swing toward each other through the toggle mechanism, so that the two driving bars After touching the finished product on the sound-absorbing cotton from top to bottom, peel the finished sound-absorbing cotton from the side material of the sound-absorbing cotton from the outside to the inside obliquely downward. point collection, the processing efficiency is higher; and because the force direction of the material strip on the finished sound-absorbing cotton product is oblique or tangential from outside to inside during the peeling process, the force on the continuous part of the sound-absorbing cotton product and the sound-absorbing cotton edge material is more intense. Even and the separation process is oblique, which has little effect on the edge banding of the finished sound-absorbing cotton, which can effectively avoid the local tearing of the finished sound-absorbing cotton when it is peeled off, and effectively ensure the edge-banding and cutting quality of the finished car sound-absorbing cotton.
优选的,所述拨料架靠近两个所述压料条的两相对侧壁均铰接有拨杆,所述拨杆沿所述压料条长度方向设置有多个且多个所述拨杆远离所述拨料架的一端共同固接所述拨料条。Preferably, the two opposite side walls of the material shifting frame close to the two binder bars are hinged with levers, and the levers are provided with multiple and multiple levers along the length direction of the binder strips. One end away from the material shifting frame is jointly fixed to the material shifting bar.
通过采用上述技术方案,拨杆既能实现拨料条与拨料架的铰接,多个拨杆的设置还能提高拨料条与拨料架的稳定性,尽可能确保拨料条对吸音棉成品的剥离效果。By adopting the above-mentioned technical scheme, the lever can not only realize the hinge connection between the lever and the frame, but the setting of multiple levers can also improve the stability of the lever and the frame, so as to ensure that the material is as good as possible for the sound-absorbing cotton. The peeling effect of the finished product.
优选的,所述拨动机构包括固接在所述机座上且沿所述压料条长度方向设置的控制杆,所述控制杆端部靠近两个所述拨料条的两侧均竖向固接有齿条,所述拨料架上转动连接有与所述齿条啮合连接的换向齿轮,所述拨杆靠近所述拨料架的端部固接有与所述换向齿轮啮合连接的半齿轮,所述半齿轮与所述拨杆在所述拨料架上的铰接轴同轴。Preferably, the toggling mechanism includes a control rod fixed on the machine base and arranged along the length direction of the binder bar, and the ends of the control rod are vertical near the two sides of the two material pressing bars. A rack is fixedly connected to the rack, and a reversing gear meshingly connected with the rack is rotatably connected to the shifting rack. The half gear is meshed and connected, and the half gear is coaxial with the hinge shaft of the driving rod on the material shifting frame.
通过采用上述技术方案,压料架带动拨料架同步下移时,换向齿轮相对于控制杆下移,使得换向齿轮在与之啮合的齿条的驱动下旋转,换向齿轮旋转后驱动与之啮合的半齿轮旋转,进而实现拨杆和拨料条的向下摆动,可对吸音棉成品进行剥离;压料架上移时,换向齿轮相对于控制杆上移,使得换向齿轮在与之啮合的齿条的驱动下旋转,换向齿轮旋转后驱动与之啮合的半齿轮旋转,进而实现拨杆和拨料条的向上摆动,利于吸音棉边料的传输。By adopting the above technical scheme, when the pressing frame drives the shifting frame to move down synchronously, the reversing gear moves down relative to the control rod, so that the reversing gear rotates under the drive of the gear rack meshed with it, and the reversing gear rotates to drive The half gear meshed with it rotates, and then realizes the downward swing of the lever and the material strip, which can peel off the finished sound-absorbing cotton; when the pressing frame moves up, the reversing gear moves up relative to the control rod, so that the reversing gear It rotates under the drive of the gear rack meshed with it, and after the reversing gear rotates, it drives the half gear meshed with it to rotate, so as to realize the upward swing of the lever and the material lever, which is beneficial to the transmission of sound-absorbing cotton trim.
优选的,所述压料架上设置有用于调节所述拨料架竖向位置的调节机构。Preferably, the pressing frame is provided with an adjustment mechanism for adjusting the vertical position of the shifting frame.
通过采用上述技术方案,调节机构调节拨料架竖向位置后,使得半齿轮在初始状态下与齿条的啮合部位发生变化,进而使得初始状态下两个拨料条之间的间距发生变化,适用于不同尺寸的吸音棉成品的剥离作业。By adopting the above-mentioned technical solution, after the adjustment mechanism adjusts the vertical position of the material shifting frame, the meshing position of the half gear and the rack in the initial state changes, thereby changing the distance between the two material shifting bars in the initial state. It is suitable for peeling off finished sound-absorbing cotton products of different sizes.
优选的,所述调节机构包括竖向固接在所述压料架上的调节片,所述调节片上贯穿开设有沿其长度方向设置的长槽,所述拨料架上穿设有贯穿所述长槽的调节螺栓,所述调节螺栓端部栓接有调节螺母。Preferably, the adjusting mechanism includes an adjusting piece fixed vertically on the pressing frame, the adjusting piece is penetrated with a long slot along its length, and the adjusting plate is penetrated with a The adjustment bolt of the long slot is bolted with an adjustment nut at the end of the adjustment bolt.
通过采用上述技术方案,旋松调节螺母,使得调节螺栓可在长槽内滑动,可改变拨料架在压料架上的位置,观察此时两个拨料条之间的间距以与待剥离的吸音棉成品尺寸适配,当拨料架滑动至指定位置后,旋紧调节螺母将拨料架固定在压料架上,以使拨料架及拨料条保持稳定。By adopting the above technical scheme, unscrew the adjusting nut, so that the adjusting bolt can slide in the long groove, and the position of the shifting frame on the pressing frame can be changed. Observe the distance between the two shifting bars at this time to match the The size of the finished sound-absorbing cotton is suitable. When the shifting frame slides to the designated position, tighten the adjusting nut to fix the shifting frame on the pressing frame, so that the shifting frame and the shifting bar remain stable.
优选的,所述拨料条长度方向的周壁上设置有多个突刺。Preferably, a plurality of thorns are provided on the peripheral wall in the length direction of the paddle strip.
通过采用上述技术方案,设置突刺后能提高拨料条与吸音棉成品接触面的粗糙度,能显著提高拨料条对吸音棉成品的剥离效果。By adopting the above technical scheme, the roughness of the contact surface between the dial strip and the finished sound-absorbing cotton product can be improved after the thorns are arranged, and the stripping effect of the dial strip on the finished sound-absorbing cotton product can be significantly improved.
优选的,所述压料条弹性设置在所述压料架上。Preferably, the binder strip is elastically arranged on the binder frame.
通过采用上述技术方案,压料条与吸音棉抵紧后,压料架还能继续下移,既确保了压料条对吸音棉的稳定压紧效果,有利于后续的剥离作业,还能确保拨料条能摆动较大的角度以保证对吸音棉的剥离效果。By adopting the above technical scheme, after the pressing strip and the sound-absorbing cotton are tightly pressed, the pressing frame can continue to move down, which not only ensures the stable pressing effect of the pressing strip on the sound-absorbing cotton, is beneficial to the subsequent stripping operation, but also ensures The material strip can swing at a larger angle to ensure the peeling effect of the sound-absorbing cotton.
优选的,所述压料条与所述压料架之间连接有多个伸缩杆,且所述压料条与所述压料架之间设置有多个弹性件。Preferably, a plurality of telescopic rods are connected between the binder strip and the binder frame, and a plurality of elastic members are arranged between the binder strip and the binder frame.
通过采用上述技术方案,压料条抵紧在吸音棉上后,压料架继续下移,伸缩杆长度缩短,弹性件被压缩,有助于实现对吸音棉的抵紧和拨料条对吸音棉成品的剥离。By adopting the above-mentioned technical scheme, after the pressing strip is pressed against the sound-absorbing cotton, the pressing frame continues to move down, the length of the telescopic rod is shortened, and the elastic part is compressed, which helps to realize the tightness of the sound-absorbing cotton and the effect of the dial on the sound-absorbing cotton. Stripping of cotton products.
优选的,所述机座上转动设置有两个牵引辊,两个所述牵引辊之间预留有供吸音棉边角料穿过的缝隙,所述牵引辊设置在所述下料槽远离所述封边裁切机构的一侧,所述机座上设置有用于驱动所述牵引辊旋转的动力件。Preferably, two traction rollers are rotated on the base, and a gap is reserved between the two traction rollers for the sound-absorbing cotton leftovers to pass through. On one side of the edge-sealing and cutting mechanism, a power member for driving the traction roller to rotate is arranged on the machine base.
通过采用上述技术方案,吸音棉上的吸音棉成品剥离后,吸音棉边料伸入至两个牵引辊之间,动力件驱动牵引辊旋转以使两个牵引辊对吸音棉成品进行夹持并牵引,能有效防止吸音棉边料在机座上的堆积,确保拨料条对吸音棉成品的有效拨料效果。By adopting the above technical scheme, after the finished sound-absorbing cotton on the sound-absorbing cotton is peeled off, the edge material of the sound-absorbing cotton is stretched between the two traction rollers, and the power part drives the traction roller to rotate so that the two traction rollers can clamp the finished sound-absorbing cotton and Traction can effectively prevent the accumulation of sound-absorbing cotton trim on the machine base, and ensure the effective material-moving effect of the material-absorbing cotton on the finished product of sound-absorbing cotton.
优选的,所述机座靠近所述牵引辊的一端设置有正对两个所述牵引辊之间缝隙的废料箱。Preferably, one end of the stand close to the traction roller is provided with a waste box facing the gap between the two traction rollers.
通过采用上述技术方案,牵引辊在对吸音棉边料进行牵引后,吸音棉边料堆叠在废料箱中进行收集,有效提高了生产车间的洁净度。By adopting the above technical scheme, after the traction roller pulls the sound-absorbing cotton trim, the sound-absorbing cotton trim is stacked in the waste bin for collection, which effectively improves the cleanliness of the production workshop.
综上所述,本申请包括以下至少一种有益技术效果:In summary, the present application includes at least one of the following beneficial technical effects:
1.压料条压紧吸音棉的过程中,拨料架跟随下移,并通过拨动机构驱使两个拨料条跟随下移并朝相互靠近的方向摆动,从而两个拨料条由上至下抵触吸音棉上的成品后,以由外至内斜向下的方向将吸音棉成品自吸音棉边料上剥离,可有效避免吸音棉成品在被剥离时的局部撕扯现象,有效确保了汽车吸音棉成品的封边、裁切质量;1. During the process of pressing the sound-absorbing cotton by the pressing bar, the material rack moves down, and drives the two material bars to move down and swing toward each other through the toggle mechanism, so that the two material bars move from the top to the bottom. After touching the finished product on the sound-absorbing cotton from the bottom, peel the finished sound-absorbing cotton from the side material of the sound-absorbing cotton obliquely downward from the outside to the inside, which can effectively avoid the local tearing of the finished sound-absorbing cotton when it is peeled off, and effectively ensure Edge banding and cutting quality of finished car sound-absorbing cotton products;
2.压料架带动拨料架同步下移时,换向齿轮相对于控制杆下移,使得换向齿轮在与之啮合的齿条的驱动下旋转,换向齿轮旋转后驱动与之啮合的半齿轮旋转,进而实现拨杆和拨料条的向下摆动,可对吸音棉成品进行剥离;2. When the pressing frame drives the shifting frame to move down synchronously, the reversing gear moves down relative to the control rod, so that the reversing gear rotates under the drive of the rack meshed with it, and the reversing gear drives the meshing rack after rotating. The half gear rotates, and then realizes the downward swing of the lever and the material strip, and can peel off the finished sound-absorbing cotton;
3.调节机构调节拨料架竖向位置后,使得半齿轮在初始状态下与齿条的啮合部位发生变化,进而使得初始状态下两个拨料条之间的间距发生变化,适用于不同尺寸的吸音棉成品的剥离作业。3. After the adjustment mechanism adjusts the vertical position of the material shifting frame, the meshing position between the half gear and the rack changes in the initial state, thereby changing the distance between the two material shifting bars in the initial state, which is suitable for different sizes The stripping operation of the finished sound-absorbing cotton.
附图说明Description of drawings
图1是本申请实施例的整体结构示意图;Fig. 1 is the overall structure schematic diagram of the embodiment of the present application;
图2是本申请实施例的压料架、压料条及升降机构的结构示意图;Fig. 2 is the schematic structural view of the binder frame, the binder bar and the lifting mechanism of the embodiment of the present application;
图3是图1中A部分的局部放大示意图;Fig. 3 is a partially enlarged schematic diagram of part A in Fig. 1;
图4是本申请实施例的拨料架、拨料条及拨料机构的结构示意图;Fig. 4 is a schematic structural view of the material shifting frame, the material shifting bar and the material shifting mechanism of the embodiment of the present application;
图5是图1中B部分的局部放大示意图;Fig. 5 is a partially enlarged schematic diagram of part B in Fig. 1;
图6是图2中C部分的局部放大示意图。FIG. 6 is a partially enlarged schematic diagram of part C in FIG. 2 .
附图标记:1、机座;11、下料槽;12、下料传送带;2、输送机构;3、封边裁切机构;41、压料架;42、压料条;43、伸缩杆;44、弹性件;51、拨料架;52、拨料条;53、拨杆;54、突刺;61、控制杆;62、齿条;63、换向齿轮;64、半齿轮;71、调节片;72、长槽;73、调节螺栓;74、调节螺母;81、牵引辊;82、废料箱。Reference signs: 1. machine base; 11. feeding chute; 12. feeding conveyor belt; 2. conveying mechanism; 3. edge banding and cutting mechanism; 41. pressing frame; 42. pressing bar; ; 44, elastic part; 51, dial rack; 52, dial bar; 53, shift lever; 54, thorn; 61, control rod; 62, rack; 63, reversing gear; Adjusting sheet; 72, long slot; 73, adjusting bolt; 74, adjusting nut; 81, traction roller; 82, waste box.
具体实施方式Detailed ways
以下结合附图对本申请作进一步详细说明。The application will be described in further detail below in conjunction with the accompanying drawings.
本申请实施例公开一种汽车吸音棉封边裁切一体化装置。参照图1,汽车吸音棉封边裁切一体化装置包括机座1,机座1上设置有输送机构2和封边裁切机构3,机座1于封边裁切机构3出料端的一侧开设有下料槽11,机座1于下料槽11内设置有输送方向与输送机构2输送方向呈正交的下料传送带12,具体设置时,可以在下料传送带12的出料端设置打包台,也可以直接设置包装箱。The embodiment of the present application discloses an integrated device for edge banding and cutting of sound-absorbing cotton for automobiles. Referring to Fig. 1, the integrated device of sound-absorbing cotton edge banding and cutting for automobiles includes a
参照图1和图2,机座1于下料槽11上方升降设置有压料架41,压料架41下端面固接有两个分列下料槽11两侧的压料条42,压料条42长度方向与输送机构2的传输方向呈正交设置,机座1上设置有用于驱动压料架41升降的升降机构,具体的,升降机构设置为设置在压料架41四角处的四个气缸,气缸缸体与机座1侧壁固接,气缸活塞杆与压料架41拐角部下端面固接。Referring to Fig. 1 and Fig. 2,
参照图1和图3,压料架41上设置有位于两个压料条42之间的拨料架51,拨料架51上铰接有两个拨料条52,具体的,拨料架51靠近两个压料条42的两相对侧壁均铰接有拨杆53,拨杆53沿压料条42长度方向设置有多个且多个拨杆53远离拨料架51的一端共同固接拨料条52;拨料条52沿压料条42长度方向设置且平行于压料条42,两个拨料条52分列拨料架51两侧,压料架41上设置有用于实现当压料架41下移时驱使两个拨料条52朝相互靠近的方向摆动的拨动机构。Referring to Fig. 1 and Fig. 3, the
从而,吸音棉放卷至机座1上后被输送机构2传输至封边裁切机构3进行封边、裁切作业,吸音棉经封边、裁切后继续被输送至压料架41下方,由于吸音棉被输送机构2传输时为间歇输送,从而在吸音棉被传送停顿空隙,四个气缸同步启动以驱动压料架41下移,使得两个压料条42将吸音棉压紧并使吸音棉上被封边、裁切后的成品位于下料槽11正上方;而在压料架41下移时通过拨动机构能驱使两个拨料条52跟随下移并朝相互靠近的方向摆动,从而两个拨料条52由上至下抵触吸音棉上的成品后,以由外至内斜向下的方向将吸音棉成品自吸音棉边料上剥离,剥离后的吸音棉成品掉落至下料传送带12被传送至收集点收集,加工效率更高。Therefore, after the sound-absorbing cotton is unrolled onto the
并且由于剥离过程中拨料条52对吸音棉成品的施力方向为由外至内的斜向或切向,吸音棉成品与吸音棉边料连续部的受力更加均匀且分离过程为斜向对吸音棉成品封边部影响小,可有效避免吸音棉成品在被剥离时的局部撕扯现象,有效确保了汽车吸音棉成品的封边、裁切质量。And because the force direction of the material-absorbing
具体设置时,参照图3和图4,拨动机构包括固接在机座1上且沿压料条42长度方向设置的控制杆61,控制杆61端部靠近两个拨料条52的两侧均竖向固接有齿条62,拨料架51上转动连接有与齿条62啮合连接的换向齿轮63,拨杆53靠近拨料架51的端部固接有与换向齿轮63啮合连接的半齿轮64,半齿轮64与拨杆53在拨料架51上的铰接轴同轴。During specific setting, referring to Fig. 3 and Fig. 4, the toggle mechanism includes a
从而,压料架41带动拨料架51同步下移时,换向齿轮63相对于控制杆61下移,使得换向齿轮63在与之啮合的齿条62的驱动下旋转,换向齿轮63旋转后驱动与之啮合的半齿轮64旋转,进而实现拨杆53和拨料条52的向下摆动,可对吸音棉成品进行剥离;压料架41上移时,换向齿轮63相对于控制杆61上移,使得换向齿轮63在与之啮合的齿条62的驱动下旋转,换向齿轮63旋转后驱动与之啮合的半齿轮64旋转,进而实现拨杆53和拨料条52的向上摆动,利于吸音棉边料的传输。Thereby, when the
而当被裁切的吸音棉成品尺寸发生变化时,尤其是其沿输送机构2的传输方向反生变化时,两个拨料条52之间间距恒定较难对不同尺寸的吸音棉成品进行有效剥离,因而,参照图4和图5,在压料架41上设置有用于调节拨料架51竖向位置的调节机构,其中,调节机构包括竖向固接在压料架41上的调节片71,调节片71上贯穿开设有沿其长度方向设置的长槽72,拨料架51上穿设有贯穿长槽72的调节螺栓73,调节螺栓73端部栓接有调节螺母74。And when the size of the cut sound-absorbing cotton product changes, especially when it changes reversely along the transmission direction of the conveying
旋松调节螺母74,使得调节螺栓73可在长槽72内滑动,可改变拨料架51在压料架41上的位置,观察此时两个拨料条52之间的间距以与待剥离的吸音棉成品尺寸适配,当拨料架51滑动至指定位置后,旋紧调节螺母74将拨料架51固定在压料架41上,可使半齿轮64在初始状态下与齿条62的啮合部位发生变化,进而使得初始状态下两个拨料条52之间的间距发生变化,适用于不同尺寸的吸音棉成品的剥离作业。Unscrew the
与之配套的,参照图1和图6,压料条42弹性设置在压料架41上,压料条42与压料架41之间连接有多个伸缩杆43,且压料条42与压料架41之间设置有多个弹性件44,弹性件44设置为套设在伸缩架上的弹簧。从而,压料条42抵紧在吸音棉上后,压料架41继续下移,伸缩杆43长度缩短,弹性件44被压缩,既确保了压料条42对吸音棉的稳定压紧效果,有利于后续的剥离作业,还能确保拨料条52能摆动较大的角度以保证对吸音棉的剥离效果。Matched with it, with reference to Fig. 1 and Fig. 6, the
而由于吸音棉表面较为光滑,拨料条52在拨动吸音棉时可能存在发过度相对滑动的现象,参照图3和图4,在拨料条52长度方向的周壁上设置有多个突刺54,突刺54可选用硬质塑料制成。则设置突刺54后能提高拨料条52与吸音棉成品接触面的粗糙度,能显著提高拨料条52对吸音棉成品的剥离效果。However, since the surface of the sound-absorbing cotton is relatively smooth, the
再者,目前裁切完成的吸音棉边料基本要通过人工拉扯的方式进行清理,浪费人力,因此参照图1,在机座1上转动设置有两个牵引辊81,两个牵引辊81之间预留有供吸音棉边角料穿过的缝隙,牵引辊81设置在下料槽11远离封边裁切机构3的一侧,机座1上设置有用于驱动牵引辊81旋转的动力件,机座1靠近牵引辊81的一端设置有正对两个牵引辊81之间缝隙的废料箱82。Furthermore, the currently cut sound-absorbing cotton trim is basically cleaned by manual pulling, which is a waste of manpower. Therefore, referring to FIG. There is a gap for sound-absorbing cotton leftovers to pass through, and the
如此设置后,吸音棉上的吸音棉成品剥离后,吸音棉边料伸入至两个牵引辊81之间,动力件驱动牵引辊81旋转以使两个牵引辊81对吸音棉成品进行夹持并牵引,使其掉落并堆叠在废料箱82中进行收集,有效提高了生产车间的洁净度,还能有效防止吸音棉边料在机座1上的堆积,确保拨料条52对吸音棉成品的有效拨料效果。After such setting, after the finished sound-absorbing cotton on the sound-absorbing cotton is peeled off, the edge material of the sound-absorbing cotton stretches between the two
本申请实施例一种汽车吸音棉封边裁切一体化装置的实施原理为:吸音棉放卷至机座1上后被输送机构2传输至封边裁切机构3进行封边、裁切作业,吸音棉经封边、裁切后继续被输送至压料架41下方,由于吸音棉被输送机构2传输时为间歇输送,从而在吸音棉被传送停顿空隙,四个气缸同步启动以驱动压料架41下移,使得两个压料条42将吸音棉压紧并使吸音棉上被封边、裁切后的成品位于下料槽11正上方;而在压料架41下移时压料架41带动拨料架51同步下移时,换向齿轮63相对于控制杆61下移,使得换向齿轮63在与之啮合的齿条62的驱动下旋转,换向齿轮63旋转后驱动与之啮合的半齿轮64旋转,进而实现拨杆53和拨料条52的向下摆动,能实现两个拨料条52跟随下移并朝相互靠近的方向摆动,从而两个拨料条52由上至下抵触吸音棉上的成品后,以由外至内斜向下的方向将吸音棉成品自吸音棉边料上剥离,剥离后的吸音棉成品掉落至下料传送带12被传送至收集点收集,加工效率更高。The implementation principle of an integrated device for sound-absorbing cotton edge banding and cutting in the embodiment of the present application is as follows: the sound-absorbing cotton is unrolled onto the
以上均为本申请的较佳实施例,并非依此限制本申请的保护范围,故:凡依本申请的结构、形状、原理所做的等效变化,均应涵盖于本申请的保护范围之内。All of the above are preferred embodiments of the application, and are not intended to limit the protection scope of the application. Therefore, all equivalent changes made according to the structure, shape, and principle of the application should be covered by the protection scope of the application. Inside.
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