CN113894113A - Internal rotation scrubbing structure and pipe cleaning machine and method with same - Google Patents

Internal rotation scrubbing structure and pipe cleaning machine and method with same Download PDF

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Publication number
CN113894113A
CN113894113A CN202111227311.8A CN202111227311A CN113894113A CN 113894113 A CN113894113 A CN 113894113A CN 202111227311 A CN202111227311 A CN 202111227311A CN 113894113 A CN113894113 A CN 113894113A
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China
Prior art keywords
brushing
water
brush
steel pipe
ring
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CN202111227311.8A
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Chinese (zh)
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朱剑峰
黄玲
王君梅
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Jiangsu Hongbao Youte Pipe Industry Manufacturing Co ltd
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Jiangsu Hongbao Youte Pipe Industry Manufacturing Co ltd
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Priority to CN202111227311.8A priority Critical patent/CN113894113A/en
Publication of CN113894113A publication Critical patent/CN113894113A/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B9/00Cleaning hollow articles by methods or apparatus specially adapted thereto
    • B08B9/02Cleaning pipes or tubes or systems of pipes or tubes
    • B08B9/023Cleaning the external surfaces

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  • Mechanical Engineering (AREA)
  • Cleaning In General (AREA)

Abstract

本发明公开了一种内旋转刷洗结构,涉及钢管刷洗技术领域,包括:外主体、刷洗轴套、冲洗环。通过在外主体中设置一内旋转刷洗轴套,使得在刷洗轴套旋转时,外主体能够保持稳定,提高刷洗轴套刷洗钢管的稳定性,此基础上,刷洗轴套中嵌入冲洗环中的嵌环,使得嵌环的内径部分在刷洗轴套的刷洗腔中形成凸出部,和使得嵌环外表面旋转连接的导水环不与刷洗轴套接触,因此,导水环不受刷洗轴套旋转影响,有利于通过导水环将水流引导至凸出部两侧的喷水孔。通过这种结构,嵌环可设置多个,有利于将喷水孔喷出的水流覆盖到所有的毛刷,使得毛刷围绕钢管刷洗的同时进行喷水,即保证毛刷洁净,还能与毛刷配合,更便溶解和冲刷钢管上附着物。

Figure 202111227311

The invention discloses an inner rotating brushing structure, which relates to the technical field of steel pipe brushing, comprising: an outer main body, a brushing shaft sleeve and a washing ring. By arranging an inner rotating brushing sleeve in the outer main body, the outer main body can be kept stable when the brushing sleeve rotates, and the stability of the brushing sleeve for brushing the steel pipe is improved. so that the inner diameter part of the collar forms a bulge in the brushing cavity of the brushing bushing, and the water guide ring which is rotatably connected to the outer surface of the inserting ring is not in contact with the brushing bushing, therefore, the water guiding ring is not subject to the brushing bushing The influence of rotation is beneficial to guide the water flow to the water spray holes on both sides of the protrusion through the water guide ring. With this structure, a plurality of insert rings can be arranged, which is beneficial to cover all brushes with the water flow sprayed from the water spray holes, so that the brushes can spray water while brushing around the steel pipe, that is to ensure that the brushes are clean, and can also be combined with With the cooperation of the brush, it is easier to dissolve and wash the attachments on the steel pipe.

Figure 202111227311

Description

Internal rotation scrubbing structure and pipe cleaning machine and method with same
Technical Field
The invention relates to the technical field of steel pipe brushing, in particular to an internal rotation brushing structure.
Background
Stainless steel pipe is a hollow long steel material, which is widely used as a pipe for transporting fluids such as oil, natural gas, water, gas, steam, etc., and is also widely used for manufacturing machine parts and engineering structures because it is light in weight while having the same bending and torsional strength. And are also commonly used to produce various conventional weapons, barrels, projectiles, and the like. After the steel pipe is rolled or drawn and produced, some impurities such as stains, impurities, oil and the like are remained on the outer wall of the steel pipe, if the impurities and the like are not cleaned, the outer wall of the steel pipe is corroded, the steel pipe is easily damaged, the quality of the steel pipe is reduced, the service life of the steel pipe is shortened, and therefore the cleaning of the outer wall of the steel pipe is indispensable and very important.
At present, the method for pickling the steel pipe is used for cleaning the outer wall of the steel pipe in China, and the specific cleaning process is as follows: the steel pipe is introduced into an acid pickling bath, and oil stains attached to the steel pipe are removed by nitric acid, hydrofluoric acid or other similar acid solution with the concentration (mass percentage concentration) of about 30-45%. Although the method can remove the oil stains on the surface of the steel pipe, the method has the following defects: firstly, when the steel pipe is introduced into a pickling tank for cleaning, the pickling solution can damage the limbs of operators, so that great potential safety hazard exists; secondly, the working efficiency is low and the labor intensity of workers is high by adopting a manual operation mode; thirdly, the method is not beneficial to environmental protection, because the pickling waste liquid pollutes a water system, soil and air if the pickling waste liquid cannot be effectively treated; fourthly, the pickling is performed by chemical cleaning instead of physical cleaning, so that the influence of chemical corrosion on the steel pipe body exists; and fifthly, the construction of the pickling bath is needed, so that the investment cost is high, and the pickling bath is easily limited by objective conditions, for example, under the condition that the site is not abundant, the pickling bath cannot be built in a precaution manner.
To solve the above problems, the current chinese patent publication No. CN103920678B discloses an automatic steel pipe cleaning machine with a function of supporting and guiding steel pipes, the specific cleaning process is: when wasing, the motor work, drive the motor shaft drive wheel by the motor shaft, the motor shaft drive wheel drives the axle sleeve drive wheel through the transmission area, because the axle sleeve is fixed with the axle sleeve drive wheel, consequently it is rotatory to drive the axle sleeve by the axle sleeve drive wheel, because the brush pipe is put into in the axle sleeve chamber of axle sleeve and fixed with the axle sleeve again, therefore it is rotatory to drive the brush pipe by the axle sleeve, the messenger inlays the brush of dress in the brush constant head tank in brush lumen under the rotation state to the outer wall washing of the steel pipe through the brush. Until the steel pipe is out of the left steel pipe bearing guide frame in the pair of steel pipe bearing guide frames. In the process, a circulating pump of the circulating liquid supply mechanism is in a working state so as to ensure that a liquid spray nozzle of the liquid outlet branch pipe continuously sprays cleaning liquid to the port part of the hairbrush pipe.
The steel pipe is cleaned by adopting a physical mode of clear water and a hairbrush, and the problem of acid washing is effectively avoided. However, the patent technology has the following defects:
firstly, as the shaft sleeve is fixed with the shaft sleeve driving wheel, and the brush pipe is arranged in a shaft sleeve cavity of the shaft sleeve, the shaft sleeve driving wheel, the shaft sleeve and the brush pipe rotate together, after the steel pipe passes through the shaft sleeve, a liquid spray nozzle of the liquid outlet branch pipe cannot spray water into the shaft sleeve, and the water can be sprayed onto the steel pipe only outside the shaft sleeve in advance, so that the water carried by the steel pipe after entering the shaft sleeve is less, and the effect of the brush pipe in rotary brushing on the steel pipe is poor;
based on the defects, in the practical process, the liquid spraying nozzle is tried to spray water towards the gap between the steel pipe and the shaft sleeve, but because the cleaning quality is ensured, the brushes of the brush pipe are spirally distributed, so that the water sprayed by the liquid spraying nozzle can only be sprayed onto the front end brushes, the brushes at the rear ends cannot obtain water flow to wash, and the cleaning effect of the brushes on the steel pipe is still poor.
Disclosure of Invention
One of the purposes of the invention is to solve the problem that the liquid spray nozzle in the prior art can not spray water into the hairbrush in the shaft sleeve, so that the contact surface of the hairbrush and the steel pipe is ensured to have sufficient water flow, and the best cleaning effect is realized.
The second purpose of the invention is to provide a pipe cleaning machine with an internal rotation brushing structure.
The invention also aims to provide an internal rotation brushing method.
In order to achieve one of the purposes, the invention adopts the following technical scheme: an internal spin brushing arrangement, comprising: outer main part, brush axle sleeve, washing ring.
The outer main body is internally provided with a driving motor and a driving gear, and the driving gear is connected with the driving motor.
The brushing shaft sleeve penetrates through the left end and the right end of the outer main body, the brushing shaft sleeve is rotatably connected with the outer main body, and the brushing shaft sleeve is provided with: driven wheel, brushing cavity, brush plate, brush, embedded ring and water guide ring.
The driving gear is in power connection with the driven wheel, and the driven wheel is driven to rotate through rotation of the driving gear. The scrubbing cavity is of a hollow structure, and the aperture of the scrubbing cavity is larger than the diameter of the steel pipe. The brush plate is of an inclined curved structure (the curved radian is the same as the inner wall of the brushing cavity), is adaptive to the inner wall surface of the brushing cavity, and is tightly attached and installed in the brushing cavity. The brush is installed on the brush plate.
The flushing ring is embedded in the brushing shaft sleeve and is provided with an embedded ring and a water guide ring. The embedded ring is embedded in the brushing shaft sleeve, the inner wall of the embedded ring protrudes out of the brushing cavity to form a protruding part, a plurality of water spraying holes are distributed on two sides of the protruding part, and the protruding part is positioned on two sides of the brush plate or the brush plate and the protruding part are arranged in a staggered mode.
The water guide ring is rotatably sleeved on the outer surface of the embedded ring through a ball, the water guide ring is not in contact with the brushing shaft sleeve, a sealing ring is arranged between the water guide ring and the embedded ring, an opening communicated with a water guide cavity in the water guide ring is arranged between the sealing rings, and the opening is communicated with the water spray hole through a water through hole in the embedded ring.
In the technical scheme, when the steel pipe needs to be brushed, the driving motor in the outer main body is started to drive the driving gear to rotate, and then the driven wheel and the brushing shaft sleeve connected with the driven wheel are driven to rotate through the driving gear.
The washing shaft sleeve is rotated, meanwhile, the embedded ring of the washing ring is driven to rotate, and the embedded ring is rotatably connected with the water guide ring, so that the water guide ring is kept still, water flow is introduced into the water guide cavity of the water guide ring, the water flow enters the opening formed in the sealing ring between the embedded ring and the water guide ring along the water guide cavity, the water flow enters the water spraying holes through the opening, and the water flow sprays water to the two sides of the washing cavity in the washing shaft sleeve through the water spraying holes.
Then push the steel pipe and scrub the chamber of scrubbing of axle sleeve, make steel pipe and brush contact, later under the rotatory drive in scrubbing the axle sleeve, the brush rotates around the circumference outer wall of steel pipe and scrubs, and meanwhile, the water spray hole is to brush and steel pipe outer wall blowout rivers, washes the brush, keeps the cleanness of brush to make the brush can dissolve and erode the attachment on the steel pipe when scrubbing the steel pipe enough rivers.
Further, in the embodiment of the present invention, the outer main body further has a water inlet interface and a water supply pipe, the water inlet interface is used for connecting with an external water source, and the water supply pipe is communicated with the water inlet interface.
Furthermore, in the embodiment of the invention, the water supply pipe is arc-shaped, bypasses the brushing shaft sleeve through an arc-shaped structure, and is communicated with the water guide cavity at the bottom of the flushing ring.
Further, in the embodiment of the present invention, the driven wheel is a transmission gear fixedly embedded in an outer surface of the brushing shaft sleeve, and the transmission gear is engaged with the driving gear.
Further, in the embodiment of the invention, the inner hole diameter of the annular structure formed by the bulge is larger than the diameter of the steel pipe, and the water spraying holes of the bulge are communicated with each other through the water diversion port.
Further, in an embodiment of the present invention, guide sleeves are provided on both sides of the brushing sleeve, the guide sleeves are rotatably connected to the outer body through bearings, each guide sleeve has an inlet through which the steel pipe passes, the inlet communicates with the brushing chamber, a guide surface is provided at a communication position between the inlet and the brushing chamber, the guide surface is in a funnel shape in which the inlet changes in a narrow direction, and the guide surface is configured to narrow the size of the inlet to a diameter equal to the size of the brushing chamber so as to guide the steel pipe.
The steel pipe enters from the guide sleeve inlet, and the steel pipe easily enters the brushing cavity through the guide surface.
Further, in the embodiment of the invention, the brush plate is provided with a movable ball, and the brush is fixedly embedded in the movable ball.
When the brush contacts with the steel pipe, the brush is extruded and is bent along the length direction of the steel pipe, at the moment, if the connection between the brush and the brush plate is fixedly connected (no matter the connection between the brush and the steel pipe is recorded in products or documents on the market is fixed), the brush can be rotated and scrubbed by the brush when the steel pipe is scrubbed, the brush can be subjected to rotating pressure, the brush connection point is distorted, the strength of the brush connection point is weak after the brush is scrubbed for a long time, powerful close contact between the brush connection point and the steel pipe cannot be realized, and the scrubbing effect is finally influenced.
And this application sets up the movable ball at the tie point of brush board and brush and replaces, is favorable to scrubbing under the rotatory drive of axle sleeve, makes the movable ball on the brush take place to rotate, and then makes the crooked direction of brush transform into along the circumferential surface bending of steel pipe (after the brush is rotatory 90 degrees, the crooked direction of brush has become the width direction of steel pipe, can be in the same direction as the rotation of steel pipe outer wall promptly), the atress intensity of greatly reduced brush junction, favorable long-time after the brush, keep good scrubbing effect.
The invention has the beneficial effects that:
according to the invention, the inner rotating brushing shaft sleeve is arranged in the outer main body, so that when the brushing shaft sleeve rotates, the outer main body can be kept stable, and the stability of the brushing shaft sleeve for brushing a steel pipe is improved. Through this kind of structure, the thimble can set up a plurality ofly, is favorable to covering all brushes with hole for water spray spun rivers for the brush sprays water when brushing around the steel pipe, guarantees promptly that the brush is clean, can also cooperate with the brush, more just dissolves and erodees the attachment on the steel pipe.
In order to achieve the second purpose, the invention adopts the following technical scheme: a pipe cleaning machine, wherein, has the internal rotation brushing structure in one of the above-mentioned objects.
Further, in the embodiment of the present invention, the internal rotation brushing structure further includes a liquid collection tank, the outer body is mounted on the liquid collection tank, an opening for collecting the cleaning liquid generated after brushing the steel pipe is provided above the liquid collection tank, a water discharge port for discharging is provided at the bottom of the liquid collection tank, and a water discharge valve is mounted in the water discharge port.
Furthermore, in the embodiment of the present invention, a water tank is disposed at a side end of the liquid collecting tank, the water tank is the external water source, a water supply valve is disposed at a side bottom of the water tank, the water supply valve is communicated with the water inlet port through a water supply pipe, and a water receiving port for receiving a water source is disposed at an upper end of the water tank.
Furthermore, in an embodiment of the present invention, the liquid collecting tank has a guide wheel thereon, and the guide wheel is used for supporting the steel pipe and pushing the steel pipe into the brushing shaft sleeve.
Furthermore, in the embodiment of the invention, the guide wheel is provided with a side wheel and a movable roller, the movable roller is connected between the two side wheels in a rotating way, and the outer surface of the movable roller is provided with a convex guide strip.
The guide strip is made of water-absorbing materials, and nylon materials are preferred.
The guide wheels are grouped in pairs, the side wheels on one group of guide wheels are connected with the side wheels on the other group of guide wheels through movable arms, and the movable arms are rotatably connected with the side wheels in one group.
The movable roller of one or two groups of guide wheels is connected with a motor.
The steel pipe before cleaning has grease, and the steel pipe is pushed by the existing guide wheel, so that the steel pipe can skid sometimes and cannot be guided well. Therefore, this application improves the guide pulley again, divide into two sets ofly with the guide pulley, lifts one of them set of guide pulley through the digging arm for during the steel pipe passes the space of two sets of steel pipes, make then two sets of guide pulleys push down the steel pipe one on the other, behind the fastening digging arm (the swivelling joint department of digging arm fixes), not only can keep the sufficient pressure of guide pulley and steel pipe, so that promote the steel pipe, moreover through the mode of lifting a set of guide pulley, can also adapt to the not steel pipe of equidimension. In addition, the guide strips are arranged on the outer surfaces of the movable rollers, when the movable rollers push the steel pipes, the guide strips made of water absorbing materials can absorb grease on the steel pipes, so that the steel pipes are not easy to slip, the steel pipes are guided, and the subsequent brushing efficiency is prevented from being influenced.
In order to achieve the third purpose, the invention adopts the following technical scheme: an internal rotation brushing method applied to the internal rotation brushing structure in one of the above objects or the pipe cleaning machine in the second object, comprising the following steps:
when the steel pipe needs to be brushed, a driving motor in the outer main body is started to drive a driving gear to rotate, and then a driven wheel and a brushing shaft sleeve connected with the driven wheel are driven to rotate through the driving gear;
the washing shaft sleeve is provided with a water guide ring, the washing shaft sleeve is provided with a water guide cavity, the washing shaft sleeve is provided with a water guide hole, the water guide ring is provided with a water guide cavity, the water guide cavity is provided with an embedded ring, the embedded ring is connected with the water guide ring in a rotating mode, the embedded ring is driven to rotate while the washing shaft sleeve rotates, and the water guide ring is kept still and is led into an opening formed in a sealing ring between the embedded ring and the water guide ring through the water guide cavity;
then push the steel pipe and scrub the chamber of scrubbing of axle sleeve, make steel pipe and brush contact, later under the rotatory drive in scrubbing the axle sleeve, the brush rotates around the circumference outer wall of steel pipe and scrubs, and meanwhile, the water spray hole is to brush and steel pipe outer wall blowout rivers, washes the brush, keeps the cleanness of brush to make the brush can dissolve and erode the attachment on the steel pipe when scrubbing the steel pipe enough rivers.
Further, in the embodiment of the present invention, in the above steps, when the brush contacts the steel pipe and the brush is pressed and bent along the length direction of the steel pipe, the brush is driven by the rotation of the brushing shaft sleeve to rub the steel pipe, so that the movable ball on the brush rotates, the bending direction of the brush is further changed into the bending along the circumferential surface of the steel pipe, and finally, the force strength at the joint of the brush is reduced when the brush brushes brush the steel pipe.
Drawings
Fig. 1 is a schematic plan view of a pipe cleaning machine with an internal rotation brushing structure according to an embodiment of the present invention.
Fig. 2 is a schematic structural diagram of a rotary brushing structure according to an embodiment of the present invention.
Fig. 3 is a schematic perspective view of a brushing shaft sleeve according to an embodiment of the present invention.
FIG. 4 is a partial schematic view of a flushing ring according to an embodiment of the present invention.
FIG. 5 is a schematic view showing the movement effect of the steel pipe penetrating into the brushing shaft sleeve according to the embodiment of the present invention.
FIG. 6 is a schematic view of the connection between the brush plate and the brush according to the embodiment of the present invention.
FIG. 7 is a schematic view showing the contact effect between the brush and the steel tube according to the embodiment of the present invention.
FIG. 8 is a schematic view showing the effect of the brush connected to the brush plate via the movable ball according to the embodiment of the present invention.
Fig. 9 is a perspective view of a guide wheel according to an embodiment of the present invention.
FIG. 10 is a schematic view illustrating the effect of the guide wheel and the steel tube according to the embodiment of the present invention.
In the attached drawings
100. Steel pipe
10. Outer body 11, driving motor 12, driving gear
13. Water inlet connector 14 and water supply pipe
20. Brushing shaft sleeve 21, driven wheel 22 and brushing cavity
23. Brush plate 24, brush 25, guide sleeve
26. Inlet 27, guide surface 28, and movable ball
30. Flushing ring 31, insert ring 311, projection
32. Water guide ring 33, ball 34, water guide cavity
35. Sealing ring 36, water through port 37 and water spraying hole
38. Water diversion port
40. Header tank 41, drain port 42, and drain valve
50. Water tank 51, water supply valve 52, and water supply pipe
53. Water receiving port
60. Guide wheel 61, side wheel 62 and movable roller
63. Guide strip 64, movable arm
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention clear and fully described, embodiments of the present invention are further described in detail below with reference to the accompanying drawings. It is to be understood that the specific embodiments described herein are merely illustrative of some embodiments of the invention and are not limiting of the invention, and that all other embodiments obtained by those of ordinary skill in the art without the exercise of inventive faculty are within the scope of the invention.
In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "inner", "outer", "top", "bottom", "side", "vertical", "horizontal", and the like indicate orientations or positional relationships based on those shown in the drawings, and are only for convenience of description and simplicity of description, but do not indicate or imply that the referred device or element must have a specific orientation, be constructed in a specific orientation, and be operated, and thus, should not be construed as limiting the present invention. Furthermore, the terms "a," "an," "first," "second," "third," "fourth," "fifth," and "sixth" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.
In the description of the present invention, it should be noted that, unless otherwise explicitly specified or limited, the terms "mounted," "connected," and "connected" are to be construed broadly, e.g., as meaning either a fixed connection, a removable connection, or an integral connection; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meanings of the above terms in the present invention can be understood in specific cases to those skilled in the art.
For the purposes of simplicity and explanation, the principles of the embodiments are described by referring mainly to examples. In the following description, numerous specific details are set forth in order to provide a thorough understanding of the embodiments. But it is obvious. To one of ordinary skill in the art, the embodiments may be practiced without limitation to these specific details. In some instances, well-known in-rotation brushing methods and structures have not been described in detail to avoid unnecessarily obscuring the embodiments. In addition, all embodiments may be used in combination with each other.
The first embodiment is as follows:
an internal rotating brushing structure, as shown in fig. 1 and 2, comprises: outer body 10, brush sleeve 20, flush ring 30.
As shown in fig. 2, the outer body 10 has a driving motor 11 and a driving gear 12 therein, and the driving gear 12 is connected to the driving motor 11.
As shown in fig. 3, the brush sleeve 20 penetrates the left and right ends of the outer body 10, the brush sleeve 20 is rotatably connected to the outer body 10, and the brush sleeve 20 includes: driven wheel 21, brushing cavity 22, brush plate 23, brush 24, caulking ring 31 and water guide ring 32.
The driving gear 12 is in power connection with the driven wheel 21, and the driven wheel 21 is driven to rotate through the rotation of the driving gear 12. The brushing cavity 22 is a hollow structure, and the aperture of the brushing cavity 22 is larger than the diameter of the steel pipe 100. The brush plate 23 has an inclined curved structure (the curvature is the same as the inner wall of the brushing cavity 22), is adapted to the inner wall of the brushing cavity 22, and is closely attached to and installed in the brushing cavity 22. The brush 24 is mounted on the brush plate 23.
As shown in fig. 3 and 4, the flushing ring 30 is embedded in the brushing shaft sleeve 20, and the flushing ring 30 has an embedded ring 31 and a water guide ring 32. The insert ring 31 is embedded in the brushing shaft sleeve 20, the inner wall of the insert ring 31 protrudes out of the brushing cavity 22 to form a protruding part 311, a plurality of water spraying holes 37 are distributed on two sides of the protruding part 311, and the protruding part 311 is located on two sides of the brush plate 23 or the brush plate 23 and the protruding part 311 are arranged in a staggered mode.
As shown in fig. 4, the water guide ring 32 is rotatably fitted on the outer surface of the insert ring 31 by the balls 33, the water guide ring 32 does not contact with the brush sleeve 20, a seal ring 35 is provided between the water guide ring 32 and the insert ring 31, and an opening communicating with the water guide cavity 34 of the water guide ring 32 is provided between the seal rings 35, and the opening communicates with the water jet hole 37 through the water passage port 36 of the insert ring 31.
The above-mentioned way of arranging the brush plate 23 and the protrusion 311 is beneficial to the contact between the water flow and the brush 24 and the steel pipe 100, and improves the brushing effect.
The implementation steps are as follows:
when the steel pipe 100 needs to be brushed, as shown in fig. 5, the driving motor 11 in the outer body 10 is started to rotate the driving gear 12, and then the driven wheel 21 and the brushing shaft sleeve 20 connected to the driven wheel 21 are rotated by the driving gear 12.
The embedded ring 31 of the washing ring 30 is driven to rotate while the brushing shaft sleeve 20 rotates, and the embedded ring 31 is rotatably connected with the water guide ring 32, so that the water guide ring 32 is kept still, water flow is introduced into the water guide cavity 34 of the water guide ring 32, so that the water flow enters the opening formed in the sealing ring 35 between the embedded ring 31 and the water guide ring 32 along the water guide cavity 34, the water flow enters the water spray holes 37 through the opening, and the water flow sprays water to two sides of the brushing cavity 22 in the brushing shaft sleeve 20 through the water spray holes 37.
Then, the steel pipe 100 is pushed into the brushing cavity 22 of the brushing shaft sleeve 20, so that the steel pipe 100 is in contact with the brush 24, then the brush 24 rotates around the circumferential outer wall of the steel pipe 100 to brush under the driving of the rotation in the brushing shaft sleeve 20, meanwhile, the water spray holes 37 spray water flow to the brush 24 and the outer wall of the steel pipe 100, the brush 24 is washed, the cleanness of the brush 24 is kept, and the brush 24 has enough water flow to dissolve and wash attachments on the steel pipe 100 when the steel pipe 100 is brushed.
According to the invention, the inner rotary brushing shaft sleeve 20 is arranged in the outer main body 10, so that when the brushing shaft sleeve 20 rotates, the outer main body 10 can be kept stable, and the stability of the brushing shaft sleeve 20 in brushing steel pipes 100 is improved. Through this kind of structure, the thimble 31 can set up a plurality ofly, is favorable to covering all brushes 24 with the rivers of hole for water spray 37 spun for brush 24 sprays water when brushing around steel pipe 100, guarantees promptly that brush 24 is clean, can also cooperate with brush 24, more just dissolves and erodees the attachment on the steel pipe 100.
As shown in fig. 2, the outer body 10 further has a water inlet port 13 and a water supply pipe 14, the water inlet port 13 is used for connecting with an external water source, and the water supply pipe 14 is communicated with the water inlet port 13. The water supply pipe 14 is arc-shaped, and bypasses the brushing shaft sleeve 20 through an arc-shaped structure and is communicated with the water guide cavity 34 at the bottom position of the washing ring 30.
As shown in fig. 2, the driven wheel 21 is a transmission gear fixedly fitted into an outer surface of the brush sleeve 20, and the transmission gear is engaged with the driving gear 12.
As shown in fig. 3 and 4, the inner diameter of the annular structure formed by the protrusion 311 is larger than the diameter of the steel pipe 100, and the water jet holes 37 of the protrusion 311 are communicated with each other through the water diversion port 38.
As shown in fig. 2, guide sleeves 25 are provided on both sides of the brush sleeve 20, the guide sleeves 25 are rotatably coupled to the outer body 10 by bearings, the guide sleeves 25 have an inlet 26 through which the steel pipe 100 passes, the inlet 26 communicates with the brush chamber 22, a guide surface 27 is provided at a communication portion between the inlet 26 and the brush chamber 22, and the guide surface 27 is formed in a funnel shape in which the inlet 26 is narrowed to have the same diameter as the brush chamber 22 so as to guide the steel pipe 100.
The steel pipe 100 enters from the guide bush 25 through the inlet 26, and the steel pipe 100 easily enters the brush chamber 22 by the guide surface 27.
As shown in fig. 8, the brush plate 23 is provided with a movable ball 28 therein, and the brush 24 is fixedly inserted into the movable ball 28.
When the brush 24 contacts the steel pipe 100, as shown in fig. 7, the brush 24 is pressed and bent along the length direction of the steel pipe 100, and at this time, as shown in fig. 6, if the connection between the brush 24 and the brush plate 23 is a fixed connection (no matter products on the market or documents that the connection between the brush 24 is a fixed connection), when the brush 24 brushes the steel pipe 100 in a rotating manner, the brush 24 is subjected to a rotating pressure to distort the connection point of the brush 24, which causes the connection point of the brush 24 to have a weak strength after long-time brushing, and thus, the strong close contact with the steel pipe 100 cannot be realized, and the brushing effect is finally affected.
The movable ball 28 is arranged at the connection point of the brush plate 23 and the brush 24 to replace the connection point, so that the movable ball 28 on the brush 24 is driven to rotate by the rotation of the brushing shaft sleeve 20, and further the bending direction of the brush 24 is changed into the bending along the circumferential surface of the steel pipe 100 (namely, after the brush 24 rotates for 90 degrees, the bending direction of the brush 24 is changed into the width direction of the steel pipe 100 and can rotate along the outer wall of the steel pipe 100), the stress intensity of the connection point of the brush 24 is greatly reduced, and the good brushing effect is kept after long-time brushing.
Example two:
a pipe cleaning machine, as shown in fig. 1, wherein there is an internal rotation brushing structure in the first embodiment.
As shown in fig. 1, the internal rotation brushing structure further includes a liquid collecting tank 40, the outer body 10 is mounted on the liquid collecting tank 40, an opening for collecting the cleaning liquid generated after brushing the steel pipe 100 is formed above the liquid collecting tank 40, a water discharge port 41 for discharging is formed at the lower bottom of the liquid collecting tank 40, and a water discharge valve 42 is mounted in the water discharge port 41.
The water tank 50 is provided at a side end of the water collecting tank 40, the water tank 50 is an external water source, the water supply valve 51 is provided at a side bottom of the water tank 50, the water supply valve 51 is communicated with the water inlet port 13 through a water supply pipe 52, and a water receiving port 53 for receiving a water source is provided at an upper end of the water tank 50.
The liquid collecting tank 40 is provided with a guide wheel 60, and the guide wheel 60 is used for supporting the steel pipe 100 and pushing the steel pipe 100 into the brushing shaft sleeve 20.
Example three:
a pipe cleaning machine has the same characteristics and effects as those of the embodiment, wherein, as shown in figure 9, a guide wheel 60 is provided with a side wheel 61 and a movable roller 62, the coaxial movable roller 62 is rotatably connected between the two side wheels 61, and the outer surface of the movable roller 62 is provided with a convex guide strip 63.
The guide strip 63 is made of a water-absorbent material, preferably a nylon material.
The guide wheels 60 are grouped in pairs, the side wheels 61 on one group of guide wheels 60 are connected with the side wheels 61 on the other group of guide wheels 60 through movable arms 64, and the movable arms 64 are rotatably connected with the side wheels 61 in one group.
The movable rollers 62 of one or both sets of guide wheels 60 are connected to a motor.
Before cleaning, the steel pipe 100 is greasy, and the steel pipe 100 is pushed by the existing guide wheel 60, so that the steel pipe 100 sometimes slips and the steel pipe 100 cannot be guided well. Therefore, the present application modifies the guide wheels 60 again, divides the guide wheels 60 into two groups, and as shown in fig. 10, lifts one group of guide wheels 60 through the movable arm 64, so that the steel pipe 100 passes through the gap between the two groups of steel pipes 100, and then the two groups of guide wheels 60 press the steel pipe 100 one above the other, after fastening the movable arm 64 (the rotary joint of the movable arm 64 is fixed), not only can maintain enough pressure between the guide wheels 60 and the steel pipe 100 to push the steel pipe 100, but also can adapt to steel pipes 100 of different sizes by lifting one group of guide wheels 60. In addition, the guide strips 63 are arranged on the outer surfaces of the movable rollers 62, and when the movable rollers 62 push the steel pipe 100, the guide strips 63 made of water absorbing materials can absorb grease on the steel pipe 100, so that the steel pipe 100 is not easy to slip, the steel pipe 100 is guided, and the subsequent brushing efficiency is prevented from being influenced.
Example four:
an internal rotation brushing method is applied to an internal rotation brushing structure in the first embodiment or a pipe cleaning machine in the second embodiment or the third embodiment, and comprises the following steps:
when the steel pipe 100 needs to be brushed, the driving motor 11 in the outer body 10 is started to drive the driving gear 12 to rotate, and then the driven wheel 21 and the brushing shaft sleeve 20 connected with the driven wheel 21 are driven to rotate through the driving gear 12;
the embedded ring 31 of the washing ring 30 is driven to rotate while the brushing shaft sleeve 20 rotates, and as the embedded ring 31 is rotationally connected with the water guide ring 32, the water guide ring 32 is kept still, water flow is introduced into the water guide cavity 34 of the water guide ring 32, so that the water flow enters an opening formed in the sealing ring 35 between the embedded ring 31 and the water guide ring 32 along the water guide cavity 34, the water flow enters the water spray holes 37 through the opening, and the water flow sprays water to two sides of the brushing cavity 22 in the brushing shaft sleeve 20 through the water spray holes 37;
then, the steel pipe 100 is pushed into the brushing cavity 22 of the brushing shaft sleeve 20, so that the steel pipe 100 is in contact with the brush 24, then the brush 24 rotates around the circumferential outer wall of the steel pipe 100 to brush under the driving of the rotation in the brushing shaft sleeve 20, meanwhile, the water spray holes 37 spray water flow to the brush 24 and the outer wall of the steel pipe 100, the brush 24 is washed, the cleanness of the brush 24 is kept, and the brush 24 has enough water flow to dissolve and wash attachments on the steel pipe 100 when the steel pipe 100 is brushed.
In the above steps, when the brush 24 contacts the steel pipe 100, the brush 24 is pressed to bend along the length direction of the steel pipe 100, and then the brush 24 and the steel pipe 100 are driven by the rotation of the brushing shaft sleeve 20 to rub each other, so that the movable ball 28 on the brush 24 rotates, and further the bending direction of the brush 24 is changed to be curved along the circumferential surface of the steel pipe 100, and finally, when the brush 24 brushes the steel pipe 100, the stress strength at the joint of the brush 24 is reduced.
Although the illustrative embodiments of the present invention have been described above to enable those skilled in the art to understand the present invention, the present invention is not limited to the scope of the embodiments, and it is apparent to those skilled in the art that all the inventive concepts using the present invention are protected as long as they can be changed within the spirit and scope of the present invention as defined and defined by the appended claims.

Claims (13)

1.一种内旋转刷洗结构,其中,包括:1. An inner rotating brushing structure, comprising: 外主体,所述外主体中具有:an outer body having therein: 驱动电机;motor; 驱动齿轮,所述驱动齿轮连接所述驱动电机;a drive gear, the drive gear is connected to the drive motor; 刷洗轴套,所述刷洗轴套贯穿所述外主体的左右端,所述刷洗轴套旋转连接所述外主体,所述刷洗轴套具有:Brushing bushings, which penetrate the left and right ends of the outer main body, are rotatably connected to the outer main body, and have: 被动轮,所述驱动齿轮动力连接所述被动轮,通过所述驱动齿轮旋转带动所述被动轮转动;a driven wheel, the driving gear is connected to the driven wheel dynamically, and the driven wheel is driven to rotate through the rotation of the driving gear; 刷洗腔,所述刷洗腔为中空结构,所述刷洗腔的孔径大于钢管直径;a brushing cavity, the brushing cavity is a hollow structure, and the diameter of the brushing cavity is larger than the diameter of the steel pipe; 刷板,所述刷板为倾斜的曲状构造,与所述刷洗腔内壁面相适应,并紧密贴合安装在所述刷洗腔中;a brush plate, the brush plate has an inclined curved structure, which is adapted to the inner wall surface of the brushing cavity, and is tightly fitted in the brushing cavity; 毛刷,所述毛刷安装在所述刷板上;a brush, the brush is mounted on the brush plate; 冲洗环,所述冲洗环嵌入在所述刷洗轴套上,所述冲洗环具有:a flushing ring embedded on the brushing bushing, the flushing ring has: 嵌环,所述嵌环嵌入在所述刷洗轴套中,所述嵌环的内壁凸出于所述刷洗腔形成凸出部,所述凸出部的两侧分布设置有多个喷水孔,所述凸出部位于所述刷板两侧或者所述刷板与所述凸出部交错设置;a grommet, the grommet is embedded in the brushing bushing, the inner wall of the grommet protrudes out of the brushing cavity to form a protruding part, and the two sides of the protruding part are distributed with a plurality of water spray holes , the protruding parts are located on both sides of the brush plate or the brush plate and the protruding parts are arranged staggered; 导水环,所述导水环通过滚珠旋转套设在所述嵌环外表面,所述导水环不与所述刷洗轴套接触,所述导水环与所述嵌环之间设有密封环,所述密封环之间具有接通所述导水环中引水腔的开口,该开口与通过所述嵌环中的通水口与所述喷水孔连通。A water guide ring, the water guide ring is sleeved on the outer surface of the liner through the ball rotation, the water guide ring is not in contact with the brushing bushing, and the water guide ring and the liner are provided with The sealing ring has an opening between the sealing rings that is connected to the water diversion cavity in the water guiding ring, and the opening communicates with the water spray hole through the water passage in the insert ring. 2.根据权利要求1所述内旋转刷洗结构,其中,所述外主体中还具有进水接口与送水管,所述进水接口用于和外部水源相连,所述送水管与所述进水接口连通。2 . The inner rotating brushing structure according to claim 1 , wherein the outer body further has a water inlet port and a water supply pipe, the water inlet port is used to connect with an external water source, and the water supply pipe is connected to the water inlet. 3 . interface is connected. 3.根据权利要求2所述内旋转刷洗结构,其中,所述送水管呈弧状,通过弧状结构以绕开所述刷洗轴套,并与所述冲洗环底部位置的引水腔连通。3 . The inner rotating brushing structure according to claim 2 , wherein the water supply pipe is arc-shaped, bypasses the brushing bushing through the arc-shaped structure, and communicates with the water diversion cavity at the bottom of the flushing ring. 4 . 4.根据权利要求1所述内旋转刷洗结构,其中,所述被动轮为固定嵌入在所述刷洗轴套外表面的传动齿轮,该传动齿轮与所述驱动齿轮啮合。4 . The inner rotating brushing structure according to claim 1 , wherein the driven wheel is a transmission gear fixedly embedded in the outer surface of the brushing bushing, and the transmission gear meshes with the driving gear. 5 . 5.根据权利要求1所述内旋转刷洗结构,其中,所述凸出部形成的环状结构的内孔口径大小大于钢管的直径,所述凸出部的喷水孔通过分水口相互连通。5 . The inner rotating brushing structure according to claim 1 , wherein the diameter of the inner hole of the annular structure formed by the protruding portion is larger than the diameter of the steel pipe, and the water spray holes of the protruding portion are communicated with each other through a water separation port. 6 . 6.根据权利要求1所述内旋转刷洗结构,其中,所述刷洗轴套两侧具有导套,所述导套通过轴承与所述外主体实现旋转连接,所述导套中具有用于供钢管穿过的导入口,所述导入口与所述刷洗腔连通,所述导入口与所述刷洗腔的连通处设有引导面,所述引导面为导入口向窄向变化的漏斗状,用于将所述导入口的大小缩窄为与所述刷洗腔大小相同的口径,以便于对钢管起导向作用。6. The inner rotating brushing structure according to claim 1, wherein there are guide sleeves on both sides of the brushing sleeve, the guide sleeve is rotatably connected with the outer body through a bearing, and the guide sleeve has a guide sleeve for supplying the outer body. The introduction port through which the steel pipe passes, the introduction port communicates with the brushing cavity, and a guide surface is provided at the connection between the introduction port and the brushing cavity. It is used to narrow the size of the introduction port to the same diameter as the size of the brushing cavity, so as to guide the steel pipe. 7.根据权利要求1所述内旋转刷洗结构,其中,所述刷板中设有活动的活动球,所述毛刷固定嵌入在所述活动球中。7 . The inner rotating brushing structure according to claim 1 , wherein a movable movable ball is arranged in the brush plate, and the brush is fixedly embedded in the movable ball. 8 . 8.一种管材清洗机,其中,具有上述权利要求1-6中任一所述的内旋转刷洗结构。8. A pipe cleaning machine, which has the inner rotating brushing structure according to any one of the above claims 1-6. 9.根据权利要求7所述内旋转刷洗结构,其中,所述内旋转刷洗结构还具有集液箱,所述外主体安装在所述集液箱上,所述集液箱上方具有收集刷洗钢管后产生的清洗液的敞口,所述集液箱的下底部设有用于排放的排水口,所述排水口中安装有排水阀。9 . The inner rotating brushing structure according to claim 7 , wherein the inner rotating brushing structure further has a liquid collecting tank, the outer body is mounted on the liquid collecting tank, and a collection and brushing steel pipe is arranged above the liquid collecting tank. 10 . The opening of the cleaning liquid generated later, the lower bottom of the liquid collecting tank is provided with a drain port for discharging, and a drain valve is installed in the drain port. 10.根据权利要求8所述管材清洗机,其中,所述集液箱侧端设有水箱,所述水箱为所述的外部水源,所述水箱侧底部设有供水阀,所述供水阀通过供水管与所述进水接口连通,所述水箱上端具有接收水源的接水口。10. The pipe cleaning machine according to claim 8, wherein a water tank is provided at the side end of the liquid collecting tank, the water tank is the external water source, and a water supply valve is provided at the bottom of the side of the water tank, and the water supply valve passes through The water supply pipe is communicated with the water inlet port, and the upper end of the water tank has a water receiving port for receiving the water source. 11.根据权利要求8所述管材清洗机,其中,所述集液箱上具有导轮,所述导轮用于承托钢管,并将钢管推入至所述刷洗轴套中。11. The pipe cleaning machine according to claim 8, wherein a guide wheel is provided on the liquid collecting tank, and the guide wheel is used to support the steel pipe and push the steel pipe into the brushing bushing. 12.一种内旋转刷洗方法,其中,包括以下步骤:12. An inner rotation brushing method, comprising the steps of: 需要刷洗钢管时,启动外主体中的驱动电机带动驱动齿轮旋转,继而通过驱动齿轮带动被动轮及与被动轮相连的刷洗轴套旋转;When the steel pipe needs to be brushed, start the drive motor in the outer body to drive the drive gear to rotate, and then drive the driven wheel and the brushing bushing connected to the driven wheel to rotate through the drive gear; 在刷洗轴套旋转的同时带动冲洗环的嵌环旋转,因嵌环与导水环旋转连接,因此,导水环保持不动,通过向导水环的引水腔中通入水流,使得水流沿引水腔进入到嵌环与导水环之间密封环开设的开口中,水流通过开口进入到喷水孔中,水流经喷水孔向刷洗轴套中刷洗腔的两侧进行喷水;When the brushing bushing rotates, the insert ring of the flushing ring is driven to rotate. Because the insert ring is connected with the water guide ring in rotation, the water guide ring remains stationary, and the water flow is introduced into the water guide cavity of the water guide ring, so that the water flow along the water guide ring. The cavity enters into the opening of the sealing ring between the insert ring and the water guide ring, the water flow enters the water spray hole through the opening, and the water flows through the water spray hole to spray water on both sides of the brush cavity in the brush bushing; 然后将钢管推入刷洗轴套的刷洗腔中,使钢管与毛刷接触,之后在刷洗轴套内的旋转带动下,毛刷绕钢管的周向外壁进行旋转刷洗,与此同时,喷水孔向毛刷以及钢管外壁喷出水流,对毛刷进行冲洗,保持毛刷的洁净,并使得毛刷在对钢管进行刷洗时有足够的水流能够溶解和冲刷钢管上附着物。Then push the steel pipe into the brushing cavity of the brushing bushing, so that the steel pipe is in contact with the brush, and then driven by the rotation in the brushing bushing, the brush is rotated and brushed around the outer wall of the steel pipe. At the same time, the water spray hole The water flow is sprayed to the brush and the outer wall of the steel pipe to wash the brush, keep the brush clean, and make the brush have enough water flow to dissolve and wash the attachments on the steel pipe when brushing the steel pipe. 13.根据权利要求12所述内旋转刷洗方法,其中,上述步骤中,当毛刷与钢管接触,毛刷受挤压沿钢管长度方向弯曲后,通过刷洗轴套的旋转带动,促使毛刷与钢管发生摩擦,使得毛刷上的活动球发生转动,进而使得毛刷的弯曲方向变换成沿钢管的周向表面弯曲,最终使得毛刷对钢管进行刷洗时,减少毛刷连接处的受力强度。13. The inner rotation brushing method according to claim 12, wherein, in the above step, when the brush is in contact with the steel pipe, after the brush is squeezed and bent along the length direction of the steel pipe, the brush is driven by the rotation of the brush bushing to make the brush and the steel pipe rotate. The friction of the steel pipe causes the movable ball on the brush to rotate, which in turn changes the bending direction of the brush to bend along the circumferential surface of the steel pipe, and finally reduces the force strength of the brush connection when the brush washes the steel pipe. .
CN202111227311.8A 2021-10-21 2021-10-21 Internal rotation scrubbing structure and pipe cleaning machine and method with same Pending CN113894113A (en)

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Application publication date: 20220107