CN113883178A - Full-automatic plane bearing sleeve assembling and assembling height detecting machine - Google Patents

Full-automatic plane bearing sleeve assembling and assembling height detecting machine Download PDF

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Publication number
CN113883178A
CN113883178A CN202111239321.3A CN202111239321A CN113883178A CN 113883178 A CN113883178 A CN 113883178A CN 202111239321 A CN202111239321 A CN 202111239321A CN 113883178 A CN113883178 A CN 113883178A
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China
Prior art keywords
bearing
bearing assembly
clamping jaw
assembly
inner thrust
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CN202111239321.3A
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Chinese (zh)
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CN113883178B (en
Inventor
徐航程
张建钢
倪宏建
刘道岁
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Changzhou Guangyang Bearing Co Ltd
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Changzhou Guangyang Bearing Co Ltd
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Priority to CN202111239321.3A priority Critical patent/CN113883178B/en
Publication of CN113883178A publication Critical patent/CN113883178A/en
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Publication of CN113883178B publication Critical patent/CN113883178B/en
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16CSHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
    • F16C43/00Assembling bearings
    • F16C43/04Assembling rolling-contact bearings
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16CSHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
    • F16C2226/00Joining parts; Fastening; Assembling or mounting parts
    • F16C2226/10Force connections, e.g. clamping
    • F16C2226/12Force connections, e.g. clamping by press-fit, e.g. plug-in

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  • Engineering & Computer Science (AREA)
  • General Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Automatic Assembly (AREA)

Abstract

The invention relates to a full-automatic plane bearing sleeve assembling and assembling height detector, which comprises an electric box control device, a rack, a plane bearing feeding part, a plane bearing feeding and discharging mechanical arm, an outer thrust sheet bin, an outer thrust sheet feeding mechanical arm, an outer thrust sheet sleeve assembling part, a bearing assembly height measuring part and an NG discharging part which are arranged in the rack, an inner thrust sheet bin, an inner thrust sheet feeding and bearing assembly feeding and discharging mechanical arm assembly, an inner thrust sheet sleeve assembling part, a bearing assembly carrying part and a bearing assembly overturning part which are matched with each other, can automatically complete the feeding, sleeve assembling and detecting functions of a plane bearing and a thrust sheet, has high automation degree and high sleeve assembling efficiency, greatly reduces the labor intensity of workers, and has a measuring function, the quality of the sleeved product can be ensured, the defective rate is reduced, and the reliability of the product is greatly improved.

Description

Full-automatic plane bearing sleeve assembling and assembling height detecting machine
The technical field is as follows:
the invention relates to the technical field of automatic assembly of parts, in particular to a full-automatic plane bearing sleeve assembling and assembly height detecting machine.
Background art:
the plane bearing is usually composed of a plane bearing assembly with needle rollers or cylindrical rollers or steel balls and a thrust plate, and the bearing can obtain high axial load and high rigidity in a small space. In the production process of the plane bearing, one important assembly link is that the plane bearing assembly with the cylindrical roller is pressed into the outer thrust piece and is riveted tightly, then the outer thrust piece and the plane bearing assembly are pressed into the inner thrust piece and are riveted tightly, the process is called sleeve fitting, and after the sleeve fitting is finished, whether the sleeve fitting is in place or not needs to be judged and the end face of a finished product needs to be detected to bounce.
In the prior art, manual fitting and measurement are generally used, equipment support is not provided, the method depends on operators, uncertain factors are more, the stability of finished products is poor, the fitting and measurement efficiency is low, and the precision is low.
The invention content is as follows:
aiming at the problems, the invention provides a full-automatic plane bearing sleeve assembling and assembling height detecting machine which is high in automation degree, sleeve assembling and measuring efficiency and precision.
The invention is realized by the following technical scheme:
the utility model provides a full-automatic plane bearing closes cover and assembly height detection machine, includes electronic box controlling means, rack and sets up last unloading manipulator, outer thrust piece feed bin, outer thrust piece material loading manipulator, outer thrust piece close cover portion, bearing assembly height measurement portion and NG row material portion on plane bearing feed portion, the plane bearing in the rack.
The plane bearing feeding portion is used for conveying and separating plane bearings to be sleeved and comprises a conveying mechanism, a material separating component, a first material sensing switch, side baffles and a positioning block, wherein the side baffles are arranged on two sides of the conveying mechanism and used for limiting a conveying path of the plane bearings to be sleeved, the first material sensing switch and the positioning block are arranged at the output end of the conveying mechanism, the positioning block is V-shaped and has an opening facing the input end of the conveying mechanism, and the material separating component is arranged on the side baffle on one side and used for blocking or releasing the plane bearings to be sleeved on the conveying belt.
The feeding and discharging manipulator for the plane bearing is used for grabbing the plane bearing to be sleeved to an outer thrust piece sleeving part and transferring the sleeved outer thrust piece bearing assembly to a bearing assembly carrying part and comprises a bearing clamping jaw transverse guide rail assembly, a bearing clamping jaw longitudinal guide rail assembly, a bearing clamping jaw connecting plate support and a bearing clamping jaw assembly, wherein the bearing clamping jaw assembly is connected to the bearing clamping jaw longitudinal guide rail assembly through the bearing clamping jaw connecting plate support and can move up and down along with the bearing clamping jaw longitudinal guide rail assembly, and the bearing clamping jaw longitudinal guide rail assembly is connected to the bearing clamping jaw transverse guide rail assembly and can move left and right along the bearing clamping jaw transverse guide rail assembly.
The outer thrust sheet stock bin is used for storing and providing outer thrust sheets and comprises an outer thrust sheet base, a first divider arranged on the outer thrust sheet base, an outer thrust sheet stock disc, an outer thrust sheet lifting driving device arranged on the outer thrust sheet stock disc and a plurality of outer thrust sheet stock components, the outer thrust sheet stock rod component is used for sleeving and stacking the outer thrust sheet and comprises an outer thrust sheet stock rod and an outer thrust sheet material bearing platform, the outer thrust piece lifting driving device can drive the outer thrust piece material bearing table to ascend or descend along the outer thrust piece material rod, so as to lift the outer thrust sheet on the outer thrust sheet material bearing table to a proper height, a second material-bearing inductive switch is arranged at a position corresponding to one side of the outer thrust sheet material disc, the first divider can drive the outer thrust sheet material tray to rotate at an equal angle, so that the outer thrust sheet material rod assembly rotates to the side of the second material-bearing inductive switch;
the outer thrust piece feeding manipulator is used for grabbing an outer thrust piece to an outer thrust piece matching part and comprises an outer thrust piece feeding support, an outer thrust piece clamping jaw transverse guide rail assembly, an outer thrust piece clamping jaw longitudinal guide rail assembly, an outer thrust piece clamping jaw connecting plate support and an outer thrust piece clamping jaw assembly, the outer thrust sheet clamping jaw assembly is used for grabbing an outer thrust sheet, the outer thrust sheet clamping jaw assembly is connected to the outer thrust sheet clamping jaw longitudinal guide rail assembly through the outer thrust sheet clamping jaw connecting plate bracket, and can move up and down along with the outer thrust piece clamping jaw longitudinal guide rail component, the outer thrust piece clamping jaw longitudinal guide rail component is connected on the outer thrust piece clamping jaw transverse guide rail component and can move left and right along the outer thrust piece clamping jaw transverse guide rail component, thereby driving the outer thrust piece clamping jaw assembly to move left and right along the outer thrust piece clamping jaw transverse guide rail assembly.
The outer thrust piece sleeve part is used for sleeve the plane bearing and the outer thrust piece and comprises a product clamping jaw air cylinder component, a first locking port positioning sensor, a clamping jaw air cylinder moving plate, a translation driving device, a sleeve rolling wheel component, a rolling wheel driving device, a first linear guide rail and a second linear guide rail, the product clamping jaw air cylinder assembly is used for placing a plane bearing and an external thrust piece to be sleeved, the clamping jaw air cylinder moving plate is arranged on the first linear guide rail and can horizontally move left and right along the first linear guide rail under the action of the translation driving device, the product clamping jaw air cylinder component and the first locking port positioning sensor are arranged on the clamping jaw air cylinder moving plate, the sleeve-fitting rolling wheel assembly is arranged on the second linear guide rail through a rolling wheel connecting support and can move left and right along the second linear guide rail under the action of the rolling wheel driving device.
In order to realize the matching function of the inner thrust piece and the outer thrust piece plane bearing assembly, the full-automatic plane bearing matching and assembling height detection machine further comprises an inner thrust piece bin, an inner thrust piece feeding and bearing assembly feeding mechanical arm assembly, an inner thrust piece matching part, a bearing assembly carrying part and a bearing assembly turning part.
The inner thrust sheet bin is used for storing and providing an inner thrust sheet and grabbing the inner thrust sheet for a manipulator, the inner thrust sheet bin comprises an inner thrust sheet base, an inner thrust sheet base adjusting mechanism, a second divider arranged on the inner thrust sheet base, an inner thrust sheet material tray, an inner thrust sheet lifting driving device arranged on the inner thrust sheet material tray and a plurality of inner thrust sheet material rod assemblies, the inner thrust sheet base adjusting mechanism is connected with the inner thrust sheet base and can adjust the positions of the inner thrust sheet base in the directions of an x axis, a y axis and a z axis, the inner thrust sheet material rod assemblies are used for sleeving and stacking the inner thrust sheet and comprise an inner thrust sheet material rod and an inner thrust sheet material bearing table, and the inner thrust sheet lifting driving device can drive the inner thrust sheet material bearing table to ascend or descend along the inner thrust sheet material rod so as to lift the inner thrust sheet on the inner thrust sheet material bearing table to a proper height, and a third material induction switch is arranged at a corresponding position on one side of the inner thrust sheet material tray, and the second divider can drive the inner thrust sheet material tray to rotate at an equal angle, so that the inner thrust sheet material rod assembly rotates to the side of the third material induction switch.
In order to make the structure more compact, preferably, the inner thrust piece base adjusting mechanism includes an adjusting seat, and an x-axis adjusting screw, a y-axis adjusting screw and a z-axis adjusting screw which are screwed on the adjusting seat, the inner thrust piece base is disposed on the adjusting seat, the x-axis adjusting screw is connected with the inner thrust piece base and can adjust the position of the inner thrust piece base in the x-axis direction by screwing in or screwing out the x-axis adjusting screw, the y-axis adjusting screw is connected with the inner thrust piece base and can adjust the position of the inner thrust piece base in the y-axis direction by screwing in or screwing out the y-axis adjusting screw, the z-axis adjusting screw is connected with the inner thrust piece base and can adjust the position of the inner thrust piece base in the z-axis direction by screwing in or screwing out the z-axis adjusting screw, so as to adjust the position of the whole inner thrust piece bin in the x-axis direction, y-axis and z-axis positions.
The inner thrust piece feeding and bearing assembly feeding and discharging manipulator assembly is used for grabbing an inner thrust piece to an inner thrust piece sleeve closing part, grabbing an outer thrust piece bearing assembly to an inner thrust piece sleeve closing part after sleeve closing and transferring a finished product completed in sleeve closing to a bearing assembly carrying part, and comprises a transverse guide rail frame, an x-axis carrying electric cylinder, an inner thrust piece feeding manipulator and a bearing assembly feeding and discharging manipulator, wherein the inner thrust piece feeding manipulator comprises an inner thrust piece manipulator moving plate, an inner thrust piece lifting cylinder and an inner thrust piece clamping jaw device, the inner thrust piece manipulator moving plate is arranged on the transverse guide rail frame and connected with the x-axis carrying electric cylinder and can move along the transverse guide rail frame under the action of the x-axis carrying electric cylinder, the inner thrust piece lifting cylinder is connected onto the inner thrust piece manipulator moving plate, and the inner thrust piece clamping jaw device is connected with the inner thrust piece lifting cylinder through an inner thrust piece clamping jaw connecting plate and can act on the inner thrust piece lifting cylinder The bearing assembly loading and unloading manipulator comprises a bearing assembly manipulator moving plate, a y-axis lifting electric cylinder and a bearing assembly clamping jaw device, the bearing assembly manipulator moving plate is arranged on the transverse guide rail frame, connected with the inner thrust piece manipulator moving plate through a connecting screw rod and capable of moving along the inner thrust piece manipulator moving plate along the transverse guide rail frame, the y-axis lifting electric cylinder is connected to the bearing assembly manipulator moving plate, and the bearing assembly clamping jaw device is connected with the y-axis lifting electric cylinder through a bearing assembly clamping jaw connecting plate and capable of moving up and down under the action of the y-axis lifting electric cylinder.
In order to improve the grabbing precision and efficiency of the inner thrust piece, the inner thrust piece clamping jaw device comprises an inner thrust piece clamping jaw air cylinder, an induction piece, a proximity switch and a middle support plate, two ends of the middle support plate are connected to the lower portion of the inner thrust piece clamping jaw connecting plate through linear bearing assemblies, the inner thrust piece clamping jaw air cylinder is connected to the lower end of the middle support plate, the induction piece is connected to the upper end of the linear bearing assembly on one side, the proximity switch is correspondingly arranged on one side of the middle support plate, a first spring is arranged between the inner thrust piece clamping jaw connecting plate and the middle support plate, and the linear bearing assembly is sleeved with the first spring.
In order to improve the grabbing precision and efficiency of the outer thrust piece bearing assembly, the bearing assembly clamping jaw device comprises a bearing assembly clamping jaw air cylinder, and as the sleeve combination process needs, the bearing assembly clamping jaw air cylinder is in a horizontal state when grabbing the outer thrust piece plane bearing assembly to be combined, and needs to be obliquely placed when putting in the matched inner thrust piece, so that the bearing assembly clamping jaw air cylinder needs to be freely and quickly switched between a horizontal state and an oblique state, in order to realize the function, the bearing assembly clamping jaw device also comprises a rotating shaft, an angle resetting air cylinder assembly, a horizontal adjusting screw rod and an angle inclination adjusting screw rod, the bearing assembly clamping jaw air cylinder is connected to the lower end of the clamping jaw bearing assembly connecting plate through the rotating shaft and can rotate around the rotating shaft, the angle resetting air cylinder assembly is connected to the upper plane of the bearing assembly clamping jaw connecting plate, and the angle resetting air cylinder assembly comprises an angle resetting air cylinder and a push rod, a mandril hole and a horizontal adjusting screw hole are respectively arranged on the bearing assembly clamping jaw connecting plate corresponding to the two sides of the rotating shaft, the angle reset cylinder can drive the ejector rod to stretch in the ejector rod hole so as to drive the bearing assembly clamping jaw cylinder to rotate around the rotating shaft, the horizontal adjusting screw rod is arranged on the upper plane of the horizontal adjusting screw rod hole and can be screwed in and out of the horizontal adjusting screw rod hole, the horizontal adjusting screw rod is sleeved with a second spring which is matched with the angle reset cylinder to enable the bearing assembly clamping jaw cylinder to rotate to a horizontal position, the angle adjusting screw rod hole is formed in the upper plane of the bearing assembly clamping jaw air cylinder, the angle inclination adjusting screw rod is arranged on the lower plane of the angle adjusting screw rod hole and can be screwed in and out of the angle adjusting screw rod hole, and therefore the inclination angle of the bearing assembly clamping jaw air cylinder in the inclined state can be adjusted according to actual needs.
The inner thrust sheet sleeve combining part is used for combining an outer thrust sheet bearing assembly with an inner thrust sheet, in order to improve the efficiency, ensure the reliability and the accuracy of a pressing point and achieve the best sleeve combining effect, the inner thrust sheet sleeve combining part comprises a rotary positioning table assembly, a positioning table moving plate, a moving plate guide rail, a moving plate driving device, a second locking notch positioning sensor, an in-situ induction switch, a bearing assembly positioning device, an inner thrust sheet pressing plate, three pressing-in guide rods, a pressing-down cylinder and a final pressure cylinder, the positioning table moving plate is arranged on the moving plate guide rail and can move along the moving plate guide rail under the action of the moving plate driving device, the rotary positioning table assembly, the second locking notch positioning sensor and the in-situ induction switch are arranged on the positioning table moving plate, and the inner thrust sheet pressing plate is connected to the lower end of the pressing cylinder through a connecting shaft assembly, the three guide arms of impressing are first guide arm, second guide arm and the third guide arm of impressing respectively, the guide arm upper end of impressing is connected on the interior distance piece clamp plate, and the lower extreme extends to rotate positioning table subassembly top, and under the effect of air cylinder that pushes down, interior distance piece clamp plate can drive the guide arm of impressing and push down, the final pressure cylinder is connected push down the air cylinder lower extreme and with the third guide arm that impresses corresponds, bearing assembly positioner is used for the location the bearing assembly of waiting to close the cover on the rotation positioning table subassembly corresponds the setting and is in rotation positioning table subassembly one side.
In order to more conveniently match the outer thrust piece bearing assembly with the inner thrust piece, the rotating positioning table assembly comprises a rotating positioning table and a positioning table driving device, and the rotating positioning table is arranged on the positioning table driving device and can rotate at an equal angle under the action of the positioning table driving device.
In order to improve the clamping stability and precision and improve the sleeve matching precision, the upper end of the inner diameter surface of the rotary positioning table is provided with a plurality of positioning clamping jaws which are uniformly distributed, and each positioning clamping jaw is provided with a clamping positioning part matched with the inner diameter surface of the inner thrust piece.
In order to realize resetting and buffering in the press-fitting process, a fourth spring is sleeved on the press-in guide rod, a spring limiting part is arranged on the press-in guide rod, and the fourth spring is arranged between the inner thrust sheet pressing plate and the spring limiting part.
In order to improve nimble adjustability and equipment commonality, be radial evenly to set up the guide arm spread groove of impressing of three waist shape on the interior thrust piece clamp plate, the guide arm of impressing is connected through the guide arm connecting plate radial position of impressing adjustably respectively in the guide arm spread groove of impressing, when the plain bearing size is different, only need adjust the position of the guide arm of impressing can realize and reach best pressure equipment effect.
In order to improve the positioning precision of the external thrust piece bearing assembly and improve the fitting precision, the bearing assembly positioning device comprises a bearing assembly positioning block, a positioning block connecting plate, a driving connecting plate, two guide rods and a positioning block driving device, wherein the bearing assembly positioning block is connected to the positioning block connecting plate, the positioning block driving device is connected to the rack through the positioning block driving device connecting plate, the two guide rods are respectively arranged at two ends of the positioning block connecting plate, one end of each guide rod is connected with the positioning block connecting plate, the other end of each guide rod is sleeved in the positioning block driving device connecting plate, the driving connecting plate is arranged between the positioning block connecting plate and the positioning block driving device connecting plate in parallel, two ends of the driving connecting plate are sleeved on the two guide rods, are connected with the positioning block driving device and can move along the guide rods under the action of the positioning block driving device, and a third spring is arranged between the positioning block connecting plate and the driving connecting plate, and the third spring is sleeved on the guide rod.
In order to improve the guidance performance and the transmission stability, linear bearings are arranged between the guide rod and the connecting plate of the positioning block driving device and between the guide rod and the driving connecting plate.
The bearing assembly carrying part is used for positioning and conveying a bearing assembly and comprises a material carrying plate, a carrying plate longitudinal guide rail, a longitudinal mounting seat, a carrying plate longitudinal driving device, a carrying plate transverse guide rail, a transverse mounting seat and a carrying plate transverse driving device, wherein the longitudinal mounting seat is arranged on the carrying plate longitudinal guide rail and can move along the carrying plate longitudinal guide rail under the action of the carrying plate longitudinal driving device, the carrying plate transverse guide rail is arranged on the longitudinal mounting seat, the transverse mounting seat is arranged on the carrying plate transverse guide rail and can move along the carrying plate transverse guide rail under the action of the carrying plate transverse driving device, the carrying plate is connected onto the transverse mounting seat and can move along with the transverse mounting seat, and a plurality of positioning grooves are formed in the carrying plate.
In order to improve the reliability and the service life of the equipment, the limit positions of the stroke of the longitudinal conveying plate driving device and the limit positions of the two ends of the stroke of the transverse conveying plate driving device are respectively provided with a buffering limit assembly.
Bearing assembly upset portion set up in bearing assembly transport portion one side for upset outer thrust piece bearing assembly, including upset portion support, high adjusting device, upset cylinder mounting panel and upset clamping device, high adjusting device set up in on the upset portion support, high adjusting device with the upset cylinder mounting panel is connected and can be adjusted upset cylinder mounting panel height, the upset cylinder sets up on the upset cylinder mounting panel, upset clamping device with the upset cylinder is connected and can rotate under the upset cylinder effect, the bearing assembly clamping groove has been seted up to upset clamping device.
The bearing assembly height measuring part is used for detecting the height of the finished plane bearing product which is sleeved so as to judge whether the sleeved position is in place or not and the end face of the finished plane bearing product is jumped, and comprises a measuring part bracket, a supporting shaft, an upper measuring seat component, a lower measuring seat, a jacking shaft, a lower measuring seat jacking power component, a measuring head component and a measuring head component lifting driving component, the measuring part bracket is provided with a measuring table, the measuring table is provided with a fourth material induction switch, the upper measuring seat component is connected to the measuring part bracket through the supporting shaft, the lower measuring seat jacking power piece is connected with the lower measuring seat through the jacking shaft and can drive the lower measuring seat to move up and down, a pressure sensor is arranged between the jacking power part of the lower measuring seat and the jacking shaft, a plurality of measuring rod grooves are arranged on the outer circle of the lower measuring seat along the circumferential direction, the measuring head component lifting driving piece is connected with the measuring head component and can drive the measuring head component to move up and down along the measuring rod groove.
NG row material portion is used for rejecting, concentrating the recovery with the defective work after fitting, in order to realize this function more high-efficiently, NG row material portion includes that NG feed bin, NG feed bin door drive arrangement, NG arrange material and confirm optical fiber switch and striker plate, the NG feed bin is the open semi-closed box structure of suitable for reading, NG feed bin door sets up the suitable for reading of NG feed bin, NG feed bin door drive arrangement with NG feed bin door is connected and can drive NG feed bin door and open or close, the striker plate both ends are connected just be located on the NG feed bin door top, arrange material and confirm optical fiber switch set up in NG feed bin door one side.
The invention has the beneficial effects that: the full-automatic plane bearing assembling and assembling height detector comprises a plane bearing feeding part, a plane bearing feeding mechanical arm, an outer thrust piece bin, an outer thrust piece feeding mechanical arm, an outer thrust piece assembling part, a bearing assembly height measuring part and an NG discharging part which are specially designed, as well as an inner thrust piece bin, an inner thrust piece feeding mechanical arm component, an inner thrust piece assembling part, a bearing assembly carrying part and a bearing assembly overturning part which are mutually matched, and can automatically complete the feeding, assembling and detecting functions of a plane bearing, an outer thrust piece and an inner thrust piece.
Description of the drawings:
FIGS. 1-3 are schematic structural views of the fully automatic flat bearing fitting and assembly height detecting machine of the present invention;
FIG. 4 is a schematic structural diagram of an outer thrust plate bin and an outer thrust plate feeding manipulator of the present invention;
FIG. 5 is a schematic structural view of the outer thrust plate engaging portion of the present invention;
6-7 are schematic structural views of the inner thrust plate bin of the present invention;
FIG. 8 is a schematic structural view of a loading and unloading robot for a bearing assembly according to the present invention;
FIG. 9 is a schematic view of a bearing assembly clamping jaw assembly of the bearing assembly loading and unloading robot of the present invention;
FIGS. 10-13 are schematic structural views of the inner thrust plate engaging portion of the present invention;
FIG. 14 is a schematic structural view of a bearing assembly handling portion of the present invention;
FIG. 15 is a schematic view of the construction of the bearing assembly upturn of the present invention;
fig. 16 to 17 are schematic views of the structure of the height measuring part of the present invention.
Detailed Description
The following detailed description of the preferred embodiments of the present invention, taken in conjunction with the accompanying drawings, will make the advantages and features of the invention more readily understood by those skilled in the art, and thus will more clearly and distinctly define the scope of the invention.
As shown in fig. 1-3, the full-automatic flat bearing assembling and assembling height detecting machine comprises an electronic box control device 10, a rack 20, a flat bearing feeding portion 30, a flat bearing feeding and discharging manipulator 40, an outer thrust sheet bin 50, an outer thrust sheet feeding manipulator 60, an outer thrust sheet assembling portion 70, a bearing assembly height measuring portion 9, an NG discharging portion 80, an inner thrust sheet bin 1, an inner thrust sheet feeding and bearing assembly feeding manipulator assembly 2, an inner thrust sheet assembling portion 3, a bearing assembly carrying portion 4, and a bearing assembly overturning portion 5, which are arranged in the rack 20.
The plane bearing feeding portion 30 is used for conveying and separating plane bearings to be sleeved and comprises a conveying mechanism 301, a material separating component 302, a first material sensing switch 303, side baffles 304 and positioning blocks 305, wherein the side baffles 304 are arranged on two sides of the conveying mechanism 301, the first material sensing switch 303 and the positioning blocks 305 are arranged at the output end of the conveying mechanism 301, the positioning blocks 305 are V-shaped and have openings facing the input end of the conveying mechanism 301, and the material separating component 302 is arranged on the side baffles 304 on one side and used for blocking or releasing the plane bearings to be sleeved on the conveying mechanism 301.
The plane bearing feeding and discharging manipulator 40 is used for grabbing a plane bearing to be sleeved to an outer thrust piece sleeved part 70 and transferring the sleeved outer thrust piece bearing assembly to a bearing assembly carrying part 4, and comprises a bearing clamping jaw transverse guide rail assembly 401, a bearing clamping jaw longitudinal guide rail assembly 402, a bearing clamping jaw connecting plate bracket 403 and a bearing clamping jaw assembly 404, wherein the bearing clamping jaw assembly 404 is connected to the bearing clamping jaw longitudinal guide rail assembly 402 through the bearing clamping jaw connecting plate bracket 403 and can move up and down along with the bearing clamping jaw longitudinal guide rail assembly 402, and the bearing clamping jaw longitudinal guide rail assembly 402 is connected to the bearing clamping jaw transverse guide rail assembly 401 and can move left and right along the bearing clamping jaw transverse guide rail assembly 401.
As shown in fig. 4, the outer thrust sheet storage bin 50 is used for storing and providing outer thrust sheets, and includes an outer thrust sheet base 501, a first divider 502 arranged on the outer thrust sheet base 501, an outer thrust sheet tray 503, and an outer thrust sheet lifting driving device 504 and a plurality of outer thrust sheet rod assemblies 505 arranged on the outer thrust sheet tray 503, where the outer thrust sheet rod assemblies 505 include outer thrust sheet rods 5051 and outer thrust sheet material supporting platforms 5052, the outer thrust sheet lifting driving device 504 can drive the outer thrust sheet material supporting platforms 5052 to ascend or descend along the outer thrust sheet rods 5051, a second material sensing switch 506 is arranged at a corresponding position on one side of the outer thrust sheet tray 503, and the first divider 502 can drive the outer thrust sheet tray 503 to rotate at an equal angle.
The outer thrust piece feeding manipulator 60 is used for grabbing an outer thrust piece to the outer thrust piece sleeve portion 70 and comprises an outer thrust piece feeding support 601, an outer thrust piece clamping jaw transverse guide rail assembly 602, an outer thrust piece clamping jaw longitudinal guide rail assembly 603, an outer thrust piece clamping jaw connecting plate support 604 and an outer thrust piece clamping jaw assembly 605, wherein the outer thrust piece clamping jaw assembly 605 is arranged on the outer thrust piece feeding support 601, the outer thrust piece clamping jaw longitudinal guide rail assembly is connected to the outer thrust piece clamping jaw longitudinal guide rail assembly 603 through the outer thrust piece clamping jaw connecting plate support 604 and can move up and down along with the outer thrust piece clamping jaw longitudinal guide rail assembly 603, and the outer thrust piece clamping jaw longitudinal guide rail assembly 603 is connected to the outer thrust piece clamping jaw transverse guide rail assembly 602 and can move left and right along the outer thrust piece clamping jaw transverse guide rail assembly 602.
As shown in fig. 5, the outer thrust piece nesting portion 70 is used for nesting a plane bearing and an outer thrust piece, and includes a product clamping jaw cylinder assembly 701, a first locking jaw positioning sensor 702, a clamping jaw cylinder moving plate 703, a translation driving device 704, a nesting rolling wheel assembly 705, a rolling wheel driving device 707, a first linear guide rail 708, a second linear guide rail 709, the clamping jaw air cylinder moving plate 703 is arranged on the first linear guide rail 708 and can translate left and right along the first linear guide rail 708 under the action of the translation driving device 704, the product clamping jaw air cylinder assembly 701 and the first locking port positioning sensor 702 are arranged on the clamping jaw air cylinder moving plate 703, the nesting roller assembly 705 is arranged on the second linear guide rail 709 through a roller connecting bracket 706, and can move left and right along the second linear guide 709 under the action of the roller wheel driving device 707.
As shown in fig. 6 to 7, the inner thrust plate bin 1 is used for storing and providing inner thrust plates, and includes an inner thrust plate base 11, an inner thrust plate base adjusting mechanism 12, a second divider 13 disposed on the inner thrust plate base 11, an inner thrust plate tray 14, an inner thrust plate lifting driving device 15 disposed on the inner thrust plate tray 14, and a plurality of inner thrust plate bar assemblies 16.
The inner thrust sheet base adjusting mechanism 12 is connected to the inner thrust sheet base 11 and can adjust the position of the inner thrust sheet base in the x-axis direction, the y-axis direction and the z-axis direction, and includes an adjusting seat 121, and an x-axis adjusting screw 122, a y-axis adjusting screw 123 and a z-axis adjusting screw 124 which are screwed on the adjusting seat, the inner thrust sheet base 11 is disposed on the adjusting seat 121, the x-axis adjusting screw 122 is connected to the inner thrust sheet base 11 and can adjust the position of the inner thrust sheet base 11 in the x-axis direction by screwing in or screwing out the x-axis adjusting screw 122, the y-axis adjusting screw 123 is connected to the inner thrust sheet base 11 and can adjust the position of the inner thrust sheet base 11 in the y-axis direction by screwing in or screwing out the y-axis adjusting screw 123, and the z-axis adjusting screw 124 is connected to the inner thrust sheet base 11 and can adjust the position of the inner thrust sheet base 11 in the z-axis direction by screwing in or screwing out the z-axis adjusting screw 124.
The inner thrust sheet material rod assembly 16 comprises an inner thrust sheet material rod 161 and an inner thrust sheet material bearing table 162, the inner thrust sheet lifting driving device 15 can drive the inner thrust sheet material bearing table 162 to ascend or descend along the inner thrust sheet material rod 161, a third material sensing switch 17 is arranged at a position corresponding to one side of the inner thrust sheet material tray 14, and the second divider 13 can drive the inner thrust sheet material tray 14 to rotate at an equal angle, so that the inner thrust sheet material rod assembly 16 rotates to the side of the third material sensing switch 17.
As shown in fig. 7, the inner thrust piece feeding and bearing assembly feeding and discharging manipulator assembly 2 is used for grabbing an inner thrust piece to the inner thrust piece fitting part 3, grabbing a fitted outer thrust piece bearing assembly to the inner thrust piece fitting part 3, and transferring a fitted finished product to the bearing assembly carrying part 4, and includes a transverse guide rail frame 21, an x-axis carrying electric cylinder 22, an inner thrust piece feeding manipulator 23, and a bearing assembly feeding and discharging manipulator 24.
The inner thrust piece feeding manipulator 23 comprises an inner thrust piece manipulator moving plate 231, an inner thrust piece lifting cylinder 232 and an inner thrust piece clamping jaw device 233, the inner thrust piece manipulator moving plate 231 is arranged on the transverse guide rail frame 21, is connected with the x-axis carrying electric cylinder 22 and can move along the transverse guide rail frame 21 under the action of the x-axis carrying electric cylinder 22, the inner thrust piece lifting cylinder 232 is connected on the inner thrust piece manipulator moving plate 231, and the inner thrust piece clamping jaw device 233 is connected with the inner thrust piece lifting cylinder 232 through an inner thrust piece clamping jaw connecting plate 234 and can move up and down under the action of the inner thrust piece lifting cylinder 232.
The inner thrust plate clamping jaw device 233 comprises an inner thrust plate clamping jaw cylinder 2331, a sensing plate 2332, a proximity switch 2333 and a middle support plate 2334, two ends of the middle support plate 2334 are connected to the lower part of the inner thrust plate clamping jaw connecting plate 234 through linear bearing assemblies 2335, the inner thrust plate clamping jaw cylinder 2331 is connected to the lower end of the middle support plate 2334, the sensing plate 2332 is connected to the upper end of the linear bearing assembly 2335 on one side, the proximity switch 2333 is correspondingly arranged on one side of the middle support plate 2334, a first spring 2336 is arranged between the inner thrust plate clamping jaw connecting plate 234 and the middle support plate 2334, and the first spring 2336 is sleeved on the linear bearing assembly 2335.
As shown in fig. 8, the bearing assembly loading and unloading robot 24 includes a bearing assembly robot moving plate 241, a y-axis lifting electric cylinder 242, and a bearing assembly clamping jaw device 243, the bearing assembly robot moving plate 241 is disposed on the transverse guide rail frame 21, connected to the inner thrust plate robot moving plate 231 through a connecting screw 25, and capable of moving along the transverse guide rail frame 21 with the inner thrust plate robot moving plate 231, the y-axis lifting electric cylinder 242 is connected to the bearing assembly robot moving plate 241, and the bearing assembly clamping jaw device 243 is connected to the y-axis lifting electric cylinder 242 through a bearing assembly clamping jaw connecting plate 244, and capable of moving up and down under the action of the y-axis lifting electric cylinder 242.
As shown in fig. 9, the bearing assembly clamping jaw device 243 includes a bearing assembly clamping jaw air cylinder 2431, a rotating shaft 2432, an angle reset air cylinder assembly 2433, a horizontal adjusting screw 2434 and an angle inclination size adjusting screw 2435, the bearing assembly clamping jaw air cylinder 2431 is connected to the lower end of the bearing assembly clamping jaw connecting plate 244 through the rotating shaft 2432 and can rotate around the rotating shaft 2432, the angle reset air cylinder assembly 2433 is connected to the upper plane of the bearing assembly clamping jaw connecting plate 244, the angle reset air cylinder assembly 2433 includes an angle reset air cylinder 2436 and a top rod 2437, a top rod hole 2441 and a horizontal adjusting screw hole 2442 are respectively formed on the bearing assembly clamping jaw connecting plate 244 at two sides corresponding to the rotating shaft 2432, the angle reset air cylinder 2436 can drive the top rod 2437 to extend and retract in the top rod hole 2441, the horizontal adjusting screw 2434 is arranged on the upper plane of the horizontal adjusting screw hole 2442 and can be screwed in and out in the horizontal adjusting screw hole 2442, the horizontal adjusting screw 2434 is sleeved with a second spring 2438, an angle size adjusting screw hole 2430 is formed in the upper plane of the bearing assembly clamping jaw air cylinder 2431, and an angle inclination size adjusting screw 2435 is arranged on the lower plane of the angle size adjusting screw hole 2430 and can be screwed in and out of the angle size adjusting screw hole 2430.
The inner thrust piece nesting portion 3 is configured to nest an outer thrust piece bearing assembly and an inner thrust piece, and as shown in fig. 10-13, includes a rotating positioning table assembly 31, a positioning table moving plate 32, a moving plate guide rail 33, a moving plate driving device 34, a second notch locking positioning sensor 35, an in-situ sensing switch 36, a bearing assembly positioning device 37, an inner thrust piece pressing plate 381, three press-in guide rods 382, a press-down cylinder 383, and a final pressure cylinder 384, the positioning table moving plate 32 is disposed on the moving plate guide rail 33 and can move along the moving plate guide rail 33 under the action of the moving plate driving device 34, the rotating positioning table assembly 31, the second notch locking positioning sensor 35, and the in-situ sensing switch 36 are disposed on the positioning table moving plate 32, the inner thrust piece pressing plate 381 is connected to the lower end of the press-down cylinder 383 through a connecting shaft assembly 39, and the three press-in guide rods 382 are respectively a first press-in guide rod 3821, a first press-in guide rod 3821, A second press-in guide rod 3822 and a third press-in guide rod 3823, three kidney-shaped press-in guide rod connection slots 3811 are radially and uniformly arranged on the inner thrust plate pressure plate 381, the upper ends of the press-in guide rods 382 are respectively connected in the press-in guide connecting grooves 3811 of the inner thrust plate pressing plate 381 in a radial position adjustable manner through press-in guide connecting plates 385, the lower end of the press-in guide rod 382 extends to the upper side of the rotary positioning table component 31, the press-in guide rod 382 is provided with a spring limiting part 3820, the press-in guide rod 382 is sleeved with a fourth spring 386, the fourth spring 386 is arranged between the inner thrust plate pressure plate 381 and the spring limiting part 3820, the final pressure cylinder 384 is connected to a lower end of the lower pressure cylinder 383 and corresponds to the third press-in guide rod 3823, the bearing assembly positioning device 37 is used for positioning a bearing assembly to be sleeved on the rotating positioning table assembly 31, and is correspondingly arranged on one side of the rotating positioning table assembly 31.
The rotating positioning table assembly 31 comprises a rotating positioning table 311 and a positioning table driving device 312, wherein the rotating positioning table 311 is arranged on the positioning table driving device 312 and can rotate at an equal angle under the action of the positioning table driving device 312. The upper end of the inner diameter surface of the rotary positioning table 311 is provided with a plurality of positioning claws 3111 which are uniformly distributed, and the positioning claws 3111 are provided with clamping and positioning parts 3110 which are matched with the inner diameter surface of the inner thrust piece.
The bearing assembly positioning device 37 comprises a bearing assembly positioning block 371, a positioning block connecting plate 372, a driving connecting plate 373, two guide rods 374 and a positioning block driving device 375, wherein the bearing assembly positioning block 371 is connected to the positioning block connecting plate 372, the positioning block driving device 375 is connected to the table frame 20 through the positioning block driving device connecting plate 376, the two guide rods 374 are respectively arranged at two ends of the positioning block connecting plate 372, one end of each guide rod 374 is connected to the positioning block connecting plate 372, the other end of each guide rod 374 is sleeved in the positioning block driving device connecting plate 376, the driving connecting plate 373 is arranged between the positioning block connecting plate 372 and the positioning block driving device connecting plate 376 in parallel, two ends of each driving connecting plate 373 are sleeved on the two guide rods 374, are connected with the positioning block driving device 375 and can move along the guide rods under the action of the positioning block driving device 375, a third spring 377 is arranged between the positioning block connecting plate 372 and the driving connecting plate 373, and the third spring 377 is sleeved on the guide rod 374. Linear bearings 378 are arranged between the guide rod 374 and the positioning block driving device connecting plate 376 and between the guide rod 374 and the driving connecting plate 373.
The bearing assembly carrying part 4 is used for positioning and conveying a bearing assembly, as shown in fig. 14, and comprises a material carrying plate 41, a carrying plate 42, a carrying plate longitudinal guide rail 43, a longitudinal mounting seat 44, a carrying plate longitudinal driving device 45, a carrying plate transverse guide rail 46, a transverse mounting seat 47 and a carrying plate transverse driving device 48, wherein the limit position of the stroke of the carrying plate longitudinal driving device 45 and the limit positions of the two ends of the stroke of the carrying plate transverse driving device 48 are respectively provided with a buffer limit assembly 49, the longitudinal mounting seat 44 is arranged on the carrying plate longitudinal guide rail 43 and can move along the carrying plate longitudinal guide rail 43 under the action of the carrying plate longitudinal driving device 45, the carrying plate transverse guide rail 46 is arranged on the longitudinal mounting seat 44, the transverse mounting seat 47 is arranged on the carrying plate transverse guide rail 46 and can move along the carrying plate transverse guide rail 46 under the action of the carrying plate transverse driving device 48, the carrying plate 42 is connected to the transverse mounting seat 47 and can move along with the transverse mounting seat 47, and a plurality of positioning grooves 421 are formed in the carrying plate 42.
The bearing assembly turning part 5 is arranged on one side of the bearing assembly carrying part 4 and is used for turning the outer thrust piece bearing assembly, as shown in fig. 15, the bearing assembly turning part comprises a turning part support 51, a height adjusting device 52, a turning cylinder 53, a turning cylinder mounting plate 54 and a turning clamping device 55, the height adjusting device 52 is arranged on the turning part support 51, the height adjusting device 52 is connected with the turning cylinder mounting plate 54 and can adjust the height of the turning cylinder mounting plate 54, the turning cylinder 53 is arranged on the turning cylinder mounting plate 54, the turning clamping device 55 is connected with the turning cylinder 53 and can rotate under the action of the turning cylinder 53, and the turning clamping device 55 is provided with a bearing assembly clamping groove 551.
The bearing assembly height measuring unit 9 is used for detecting the height of the finished flat bearing after fitting to determine whether the fitting is in place and the end face of the finished flat bearing is jumped, as shown in fig. 16-17, and includes a measuring unit support 91, a support shaft 92, an upper measuring seat assembly 93, a lower measuring seat 94, a lower measuring seat jacking power assembly 95, a measuring head assembly 96, a measuring head assembly lifting driving assembly 97 and a jacking shaft 98, the measuring unit support 91 has a measuring table 911, the measuring table 911 is provided with a fourth material sensing switch 99, the upper measuring seat assembly 93 is connected to the measuring unit support 91 through the support shaft 92, the lower measuring seat jacking power assembly 95 is connected to the lower measuring seat 94 through the jacking shaft 98 and can drive the lower measuring seat 94 to move up and down, a pressure sensor 951 is arranged between the lower measuring seat jacking power assembly 95 and the jacking shaft 98, a plurality of measuring rod grooves 941 have been seted up along circumference to lower measuring seat 94 excircle, measuring head subassembly lift driving piece 97 with measuring head subassembly 96 connects and can drive measuring head subassembly 96 and follow measuring rod groove 941 reciprocates.
NG discharge portion 80 is used for rejecting the defective work after fitting, concentrates the recovery, arrange material confirmation optical fiber switch 804 and striker plate 805 including NG feed bin 801, NG feed bin door 802, NG feed bin door drive arrangement 803, NG feed bin 801 is the open semi-closed box structure of upper shed, NG feed bin door 802 sets up the upper shed of NG feed bin 801, NG feed bin door drive arrangement 803 with NG feed bin door 802 is connected and can drive NG feed bin door 802 and open or close, striker plate 805 both ends are connected on NG feed bin 801 and be located NG feed bin door 802 top, NG arrange material confirmation optical fiber switch 804 set up in NG feed bin door 802 one side.
Before the full-automatic plane bearing sleeve assembling and assembling height detecting machine is used for sleeve assembling operation, the inner thrust sheet bin 1 and the bearing assembly clamping jaw device 243 are required to be pre-adjusted, and the method specifically comprises the following steps: adjusting the x-axis adjusting screw 122, the y-axis adjusting screw 123 and the z-axis adjusting screw 124, so that the inner thrust plate base 11, the second divider 13 on the inner thrust plate base 11, the inner thrust plate tray 14, the inner thrust plate lifting driving device 15 arranged on the inner thrust plate tray 14 and the inner thrust plate bar assembly 16 are adjusted to proper positions; and the horizontal adjusting screw 2434 is adjusted to a proper depth, so that the bearing assembly clamping jaw cylinder 2431 can be in a horizontal state when the ejector rod 2437 abuts against the bearing assembly clamping jaw cylinder 2431, and the adjusting screw 2435 is adjusted in the inclination angle according to the inclination angle required by the outer thrust piece plane bearing assembly to be sleeved during sleeve closing.
When the full-automatic plane bearing sleeve assembling and assembling height detecting machine is used for sleeve assembling operation, a plane bearing to be assembled is provided for an outer thrust sheet sleeve assembling part 70 by a plane bearing feeding part 30 and a plane bearing feeding and discharging mechanical arm 40, an inner thrust sheet to be assembled is provided for an inner thrust sheet sleeve assembling part 3 by an inner thrust sheet stock bin 1 and an inner thrust sheet feeding mechanical arm 23, and a thrust sheet to be assembled is provided for the outer thrust sheet sleeve assembling part 70 by an outer thrust sheet stock bin 50 and an outer thrust sheet feeding mechanical arm 60.
Firstly, the outer thrust piece and the plane bearing are sleeved, and the specific process is as follows:
the outer thrust piece lifting driving device 504 drives the outer thrust piece material bearing table 5052 to drive the outer thrust piece to rise to the preset height, the second material sensing switch 506 feeds back a material signal, and the outer thrust piece feeding manipulator 60 grabs an outer thrust piece and transfers the outer thrust piece to the product clamping jaw air cylinder assembly 701 of the outer thrust piece nesting portion 70.
The planar bearing to be sleeved moves to be contacted with the positioning block 305 along with the conveying mechanism 301 in sequence, the first material sensing switch 303 feeds back a material signal, and the planar bearing feeding and discharging manipulator 40 grabs the planar bearing to be sleeved and obliquely puts the planar bearing into the outer thrust piece.
The outer thrust piece is provided with a locking point, the first locking port positioning sensor 702 finds the position of the locking point and feeds back a signal, the feeding and discharging mechanical arm 40 of the plane bearing grabs the plane bearing to be sleeved according to the signal and obliquely puts the plane bearing into the locking point of the outer thrust piece, then, the product clamping jaw air cylinder assembly 701 drives the outer thrust piece to be sleeved and the plane bearing to rotate at equal angles, the sleeved rolling wheel assembly 705 rolls the rolling points one by one, the two are matched with each other and rotate while rolling, so that the whole plane bearing is pressed into the outer thrust piece, the sleeved rolling wheel assembly 705 rolls and reinforces the locking point one by one, the sleeving of the outer thrust piece and the plane bearing is completed, and the outer thrust piece bearing assembly is formed.
The matched outer thrust piece bearing assembly is transferred to a bearing assembly carrying part 4 by using the flat bearing loading and unloading mechanical arm 40, the carrying plate 42 moves to the outer thrust piece bearing assembly under the action of the carrying plate longitudinal driving device 45 and the carrying plate transverse driving device 48, so that the outer thrust piece bearing assembly is placed in the positioning groove 421 on the carrying plate 42, the carrying plate transverse driving device 48 drives the carrying plate 42 to drive the outer thrust piece bearing assembly to move to the bearing assembly overturning part 5, when the outer thrust piece bearing assembly moves to the bearing assembly clamping groove 551 of the overturning clamping device 55, the overturning cylinder 53 drives the overturning clamping device 55 to rotate 180 degrees, so that the outer thrust piece bearing assembly is overturned, and after the overturning is completed, the carrying plate bearing assembly 42 continues to move forwards with the outer thrust piece bearing assembly.
Then the inner thrust piece and the outer thrust piece bearing assembly are sleeved, and the specific process is as follows:
the inner thrust piece lifting driving device 15 drives the inner thrust piece material bearing table 162 to drive the inner thrust piece to ascend to a preset height along the inner thrust piece material rod 161, the third material sensing switch 17 feeds back a material signal, the inner thrust piece feeding manipulator 23 grabs one inner thrust piece to transfer to the rotating positioning table 311 of the inner thrust piece sleeve combining part 3, and the inner ring of the inner thrust piece is sleeved outside the positioning clamping jaws 3111.
The bearing assembly clamping jaw device 243 moves to grab and obliquely place the outer thrust piece bearing assembly sleeved and turned over on the bearing assembly carrying part 4 into the inner thrust piece on the rotary positioning table 311, and the moving plate driving device 34 drives the positioning table moving plate 32 to drive the rotary positioning table assembly 31 to move to the sleeved position, namely below the inner thrust piece pressing plate 381.
When the bearing assembly positioning device 37 is actuated, the positioning block driving device 375 pushes the driving connection plate 373 to move along the guide rod 374 toward the rotary positioning table 311, and the positioning block connection plate 372 moves toward the rotary positioning table 311 under the action of the third spring 377, so that the bearing assembly positioning block 371 positions the inner and outer thrust piece bearing assemblies.
The positioning table driving device 312 drives the product on the rotary positioning table 311 to rotate, the second locking notch positioning sensor 35 finds the position of the locking point, feeds back a signal, the pressing cylinder 383 drives the inner thrust piece pressing plate 381 and the pressing-in guide rod 382 on the inner thrust piece pressing plate 381 to move downwards until the outer thrust piece bearing component is pressed into the inner thrust piece by the first pressing-in guide rod 3821 and the second pressing-in guide rod 3822, and then the final pressing cylinder 384 drives the third pressing-in guide rod 3823 to press downwards until the outer thrust piece bearing component is pressed flatly to form a final finished product. Under the action of the home position sensing switch 36, the positioning stage driving device 312 drives the rotary positioning stage 311 to rotate to a predetermined initial angle,
and finally, measuring the height of the finished product of the sleeved plane bearing, specifically, transferring the finished product of the plane bearing to a measuring table 911 by using a feeding and discharging manipulator 40 of the plane bearing and a bearing assembly carrying part 4, feeding back a signal when a fourth material sensing switch 99 detects that the finished product of the plane bearing is in place, driving a lower measuring seat 94 to move upwards by a lower measuring seat jacking power part 95 to be matched with an upper measuring seat assembly 93 to tightly press the finished product of the plane bearing, after the finished product of the plane bearing is confirmed to be completely compacted according to the signal fed back by the pressure sensor 951, the measuring head assembly lifting driving piece 97 drives the measuring head assembly 96 to move upwards to be in contact with the lower plane of the finished product of the plane bearing, the measuring head assembly 96 works, corresponding position parameters are read and compared, and therefore whether the heights of all point positions of the finished product of the plane bearing are consistent or not is judged, and then judging whether the finished product of the plane bearing is in place and judging whether the end face run-out of the finished product of the plane bearing reaches the standard.
After the height measurement of the bearing assembly height measuring part 9, if the product is judged to be qualified, the qualified product flow is transferred to the next process, if the product is judged to be unqualified, the NG bin gate driving device 803 drives the NG bin gate 802 to be opened, the unqualified product falls into the NG bin 801 to be stored in a centralized manner under the action of the material baffle 805, and the NG discharging confirmation optical fiber switch 804 can confirm whether the unqualified product falls into the NG bin 801.
In this embodiment, the first and second striker positioning sensors 702 and 35 are keyence IX-055 sensors.
It should be noted that the power member, the driving device, etc. in the present invention may be a cylinder, an electric cylinder, a motor, an oil cylinder, etc., or may be implemented by combining with a corresponding linkage mechanism, and are not limited to the mechanisms described in the present invention or shown in the drawings.
In the description of the present invention, the terms "upper", "lower", "left", "right", "top", "bottom", "side", "end", and the like, indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, and are only for convenience in describing the present invention and simplifying the description, but do not indicate or imply that the referred device or element must have a specific orientation, be constructed in a specific orientation, and be operated, and thus, should not be construed as limiting the present invention.
In addition, in the description of the embodiments of the present invention, unless otherwise explicitly specified or limited, the terms "mounted," "connected," "disposed," "provided," and the like are to be construed broadly and may be, for example, fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meanings of the above terms in the present invention can be understood in specific cases to those skilled in the art.
Finally, it should be noted that: although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art will understand that: any person skilled in the art can modify or easily conceive the technical solutions described in the foregoing embodiments or equivalent substitutes for some technical features within the technical scope of the present disclosure; such modifications, changes or substitutions do not depart from the spirit and scope of the embodiments of the present invention, and they should be construed as being included therein. Therefore, the protection scope of the present invention shall be subject to the protection scope of the claims.

Claims (10)

1. The utility model provides a full-automatic plane bearing closes cover and assembly height detection machine, is in including electronic box controlling means, rack and setting feeding mechanical arm, outer thrust piece feed bin, outer thrust piece material loading mechanical arm, outer thrust piece close set portion, bearing assembly height measurement portion and NG row material portion, its characterized in that on plane bearing feed portion, the plane bearing in the rack: the device also comprises an inner thrust sheet bin, an inner thrust sheet feeding and bearing assembly feeding and discharging manipulator assembly, an inner thrust sheet sleeving part, a bearing assembly carrying part and a bearing assembly overturning part;
the plane bearing feeding part is used for conveying and separating plane bearings to be sleeved and comprises a conveying mechanism, a material separating component, a first material induction switch, side baffles and a positioning block, wherein the side baffles are arranged on two sides of the conveying mechanism, the first material induction switch and the positioning block are arranged at the output end of the conveying mechanism, the positioning block is V-shaped, the opening of the positioning block faces the input end of the conveying mechanism, and the material separating component is arranged on the side baffle on one side and used for blocking or releasing the plane bearings to be sleeved on the conveying belt;
the feeding and discharging manipulator for the plane bearing is used for grabbing the plane bearing to be sleeved to an outer thrust piece sleeved part and transferring the sleeved outer thrust piece bearing assembly to a bearing assembly carrying part and comprises a bearing clamping jaw transverse guide rail assembly, a bearing clamping jaw longitudinal guide rail assembly, a bearing clamping jaw connecting plate bracket and a bearing clamping jaw assembly, wherein the bearing clamping jaw assembly is connected to the bearing clamping jaw longitudinal guide rail assembly through the bearing clamping jaw connecting plate bracket and can move up and down along with the bearing clamping jaw longitudinal guide rail assembly;
the outer thrust sheet stock bin is used for storing and providing outer thrusting sheets and comprises an outer thrusting sheet base, a first divider arranged on the outer thrusting sheet base, an outer thrust sheet tray, an outer thrusting sheet lifting driving device arranged on the outer thrust sheet tray and a plurality of outer thrust sheet stock components, wherein the outer thrust sheet stock components comprise outer thrusting sheet stock rods and outer thrust sheet material bearing tables, the outer thrust sheet lifting driving device can drive the outer thrust sheet material bearing tables to ascend or descend along the outer thrusting sheet stock rods, a second material sensing switch is arranged at a corresponding position on one side of the outer thrust sheet stock tray, and the first divider can drive the outer thrusting sheet stock trays to rotate at equal angles;
the outer thrust piece feeding manipulator is used for grabbing an outer thrust piece to an outer thrust piece sleeve combining part and comprises an outer thrust piece feeding support, and an outer thrust piece clamping jaw transverse guide rail assembly, an outer thrust piece clamping jaw longitudinal guide rail assembly, an outer thrust piece clamping jaw connecting plate support and an outer thrust piece clamping jaw assembly which are arranged on the outer thrust piece feeding support;
the outer thrust piece sleeve part is used for sleeve a plane bearing and an outer thrust piece and comprises a product clamping jaw air cylinder component, a first lock opening positioning sensor, a clamping jaw air cylinder moving plate, a translation driving device, a sleeve rolling wheel component, a rolling wheel driving device, a first linear guide rail and a second linear guide rail, wherein the clamping jaw air cylinder moving plate is arranged on the first linear guide rail and can translate left and right along the first linear guide rail under the action of the translation driving device;
the inner thrust sheet bin is used for storing and providing inner thrust sheets and comprises an inner thrust sheet base, an inner thrust sheet base adjusting mechanism, a second divider arranged on the inner thrust sheet base, an inner thrust sheet tray, an inner thrust sheet lifting driving device arranged on the inner thrust sheet tray and a plurality of inner thrust sheet bar components, the inner thrust sheet base adjusting mechanism is connected with the inner thrust sheet base and can adjust the position of the inner thrust sheet base in the directions of an x axis, a y axis and a z axis, the inner thrust sheet material rod assembly comprises an inner thrust sheet material rod and an inner thrust sheet material bearing table, the inner thrust sheet lifting driving device can drive the inner thrust sheet material bearing table to ascend or descend along the inner thrust sheet material rod, a third material sensing switch is arranged at a position corresponding to one side of the inner thrust plate material tray, and the second divider can drive the inner thrust plate material tray to rotate at an equal angle;
the inner thrust piece feeding and bearing assembly feeding and discharging manipulator assembly is used for grabbing an inner thrust piece to an inner thrust piece sleeve closing part, grabbing an outer thrust piece bearing assembly to an inner thrust piece sleeve closing part after sleeve closing and transferring a finished product completed in sleeve closing to a bearing assembly carrying part, and comprises a transverse guide rail frame, an x-axis carrying electric cylinder, an inner thrust piece feeding manipulator and a bearing assembly feeding and discharging manipulator, wherein the inner thrust piece feeding manipulator comprises an inner thrust piece manipulator moving plate, an inner thrust piece lifting cylinder and an inner thrust piece clamping jaw device, the inner thrust piece manipulator moving plate is arranged on the transverse guide rail frame and connected with the x-axis carrying electric cylinder and can move along the transverse guide rail frame under the action of the x-axis carrying electric cylinder, the inner thrust piece lifting cylinder is connected onto the inner thrust piece manipulator moving plate, and the inner thrust piece clamping jaw device is connected with the inner thrust piece lifting cylinder through an inner thrust piece clamping jaw connecting plate and can act on the inner thrust piece lifting cylinder The bearing assembly loading and unloading manipulator comprises a bearing assembly manipulator moving plate, a y-axis lifting electric cylinder and a bearing assembly clamping jaw device, the bearing assembly manipulator moving plate is arranged on the transverse guide rail frame, is connected with the inner thrust sheet manipulator moving plate through a connecting screw rod and can move along the transverse guide rail frame along with the inner thrust sheet manipulator moving plate, the y-axis lifting electric cylinder is connected to the bearing assembly manipulator moving plate, and the bearing assembly clamping jaw device is connected with the y-axis lifting electric cylinder through a bearing assembly clamping jaw connecting plate and can move up and down under the action of the y-axis lifting electric cylinder;
the inner thrust piece sleeve part is used for sleeve combination of an outer thrust piece bearing assembly and an inner thrust piece and comprises a rotary positioning table assembly, a positioning table moving plate, a moving plate guide rail, a moving plate driving device, a second locking notch positioning sensor, an in-situ inductive switch, a bearing assembly positioning device, an inner thrust piece pressing plate, three press-in guide rods, a press-down cylinder and a final pressure cylinder, the positioning table moving plate is arranged on the moving plate guide rail and can move along the moving plate guide rail under the action of the moving plate driving device, the rotary positioning table assembly, the second locking notch positioning sensor and the in-situ inductive switch are arranged on the positioning table moving plate, the inner thrust piece pressing plate is connected to the lower end of the press-down cylinder through a connecting shaft assembly, the three press-in guide rods are respectively a first press-in guide rod, a second press-in guide rod and a third press-in guide rod, and the upper ends of the press-in guide rods are connected to the inner thrust piece pressing plate, the lower end of the final-pressing cylinder extends to the position above the rotary positioning table component, the final-pressing cylinder is connected to the lower end of the lower-pressing cylinder and corresponds to the third press-in guide rod, and the bearing assembly positioning device is used for positioning a bearing assembly to be sleeved on the rotary positioning table component and correspondingly arranged on one side of the rotary positioning table component;
the bearing assembly carrying part is used for positioning and conveying a bearing assembly and comprises a material carrying plate, a carrying plate longitudinal guide rail, a longitudinal mounting seat, a carrying plate longitudinal driving device, a carrying plate transverse guide rail, a transverse mounting seat and a carrying plate transverse driving device, wherein the longitudinal mounting seat is arranged on the carrying plate longitudinal guide rail and can move along the carrying plate longitudinal guide rail under the action of the carrying plate longitudinal driving device;
the bearing assembly overturning part is arranged on one side of the bearing assembly carrying part and is used for overturning the outer thrust piece bearing assembly and comprises an overturning part support, a height adjusting device, an overturning cylinder mounting plate and an overturning clamping device, wherein the height adjusting device is arranged on the overturning part support, the height adjusting device is connected with the overturning cylinder mounting plate and can adjust the height of the overturning cylinder mounting plate, the overturning cylinder is arranged on the overturning cylinder mounting plate, the overturning clamping device is connected with the overturning cylinder and can rotate under the action of the overturning cylinder, and the overturning clamping device is provided with a bearing assembly clamping groove;
the bearing assembly height measuring part is used for detecting the height of the finished plane bearing product which is sleeved so as to judge whether the sleeved position is in place or not and the end face of the finished plane bearing product is jumped, and comprises a measuring part bracket, a supporting shaft, an upper measuring seat component, a lower measuring seat, a jacking shaft, a lower measuring seat jacking power component, a measuring head component and a measuring head component lifting driving component, the measuring part bracket is provided with a measuring table, the measuring table is provided with a fourth material induction switch, the upper measuring seat component is connected to the measuring part bracket through the supporting shaft, the lower measuring seat jacking power piece is connected with the lower measuring seat through the jacking shaft and can drive the lower measuring seat to move up and down, a pressure sensor is arranged between the jacking power part of the lower measuring seat and the jacking shaft, a plurality of measuring rod grooves are arranged on the outer circle of the lower measuring seat along the circumferential direction, the measuring head component lifting driving piece is connected with the measuring head component and can drive the measuring head component to move up and down along the measuring rod groove;
NG row material portion is used for rejecting, concentrating the recovery with the defective work after fitting, arranges material confirmation fiber switch and striker plate including NG feed bin, NG feed bin door drive arrangement, NG, the NG feed bin is the open semi-closed box structure of upper shed, NG feed bin door sets up the upper shed of NG feed bin, NG feed bin door drive arrangement with NG feed bin door is connected and can drive NG feed bin door and open or close, the striker plate both ends are connected just be located on the NG feed bin door top, NG arrange material confirmation fiber switch set up in NG feed bin door one side.
2. The full-automatic plane bearing sleeve assembling and assembling height detection machine according to claim 1, characterized in that: the inner thrust sheet base adjusting mechanism comprises an adjusting seat, an x-axis adjusting screw, a y-axis adjusting screw and a z-axis adjusting screw, wherein the x-axis adjusting screw, the y-axis adjusting screw and the z-axis adjusting screw are screwed on the adjusting seat, the inner thrust sheet base is arranged on the adjusting seat, the x-axis adjusting screw is connected with the inner thrust sheet base and can be screwed in or out through the x-axis adjusting screw to adjust the position of the inner thrust sheet base in the x-axis direction, the y-axis adjusting screw is connected with the inner thrust sheet base and can be screwed in or out through the y-axis adjusting screw to adjust the position of the inner thrust sheet base in the y-axis direction, and the z-axis adjusting screw is connected with the inner thrust sheet base and can be screwed in or out through the z-axis adjusting screw to adjust the position of the inner thrust sheet base in the z-axis direction.
3. The full-automatic plane bearing sleeve assembling and assembling height detection machine according to claim 1, characterized in that: interior thrust piece clamping jaw device includes interior thrust piece clamping jaw cylinder, response piece, proximity switch and intermediate strut board, the intermediate strut board both ends through sharp bearing assembly connect in interior thrust piece clamping jaw connecting plate below, interior thrust piece clamping jaw cylinder connect in the intermediate strut board lower extreme, the response piece is connected in one side sharp bearing assembly upper end, proximity switch correspond set up in intermediate strut board one side, be equipped with first spring between interior thrust piece clamping jaw connecting plate and the intermediate strut board, first spring housing is established sharp bearing assembly is last.
4. The full-automatic plane bearing sleeve assembling and assembling height detection machine according to claim 1, characterized in that: the bearing assembly clamping jaw device comprises a bearing assembly clamping jaw air cylinder, a rotating shaft, an angle reset air cylinder assembly, a horizontal adjusting screw rod and an angle inclination size adjusting screw rod, the bearing assembly clamping jaw air cylinder is connected to the lower end of a bearing assembly clamping jaw connecting plate through the rotating shaft and can rotate around the rotating shaft, the angle reset air cylinder assembly is connected to the upper plane of the bearing assembly clamping jaw connecting plate, the angle reset air cylinder assembly comprises an angle reset air cylinder and an ejector rod, an ejector rod hole and a horizontal adjusting screw rod hole are respectively formed in the bearing assembly clamping jaw connecting plate corresponding to two sides of the rotating shaft, the angle reset air cylinder can drive the ejector rod to stretch in and out of the ejector rod hole, the horizontal adjusting screw rod is arranged on the upper plane of the horizontal adjusting screw rod hole and can be screwed in and out of the horizontal adjusting screw rod hole, and a second spring is sleeved on the horizontal adjusting screw rod, the bearing assembly clamping jaw air cylinder upper plane is provided with an angle size adjusting screw hole, and the angle inclination size adjusting screw is arranged on the angle size adjusting screw hole lower plane and can be screwed in and out in the angle size adjusting screw hole.
5. The full-automatic plane bearing sleeve assembling and assembling height detection machine according to claim 1, characterized in that: the bearing assembly positioning device comprises a bearing assembly positioning block, a positioning block connecting plate, a driving connecting plate, two guide rods and a positioning block driving device, wherein the bearing assembly positioning block is connected onto the positioning block connecting plate, the positioning block driving device is connected onto the rack through the positioning block driving device connecting plate, the two guide rods are respectively arranged at two ends of the positioning block connecting plate, one end of each guide rod is connected with the positioning block connecting plate, the other end of each guide rod is sleeved in the positioning block driving device connecting plate, the driving connecting plate is parallelly arranged between the positioning block connecting plate and the positioning block driving device connecting plate, two ends of the driving connecting plate are sleeved on the two guide rods, are connected with the positioning block driving device and can move along the guide rods under the action of the positioning block driving device, a third spring is arranged between the positioning block connecting plate and the driving connecting plate, the third spring is sleeved on the guide rod.
6. The full-automatic plane bearing sleeve assembling and assembling height detection machine according to claim 1, characterized in that: the pressing-in guide rod is provided with a spring limiting part, the pressing-in guide rod is sleeved with a fourth spring, and the fourth spring is arranged between the inner thrust sheet pressing plate and the spring limiting part.
7. The full-automatic plane bearing sleeve assembling and assembling height detection machine according to claim 1, characterized in that: the inner thrust sheet pressing plate is radially and uniformly provided with three kidney-shaped press-in guide rod connecting grooves, and the press-in guide rods are respectively connected in the press-in guide rod connecting grooves in an adjustable mode through radial positions of press-in guide rod connecting plates.
8. The full-automatic plane bearing sleeve assembling and assembling height detection machine according to claim 1, characterized in that: the rotary positioning table component comprises a rotary positioning table and a positioning table driving device, the rotary positioning table is arranged on the positioning table driving device and can rotate at equal angles under the action of the positioning table driving device, the upper end of the inner diameter surface of the rotary positioning table is provided with a plurality of positioning clamping jaws which are uniformly distributed, and the positioning clamping jaws are provided with clamping positioning portions matched with the inner diameter surface of the inner thrust piece.
9. The full-automatic plane bearing sleeve assembling and assembling height detection machine according to claim 5, characterized in that: and linear bearings are arranged between the guide rod and the connecting plate of the positioning block driving device and between the guide rod and the driving connecting plate.
10. The full-automatic plane bearing sleeve assembling and assembling height detection machine according to claim 1, characterized in that: and buffer limiting assemblies are arranged at the limit positions of the stroke of the longitudinal conveying plate driving device and the limit positions of the two ends of the stroke of the transverse conveying plate driving device.
CN202111239321.3A 2021-10-25 2021-10-25 Full-automatic plane bearing fit and assembly height detector Active CN113883178B (en)

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114994035A (en) * 2022-05-24 2022-09-02 博格华纳汽车零部件(北京)有限公司 Automatic detection and assembly device for thrust bearings
CN119334304A (en) * 2024-11-19 2025-01-21 常州光洋轴承股份有限公司 Fully automatic plane bearing parts dimension measuring machine

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CN112160996A (en) * 2020-10-26 2021-01-01 常州光洋轴承股份有限公司 Full-automatic plane bearing sleeve assembling and assembly height measuring integrated machine
CN216199926U (en) * 2021-10-25 2022-04-05 常州光洋轴承股份有限公司 Full-automatic plane bearing sleeve assembling and assembling height detecting machine

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CN105508445A (en) * 2014-09-15 2016-04-20 宁波中亿自动化装备有限公司 Rotary disk type full-automatic bearing assembly machine
WO2018010329A1 (en) * 2016-07-11 2018-01-18 江门市江海区长久机电有限公司 Apparatus for automatic angle adjustment and weighing of blade frame
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CN114994035A (en) * 2022-05-24 2022-09-02 博格华纳汽车零部件(北京)有限公司 Automatic detection and assembly device for thrust bearings
CN119334304A (en) * 2024-11-19 2025-01-21 常州光洋轴承股份有限公司 Fully automatic plane bearing parts dimension measuring machine

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