CN113862892B

CN113862892B - Warp knitted mesh fabric with electric embroidery effect and manufacturing method thereof

Info

Publication number: CN113862892B
Application number: CN202110988736.4A
Authority: CN
Inventors: 许金升; 张英东; 张高
Original assignee: Xintai Shishi Technology Co ltd
Current assignee: Xintai Shishi Technology Co ltd
Priority date: 2021-08-26
Filing date: 2021-08-26
Publication date: 2025-03-14
Anticipated expiration: 2041-08-26
Also published as: CN113862892A

Abstract

The invention relates to the technical field of mesh fabrics, in particular to a warp knitting mesh fabric with an electro-embroidering effect, which is integrally woven by a high-speed warp knitting machine or a high-speed jacquard machine, comprises an electro-embroidering backing layer, an electro-embroidering jacquard layer and an electro-embroidering line layer, wherein the electro-embroidering jacquard layer is designed through a variable padding process, a variable weft insertion process, a variable decompression process, a variable single-sided terry process and the like, one part of the warp knitting mesh fabric is not used for needle backing yarn and is only used for needle backing and transverse movement, the other part of the warp knitting mesh fabric is used for forming a V-shaped spot effect on the face, so that the warp knitting mesh fabric with the electro-embroidering effect is formed, defects of thread ends are not generated, rough yarns and functional yarns can be used for enhancing the stereoscopic vision effect of mesh fabric materials, various designs which are different from one another are combined with the characteristics of the functional yarns according to different requirements can be presented, and unique style and charm is added for the mesh fabric material, and ornamental value is increased.

Description

Warp knitting mesh cloth with electro-embroidery effect and manufacturing method thereof

Technical Field

The invention relates to the technical field of mesh fabrics, in particular to a warp knitting mesh fabric with an electro-embroidering effect and a manufacturing method thereof.

Background

Along with the development of social economy, the aesthetic feeling of people is also higher and higher, and the electric embroidery is generally applied to the vamp to enhance the ornamental value and the interestingness of the vamp.

The electric embroidery refers to the process of computer design which is finished by an electric embroidery machine and is divided into solid embroidery, hollow embroidery, reinforced embroidery, single thread running, double-color embroidery, rope embroidery and the like. Electroembroidery is similar to manual embroidery, cross-stitch, but is accomplished mechanically. The electro-embroidery is applied to the vamp material, so that the stereoscopic visual effect of the vamp material can be enhanced, various designs which are different from each other can be presented on the vamp according to different requirements, and the unique style and the charm are added for the warp-knitted vamp material, so that the ornamental value is increased. However, the following drawbacks exist in the electro-embroidery:

The embroidery material is similar to manual embroidery and cross stitch, so that the embroidery lines are embroidered, the thread ends are necessarily left on the back surface of the embroidery mesh cloth, the thread end defects are generated, and a thread cutting process is specially set up for solving the defects;

The thread ends on the back side of the electro-embroidering material still remain floating threads to seriously affect the appearance after thread cutting process. Aiming at the problem, the wire end floating wire is covered by the sticking treatment, a large amount of manpower and material resources are required for post-processing treatment for setting up the sticking flow, the labor efficiency is reduced, and the cost is increased;

When the electro-embroidery process is used for electro-embroidery on the sandwich fish silk product, the yarn explosion phenomenon is easy to occur in the subsequent working procedure, because the electro-embroidery knitting needle works like manual embroidery, cross embroidery and the like to embroider, the knitting needle works can damage the fish silk part of the fish silk product, and the yarn explosion phenomenon is easy to occur when the electro-embroidery product is used in the subsequent working procedure. In order to improve the yarn bursting defect, when the electro-embroidering process is performed on the fish silk product, the upper layer needs to be padded with gummed paper and water-soluble paper, and the lower layer needs to be padded with waxed paper of lining paper, so that the weaving cost is increased, for example, the electro-embroidering process is performed by taking jacquard mesh cloth and the like as a substrate in Chinese patent application (the invention name is a luminous vamp product, a preparation method and application thereof, and the application publication number is CN 109288189A), but the electro-embroidering process needs to be performed by spraying gum or padding water-soluble paper and the like;

And when the logo typesetting or weaving is performed, the electro-embroidering process can only perform small-batch production to design the logo mark.

Disclosure of Invention

Additional features and advantages of the invention will be set forth in the description which follows, and in part will be obvious from the description, or may be learned by practice of the invention. The objectives and other advantages of the invention will be realized and attained by the structure particularly pointed out in the written description and claims hereof as well as the appended drawings.

The invention aims to overcome the defects, and provides a warp knitting mesh with an electro-embroidering effect, which is integrally knitted by a high-speed warp knitting machine or a high-speed jacquard machine, and comprises an electro-embroidering backing layer, an electro-embroidering jacquard layer and an electro-embroidering thread layer, wherein the electro-embroidering jacquard layer is designed through a variable padding process, a variable weft insertion process, a variable pressure shortage process, a variable single-sided terry process and the like, one part of the mesh is not used for padding yarns before needles and is only used for carrying out needle back transverse movement, the other part of the mesh is used for carrying out a loop forming on the face to form a V-shaped spot effect on the looping site, so that the warp knitting mesh with the electro-embroidering effect is formed, defects of thread ends are not generated, rough yarns and functional yarns can be used for enhancing the stereoscopic vision effect of mesh materials, various designs which are different from one another are combined with the characteristics of the functional yarns according to different requirements, and unique style and charm is added to the mesh materials, thereby increasing ornamental value.

In order to achieve the purpose, the technical scheme is that the warp knitting mesh with the electro-embroidery effect comprises a mesh body integrally knitted by a machine table, wherein the mesh body comprises an electro-embroidery backing layer, an electro-embroidery jacquard layer and an electro-embroidery line pressing layer. The electric embroidery priming layer comprises a plurality of first yarns, wherein the first yarns are interwoven to form the electric embroidery priming layer, the electric embroidery jacquard layer is woven above the electric embroidery priming layer and comprises a plurality of second yarns, the second yarns are interwoven to form the electric embroidery jacquard layer with a first coil structure, the first coil structure comprises a first coil structure and a first extension coil structure, the electric embroidery thread layer is used for fixing the electric embroidery jacquard layer and is woven above or/and below the electric embroidery jacquard layer, the electric embroidery thread layer comprises a plurality of third yarns, and the third yarns are interwoven to form the electric embroidery thread layer with a second coil structure.

Preferably, the first extension coil is embedded between the second coil forming coil structure and the second coil forming coil structure, so that the electric embroidery jacquard layer is directly lined between the second coil forming coil structures formed by the electric embroidery line pressing layer, the electric embroidery jacquard layer cannot be damaged, and when the subsequent working procedure is carried out, the yarn leakage defects are avoided, and the yarn explosion defects can be effectively avoided.

Preferably, the first coil structure is formed by weaving one or more than two of the second yarn running warp knitting missing cushion structure, warp knitting weft inserting structure, missing pressure warp knitting structure and single-sided looped structure, and the design of the electro-embroidering jacquard layer is carried out through missing cushion process, weft inserting process, missing pressure process, single-sided looped process and the like, one part of the electro-embroidering jacquard layer does not do needle front cushion yarn and does needle back transverse movement, and the other part of the electro-embroidering jacquard layer performs a loop forming on-site V-shaped point effect on the face, so that the ornamental value is enhanced.

Preferably, the second loop stitch is formed by knitting the third yarn with one or a combination of two or more of a variable knitting yarn stitch, a variable warp knitting yarn stitch, and a variable warp forging yarn stitch.

Preferably, the second yarn has a denier greater than that of the first yarn and the third yarn, and the three-dimensional effect of the electroembroidery jacquard layer is enhanced by using the yarn with a higher denier and utilizing the property of the thick yarn, so that the layering of the mesh cloth is more distinct.

Preferably, the first yarn is a colored yarn or a transparent yarn, the second yarn is a colored yarn, and the third yarn is a transparent yarn or an elastic yarn. The first yarn can use mixed-color low-elasticity doubling yarns, space-dyed multicolor low-elasticity yarns, colorful yarns, noctilucent yarns, reflective yarns and the like, enrich the background effect of the electro-embroidery base layer by utilizing yarn properties, and can also use transparent attribute yarns such as transparent fish filaments, TPU monofilaments, TPEE monofilaments and high-strength monofilaments, so that the transparent visual effect of the electro-embroidery base layer can be enhanced, and the extensibility of the fabric can be enhanced by micro elasticity when the mesh cloth is woven. The second yarn can use yarn with higher denier, enhance the stereoscopic impression of the electro-embroidered jacquard layer by utilizing the properties of the thick crazy yarn, so that the hierarchy of the mesh cloth is more clear, can use functional yarns with mixed colors, such as low-elasticity yarn with different colors, space-dyed color, low-elasticity yarn with different colors, colorful yarn with different colors, noctilucent yarn, reflective yarn and the like, can change the properties of the mesh cloth by utilizing the characteristics of the functional yarns, so that the mesh cloth has the special effect and super-strong performance of the functional yarns, can use transparent attribute yarns, such as transparent fish filaments, TPU monofilaments, TPEE monofilaments, high-strength monofilaments and the like, can enhance the transparent visual effect of the electro-embroidered jacquard layer by utilizing the transparent characteristics, and can highlight the stereoscopic effect of the electro-embroidered jacquard layer, and can also enhance the extensibility of the fabric by micro elasticity when the mesh cloth is woven.

Preferably, the bottom layer of the electro-embroidery is woven with a plurality of ventilation holes, so that the ventilation performance is enhanced.

Preferably, the electro-embroidered backing layer is woven with jacquard weave.

The invention also provides a manufacturing method of the warp knitting mesh cloth with the electro-embroidering effect, which comprises the following steps of:

A guide bar setting step, namely selecting a high-speed warp knitting machine to knit, wherein the high-speed warp knitting machine is provided with at least 5 guide bars, and the 5 guide bars are sequentially provided with a ground guide bar GB1, a ground guide bar GB2, a ground guide bar GB3, a ground guide bar GB4 and a ground guide bar GB5 from a front needle bed to a rear needle bed;

A step of warping, in which a ground guide bar GB1 warps P-FDY72D/36F bright yarns (namely first yarns), 6 coils each of 476 yarns, and the P-FDY72D/36F bright content accounts for 5% -15%; the ground stripping comb GB2 is beamed with P-DTY150D/48F bright white low-elastic light net/P-DTY 150D/48F CD bright white low-elastic light net (space package 03Y 01#S60) yarns (namely first yarns), 6 heads are each made of 238 base yarns, P-DTY150D/48F bright white low-elastic light net/P-DTY 150D/48F CD bright white low-elastic light net (space package 03Y 01#S60) accounts for 28% -38%, the ground stripping comb GB3 is beamed with P-DTY150D/48F bright white low-elastic light net/P-DTY 150D/48F bright white low-elastic light net (space package 03Y 01#S60) yarns (namely first yarns), 6 heads are each made of 238 base yarns, P-DTY150D/48F bright white low-elastic light net/P-DTY 150D/48F CD bright white low-elastic light net (space package) yarns (space package 03Y 01#S60) yarns) accounts for 6 heads, 2 is beamed with 2 to 16% -38%, the ground stripping comb GB3 is beamed with P-DTY150D/48F bright white low-elastic light net (space package yarns (space package 03Y 01#S60) yarns (space package 03Y 60) yarns) and 6 heads are each made of 6 heads is made of 6 heads, 2 is one of 0% -100% of 6 heads, 1% -100% of 3, and 1% of 3 is one of three transparent yarns (space package yarn) and 0% -100% of 3F transparent yarn (space package yarn) and 0% -1);

A threading step, in which a ground guide bar GB1 threads on a high-speed warp knitting machine in a full threading mode, a ground guide bar GB2 threads on the high-speed warp knitting machine in a space threading (one threading one blank) mode, a ground guide bar GB3 threads on the high-speed warp knitting machine in a space threading (one threading one blank) mode, a ground guide bar GB4 threads on the high-speed warp knitting machine in a space threading (one threading three blank) mode, a ground guide bar GB5 threads on the high-speed warp knitting machine in a (one threading one blank) mode, a gear warp feeding amount corresponding to the ground guide bar GB1 is 1200-2200 mm/sausage, a gear warp feeding amount corresponding to the ground guide bar GB2 is 2000-3000 mm/sausage, a gear warp feeding amount corresponding to the ground guide bar GB3 is 2000-3000 mm/sausage, a gear warp feeding amount corresponding to the ground guide bar GB4 is 350-1350 mm/sausage, and a gear warp feeding amount corresponding to the ground guide bar GB5 is 2000-3000 mm/sausage;

The knitting step comprises the steps of knitting a first layer of yarns by using a ground bar GB1 on a single needle bed, knitting a second layer of yarns by using a changed warp knitting structure by using a ground bar GB2 on the single needle bed, knitting a third layer of yarns by using a changed warp knitting structure by using a ground bar GB3 on the single needle bed, forming the electric embroidery priming layer with ventilation holes by using the first layer of yarns, the second yarns and the third yarns together, knitting a fourth layer of yarns by using a changed warp knitting structure by using a ground bar GB4 on the single needle bed, forming the electric embroidery jacquard layer with a first coil structure by using a fourth layer of yarns by using a changed warp knitting structure by using a ground bar GB5 on the single needle bed, forming a fifth layer of yarns by using the electric embroidery jacquard layer with a second coil structure by using a ground bar GB 5;

In the knitting step, the ground guide bar GB1 walks the warp knitting chain structure, the ground guide bar GB2 and the ground guide bar GB3 both walk the warp knitting pile structure, the trend directions of the ground guide bar GB2 and the ground guide bar GB3 are opposite, the ground guide bar GB4 walks one or more than two combinations of the warp knitting cushion structure, the warp knitting weft insertion structure, the warp knitting structure and the single-sided loop structure, and the ground guide bar GB5 walks one or more than two combinations of the warp knitting chain structure, the warp knitting flat structure, the warp knitting structure and the warp forging structure.

Preferably, in this threading step, the ground bar GB4 threads two yarns together into one.

The invention also provides a method for manufacturing the warp knitting mesh cloth with the electro-embroidering effect, which comprises the following steps of:

A guide bar setting step, namely knitting by a high-speed jacquard machine, wherein the high-speed jacquard machine is provided with at least 6 guide bars, and the 6 guide bars are sequentially provided with a ground guide bar GB1, a ground guide bar GB2, a jacquard guide bar JK1-1, a jacquard guide bar JK1-2, a ground guide bar GB5 and a ground guide bar GB6 from a front needle bed to a back needle bed;

The warping step comprises the steps of warping P-DTY150D/48F semi-gloss environment-friendly low-elastic light net (recycle) yarns (namely first yarns) by a ground guide bar GB1, wherein the content of the P-DTY150D/48F semi-gloss environment-friendly low-elastic light net (recycle) accounts for 5-15% for 256 yarns of each of 6 coils; the ground guide bar GB2 is beamed with P-DTY150D/48F semi-gloss environment-friendly low-elastic light net (recycle) yarns (namely first yarns), each of the 6 coils is 256 yarns, and the content of the P-DTY150D/48F semi-gloss environment-friendly low-elastic light net (recycle) accounts for 5% -15%; the jacquard guide bar JK1-1 warping P-DTY150D creel yarn (namely first yarn), creel 1536 yarns, P-DTY150D creel yarn content accounting for 15% -25%, jacquard guide bar JK1-2 warping P-DTY150D creel yarn (namely first yarn), creel 1536 yarns, P-DTY150D creel yarn content accounting for 15% -25%, ground guide bar GB5 warping P-DT0.10/1F high-strength bright (100D/1F) yarn (namely third yarn), 6 coils each 512 yarns, P-DT0.10/1F high-strength bright (100D/1F) content accounting for 14% -19%, ground guide bar GB6 warping colored yarn SCY-0.2MM high-strength reflective cloth yarn/P-FDY 150D/48F bright double-wrapping yarn (namely second yarn), 6 coils each 137-colored cloth yarn/P-0.10/1F high-strength bright double-colored cloth yarn/2M high-strength reflective cloth yarn/150D/48F high-bright double-colored cloth yarn content accounting for 14% -150D/48F high-bright double-colored yarn;

A step of yarn feeding, in which a ground guide bar GB1 is fed on a high-speed jacquard machine in a space yarn feeding (one feeding one blank) mode, a ground guide bar GB2 is fed on the high-speed jacquard machine in a space yarn feeding (one feeding one blank) mode, a jacquard guide bar JK1-1 is fed on the high-speed jacquard machine in a space yarn feeding (one feeding one blank) mode, a jacquard guide bar JK1-2 is fed on the high-speed jacquard machine in a space yarn feeding (one feeding one blank) mode, a ground guide bar GB5 is fed on the high-speed jacquard machine in a full yarn feeding mode, a ground guide bar GB6 is fed on the high-speed jacquard machine in a space yarn feeding (two feeding four blanks and one blank feeding four blanks) mode, a gear warp feeding amount 1200-mm/Czogram corresponding to the ground guide bar GB1 is fed on the high-speed jacquard machine, a gear warp feeding amount 1200-2200 mm/Czogram corresponding to the space guide bar GB2 is fed on the high-speed jacquard machine, a ground guide bar GB5 is fed on the high-speed jacquard machine in a space yarn feeding amount 2200 mm/Czogram corresponding to the space yarn feeding (one blank feeding one blank) mode, a ground guide bar GB5 is fed on the high-speed guide bar Czogram corresponding to the high speed guide bar, and a space guide bar GB5 is fed on the high-speed guide bar is fed on the high-speed side of the high speed jacquard machine corresponding to the high speed, and a space guide bar GB 0 mm/Czochralski 1/Cb is fed on the space feeding gear corresponding to the space feeding gear feeding 1-space feeding bar, and the space feeding 1 mm/Cbar is fed to the space feeding 1 mm/CCzochralski 1 mm, and the space feeding corresponds to the space feeding amount is fed to the space feeding gear feeding 1 mm and 3200 mm;

A knitting step of knitting a first layer of yarns by using a ground bar GB1 on a back needle bed, knitting a second layer of yarns by using a ground bar GB2 on a back needle bed, knitting a third layer of yarns by using a jacquard bar JK1-1 on a front needle bed, knitting a fourth layer of yarns by using a jacquard weave on a front needle bed and a back needle bed, forming ventilation holes in the electric embroidery base layer by using the first layer of yarns and the second yarns, forming a jacquard weave in the electric embroidery base layer by using the third layer of yarns and the fourth layer of yarns, forming a fifth layer of yarns by using a jacquard weave by using the first layer of yarns, the second layer of yarns, the third layer of yarns and the fourth layer of yarns, forming a sixth layer of electric embroidery base layer by using the jacquard weave by using the ground bar GB5 on a front needle bed, forming a fifth layer of yarns by using the jacquard weave on a front needle bed, forming a sixth layer of electric embroidery base layer by using the jacquard weave by using the ground bar GB6 on a front needle bed;

In the knitting step, the ground guide bar GB5 is one or more than two of a warp changing heavy warp knitting structure, a warp leveling structure, a warp knitting structure and a warp forging structure, and the ground guide bar GB6 is one or more than two of a warp knitting missing cushion structure, a warp knitting weft insertion structure, a warp knitting missing structure and a single-sided terry structure.

Preferably, in this threading step, the ground bar GB6 threads two yarns together into one yarn.

By adopting the technical scheme, the invention has the beneficial effects that:

1. The mesh cloth is integrally woven by a high-speed warp knitting machine or a high-speed jacquard machine, comprises an electro-embroidery base layer, an electro-embroidery jacquard layer and an electro-embroidery line pressing layer, the electro-embroidery jacquard layer is designed through a variable padding process, a variable weft insertion process, a variable decompression process, a variable single-sided terry process and the like, one part of the mesh cloth does not need to be padded with yarns before being needled and only does not need to be needled back to transversely move, the other part of the mesh cloth carries out a loop forming field 'V' -shaped point effect on the face to form the mesh cloth with the electro-embroidery effect, no line head defects are generated, the three-dimensional visual effect of the mesh cloth material can be enhanced by using thick and crazy yarns, various unique designs can be presented on the mesh cloth in combination with functional yarn characteristics according to different requirements, and unique style is added to the mesh cloth, so that the ornamental value is increased.

2. According to the invention, the first extension coil is embedded between the second coil forming coil structure and the second coil forming coil structure, so that the electro-embroidery jacquard layer is directly lined between the second coil forming coil structures formed by the electro-embroidery line pressing layer, the electro-embroidery jacquard layer is not damaged, and when the follow-up working procedure is carried out, the yarn-leaking defects are avoided, and the yarn-explosion defects can be effectively avoided.

3. Compared with the process of the electro-embroidering material, the invention has the advantages that the first extension coil is embedded between the second coil forming coil structure and the second coil forming coil structure, the working procedures of water soluble paper and waxed paper are not needed, a large amount of manpower and material resources are saved, the labor efficiency is improved, and the cost is reduced.

4. Compared with the process of the electro-embroidering material, the invention solves the problem of thread end residues, removes unnecessary post-procedure processing flows, such as thread cutting flow and attaching and covering flow, saves a great deal of manpower and material resources, improves labor efficiency and reduces cost.

5. The logo mark with the electro-embroidery effect can be mass-produced by utilizing the characteristics of the warp knitting machine.

It is to be understood that both the foregoing general description and the following detailed description are exemplary and explanatory only and are not restrictive of the disclosure.

It is apparent that these and other objects of the present invention will become more apparent from the following detailed description of the preferred embodiments, which is to be read in connection with the accompanying drawings and figures.

The foregoing and other objects, features and advantages of the invention will be apparent from the following more particular description of the preferred embodiments, as illustrated in the accompanying drawings.

Drawings

The accompanying drawings are included to provide a further understanding of the invention, and are incorporated in and constitute a part of this specification, illustrate the invention and together with the embodiments of the invention, serve to explain the invention, without limitation to the invention.

In the drawings, like parts are designated with like reference numerals and are illustrated schematically and are not necessarily drawn to scale.

In order to more clearly illustrate the embodiments of the invention or the technical solutions in the prior art, the following description will briefly explain the drawings used in the embodiments or the description of the prior art, and it is obvious that the drawings in the following description are only one or several embodiments of the invention, and that other drawings can be obtained according to such drawings without inventive effort to a person skilled in the art.

FIG. 1 is a first cross-sectional view of a warp knit fabric having an electro-embroidering effect according to the present invention;

FIG. 2 is a second cross-sectional view of a warp knit mesh with an electro-embroidering effect of the present invention;

FIG. 3 is a process flow diagram of a warp knit fabric with electro-embroidering effect of the present invention;

FIG. 4 is a front view of a first physical object of the warp knit mesh with the electro-embroidering effect of the present invention;

FIG. 5 is a first physical reverse side view of the warp knit mesh cloth with the electro-embroidering effect of the present invention;

FIG. 6 is a yarn-laying motion diagram of an electroembroidery jacquard layer in a first embodiment of a warp knitted fabric with electroembroidery effect according to the invention;

FIG. 7 is a second physical view of the warp knit mesh cloth with the electro-embroidering effect of the present invention;

FIG. 8 is a yarn-laying motion diagram of the electroembroidered jacquard layer in the second embodiment of the warp knitted fabric with electroembroidering effect of the invention.

The main reference numerals illustrate:

1. An electric embroidery bottom layer;

11. a first yarn;

12. ventilation holes;

13. Jacquard weave;

2. Electroembroidery jacquard layer;

21. a second yarn;

22. A first coil structure;

221. 222, a first extension coil structure;

3. An electric embroidery pressing line layer;

31. A third yarn;

32. The second looped coil is organized.

Detailed Description

The following will describe embodiments of the present invention in detail with reference to the drawings and examples, thereby solving the technical problems by applying technical means to the present invention, and realizing the technical effects can be fully understood and implemented accordingly. It should be noted that, as long as no conflict is formed, each embodiment of the present invention and each feature of each embodiment may be combined with each other, and the formed technical solutions are all within the protection scope of the present invention.

In the following description, for purposes of explanation, numerous specific details are set forth in order to provide a thorough understanding of the embodiments of the invention. It will be apparent, however, to one skilled in the art that the present invention may be practiced without some of these specific details or in the specific manner described herein.

Example 1

Referring to fig. 1 to 2, fig. 1 is a first sectional view of a warp knitting cloth having an electro-embroidering effect according to the present invention, and fig. 2 is a second sectional view of a warp knitting cloth having an electro-embroidering effect according to the present invention.

The embodiment provides a warp knitting mesh with an electro-embroidering effect, which comprises a mesh body integrally knitted by a high-speed warp knitting machine or a high-speed jacquard machine. The mesh body comprises an electro-embroidery priming layer 1, an electro-embroidery jacquard layer 2 and an electro-embroidery thread pressing layer 3 for fixing the electro-embroidery jacquard layer 2. The electro-embroidery jacquard layer 2 is woven above the electro-embroidery priming layer 1, and the electro-embroidery thread pressing layer 3 is woven above or/and below the electro-embroidery jacquard layer 2.

The electro-embroidered backing layer 1 comprises a plurality of first yarns 11, and the first yarns 11 are interwoven to form the electro-embroidered backing layer 1.

The electro-embroidered jacquard layer 2 comprises a plurality of second yarns 21, and the second yarns 21 are interwoven to form the electro-embroidered jacquard layer 2. The electrostitch jacquard layer 2 has a first coil structure 22, the first coil structure 22 comprising a first coil structure 221 and a first extension coil structure 222. The first coil structure 22 is formed by weaving one or more than two of a warp knitting and padding-changing structure, a warp knitting and weft inserting structure, a pressure-missing warp knitting structure and a single-sided terry structure by the second yarns 21, and the jacquard layer 2 is designed by the process of changing the pad-missing structure, the weft inserting structure, the pressure-missing structure, the single-sided terry structure and the like, one part of the jacquard layer is not used for padding yarns before needles, only the needle backs are transversely moved, and the other part of the jacquard layer is used for forming a V-shaped point effect on the looping site on the face, so that the ornamental value is enhanced.

The electro-stitch bonding layer 3 comprises a plurality of third yarns 31, the third yarns 31 are interwoven to form the electro-stitch bonding layer 3, and the electro-stitch bonding layer 3 is provided with a second looping coil structure 32. The second looped stitch 32 is formed by knitting the third yarn 31 with one or a combination of two or more of a variable knitting yarn stitch, a variable warp knitting yarn stitch, and a variable warp knitting yarn stitch.

The first extension coil is embedded between the second coil structure 32 and the second coil structure 32, so that the electro-embroidery jacquard layer 2 is directly lined between the second coil structure 32 formed by the electro-embroidery press line layer 3, the electro-embroidery jacquard layer 2 is not damaged, no thread leakage defects exist during the subsequent working procedure processing, and the yarn explosion defects can be effectively avoided.

The second yarn 21 has a larger denier than the first yarn 11 and the third yarn 31, and the three-dimensional effect of the electroembroidery jacquard layer 2 is enhanced by using the yarn with higher denier and utilizing the rough yarn property, so that the layering of the mesh cloth is more distinct.

The first yarn 11 is a colored yarn or a transparent yarn, the second yarn 21 is a colored yarn, and the third yarn 31 is a transparent yarn or an elastic yarn. The first yarn 11 can use mixed-color low-elasticity doubling yarns, space-dyed multicolor low-elasticity yarns, colorful yarns, noctilucent yarns, reflective yarns and the like, enrich the background effect of the electro-embroidery base layer 1 by utilizing yarn properties, and can also use transparent attribute yarns such as transparent fish filaments, TPU filaments, TPEE filaments and high-strength filaments, so that the transparent visual effect of the electro-embroidery base layer 1 can be enhanced, and the extensibility of the fabric can be enhanced by micro-elasticity when the mesh cloth is woven. The second yarn 21 can use yarn with higher denier, enhance the stereoscopic impression of the electro-embroidered jacquard layer 2 by utilizing the property of coarse yarn, make the layer of the mesh more clear, use functional yarns with mixed colors, such as low-elasticity yarn with low color, space-dyed color and low-elasticity yarn, colorful yarn, noctilucent yarn, reflective yarn and the like, change the property of the mesh by utilizing the property of the functional yarn, make the mesh have the special effect and super-strong performance of the functional yarn, use transparent attribute yarns such as transparent fish filaments, TPU monofilaments, TPEE monofilaments and high-strength monofilaments, enhance the transparent visual effect of the electro-embroidered jacquard layer 2 by utilizing the transparent property, highlight the stereoscopic effect of the electro-embroidered jacquard layer 2, and make the mesh have micro-elasticity to enhance the extensibility of the fabric when being woven.

The electric embroidery base layer 1 is woven with a plurality of ventilation holes 12, so that the ventilation performance is enhanced.

The electro-embroidered backing layer 1 is woven with jacquard weave 13.

Example 2

Referring to fig. 3 to 6, fig. 3 is a process flow diagram of the warp knitting mesh cloth with the electro-embroidering effect of the present invention, fig. 4 is a front view of a first real object of the warp knitting mesh cloth with the electro-embroidering effect of the present invention, fig. 5 is a reverse view of the first real object of the warp knitting mesh cloth with the electro-embroidering effect of the present invention, and fig. 6 is a yarn-laying movement diagram of an electro-embroidering jacquard layer in the first real object of the warp knitting mesh cloth with the electro-embroidering effect of the present invention.

The embodiment provides a method for manufacturing the warp knitting mesh cloth with the electro-embroidering effect, which comprises the following steps of:

S1, guide bar arrangement

The high-speed warp knitting machine is selected for knitting, and the high-speed warp knitting machine is at least provided with 4 guide bars, wherein the 4 guide bars are sequentially provided with a ground guide bar GB1, a ground guide bar GB2, a ground guide bar GB3 and a ground guide bar GB4 from a front needle bed to a back needle bed.

S2, warping

The ground guide bar GB1 is beamed with P-DTY75D/72F CD bright white low-stretch light net/P-DTY 75D/72F terylene low-stretch light net (blank 03Y01#S50) (namely first yarn 11), 6 heads are used for each head 357 yarns, and the content of the P-DTY75D/72F terylene low-stretch light net/P-DTY 75D/72F terylene low-stretch light net (blank 03Y01#S50) accounts for 25% -35%;

The ground guide bar GB2 is beamed with P-DTY150D/48F semi-bright white low-elasticity light net/P-DTY 150D/48F CD bright white low-elasticity light net (blank 03Y01#S60) yarns (namely first yarns 11), 6 coils are respectively used for 357 yarns, and the content of the P-DTY150D/48F semi-bright white low-elasticity light net/P-DTY 150D/48F CD bright white low-elasticity light net (blank 03Y01#S60) accounts for 25% -35%;

The ground guide bar GB3 is subjected to warping to form N-FDY280D/72F nylon semi-gloss yarns (namely second yarns 21), each of the 6 coils is 238 yarns, and the N-FDY280D/72F nylon semi-gloss content is 15% -25%;

The ground guide bar GB4 is beamed with P-DT0.10/1F transparent (100D/1F) yarns (namely third yarns 31), and the content of each of the 6 pan heads 476 root yarns is 6-16 percent.

S3, threading

The ground guide bar GB1 is used for threading yarns on a high-speed warp knitting machine in a three-threading-one-blank mode;

the ground guide bar GB2 is used for threading yarns on a high-speed warp knitting machine in a three-threading-one-blank mode;

The ground guide bar GB3 is used for threading yarns on a high-speed warp knitting machine in a mode of threading three holes;

The ground guide bar GB4 is used for threading yarns on a high-speed warp knitting machine in a full threading mode;

The warp feeding quantity of gears corresponding to the ground guide bar GB1 is 2000-3000 mm/cured;

the warp feeding quantity of gears corresponding to the ground guide bar GB2 is 2000-3000 mm/cured;

the warp feeding quantity of the gear corresponding to the ground guide bar GB3 is 350-1350 mm/cured;

The warp feeding quantity of gears corresponding to the ground guide bar GB4 is 2000-3000 mm/cured;

S4, braiding

The ground guide bar GB1 is used for laying yarns on a single needle bed and running warp knitting mesh structures (1-0/1-2) 4/(3-4/3-2) 4// to form a first layer of yarns, the ground guide bar GB2 is used for laying yarns on the single needle bed and running warp knitting mesh structures (3-4/3-2) 4/(1-0/1-2) 4// to form a second layer of yarns, the movement directions of the ground guide bar GB1 and the ground guide bar GB2 are opposite, and the mesh line effect is formed by combining the change of blank through yarns, so that the air permeability of the mesh cloth is enhanced, and the first layer of yarns, the second yarns 21 and the third yarns 31 together form the electric embroidery base layer 1 with the air holes 12.

The ground bar GB3 is laid on a single needle bed and the warp knitting weft insertion structure 3-3/6-6/2-2/6/3-3/4-4/3-3/5-5/3-3/0-0/4-4/0-0/3-3/0-0/2/4-4// forms a third layer of yarns which constitutes the electro-embroidered jacquard layer 2 with the first coil structure 22. In addition, the ground guide bar GB3 can also walk one or more than two of the warp knitting cushion structure, the pressure knitting structure and the single-sided terry structure.

The ground guide bar GB4 is used for laying yarns on a single needle bed and running warp knitting chain structures 1-0/0-1// to form fourth-layer yarns, the fourth-layer yarns form the electric embroidery thread pressing layer 3 with the second loop forming coil structures 32, the electric embroidery thread pressing layer 3 plays a role of fixing the electric embroidery jacquard layer 2, and the variable weft insertion jacquard comb positioned on the fourth-layer electric embroidery jacquard layer 2 is free from natural delamination due to the fact that the weft insertion structures do not do needle hook front laying yarns and do only do needle back traversing characteristics. In addition, the ground guide bar GB4 can also walk one or more than two of the variable knitting chain organization, the variable warp plain organization and the variable warp forging organization.

In the threading step, the ground guide bar GB4 threads two yarns together into one yarn.

According to the embodiment, a high-speed warp knitting machine with 4 guide bars is adopted to weave warp knitting mesh cloth with an electro-embroidery effect, the ground guide bar GB1 and the ground guide bar GB2 are used for yarn filling and warp knitting structure changing is used for forming the electro-embroidery base layer 1, the ground guide bar GB3 is used for yarn filling and warp knitting structure changing is used for forming the electro-embroidery jacquard layer 2, the ground guide bar GB4 is used for yarn filling and warp knitting structure changing is used for forming the electro-embroidery line pressing layer 3, the ground guide bar GB1 and the ground guide bar GB2 are used for warp knitting mesh structure changing by combining with yarn filling motion in the opposite direction, the mesh grain effect is formed, the ground guide bar GB3 is used for warp knitting weft knitting structure changing and warp knitting structure changing is combined with warp knitting blank threading, the jacquard effect can be designed according to any design requirement, the effect of the ground guide bar GB4 is used for fixing the electro-embroidery jacquard layer 2, the weft knitting structure changing is used for enabling the weft knitting layer 2 to be positioned on the fourth layer, the warp knitting structure changing is not used for weft knitting structure changing, the weft knitting structure is not used for the weft knitting structure backing, the warp knitting structure is not used for manufacturing the warp knitting layer, the special quality is improved, the special quality of the warp knitting machine can be realized, the special warp knitting machine can be manufactured, the special quality is improved, the special quality of the warp knitting machine can be manufactured, the special quality is improved, the special quality is compared with the special quality is improved, the special quality is compared with the special quality is used for manufacturing the special, and has the special quality, and the special quality is required to be compared with the special and can only has the special quality and can be manufactured, and can and compared with and can and due to the advantages.

Example 3

S1, guide bar arrangement

The high-speed warp knitting machine is selected for knitting, and is provided with at least 6 guide bars, wherein the 6 guide bars are sequentially provided with a ground guide bar GB1, a ground guide bar GB2, a ground guide bar GB3, a ground guide bar GB4, a ground guide bar GB5 and a ground guide bar GB6 from a front needle bed to a back needle bed.

S2, warping

The ground guide bar GB1 is used for warping the P-FDY72D/36F bright yarn (namely the first yarn 11), 6 coils are used for each coil 476 yarn, and the P-FDY72D/36F bright content accounts for 5% -15%;

the ground guide bar GB2 is beamed with P-DTY150D/48F semi-bright white low-elasticity light net/P-DTY 150D/48F CD bright white low-elasticity light net (blank 03Y01#S60) yarns (namely first yarns 11), each of 6 coils is 238 yarns, and the content of the P-DTY150D/48F semi-bright white low-elasticity light net/P-DTY 150D/48F CD bright white low-elasticity light net (blank 03Y01#S60) accounts for 20% -30%;

the ground guide bar GB3 is beamed with P-DTY150D/48F semi-bright white low-elasticity light net/P-DTY 150D/48F CD bright white low-elasticity light net (blank 03Y01#S60) yarns (namely first yarns 11), each of 6 coils is 238 yarns, and the content of the P-DTY150D/48F semi-bright white low-elasticity light net/P-DTY 150D/48F CD bright white low-elasticity light net (blank 03Y01#S60) accounts for 20% -30%;

The ground guide bar GB4 is beamed with P-DTY150D/48F black low-stretch light net, P-DTY150D/96F CD white low-stretch light net (beaming integration 1 black 1 CD), each of 6 turnpieces is provided with 190 yarns, and the content of the P-DTY150D/48F black low-stretch light net, P-DTY150D/96F CD white low-stretch light net (beaming integration 1 black 1 CD) is 5% -10%;

the ground guide bar GB5 is beamed with P-DTY150D/48F black low-stretch light net, P-DTY150D/96F CD white low-stretch light net (beaming integration 1 black 1 CD), each of 6 turnpieces is provided with 190 yarns, and the content of the P-DTY150D/48F black low-stretch light net, P-DTY150D/96F CD white low-stretch light net (beaming integration 1 black 1 CD) is 5% -10%;

the ground guide bar GB6 is beamed with P-DT0.10/1F transparent (100D/1F) yarns (namely third yarns 31), and the content of each of the 6 pan heads is 238 base yarns, wherein the P-DT0.10/1F transparent (100D/1F) accounts for 20% -30%.

S3, threading

The ground guide bar GB1 is used for threading yarns on a high-speed warp knitting machine in a full threading mode;

The ground guide bar GB2 is used for threading yarns on a high-speed warp knitting machine in a threading-blank mode;

the ground guide bar GB3 is used for threading yarns on a high-speed warp knitting machine in a threading-blank mode;

the ground guide bar GB4 carries out yarn threading on a high-speed warp knitting machine in a two-threading eight-blank mode;

the ground guide bar GB5 is used for threading yarns on a high-speed warp knitting machine in a two-threading eight-blank mode;

the ground guide bar GB6 is used for threading yarns on a high-speed warp knitting machine in a full threading mode;

the warp feeding quantity of the gear corresponding to the ground guide bar GB1 is 1200-2200 mm/cured;

The warp feeding quantity of gears corresponding to the ground guide bar GB3 is 2000-3000 mm/cured;

the warp feeding quantity of the gear corresponding to the ground guide bar GB4 is 350-1350 mm/cured;

the warp feeding quantity of the gear corresponding to the ground guide bar GB5 is 350-1350 mm/cured;

the warp feeding quantity of gears corresponding to the ground bar GB6 is 2000-3000 mm/cured.

S4, braiding

The ground guide bar GB1 is used for carrying out yarn carrying on a single needle bed and carrying out warp knitting chain stitch 1-0/0-1// to form a first layer of yarns, plays a role in fixing warp extension and enhances the deformation resistance of the mesh cloth, the ground guide bar GB2 is used for carrying out yarn carrying on the single needle bed and carrying out warp knitting pile stitch 1-0/2-3// to form a second layer of yarns, the ground guide bar GB3 is used for carrying out yarn carrying on the single needle bed and carrying out warp knitting pile stitch 2-3/1-0// to form a third layer of yarns, the movement directions of the ground guide bar GB2 and the ground guide bar GB3 are opposite, and the effect of small mesh grain is formed by combining with the blank threading change, and the air permeability of the mesh cloth is enhanced.

The ground bar GB4 is laid on a single needle bed and the warp knitting weft insertion structure is changed by 0-0/4-4/0-0/3-3/0-0/2-2/4/3-3/6-6/2-2/6-6/3-3/4/3-3/5-5/3-3// to form a fourth layer of yarns, and the fourth layer of yarns forms the electro-embroidered jacquard layer 2 with the first coil structure 22. In addition, the ground guide bar GB4 can also walk one or more than two of the warp knitting cushion structure, the pressure knitting structure and the single-sided terry structure.

The ground bar GB5 is laid on a single needle bed and the warp knitting weft insertion structure is changed by 3-3/1-1/3-3/6-6/2-2/6-6/3-3/6-6/4-4/3-3/4-4/0-0/3/2-2// to form a fifth layer yarn which forms the electro-embroidered jacquard layer 2 with the first coil structure 22. In addition, the ground guide bar GB5 can also walk one or more than two of the warp knitting cushion structure, the pressure knitting structure and the single-sided terry structure.

The ground guide bar GB6 is used for laying yarns on a single needle bed and running warp knitting pile tissues 1-0/2-3// to form a sixth layer of yarns, the sixth layer of yarns form the electric embroidery thread pressing layer 3 with the second loop forming coil tissues 32, the electric embroidery thread pressing layer 3 plays a role of fixing the electric embroidery jacquard layer 2, and the variable weft-inserting jacquard comb positioned on the fourth and fifth electric embroidery jacquard layers 2 is free from natural delamination due to the fact that the weft-inserting tissues do not do with needle hook front laying yarns and do only do with the characteristic of needle back sideslip. In addition, the ground guide bar GB6 can also walk one or more than two of the variable knitting chain structure, the variable warp plain structure and the variable warp forging structure.

In the threading step, the ground guide bar GB4 and the ground guide bar GB5 thread two yarns together into one yarn.

The embodiment adopts a high-speed warp knitting machine with 6 guide bars to knit warp knitting cloth with an electro-embroidering effect, the ground guide bar GB1, the ground guide bar GB2, the ground guide bar GB3 are used for padding yarns and changing warp knitting tissues to form an electro-embroidering priming layer 1, the ground guide bar GB4, the ground guide bar GB5 are used for padding yarns and changing warp knitting tissues to form an electro-embroidering jacquard layer 2, the ground guide bar GB6 is used for padding yarns and changing warp knitting tissues to form an electro-embroidering line layer 3, wherein the ground guide bar GB1 is used for knitting chain tissues 1-0/0-1///, plays a role of fixing warp extension, enhances the deformation resistance of the warp knitting cloth, the ground guide bar GB2 and the ground guide bar GB3 are used for padding yarn movements in opposite directions to combine with the change of the blank threading of the guide bars to form a small mesh line effect, enhances the air permeability of the warp knitting cloth, the ground guide bar GB4 and the ground guide bar GB5 can be used for changing warp knitting weft insertion structures and combining with the blank threading change of the guide bars to design jacquard effect according to the design requirement, the ground guide bar GB6 can be used for freely matching the warp knitting velvet structures to play a role of fixing the electric embroidery jacquard layer 2, the changed weft insertion jacquard bars positioned on the fourth and fifth electric embroidery jacquard layer 2 are free from natural delamination due to the fact that the weft insertion structures do not do needle hook front yarn-filling and do only do needle back traversing, thereby enhancing the stereoscopic visual effect of the warp knitting net cloth, and can be combined with the functional yarn characteristics to present various designs with different careless cutting styles and charms for the warp knitting net cloth according to different requirements, thereby increasing the ornamental value, compared with the electric embroidery material process, the embodiment solves the problem of wire head residue, removes unnecessary post-process flows (such as wire cutting flow, attaching and covering flow and the like), saves a great amount of manpower and material resources, the production efficiency is improved, and the production cost is reduced.

Example 4

S1, guide bar arrangement

S2, warping

The ground guide bar GB2 is beamed with P-DTY75D/72F CD bright white low-stretch light net/P-DTY 75D/72F terylene low-stretch light net (blank 03Y01#S50) yarns (namely first yarns 11), 6 coils are 238 yarns each, and the content of the P-DTY75D/72F terylene low-stretch light net/P-DTY 75D/72F terylene low-stretch light net (blank 03Y01#S50) accounts for 28% -38%;

the ground guide bar GB3 is beamed with P-DTY75D/72F CD bright white low-stretch light net/P-DTY 75D/72F terylene low-stretch light net (blank 03Y01#S50) yarns (namely first yarns 11), 6 coils are 238 yarns each, and the content of the P-DTY75D/72F terylene low-stretch light net/P-DTY 75D/72F terylene low-stretch light net (blank 03Y01#S50) accounts for 28% -38%;

The ground guide bar GB4 is subjected to warping, namely N-FDY280D/72F nylon semi-gloss yarns (namely second yarns 21), each of the 6 pan heads is 119 pieces of yarns, and the N-FDY280D/72F nylon semi-gloss content is 5% -15%;

the ground guide bar GB5 warping N-FDY280D/72F chinlon semi-gloss yarn (namely the second yarn 21), each of the 6 pan heads is 119 pieces of yarn, and the N-FDY280D/72F chinlon semi-gloss content is 5% -15%;

the ground guide bar GB6 warp P-DT0.10/1F transparent (100D/1F) yarn (namely third yarn 31), and the content of each of the 6 pan heads 476 root yarns, P-DT0.10/1F transparent (100D/1F)) accounts for 6% -16%;

S3, threading

the ground guide bar GB4 is used for threading yarns on a high-speed warp knitting machine in a seven-blank threading mode;

The ground guide bar GB5 is used for threading yarns on a high-speed warp knitting machine in a seven-blank threading mode;

the warp feeding quantity of gears corresponding to the ground guide bar GB6 is 2000-3000 mm/cured;

S4, braiding

The ground guide bar GB1 is used for carrying out yarn filling on the back needle bed and carrying out warp knitting chain stitch 1-0/0-1// to form a first layer of yarns, the fixed warp extension effect is achieved, the deformation resistance of the mesh cloth is enhanced, the ground guide bar GB2 is used for carrying out yarn filling on the back needle bed and carrying out warp knitting pile stitch 1-0/2-3// to form a second layer of yarns, the ground guide bar GB3 is used for carrying out yarn filling on the back needle bed and carrying out warp knitting pile stitch 2-3/1-0// to form a third layer of yarns, the movement directions of the ground guide bar GB2 and the ground guide bar GB3 are opposite, the blank threading and threading change is combined, the effect of small mesh meshes is achieved, and the air permeability of the mesh cloth is enhanced, and the first layer of yarns, the second yarns 21 and the third yarns 31 form the electric embroidery base layer 1 with air holes 12.

The ground bar GB4 is laid on a single needle bed and the warp knitting weft insertion structure is changed by 0-0/4-4/3-3/4-4/3-3/3-7/3/4-4// to form a fourth layer of yarns, and the fourth layer of yarns forms the electro-embroidered jacquard layer 2 with the first coil structure 22. In addition, the ground guide bar GB4 can also walk one or more than two of the warp knitting cushion structure, the pressure knitting structure and the single-sided terry structure.

The ground bar GB5 is laid on a single needle bed and the warp knitting weft insertion structure is changed by 3-3/3-4/7-7/7-7/3-3/4/0-0/4-4/3-3/4/3-4// to form a fifth layer yarn which forms the electro-embroidered jacquard layer 2 with the first coil structure 22. In addition, the ground guide bar GB5 can also walk one or more than two of the warp knitting cushion structure, the pressure knitting structure and the single-sided terry structure.

The ground guide bar GB6 is used for laying yarns on a single needle bed and forming a sixth layer of yarns by a warp knitting plain weave 1-0/1-2/, the electro-stitch yarn pressing layer 3 with a second loop forming stitch 32 is formed, the electro-stitch jacquard layer 2 is fixed, and the variable weft-inserting jacquard comb positioned on the fourth and fifth electro-stitch jacquard layers 2 is free from natural delamination due to the characteristic that the weft-inserting stitch does not do the front needle hook laying yarns and does only do the back needle lateral movement. In addition, the ground guide bar GB6 can also walk one or more than two of the variable knitting chain structure, the variable warp plain structure and the variable warp forging structure.

The embodiment adopts a high-speed warp knitting machine with 6 guide bars to knit warp knitting cloth with an electro-embroidering effect, the ground guide bar GB1, the ground guide bar GB2, the ground guide bar GB3 are used for padding yarns and changing warp knitting tissues to form an electro-embroidering priming layer 1, the ground guide bar GB4, the ground guide bar GB5 are used for padding yarns and changing warp knitting tissues to form an electro-embroidering jacquard layer 2, the ground guide bar GB6 is used for padding yarns and changing warp knitting tissues to form an electro-embroidering line layer 3, wherein the ground guide bar GB1 is used for knitting chain tissues 1-0/0-1///, plays a role of fixing warp extension, enhances the deformation resistance of the warp knitting cloth, the ground guide bar GB2 and the ground guide bar GB3 are used for padding yarn movements in opposite directions to combine with the change of the blank threading of the guide bars to form a small mesh line effect, enhances the air permeability of the warp knitting cloth, the ground guide bar GB4 and the ground guide bar GB5 can be used for changing warp knitting weft insertion structures and combining with the blank threading and threading changes, the jacquard effect can be designed by matching the structure at will according to the design requirement, the ground guide bar GB6 is used for moving warp knitting warp plain structures, the effect of fixing the electric embroidery jacquard layer 2 is achieved, the changed weft insertion jacquard comb positioned on the fourth and fifth electric embroidery jacquard layer 2 is free from natural delamination due to the fact that the weft insertion structures do not do needle hook front yarn padding and do only do needle back traversing, the stereoscopic visual effect of the warp knitting net cloth is enhanced, various designs with different careless cutting can be presented on the warp knitting net cloth according to different requirements by combining with the functional yarn characteristics, unique style and charm are added to the warp knitting net cloth, the ornamental value is increased, compared with the electric embroidery material technology, the embodiment solves the problem of wire head residue, unnecessary post-process flows (such as wire cutting flow, attaching and covering flow and the like) are removed, a great amount of manpower and material resources are saved, the production efficiency is improved, and the production cost is reduced.

Example 5

Referring to fig. 3, 7-8, fig. 3 is a process flow chart of the warp knitting mesh cloth with the electro-embroidering effect of the invention, fig. 7 is a second physical diagram of the warp knitting mesh cloth with the electro-embroidering effect of the invention, and fig. 8 is a yarn-laying movement diagram of an electro-embroidering jacquard layer in the second physical diagram of the warp knitting mesh cloth with the electro-embroidering effect of the invention.

S1, guide bar arrangement

The high-speed jacquard machine is selected for knitting, and is provided with at least 6 guide bars, wherein the 6 guide bars are sequentially provided with a ground guide bar GB1, a ground guide bar GB2, a jacquard guide bar JK1-1, a jacquard guide bar JK1-2, a ground guide bar GB5 and a ground guide bar GB6 from a front needle bed to a back needle bed.

S2, warping

The ground guide bar GB1 is beamed with P-DTY150D/48F semi-gloss environment-friendly low-elastic light net (recycle) yarns (namely first yarns 11), each of the 6 disc heads comprises 256 yarns, and the content of the P-DTY150D/48F semi-gloss environment-friendly low-elastic light net (recycle) accounts for 5% -15%.

The ground guide bar GB2 is beamed with P-DTY150D/48F semi-gloss environment-friendly low-elastic light net (recycle) yarns (namely first yarns 11), each of the 6 disc heads comprises 256 yarns, and the content of the P-DTY150D/48F semi-gloss environment-friendly low-elastic light net (recycle) accounts for 5% -15%.

Jacquard guide bar JK1-1 warping P-DTY150D creel yarn (i.e. first yarn 11), creel 1536 yarns, P-DTY150D creel yarn content 15% -25%.

Jacquard guide bar JK1-2 warping P-DTY150D creel yarn (i.e. first yarn 11), creel 1536 yarns, P-DTY150D creel yarn content 15% -25%.

The ground guide bar GB5 warping P-DT0.10/1F high-strength bright (100D/1F) yarn (namely third yarn 31), each of the 6 pan heads comprises 512 yarns, and the P-DT0.10/1F high-strength bright (100D/1F) content accounts for 14% -19%.

The ground guide bar GB6 warping color yarn SCY-0.2MM highlight double-sided reflective yarn/P-FDY 150D/48F bright high-strength double-covered yarn (namely second yarn 21), each of the 6 pan heads comprises 137 yarns, and the color yarn SCY-0.2MM highlight double-sided reflective yarn/P-FDY 150D/48F bright high-strength double-covered yarn accounts for 1% -5%.

S3, threading

The ground guide bar GB1 is threaded on a high-speed jacquard machine in a threading-blank mode;

the ground guide bar GB2 is threaded on the high-speed jacquard machine in a threading-blank mode;

The jacquard guide bar JK1-1 is used for threading yarns on a high-speed jacquard machine in a threading-blank mode;

the jacquard guide bar JK1-2 carries out yarn threading on a high-speed jacquard machine in a threading-blank mode;

The ground guide bar GB5 is threaded on the high-speed jacquard machine in a full threading mode;

The ground guide bar GB6 is used for carrying out yarn threading on the high-speed jacquard machine in a mode of two threading, four threading, three threading and four threading;

the warp feeding quantity of the gear corresponding to the ground guide bar GB2 is 1200-2200 mm/cured;

the warp let-off amount of the gear corresponding to the jacquard guide bar JK1-1 is 3200-4200 mm/baccarat;

The warp let-off amount of the gear corresponding to the jacquard guide bar JK1-2 is 3200-4200 mm/baccarat;

The warp feeding quantity of the gear corresponding to the ground bar GB5 is 1300-2900 mm/cured;

the warp feeding quantity of the gear corresponding to the ground guide bar GB6 is 300-1300 mm/cured.

S4, braiding

1. The ground guide bar GB1 is used for filling yarn on the back needle bed and forms a first layer of yarn by changing warp knitting structures 1-0/1-2/1-0/2-3/2-3// and the ground guide bar GB2 is used for filling yarn on the back needle bed and forms a second layer of yarn by changing warp knitting structures 2-3/2-1/2/3/1-0/1/2/1-0// and the ground guide bar GB1 and the ground guide bar GB2 do not completely pass through and are matched with a certain yarn filling mode, so that adjacent longitudinal rows are locally out of contact, mesh structures with certain size, shape and distribution rule are formed, and meshes are formed in the fabric, thereby being beneficial to increasing the air permeability and the aesthetic property of mesh fabrics; the jacquard guide bar JK1-1 is used for carrying out yarn filling on the front needle bed and the back needle bed and carrying out yarn filling on the jacquard guide bar JK1-2 and carrying out yarn filling on the front needle bed and the back needle bed and carrying out yarn filling on the jacquard guide bar JK1-1 and carrying out yarn filling on the jacquard guide bar JK1-2, carrying out yarn filling on the jacquard guide bar JK1-1 and the jacquard guide bar JK1-2, carrying out yarn filling on the front needle bed and the back needle bed in turn and combining with jacquard needle deflection to form novel and rich pattern effect, and designing warp knitting shoe type and male pattern, for example, the jacquard electric signal deflection needle is combined to form 2-1/2-1/1-2/1-2// and the front needle bed and the back needle bed are sequentially and alternately laid into loops to combine to design the outline of the warp knitting net cloth, and the warp knitting net cloth plays a role of connection, so that the warp knitting net cloth is not delaminated (refer to a part (1) in fig. 7), the jacquard electric signal deflection needle is combined to form 1-0/1-1/1-2/2-2// and the front needle mattress yarn is combined to form a warp flat structure, the design filling design pattern effect (refer to a part (2) in fig. 7) is performed, the jacquard electric signal deflection needle is combined to form 2-1/1-1/1-2// and the front needle mattress yarn is combined to form a knitting chain structure, and the design filling design pattern effect (refer to a part (3) in fig. 7), and the first layer yarn, the second layer yarn and the third layer yarn form the electric embroidery bottom layer 1 together with the fourth layer yarn.

The ground guide bar GB5 is used for padding yarns on the front needle bed or/and the rear needle bed, warp knitting heavy warp knitting tissues are 0-2/2-0// to form fifth-layer yarns, the fifth-layer yarns form the electric embroidery thread pressing layer 3 with the second loop forming coil tissues 32, the ground guide bar GB5 combines the characteristics of transparent high-strength yarns to play a role of fixing the electric embroidery jacquard layer 2, so that the variable weft insertion jacquard comb positioned on the sixth electric embroidery jacquard layer 2 is free from natural delamination due to the characteristics that the weft insertion tissues do not do the front needle hook padding yarns, and do only do the back lateral movement. In addition, the ground guide bar GB5 is one or more than two of changed heavy warp tissue, changed warp plain tissue, changed warp velvet tissue and changed warp forging tissue.

The ground bar GB6 is laid on the front needle bed and walks the warp knitting variable weft insertion stitch 0-0/1-1/2-2/3-3/4-4/5-5/6-6/7-7/8-8/9-9/10-10/11-11/12-12/13-13/14-14/12-12/13-13/11-11/12-12/10-10/11-11/9-9/10-10/11-11/12-12/11-11/10-10/9-9/8-8/7-7/6-6/5-5/4-4/3-3/2-2/1-1// to form a sixth layer of yarns which form the electro-embroidered jacquard layer 2 with the first coil stitch 22. In addition, the ground guide bar GB6 is one or a combination of more than two of a warp knitting missing cushion structure, a warp knitting weft insertion structure, a pressure missing warp knitting structure and a single-sided terry structure.

In this threading step, the ground bar GB6 threads two yarns together into one yarn.

The warp knitting machine with 6 guide bars is adopted to knit warp knitting cloth with an electro-embroidering effect, the ground guide bar GB1 and the ground guide bar GB2 are used for filling yarns and changing warp knitting tissues to form air holes 12 in the electro-embroidering backing layer 1, the jacquard guide bar JK1-1 and the jacquard guide bar JK1-2 are used for filling yarns and changing the jacquard knitting tissues to form jacquard tissues 13 in the electro-embroidering backing layer 1, the ground guide bar GB1 and the ground guide bar GB2 are used for filling yarns with the jacquard guide bar JK1-1 and the jacquard guide bar JK1-2 to form the electro-embroidering backing layer 1, the ground guide bar GB5 is used for filling yarns and changing the warp knitting tissues to form the electro-embroidering jacquard layer 3, the warp knitting machine is used for fixing the electro-embroidering jacquard layer 2, the jacquard knitting layer 2 is not used for filling the jacquard knitting tissues to form the jacquard weave 13 in the electro-embroidering backing layer 1, the warp knitting machines, the warp knitting machine is used for filling yarns with the jacquard knitting machines, the warp knitting machines and the warp knitting machine can be used for filling yarns with the warp knitting machines, the warp knitting machine can be used for improving the three-dimensional quality, the quality of the warp knitting cloth, the special quality can be improved, the quality of the warp knitting machine can be improved, the special quality is improved, the special quality of the warp knitting machine can be compared with the warp knitting machine is used for manufacturing the warp knitting cloth, and has the special quality, and the special quality is improved, and the special quality of the special quality can be compared with the special and special quality.

It is to be understood that the disclosed embodiments are not limited to the specific process steps or materials disclosed herein, but are intended to extend to equivalents of such features as would be understood by one of ordinary skill in the relevant arts. It is also to be understood that the terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting.

Reference in the specification to "an embodiment" means that a particular feature, or characteristic, described in connection with the embodiment is included in at least one embodiment of the invention. Thus, appearances of the phrase or "an embodiment" in various places throughout this specification are not necessarily all referring to the same embodiment.

It should be noted that while the above description sets forth numerous specific details for a thorough understanding of the present invention, the present invention may be practiced in other ways than those described herein, and the scope of the present invention is therefore not limited to the specific embodiments disclosed above.

Claims

1. Warp knitting screen cloth with electric embroidery effect, its characterized in that includes the screen cloth body that forms by the integrative weaving of board, this screen cloth body includes:

The electric embroidery base layer comprises a plurality of first yarns, and the first yarns are interwoven to form the electric embroidery base layer;

An electro-embroidered jacquard layer which is woven above the electro-embroidered priming layer and comprises a plurality of second yarns, wherein the second yarns are interwoven to form the electro-embroidered jacquard layer with a first coil structure, and the first coil structure comprises a first coil structure and a first extension coil structure;

The electric embroidery thread pressing layer is used for fixing the electric embroidery jacquard layer and is woven above or/and below the electric embroidery jacquard layer, the electric embroidery thread pressing layer comprises a plurality of third yarns, and the third yarns are crossed and woven to form the electric embroidery thread pressing layer with a second loop-forming coil structure;

The first extension coil is embedded between the second coiled coil tissue and the second coiled coil tissue;

the first coil structure is formed by knitting one or more than two of the second yarn running warp knitting missing cushion structure, warp knitting weft insertion structure, missing pressure warp knitting structure and single-sided loop structure.

2. The warp knitting cloth with electro-embroidering effect according to claim 1, wherein the second loop stitch is knitted by one or a combination of two or more of a variable knitting chain stitch, a variable warp knitting flat stitch, a variable warp knitting pile stitch, and a variable warp forging stitch of the third yarn.

3. The warp knit fabric with electro-embroidering effect according to claim 1, wherein the second yarn has a denier greater than the first yarn and the third yarn.

4. The warp knit fabric with electro-embroidering effect according to claim 1, wherein the first yarn is a colored yarn or a transparent yarn, the second yarn is a colored yarn, and the third yarn is a transparent yarn or an elastic yarn.

5. The warp knitted cloth with electro-embroidering effect according to claim 1, wherein the electro-embroidering base layer is knitted with a plurality of ventilation holes.

6. The warp knit fabric with electro-embroidering effect according to claim 1, wherein the electro-embroidering base layer is knitted with jacquard weave.

7. A method of producing a warp knitted fabric with electro-embroidering effect according to any one of claims 1 to 6, comprising a bar setting step, a warping step, a threading step, a knitting step;

The guide bar is arranged to be knitted by a high-speed warp knitting machine, the high-speed warp knitting machine is at least provided with 5 guide bars, and the 5 guide bars are sequentially provided with a ground guide bar GB1, a ground guide bar GB2, a ground guide bar GB3, a ground guide bar GB4 and a ground guide bar GB5 from a front needle bed to a rear needle bed;

The threading step is that a ground guide bar GB1 threads on a high-speed warp knitting machine in a full threading mode, a ground guide bar GB2 threads on the high-speed warp knitting machine in a space threading mode, a ground guide bar GB3 threads on the high-speed warp knitting machine in a space threading mode, a ground guide bar GB4 threads on the high-speed warp knitting machine in a space threading mode, and a ground guide bar GB5 threads on the high-speed warp knitting machine in a full threading mode;

the knitting step is that a ground bar GB1, a ground bar GB2 and a ground bar GB3 are all used for carrying out yarn filling on a back needle bed and changing warp knitting tissues to form the electro-embroidering backing layer with air holes, a ground bar GB4 is used for carrying out yarn filling on a front needle bed and changing warp knitting tissues to form the electro-embroidering jacquard layer with a first coil tissue, and a ground bar GB5 is used for carrying out yarn filling on the front needle bed or/and the back needle bed and changing warp knitting tissues to form the electro-embroidering wire layer with a second coil tissue;

In the knitting step, the ground guide bar GB1 walks the warp knitting chain structure, the ground guide bar GB2 and the ground guide bar GB3 both walk the warp knitting pile structure, the trend directions of the ground guide bar GB2 and the ground guide bar GB3 are opposite, the ground guide bar GB4 walks one or more than two combinations of the warp knitting cushion structure, the warp knitting weft insertion structure, the warp knitting structure and the single-sided terry structure, and the ground guide bar GB5 walks one or more than two combinations of the warp knitting chain structure, the warp leveling structure, the warp knitting structure and the warp forging structure.

8. A method of producing a warp knitted fabric with electro-embroidering effect according to any one of claims 1 to 6, comprising a bar setting step, a warping step, a threading step, a knitting step;

The guide bar is arranged to weave by a high-speed jacquard machine, the high-speed jacquard machine is at least provided with 6 guide bars, and the 6 guide bars are sequentially provided with a ground guide bar GB1, a ground guide bar GB2, a jacquard guide bar JK1-1, a jacquard guide bar JK1-2, a ground guide bar GB5 and a ground guide bar GB6 from a front needle bed to a back needle bed;

The yarn threading step is that a ground guide bar GB1 threads yarns on a high-speed jacquard machine in a spaced yarn threading mode, a ground guide bar GB2 threads yarns on the high-speed jacquard machine in a spaced yarn threading mode, a jacquard guide bar JK1-1 threads on the high-speed jacquard machine in a spaced yarn threading mode, a jacquard guide bar JK1-2 threads on the high-speed jacquard machine in a spaced yarn threading mode, a ground guide bar GB5 threads on the high-speed jacquard machine in a full thread threading mode, and a ground guide bar GB6 threads on the high-speed jacquard machine in a spaced yarn threading mode;

The knitting steps are that a ground guide bar GB1, a ground guide bar GB2, a jacquard guide bar JK1-1 and a jacquard guide bar JK1-2 are all used for carrying out yarn-carrying on a rear needle bed to form the electric embroidery backing layer, the ground guide bar GB1 and the ground guide bar GB2 are all used for carrying out yarn-carrying on a rear needle bed and changing warp knitting tissues to form ventilation holes in the electric embroidery backing layer, the jacquard guide bar JK1-1 and the jacquard guide bar JK1-2 are all used for carrying out yarn-carrying on the rear needle bed and changing jacquard knitting tissues to form jacquard tissues in the electric embroidery backing layer, the ground guide bar GB5 is used for carrying out yarn-carrying on a front needle bed or/and the rear needle bed and changing warp knitting tissues to form the electric embroidery pressing layer with a second loop winding tissues, and the ground guide bar GB6 is used for carrying out yarn-carrying on the front needle bed and changing warp knitting tissues to form the electric embroidery pressing layer with a first loop tissues;

in the knitting step, the ground guide bar GB5 is one or more than two of a variable knitting chain structure, a variable warp knitting structure and a variable warp forging structure, and the ground guide bar GB6 is one or more than two of a variable warp knitting missing cushion structure, a variable warp knitting weft insertion structure, a variable missing warp knitting structure and a variable single-sided terry structure.