CN113846536A - Intelligent asphalt mixture spreader capable of achieving real-time paving monitoring - Google Patents
Intelligent asphalt mixture spreader capable of achieving real-time paving monitoring Download PDFInfo
- Publication number
- CN113846536A CN113846536A CN202110120453.8A CN202110120453A CN113846536A CN 113846536 A CN113846536 A CN 113846536A CN 202110120453 A CN202110120453 A CN 202110120453A CN 113846536 A CN113846536 A CN 113846536A
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- Prior art keywords
- conveyor belt
- mixing box
- motor
- fixedly connected
- base
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- E—FIXED CONSTRUCTIONS
- E01—CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
- E01C—CONSTRUCTION OF, OR SURFACES FOR, ROADS, SPORTS GROUNDS, OR THE LIKE; MACHINES OR AUXILIARY TOOLS FOR CONSTRUCTION OR REPAIR
- E01C19/00—Machines, tools or auxiliary devices for preparing or distributing paving materials, for working the placed materials, or for forming, consolidating, or finishing the paving
- E01C19/48—Machines, tools or auxiliary devices for preparing or distributing paving materials, for working the placed materials, or for forming, consolidating, or finishing the paving for laying-down the materials and consolidating them, or finishing the surface, e.g. slip forms therefor, forming kerbs or gutters in a continuous operation in situ
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- E—FIXED CONSTRUCTIONS
- E01—CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
- E01C—CONSTRUCTION OF, OR SURFACES FOR, ROADS, SPORTS GROUNDS, OR THE LIKE; MACHINES OR AUXILIARY TOOLS FOR CONSTRUCTION OR REPAIR
- E01C19/00—Machines, tools or auxiliary devices for preparing or distributing paving materials, for working the placed materials, or for forming, consolidating, or finishing the paving
- E01C19/46—Machines, tools or auxiliary devices for preparing or distributing paving materials, for working the placed materials, or for forming, consolidating, or finishing the paving for preparing and placing the materials, e.g. slurry seals
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- E—FIXED CONSTRUCTIONS
- E01—CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
- E01C—CONSTRUCTION OF, OR SURFACES FOR, ROADS, SPORTS GROUNDS, OR THE LIKE; MACHINES OR AUXILIARY TOOLS FOR CONSTRUCTION OR REPAIR
- E01C19/00—Machines, tools or auxiliary devices for preparing or distributing paving materials, for working the placed materials, or for forming, consolidating, or finishing the paving
- E01C19/48—Machines, tools or auxiliary devices for preparing or distributing paving materials, for working the placed materials, or for forming, consolidating, or finishing the paving for laying-down the materials and consolidating them, or finishing the surface, e.g. slip forms therefor, forming kerbs or gutters in a continuous operation in situ
- E01C19/4806—Machines, tools or auxiliary devices for preparing or distributing paving materials, for working the placed materials, or for forming, consolidating, or finishing the paving for laying-down the materials and consolidating them, or finishing the surface, e.g. slip forms therefor, forming kerbs or gutters in a continuous operation in situ with solely rollers for consolidating or finishing
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- Engineering & Computer Science (AREA)
- Architecture (AREA)
- Civil Engineering (AREA)
- Structural Engineering (AREA)
- Road Paving Machines (AREA)
Abstract
本发明公开了一种实时摊铺监测的智能沥青混合料摊铺器，包括底座、履带、支撑杆、混合箱、进料口、电机一、搅拌轴、加热棒、出料口一、出料装置、电机二、螺旋叶轮、传送带一、传送带二、出料口二、固定杆、滚筒、电机三、温度传感器、推把和控制面板。本发明的有益效果是：加热棒设置有若干个，便于对沥青进行均匀加热，搅拌轴上设置有若干个搅拌叶，提高混合效率，传送带一和传送带二的外表面设置有缓冲带，便于对传送带一和传送带二起到缓冲作用，滚筒的外表面光滑，便于对沥青进行压平，混合箱的表面设置有警报器，且警报器的输入端与控制面板的输出端相连，便于对混合箱内的混合加热进程进行智能监控。
The invention discloses an intelligent asphalt mixture paver for real-time paving monitoring. Device, motor two, spiral impeller, conveyor belt one, conveyor belt two, discharge port two, fixed rod, roller, motor three, temperature sensor, push handle and control panel. The beneficial effects of the invention are as follows: several heating rods are arranged to facilitate uniform heating of the asphalt; several stirring blades are arranged on the stirring shaft to improve the mixing efficiency; Conveyor belt 1 and conveyor belt 2 play a buffer role. The outer surface of the drum is smooth, which is convenient for flattening the asphalt. The surface of the mixing box is provided with an alarm, and the input end of the alarm is connected to the output end of the control panel, which is convenient for mixing the box. The internal mixing heating process is intelligently monitored.
Description
Technical Field
The invention relates to a paver, in particular to an intelligent asphalt mixture paver for paving and monitoring in real time, and belongs to the technical field of road construction.
Background
The increase in traffic load causes various forms of damage to the road surface, such as wear, deformation, cracking, etc. These damages reduce the safety of road traffic, block traffic, and finally lead to traffic accidents.
The aim of road maintenance is to provide a safe, comfortable and unobstructed driving road for vehicles in various climates and conditions. At present, in the hot patching or hot recycling repair technology of asphalt pavements, a complete set of pavement repair equipment is formed by adopting more heating equipment, repair equipment and road roller equipment. The adoption of the complete equipment has the defects of high cost, single function and more operators, so that the repair equipment integrating heating, repairing and compacting is urgently needed, and the repair equipment is multifunctional, not only reduces a large amount of labor, but also reduces the row repair cost.
Disclosure of Invention
The invention aims to solve the problems and provide an intelligent asphalt mixture paver for real-time paving monitoring.
The invention realizes the purpose through the following technical scheme: an intelligent asphalt mixture paver for real-time paving monitoring comprises a base, a track, a support rod, a mixing box, a feed inlet, a first motor, a stirring shaft, a heating rod, a first discharge outlet, a discharge device, a second motor, a spiral impeller, a first conveyor belt, a second discharge outlet, a fixed rod, a roller, a third motor, a temperature sensor, a push handle and a control panel; the cleaning system comprises a main body structure of the cleaning system, wherein the main body structure comprises a base, a track, a mixing box and a roller, the track is fixedly arranged on the lower surface of the base, support rods are fixedly arranged on two sides of the upper surface of the base, the mixing box is fixedly connected between the two support rods, a control panel is fixedly arranged on the surface of the mixing box, a feed inlet is fixedly arranged on the upper surface of the mixing box, a first motor is fixedly arranged on the inner wall of the mixing box, a stirring shaft is fixedly connected onto the output shaft of the first motor, a heating rod is fixedly connected onto the surface of the stirring shaft, a first discharge outlet is fixedly arranged on the lower side of the mixing box, a temperature sensor is fixedly connected onto one side of the mixing box close to the first discharge outlet, a discharge device is fixedly connected onto the lower end of the first discharge outlet, a second motor is fixedly connected onto the outer wall of the discharge device, and the output shaft of the second motor extends into the discharge device, and the rigid coupling has helical impeller, discharging device's downside rigid coupling has the conveyer belt one that sets up inside the base, the fixed conveyer belt two that is provided with of downside of conveyer belt one, the equal fixed mounting of one end of conveyer belt one and conveyer belt two has motor three, the tip of conveyer belt two is provided with the discharge gate two of rigid coupling in the base side, one of them one side of bracing piece is connected with the dead lever, the lower extreme of dead lever is connected with the cylinder through the pivot, the one end fixedly connected with of base pushes away the handle.
Preferably, in order to facilitate the even heating to pitch, avoid heating the inequality and lead to use cost to increase, the heating rod is provided with a plurality of, sets up respectively on the surface of (mixing) shaft and the inner wall of mixing box.
Preferably, in order to stir the asphalt mixture, the mixing efficiency is improved, a plurality of stirring blades are arranged on the stirring shaft, and each stirring blade is provided with a leakage hole.
Preferably, in order to facilitate the effect of buffering to conveyer belt one and conveyer belt two, prevent that pitch from sliding wantonly at the surface of conveyer belt one and conveyer belt two under the effect of gravity, avoiding causing the waste, the surface of conveyer belt one and conveyer belt two is provided with the buffering area, and the buffering area is provided with a plurality ofly, and the cross-section in buffering area is rectangle, and the buffering area slope distributes in the surface of conveyer belt one and conveyer belt two.
Preferably, in order to flatten the asphalt and ensure the flatness of the pavement, the roller is made of stone materials, and the outer surface of the roller is smooth.
Preferably, be convenient for carry out intelligent monitoring to the hybrid heating process in the mixing box, the surface of mixing box is provided with the siren, and the input of siren links to each other with control panel's output, and control panel's input links to each other with the output of temperature sensor's output.
The invention has the beneficial effects that: this kind of intelligent bituminous mixture paver of monitoring of paving in real time reasonable in design, the heating rod is provided with a plurality of, sets up respectively on the surface of (mixing) shaft and the inner wall of mixing box, is convenient for carry out the even heating to pitch, avoids heating the inequality and leads to the use cost to increase, is provided with a plurality of stirring leaf on the (mixing) shaft, and all is provided with the small opening on every stirring leaf. The asphalt mixture is convenient to stir, the mixing efficiency is improved, the buffer belts are arranged on the outer surfaces of the first conveyor belt and the second conveyor belt, the buffer belts are arranged in a plurality of numbers, the cross sections of the buffer belts are rectangular, the buffer belts are obliquely distributed on the outer surfaces of the first conveyor belt and the second conveyor belt, so that the first conveyor belt and the second conveyor belt are conveniently buffered, asphalt is prevented from randomly sliding on the surfaces of the first conveyor belt and the second conveyor belt under the action of gravity, waste is avoided, the roller is made of stone materials, the outer surface of the roller is smooth, and the asphalt is conveniently flattened, in order to guarantee the planarization on road surface, the surface of mixing box is provided with the siren, and the input of siren links to each other with control panel's output, and control panel's input links to each other with the output of temperature sensor's output, is convenient for carry out intelligent monitoring to the hybrid heating process in the mixing box.
Drawings
FIG. 1 is a schematic front view of the present invention;
FIG. 2 is a schematic view of the internal structure of the present invention;
fig. 3 is a schematic view of the connection structure of the conveyor belt of the present invention.
In the figure: 1. the device comprises a base, 2, a crawler belt, 3, a support rod, 4, a mixing box, 5, a first motor, 7, a stirring shaft, 8, a heating rod, 9, a first discharge port, 10, a discharge device, 11, a second motor, 12, a spiral impeller, 13, a first conveyor belt, 14, a second conveyor belt, 15, a second discharge port, 16, a fixed rod, 17, a roller, 18, a third motor, 19, a temperature sensor, 20, a push handle, 21 and a control panel.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1 to 3, an intelligent asphalt mixture spreader for real-time spreading monitoring comprises a base 1, a track 2, a support rod 3, a mixing box 4, a feed inlet 5, a first motor 6, a stirring shaft 7, a heating rod 8, a first discharge outlet 9, a discharge device 10, a second motor 11, a helical impeller 12, a first conveyor belt 13, a second conveyor belt 14, a second discharge outlet 15, a fixed rod 16, a roller 17, a third motor 18, a temperature sensor 19, a push handle 20 and a control panel 21; the cleaning system comprises a base 1, a crawler 2, a mixing box 4 and a roller 17, wherein the main structure of the cleaning system is formed by the base 1, the crawler 2 is fixedly installed on the lower surface of the base 1, two supporting rods 3 are fixedly installed on two sides of the upper surface of the base 1, the mixing box 4 is fixedly connected between the two supporting rods 3, a control panel 21 is fixedly arranged on the surface of the mixing box 4, a feed inlet 5 is fixedly arranged on the upper surface of the mixing box 4, a motor I6 is fixedly installed on the inner wall of the mixing box 4, a stirring shaft 7 is fixedly connected onto an output shaft of the motor I6, a heating rod 8 is fixedly connected onto the surface of the stirring shaft 7, a discharge outlet I9 is fixedly arranged on the lower side of the mixing box 4, a temperature sensor 19 is fixedly connected onto one side of the mixing box 4 close to the discharge outlet I9, a discharge device 10 is fixedly connected onto the lower end of the discharge outlet I9, and a motor II 11 is fixedly connected onto the outer wall of the discharge device 10, the output shaft of the second motor 11 extends to the inside of the discharging device 10, and is fixedly connected with a spiral impeller 12, the lower side fixedly connected with the discharging device 10 is provided with a first conveying belt 13 arranged inside the base 1, a second conveying belt 14 is fixedly arranged on the lower side of the first conveying belt 13, a third motor 18 is fixedly arranged on one end of the first conveying belt 13 and one end of the second conveying belt 14, the end portion of the second conveying belt 14 is provided with a second discharge port 15 and one side of the base 1, and the fixing rod 16 is connected to one side of the supporting rod 3, the lower end of the fixing rod 16 is connected with a roller 17 through a rotating shaft, and the one end fixedly connected with the base 1 is provided with a pushing handle 20.
Heating rod 8 is provided with a plurality of, sets up respectively on the surface of (mixing) shaft 7 and the inner wall of mixing box 4, is convenient for carry out the even heating to pitch, avoids heating the inequality and leads to use cost to increase, be provided with a plurality of stirring leaf on the (mixing) shaft 7, and all be provided with the small opening on every stirring leaf. The asphalt mixing machine is convenient to stir asphalt mixtures, the mixing efficiency is improved, a plurality of buffer belts are arranged on the outer surfaces of the first conveyor belt 13 and the second conveyor belt 14, the cross sections of the buffer belts are rectangular, the buffer belts are obliquely distributed on the outer surfaces of the first conveyor belt 13 and the second conveyor belt 14, the first conveyor belt 13 and the second conveyor belt 14 are convenient to buffer, asphalt is prevented from sliding on the surfaces of the first conveyor belt 13 and the second conveyor belt 14 at will under the action of gravity, waste is avoided, the roller 17 is made of stone materials, the outer surface of the roller 17 is smooth, flattening of asphalt is convenient, the flatness of a road surface is guaranteed, an alarm is arranged on the surface of the mixing box 4, the input end of the alarm is connected with the output end of the control panel 21, and the input end of the control panel 21 is connected with the output end of the temperature sensor 19, the intelligent monitoring of the mixed heating process in the mixing box 4 is facilitated.
The working principle is as follows: when the intelligent asphalt mixture paver for real-time paving monitoring is used, the temperature detection range of the temperature sensor 19 is set through the control panel 21, asphalt materials and water are added into the mixing box 4 through the feed inlet 5, the motor I6 is turned on at the moment, the motor I6 rotates to drive the stirring shaft 7 to rotate, so that raw materials are mixed, the heating rod 8 heats the raw materials while mixing, the mixing efficiency is improved, when the temperature sensor 19 detects that the temperature reaches the standard, the temperature sensor 19 sends a signal to the control panel 21, the control panel 21 controls the alarm to give an alarm, at the moment, a worker can turn on the motor II 11 and the motor III 18, so that the mixed asphalt raw materials are conveyed to the discharge port II 15 through the discharge device 10, the conveyor belt I13 and the conveyor belt II 14 in sequence, meanwhile, the worker pulls the push handle 20, make the device remove under the effect of track 2, remove the in-process pitch and drop on the road surface that needs laid to flatten through cylinder 17, the device convenient to use, easy operation has reduced a large amount of manual works, reduces again and is listed as the repair cost.
It will be evident to those skilled in the art that the invention is not limited to the details of the foregoing illustrative embodiments, and that the present invention may be embodied in other specific forms without departing from the spirit or essential attributes thereof. The present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.
Furthermore, it should be understood that although the present description refers to embodiments, not every embodiment may contain only a single embodiment, and such description is for clarity only, and those skilled in the art should integrate the description, and the embodiments may be combined as appropriate to form other embodiments understood by those skilled in the art.
Claims (6)
1. The utility model provides an intelligent bituminous mixture paver of real-time supervision that paves which characterized in that: the device comprises a base (1), a track (2), a support rod (3), a mixing box (4), a feeding hole (5), a motor I (6), a stirring shaft (7), a heating rod (8), a discharging hole I (9), a discharging device (10), a motor II (11), a spiral impeller (12), a conveyor belt I (13), a conveyor belt II (14), a discharging hole II (15), a fixed rod (16), a roller (17), a motor III (18), a temperature sensor (19), a push handle (20) and a control panel (21); the cleaning system comprises a base (1), a track (2), a mixing box (4) and a roller (17) which form a main body structure of the cleaning system, wherein the track (2) is fixedly arranged on the lower surface of the base (1), supporting rods (3) are fixedly arranged on two sides of the upper surface of the base (1), the mixing box (4) is fixedly connected between the two supporting rods (3), a control panel (21) is fixedly arranged on the surface of the mixing box (4), a feeding hole (5) is fixedly arranged on the upper surface of the mixing box (4), a motor I (6) is fixedly arranged on the inner wall of the mixing box (4), a stirring shaft (7) is fixedly connected onto an output shaft of the motor I (6), a heating rod (8) is fixedly connected onto the surface of the stirring shaft (7), a discharge hole I (9) is fixedly arranged on the lower side of the mixing box (4), and a temperature sensor (19) is fixedly connected to one side, close to the discharge hole I (9), of the mixing box (4), the lower end of the first discharge port (9) is fixedly connected with a discharge device (10), a second motor (11) is fixedly connected to the outer wall of the discharge device (10), an output shaft of the second motor (11) extends to the inside of the discharge device (10) and is fixedly connected with a spiral impeller (12), a first conveyor belt (13) arranged inside the base (1) is fixedly connected to the lower side of the second discharge device (10), a second conveyor belt (14) is fixedly arranged on the lower side of the first conveyor belt (13), a third motor (18) is fixedly arranged at one end of the first conveyor belt (13) and one end of the second conveyor belt (14), a second discharge port (15) fixedly connected to the side face of the base (1) is arranged at the end of the second conveyor belt (14), one of the two discharge ports (15) is connected to one side of the support rod (3) and is connected with a fixed rod (16), and the lower end of the fixed rod (16) is connected with a roller (17) through a rotating shaft, one end of the base (1) is fixedly connected with a push handle (20).
2. The intelligent asphalt mixture paver of claim 1 where the real-time paving monitoring is characterized by: the heating rods (8) are arranged on the surface of the stirring shaft (7) and the inner wall of the mixing box (4) respectively.
3. The intelligent asphalt mixture paver of claim 1 where the real-time paving monitoring is characterized by: the stirring shaft (7) is provided with a plurality of stirring blades, and each stirring blade is provided with a leakage hole.
4. The intelligent asphalt mixture paver of claim 1 where the real-time paving monitoring is characterized by: the outer surfaces of the first conveyor belt (13) and the second conveyor belt (14) are provided with a plurality of buffer zones, the cross sections of the buffer zones are rectangular, and the buffer zones are obliquely distributed on the outer surfaces of the first conveyor belt (13) and the second conveyor belt (14).
5. The intelligent asphalt mixture paver of claim 1 where the real-time paving monitoring is characterized by: the roller (17) is made of stone materials, and the outer surface of the roller (17) is smooth.
6. The intelligent asphalt mixture paver of claim 1 where the real-time paving monitoring is characterized by: the surface of mixing box (4) is provided with the siren, and the input of siren links to each other with control panel (21)'s output, and control panel (21)'s input links to each other with the output of temperature sensor (19)'s output.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110120453.8A CN113846536A (en) | 2021-01-28 | 2021-01-28 | Intelligent asphalt mixture spreader capable of achieving real-time paving monitoring |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110120453.8A CN113846536A (en) | 2021-01-28 | 2021-01-28 | Intelligent asphalt mixture spreader capable of achieving real-time paving monitoring |
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| Publication Number | Publication Date |
|---|---|
| CN113846536A true CN113846536A (en) | 2021-12-28 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202110120453.8A Pending CN113846536A (en) | 2021-01-28 | 2021-01-28 | Intelligent asphalt mixture spreader capable of achieving real-time paving monitoring |
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| CN (1) | CN113846536A (en) |
Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN205591087U (en) * | 2016-04-22 | 2016-09-21 | 张泽峰 | Pitch laying device for highway maintenance |
| CN209836749U (en) * | 2018-11-16 | 2019-12-24 | 龙德建设有限公司 | Recycled asphalt pavement paving device |
| CN111254790A (en) * | 2020-02-18 | 2020-06-09 | 谌红宝 | Highway road surface crack repair equipment |
| CN211256591U (en) * | 2019-11-01 | 2020-08-14 | 安徽新华学院 | An asphalt pavement paver for civil engineering |
-
2021
- 2021-01-28 CN CN202110120453.8A patent/CN113846536A/en active Pending
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN205591087U (en) * | 2016-04-22 | 2016-09-21 | 张泽峰 | Pitch laying device for highway maintenance |
| CN209836749U (en) * | 2018-11-16 | 2019-12-24 | 龙德建设有限公司 | Recycled asphalt pavement paving device |
| CN211256591U (en) * | 2019-11-01 | 2020-08-14 | 安徽新华学院 | An asphalt pavement paver for civil engineering |
| CN111254790A (en) * | 2020-02-18 | 2020-06-09 | 谌红宝 | Highway road surface crack repair equipment |
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Application publication date: 20211228 |
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