CN113831171B - Oxygen supply system special for aerobic composting and use method thereof - Google Patents
Oxygen supply system special for aerobic composting and use method thereof Download PDFInfo
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- 239000001301 oxygen Substances 0.000 title claims abstract description 190
- 229910052760 oxygen Inorganic materials 0.000 title claims abstract description 190
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 title claims abstract description 184
- 238000009264 composting Methods 0.000 title claims abstract description 49
- 238000000034 method Methods 0.000 title claims abstract description 27
- 239000007789 gas Substances 0.000 claims abstract description 130
- 239000002361 compost Substances 0.000 claims abstract description 112
- 238000004519 manufacturing process Methods 0.000 claims abstract description 76
- 238000009827 uniform distribution Methods 0.000 claims abstract description 42
- 238000009826 distribution Methods 0.000 claims abstract description 37
- 230000007246 mechanism Effects 0.000 claims abstract description 27
- 238000007789 sealing Methods 0.000 claims description 55
- 239000007788 liquid Substances 0.000 claims description 21
- 238000004891 communication Methods 0.000 claims description 20
- 230000008569 process Effects 0.000 claims description 16
- 238000007790 scraping Methods 0.000 claims description 9
- 210000003437 trachea Anatomy 0.000 claims description 7
- 230000002093 peripheral effect Effects 0.000 claims description 6
- 230000009471 action Effects 0.000 claims description 4
- 230000005540 biological transmission Effects 0.000 claims description 2
- 239000000463 material Substances 0.000 abstract description 36
- 238000003756 stirring Methods 0.000 abstract description 23
- 238000000855 fermentation Methods 0.000 abstract description 20
- 230000004151 fermentation Effects 0.000 abstract description 20
- 230000008901 benefit Effects 0.000 abstract description 3
- 230000010354 integration Effects 0.000 abstract description 2
- 238000010586 diagram Methods 0.000 description 9
- 239000003337 fertilizer Substances 0.000 description 7
- 239000003895 organic fertilizer Substances 0.000 description 6
- 230000009286 beneficial effect Effects 0.000 description 5
- 150000002926 oxygen Chemical class 0.000 description 4
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 4
- 238000009792 diffusion process Methods 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- 239000002994 raw material Substances 0.000 description 3
- 239000002689 soil Substances 0.000 description 3
- 239000000126 substance Substances 0.000 description 3
- 241000196324 Embryophyta Species 0.000 description 2
- 238000013019 agitation Methods 0.000 description 2
- 230000007423 decrease Effects 0.000 description 2
- 239000006185 dispersion Substances 0.000 description 2
- 230000007613 environmental effect Effects 0.000 description 2
- 239000011796 hollow space material Substances 0.000 description 2
- 235000015097 nutrients Nutrition 0.000 description 2
- 230000032258 transport Effects 0.000 description 2
- 238000010564 aerobic fermentation Methods 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000009977 dual effect Effects 0.000 description 1
- 210000003608 fece Anatomy 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 239000010871 livestock manure Substances 0.000 description 1
- 230000007774 longterm Effects 0.000 description 1
- 230000014759 maintenance of location Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000010815 organic waste Substances 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
- 239000003415 peat Substances 0.000 description 1
- 238000004321 preservation Methods 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 239000010902 straw Substances 0.000 description 1
- 238000009423 ventilation Methods 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
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- C05F17/70—Controlling the treatment in response to process parameters
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- C05F17/00—Preparation of fertilisers characterised by biological or biochemical treatment steps, e.g. composting or fermentation
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- C05F17/971—Constructional parts, e.g. floors, covers or doors for feeding or discharging materials to be treated; for feeding or discharging other material
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Abstract
Description
技术领域technical field
本发明属于生物发酵技术领域,特别是涉及一种专用于好氧堆肥的供氧系统及其使用方法。The invention belongs to the technical field of biological fermentation, and particularly relates to an oxygen supply system specially used for aerobic composting and a use method thereof.
背景技术Background technique
高温好氧发酵,通常称作堆肥,是一种常见的有机废物处理方法,属于生物发酵中的一种,最终获得有机肥产品,广泛应用于农业。堆肥是一种有机肥料,所含营养物质比较丰富,且肥效长而稳定,同时有利于促进土壤固粒结构的形成,能增加土壤保水、保温、透气、保肥的能力,而且与化肥混合使用又可弥补化肥所含养分单一,长期单一使用化肥使土壤板结,保水、保肥性能减退的缺陷,目前使用最多的堆肥方式是混合堆肥。混合堆肥是利用各种植物残体(作物秸杆、杂草、树叶、泥炭、垃圾以及其它废弃物等)为主要原料,混合人畜粪尿经堆制腐解而成的有机肥料。因此,为了获得质量更高的有机肥料,在堆肥发酵过程中,需要使用到堆肥发酵装置,以保持堆肥过程中的环境条件。High-temperature aerobic fermentation, commonly referred to as composting, is a common organic waste treatment method, which belongs to a kind of biological fermentation, and finally obtains organic fertilizer products, which are widely used in agriculture. Compost is a kind of organic fertilizer, which is rich in nutrients, and has a long and stable fertilizer effect. It also helps to promote the formation of soil solid particle structure, and can increase the ability of soil to retain water, heat preservation, ventilation and fertilizer, and it can be used in combination with chemical fertilizers. It can also make up for the single nutrient contained in chemical fertilizers, and the long-term single use of chemical fertilizers makes the soil compact, and the water and fertilizer retention performance decreases. At present, the most used composting method is mixed composting. Mixed composting is an organic fertilizer that uses various plant residues (crop straw, weeds, leaves, peat, garbage and other wastes, etc.) as the main raw materials, mixed with human and animal manure and decomposed by composting. Therefore, in order to obtain a higher quality organic fertilizer, a compost fermentation device needs to be used in the compost fermentation process to maintain the environmental conditions during the compost process.
但是,在现有技术中,堆肥发酵装置使存在以下几个缺陷:(1)现有的堆肥发酵装置内部设置有搅拌机构,对堆肥过程进行搅拌,一般通过外部插入供氧管或在堆肥发酵装置内壁设置供氧气孔,对堆肥过程进行供氧,使得搅拌和供氧单独控制,不仅增加了堆肥发酵装置的制造成本,而且导致搅拌和供氧操作的灵活性较差;(2)现有的堆肥发酵装置的供氧系统大多将氧气或空气输送至堆肥物料的顶部或表面,通过搅拌方式实现氧气与物料的混合,不仅导致氧气在物料中的分散均匀性较差,而且供氧效率较低。为此,我们设计了一种专用于好氧堆肥的供氧系统,用以解决上述中的技术问题。However, in the prior art, the compost fermentation device has the following defects: (1) The existing compost fermentation device is provided with a stirring mechanism inside to stir the composting process, generally by inserting an oxygen supply pipe externally or in the compost fermentation Oxygen supply holes are arranged on the inner wall of the device to supply oxygen to the composting process, so that stirring and oxygen supply are controlled separately, which not only increases the manufacturing cost of the compost fermentation device, but also leads to poor flexibility in stirring and oxygen supply operations; (2) the existing Most of the oxygen supply system of the compost fermentation device transports oxygen or air to the top or surface of the compost material, and realizes the mixing of oxygen and material by stirring, which not only leads to poor uniformity of oxygen dispersion in the material, but also lowers the oxygen supply efficiency. Low. To this end, we designed an oxygen supply system dedicated to aerobic composting to solve the above technical problems.
发明内容SUMMARY OF THE INVENTION
本发明的目的在于提供一种专用于好氧堆肥的供氧系统及其使用方法,通过堆肥生产模块、供氧模块、供氧定时模块、控制模块、气体均布模块、定位模块、第一连通气管、支撑柱和第二连通气管的设计,解决了现有的堆肥发酵装置大多单独控制搅拌和供氧,不仅增加了堆肥发酵装置的制造成本,而且导致搅拌和供氧操作的灵活性较差,现有的堆肥发酵装置的供氧系统大多将氧气或空气输送至堆肥物料的顶部或表面,通过搅拌方式实现氧气与物料的混合,不仅导致氧气在物料中的分散均匀性较差,而且供氧效率较低的问题。The purpose of the present invention is to provide an oxygen supply system specially used for aerobic composting and a method of using the same. The design of the trachea, the support column and the second communication trachea solves the problem that most of the existing compost fermentation devices control the stirring and oxygen supply independently, which not only increases the manufacturing cost of the compost fermentation device, but also leads to the poor flexibility of the stirring and oxygen supply operations. The oxygen supply system of the existing compost fermentation device mostly transports oxygen or air to the top or surface of the compost material, and realizes the mixing of the oxygen and the material by stirring, which not only leads to poor uniformity of oxygen dispersion in the material, but also supplies The problem of low oxygen efficiency.
为解决上述技术问题,本发明是通过以下技术方案实现的:In order to solve the above-mentioned technical problems, the present invention is achieved through the following technical solutions:
本发明为一种专用于好氧堆肥的供氧系统,包括堆肥生产模块、供氧模块、供氧定时模块、控制模块和气体均布模块;所述气体均布模块位于堆肥生产模块内部,且所述气体均布模块底部与堆肥生产模块内底部之间转动连接;所述控制模块固定安装于堆肥生产模块外部;所述供氧模块位于堆肥生产模块顶部,且所述供氧模块与堆肥生产模块之间卡接配合;所述供氧定时模块固定安装于供氧模块顶部;所述气体均布模块与供氧模块之间贯通连接。The present invention is an oxygen supply system specially used for aerobic composting, comprising a compost production module, an oxygen supply module, an oxygen supply timing module, a control module and a gas distribution module; the gas distribution module is located inside the compost production module, and The bottom of the gas distribution module and the inner bottom of the compost production module are rotatably connected; the control module is fixedly installed outside the compost production module; the oxygen supply module is located on the top of the compost production module, and the oxygen supply module is connected to the compost production module. The modules are snap-fitted; the oxygen supply timing module is fixedly installed on the top of the oxygen supply module; the gas distribution module and the oxygen supply module are in a through connection.
进一步地,所述堆肥生产模块包括有堆肥生产罐,所述堆肥生产罐底部安装有驱动电机;Further, the compost production module includes a compost production tank, and a drive motor is installed at the bottom of the compost production tank;
所述控制模块固定安装于堆肥生产罐外表面。The control module is fixedly installed on the outer surface of the compost production tank.
进一步地,所述供氧模块包括有密封盖板,所述密封盖板底部与堆肥生产罐顶部之间卡接配合;Further, the oxygen supply module includes a sealing cover, and the bottom of the sealing cover is snap-fitted with the top of the compost production tank;
所述密封盖板底部转动连接有气体供应箱;A gas supply box is rotatably connected to the bottom of the sealing cover;
所述密封盖板顶部安装有供氧设备,所述供氧设备与气体供应箱之间通过输气管贯通连接;An oxygen supply device is installed on the top of the sealing cover plate, and the oxygen supply device and the gas supply box are connected through a gas transmission pipe;
所述供氧设备表面安装有排空阀,所述供氧定时模块安装于密封盖板顶部。An emptying valve is installed on the surface of the oxygen supply equipment, and the oxygen supply timing module is installed on the top of the sealing cover.
进一步地,所述控制模块与供氧定时模块电性连接;Further, the control module is electrically connected with the oxygen supply timing module;
所述控制模块与供氧设备电性连接;The control module is electrically connected with the oxygen supply equipment;
所述控制模块与驱动电机电性连接。The control module is electrically connected with the drive motor.
进一步地,所述气体均布模块由上下设置的若干气体均布机构组成;Further, the gas uniform distribution module is composed of several gas uniform distribution mechanisms arranged up and down;
所述气体均布机构由均布组件、气体溢出筛和定位模块组成;其中所述均布组件与气体溢出筛卡接配合,所述定位模块安装于均布组件外部。The gas uniform distribution mechanism is composed of a uniform distribution component, a gas overflow screen and a positioning module; wherein the uniform distribution component is snap-fitted with the gas overflow screen, and the positioning module is installed outside the uniform distribution component.
进一步地,所述均布组件包括有若干中空杆,相邻两所述中空杆之间固定有支撑杆;Further, the uniform distribution component includes a plurality of hollow rods, and a support rod is fixed between two adjacent hollow rods;
所述中空杆两端面均固定有弧形滑板,所述弧形滑板上表面固定有若干刮离件;Arc-shaped sliding plates are fixed on both end surfaces of the hollow rod, and several scraping pieces are fixed on the upper surface of the arc-shaped sliding plates;
所述弧形滑板和刮离件均与堆肥生产罐内壁滑动配合。Both the arc-shaped sliding plate and the scraping piece are slidingly matched with the inner wall of the compost production tank.
进一步地,所述中空杆表面开设有安装孔,所述安装孔与气体溢出筛卡接配合;Further, a mounting hole is provided on the surface of the hollow rod, and the mounting hole is snap-fitted with the gas overflow screen;
所述中空杆一内端面固定有复位弹性件,所述复位弹性件一端面固定有密封柱,所述密封柱周侧面与中空杆内壁滑动配合;An inner end surface of the hollow rod is fixed with a reset elastic member, one end surface of the reset elastic member is fixed with a sealing column, and the peripheral side surface of the sealing column is slidably matched with the inner wall of the hollow rod;
所述中空杆另一内端面固定有导向杆,所述导向杆与密封柱之间滑动连接。A guide rod is fixed on the other inner end surface of the hollow rod, and the guide rod is slidably connected with the sealing column.
进一步地,所述中空杆外表面和密封柱周侧面开设有同位定位槽;Further, the outer surface of the hollow rod and the peripheral side surface of the sealing column are provided with co-located positioning grooves;
所述中空杆外表面开设有排液喷头,所述排液喷头位于中空杆下方;The outer surface of the hollow rod is provided with a liquid discharge nozzle, and the liquid discharge nozzle is located below the hollow rod;
所述定位模块包括有固定环,所述固定环内表面安装有驱动件,所述驱动件一端固定有定位件,所述定位件与同位定位槽间隙配合;The positioning module includes a fixing ring, a driving member is mounted on the inner surface of the fixing ring, a positioning member is fixed at one end of the driving member, and the positioning member is in clearance fit with the co-located positioning groove;
所述控制模块与定位模块电性连接。The control module is electrically connected with the positioning module.
进一步地,相邻两所述气体均布机构的中空杆之间贯通连接有第一连通气管;Further, a first communication gas pipe is throughly connected between the hollow rods of the two adjacent gas distribution mechanisms;
位于最下方的所述气体均布机构中间位置的中空杆表面固定有支撑柱,所述支撑柱下端与堆肥生产罐内底部转动连接且支撑柱与驱动电机输出轴固定连接;A support column is fixed on the surface of the hollow rod at the middle position of the lowermost gas distribution mechanism, the lower end of the support column is rotatably connected with the inner bottom of the compost production tank, and the support column is fixedly connected with the output shaft of the drive motor;
位于最上方的所述气体均布机构的中空杆与气体供应箱之间贯通连接有第二连通气管。A second communication gas pipe is penetratingly connected between the hollow rod of the gas uniform distribution mechanism located at the top and the gas supply box.
一种专用于好氧堆肥的供氧系统的使用方法,包括如下步骤:A method for using an oxygen supply system dedicated to aerobic composting comprises the following steps:
SS01当堆肥过程中达到供氧时间时,所述供氧定时模块将供氧信号传递给控制模块,所述控制模块控制供氧设备启动;SS01 When the oxygen supply time is reached during the composting process, the oxygen supply timing module transmits the oxygen supply signal to the control module, and the control module controls the oxygen supply equipment to start;
SS02所述供氧设备将空气压缩至气体供应箱中,经第二连通气管和第一连通气管输送至各个中空杆中,随着中空杆内气压的逐渐增加,驱使密封柱移动使得中空杆内的空气通过气体溢出筛扩散至堆肥生产罐中;The oxygen supply equipment described in SS02 compresses the air into the gas supply box, and delivers it to each hollow rod through the second communication trachea and the first communication trachea. The air diffuses through the gas overflow screen into the composting production tank;
SS03当所述控制模块控制供氧设备启动的同时,驱动电机启动,驱使整个气体均布模块转动;SS03 When the control module controls the oxygen supply equipment to start, the drive motor starts to drive the entire gas distribution module to rotate;
SS04供氧结束后,所述供氧定时模块将供氧结束信号传递给控制模块,所述控制模块控制供氧设备暂停,同时排空阀被打开,使中空杆内部压强恢复至初始气压,在复位弹性件作用下密封柱进行复位;After the SS04 oxygen supply ends, the oxygen supply timing module transmits the oxygen supply end signal to the control module, and the control module controls the oxygen supply equipment to suspend, while the emptying valve is opened, so that the internal pressure of the hollow rod is restored to the initial air pressure, and the The sealing column is reset under the action of the reset elastic member;
SS05待密封柱复位后,所述控制模块控制定位模块运行,利用驱动件将定位件推至同位定位槽中,此时控制模块再次控制供氧设备启动,利用气压将中空杆内积液从排液喷头处排出;After the SS05 sealing column is reset, the control module controls the operation of the positioning module, and uses the driving part to push the positioning part into the co-located positioning groove. At this time, the control module controls the oxygen supply equipment to start again, and uses the air pressure to remove the accumulated liquid in the hollow rod from the drain. Discharge from the liquid nozzle;
SS06如此反复,实现堆肥过程中的定时定量供氧。SS06 repeats like this to realize the timed and quantitative oxygen supply in the composting process.
本发明具有以下有益效果:The present invention has the following beneficial effects:
1、本发明通过设置有气体均布机构、第一连通气管、支撑柱、第二连通气管、驱动电机和气体供应箱,仅利用气体均布机构便可同时实现堆肥过程中供氧和搅拌的双重功能,既可一边供氧一边搅拌,大大提高了氧气在堆肥物料中分布的均匀性,进而增加堆肥发酵效果,又可实现供氧和搅拌的单独控制,灵活性更高,通过供氧和搅拌的集成化,大大降低了堆肥装置的制造成本,经济效益高。1. The present invention is provided with a gas uniform distribution mechanism, a first communication gas pipe, a support column, a second communication gas pipe, a driving motor and a gas supply box, and only the gas uniform distribution mechanism can be used to simultaneously realize the oxygen supply and stirring in the composting process. Dual functions, which can not only supply oxygen while stirring, greatly improve the uniformity of oxygen distribution in the compost material, thereby increasing the effect of compost fermentation, but also realize separate control of oxygen supply and stirring, with higher flexibility. The integration of stirring greatly reduces the manufacturing cost of the composting device, and the economic benefit is high.
2、本发明通过驱动电机驱使整个气体均布机构转动时,利用弧形滑板和刮离件对堆肥生产罐内壁粘附的堆肥物料进行刮离,有效防止搅拌堆肥物料过程中搅拌死角的出现,从而大大提高了堆肥发酵的质量,有利于保证有机肥料的产品品质。2. When the present invention drives the entire gas distribution mechanism to rotate by driving the motor, the arc-shaped slide plate and the scraping piece are used to scrape off the compost material adhering to the inner wall of the compost production tank, so as to effectively prevent the occurrence of a dead angle in the process of stirring the compost material. Thereby, the quality of compost fermentation is greatly improved, which is beneficial to ensure the product quality of organic fertilizers.
3、本发明通过气体溢出筛、排液喷头、中空杆、第一连通气管、第二连通气管、气体供应箱、复位弹性件、密封柱和导向杆的设计,随着中空杆内部气压的逐渐增大,密封柱被推至与气体溢出筛分离,使得中空杆内部空气沿着气体溢出筛往上扩散至上层堆肥物料中,同时中空杆内部空气也沿着排液喷头扩散至下层堆肥物料中,从而实现堆肥物料各个部位的氧气供应,有利于提高供氧的均匀性。3. The present invention adopts the design of the gas overflow screen, the liquid discharge nozzle, the hollow rod, the first connecting gas pipe, the second connecting gas pipe, the gas supply box, the reset elastic member, the sealing column and the guide rod. With the gradual increase of the air pressure inside the hollow rod Increase, the sealing column is pushed to separate from the gas overflow screen, so that the air inside the hollow rod diffuses upward along the gas overflow screen to the upper compost material, and at the same time, the air inside the hollow rod also spreads along the drainage nozzle to the lower layer compost material. , so as to realize the oxygen supply of each part of the compost material, which is beneficial to improve the uniformity of oxygen supply.
4、本发明通过排空阀的设置,当中空杆内气压恢复至初始状态时,密封柱上的同位定位槽与中空杆上的同位定位槽同位,利用定位模块实现密封柱的定位后,再次利用中空杆内部的增压将中空杆内的积液沿着排液喷头排出,保证了堆肥物料的含水量,进而有效避免因堆肥物料中水分流失导致的堆肥效果的下降。4. In the present invention, through the setting of the emptying valve, when the air pressure in the hollow rod is restored to the initial state, the co-located positioning groove on the sealing column is in the same position as the co-located positioning groove on the hollow rod. The pressurization inside the hollow rod is used to discharge the accumulated liquid in the hollow rod along the liquid discharge nozzle, which ensures the water content of the composting material, thereby effectively avoiding the decline of the composting effect caused by the loss of water in the composting material.
5、本发明通过堆肥生产模块、供氧模块、供氧定时模块、控制模块、气体均布模块和定位模块之间的配合使用,实现了堆肥发酵过程的自动化控制,提高了堆肥过程中环境条件的控制,大大降低了操作人员的劳动强度。5. The present invention realizes the automatic control of the composting fermentation process and improves the environmental conditions in the composting process through the coordinated use of the composting production module, the oxygen supply module, the oxygen supply timing module, the control module, the gas uniform distribution module and the positioning module. control, greatly reducing the labor intensity of operators.
当然,实施本发明的任一产品并不一定需要同时达到以上所述的所有优点。Of course, it is not necessary for any product embodying the present invention to achieve all of the above-described advantages simultaneously.
附图说明Description of drawings
为了更清楚地说明本发明实施例的技术方案,下面将对实施例描述所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to illustrate the technical solutions of the embodiments of the present invention more clearly, the following briefly introduces the accompanying drawings used in the description of the embodiments. Obviously, the drawings in the following description are only some embodiments of the present invention. For those of ordinary skill in the art, other drawings can also be obtained from these drawings without any creative effort.
图1为一种专用于好氧堆肥的供氧系统的结构示意图;Figure 1 is a schematic structural diagram of an oxygen supply system dedicated to aerobic composting;
图2为图1的结构正视图;Fig. 2 is the front view of the structure of Fig. 1;
图3为图1的内部结构示意图;Fig. 3 is the internal structure schematic diagram of Fig. 1;
图4为气体均布模块的结构示意图;4 is a schematic structural diagram of a gas distribution module;
图5为图4的结构正视图;Fig. 5 is the front view of the structure of Fig. 4;
图6为图4仰视角度的结构示意图;Fig. 6 is the structural representation of the bottom view angle of Fig. 4;
图7为气体均布机构的结构示意图;7 is a schematic structural diagram of a gas uniform distribution mechanism;
图8为图7仰视角度的结构示意图;Fig. 8 is the structural representation of the bottom view angle of Fig. 7;
图9为均布组件的结构示意图;9 is a schematic structural diagram of a uniformly distributed component;
图10为图9的结构俯视图;Figure 10 is a top view of the structure of Figure 9;
图11为图10的内部结构示意图;Figure 11 is a schematic diagram of the internal structure of Figure 10;
图12为供氧模块的结构示意图;12 is a schematic structural diagram of an oxygen supply module;
图13为图12仰视角度的结构示意图;Fig. 13 is the structural representation of the bottom view angle of Fig. 12;
图14为定位模块的结构示意图;14 is a schematic structural diagram of a positioning module;
图15为气体溢出筛的结构示意图。Figure 15 is a schematic diagram of the structure of the gas overflow screen.
附图中,各标号所代表的部件列表如下:In the accompanying drawings, the list of components represented by each number is as follows:
1-堆肥生产模块,101-堆肥生产罐,102-驱动电机,2-供氧模块,201-密封盖板,202-气体供应箱,203-供氧设备,204-排空阀,3-供氧定时模块,4-控制模块,5-气体均布模块,6-气体均布机构,7-均布组件,701-中空杆,702-支撑杆,703-弧形滑板,704-刮离件,705-安装孔,706-复位弹性件,707-密封柱,708-导向杆,709-同位定位槽,710-排液喷头,8-气体溢出筛,9-定位模块,901-固定环,902-驱动件,903-定位件,10-第一连通气管,11-支撑柱,12-第二连通气管。1- Compost production module, 101- Compost production tank, 102- Drive motor, 2- Oxygen supply module, 201- Seal cover, 202- Gas supply box, 203- Oxygen supply equipment, 204- Evacuation valve, 3- Supply Oxygen timing module, 4-Control module, 5-Gas uniform distribution module, 6-Gas uniform distribution mechanism, 7-Uniform distribution component, 701-Hollow rod, 702-Support rod, 703-Arc slide plate, 704-Scraper off , 705-Installation hole, 706-Reset elastic piece, 707-Sealing column, 708-Guide rod, 709-Same positioning groove, 710-Drain nozzle, 8-Gas overflow screen, 9-Positioning module, 901-Fixing ring, 902-driving part, 903-positioning part, 10-first communication trachea, 11-support column, 12-second communication trachea.
具体实施方式Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其它实施例,都属于本发明保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, but not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
实施例1Example 1
请参阅图1-15,本发明为一种专用于好氧堆肥的供氧系统,包括堆肥生产模块1、供氧模块2、供氧定时模块3、控制模块4和气体均布模块5;堆肥生产模块1用于容纳堆肥原料,气体均布模块5用于堆肥物料的供应和搅拌,供氧模块2用于对气体均布模块5进行供氧;1-15, the present invention is an oxygen supply system specially used for aerobic composting, including a compost production module 1, an
气体均布模块5位于堆肥生产模块1内部,且气体均布模块5底部与堆肥生产模块1内底部之间转动连接;The
控制模块4固定安装于堆肥生产模块1外部;The
供氧模块2位于堆肥生产模块1顶部,且供氧模块2与堆肥生产模块1之间卡接配合;The
供氧定时模块3固定安装于供氧模块2顶部;The oxygen
气体均布模块5与供氧模块2之间贯通连接。The
其中,堆肥生产模块1包括有堆肥生产罐101,整个堆肥发酵过程都在堆肥生产罐101内部进行,堆肥生产罐101底部安装有驱动电机102;The compost production module 1 includes a
控制模块4固定安装于堆肥生产罐101外表面。The
其中,供氧模块2包括有密封盖板201,密封盖板201底部与堆肥生产罐101顶部之间卡接配合;Wherein, the
密封盖板201底部转动连接有气体供应箱202;A
密封盖板201顶部安装有供氧设备203,供氧设备203与气体供应箱202之间通过输气管贯通连接,启动供氧设备203后,利用供氧设备203将空气压缩进气体供应箱202中;An
供氧设备203表面安装有排空阀204,供氧定时模块3安装于密封盖板201顶部;An emptying
控制模块4与供氧定时模块3电性连接;控制模块4与供氧设备203电性连接;控制模块4与驱动电机102电性连接;当供氧定时模块3显示到达供氧时间时,控制模块4接受到此供氧信号,并控制供氧设备203的启动,当供氧结束时间到达时,同样控制模块4接受到此供氧暂停信号,使供氧设备203暂停运行,此时排空阀204被自动打开,使气体供应箱202内部气压恢复初始状态。The
其中,气体均布模块5由上下设置的若干气体均布机构6组成;Wherein, the gas
气体均布机构6由均布组件7、气体溢出筛8和定位模块9组成;其中均布组件7与气体溢出筛8卡接配合,定位模块9安装于均布组件7外部,气体溢出筛8用于空气的扩散;The gas
均布组件7包括有若干中空杆701,相邻两中空杆701之间固定有支撑杆702;The
中空杆701两端面均固定有弧形滑板703,弧形滑板703上表面固定有若干刮离件704,通过弧形滑板703和刮离件704的共同作用,对堆肥生产罐101内壁粘附的堆肥物料进行刮离,有效防止搅拌堆肥物料过程中搅拌死角的出现,从而大大提高了堆肥发酵的质量,有利于保证有机肥料的产品品质;Arc-shaped sliding
弧形滑板703和刮离件704均与堆肥生产罐101内壁滑动配合。Both the arc-shaped sliding
其中,中空杆701表面开设有安装孔705,安装孔705与气体溢出筛8卡接配合;Wherein, the surface of the
中空杆701一内端面固定有复位弹性件706,复位弹性件706一端面固定有密封柱707,密封柱707周侧面与中空杆701内壁滑动配合,当中空杆701内部处于正常气压时,复位弹性件706处于自然状态,密封柱707将气体溢出筛8堵住,使得中空杆701内部与堆肥生产罐101内部之间无法进行物质交换;A reset
中空杆701另一内端面固定有导向杆708,导向杆708与密封柱707之间滑动连接;当中空杆701内部气压逐渐增大时,密封柱707被推至与气体溢出筛8分离,使得中空杆701内部空气沿着气体溢出筛8往上扩散至上层堆肥物料中。A
其中,中空杆701外表面和密封柱707周侧面开设有同位定位槽709;Wherein, the outer surface of the
中空杆701外表面开设有排液喷头710,排液喷头710位于中空杆701下方;当中空杆701内部气压逐渐增大,使得中空杆701内部空气沿着气体溢出筛8往上扩散至上层堆肥物料中的同时,中空杆701内部空气也沿着排液喷头710扩散至下层堆肥物料中,从而实现堆肥物料各个部位的氧气供应,有利于提高供氧的均匀性;The outer surface of the
定位模块9包括有固定环901,固定环901内表面安装有驱动件902,驱动件902一端固定有定位件903,定位件903与同位定位槽709间隙配合;The
控制模块4与定位模块9电性连接,利用控制模块4控制驱动件902带动定位件903进行移动。The
其中,相邻两气体均布机构6的中空杆701之间贯通连接有第一连通气管10;Wherein, a first
位于最下方的气体均布机构6中间位置的中空杆701表面固定有支撑柱11,支撑柱11下端与堆肥生产罐101内底部转动连接且支撑柱11与驱动电机102输出轴固定连接;A
位于最上方的气体均布机构6的中空杆701与气体供应箱202之间贯通连接有第二连通气管12。A second
一种专用于好氧堆肥的供氧系统的使用方法,包括如下步骤:A method for using an oxygen supply system dedicated to aerobic composting comprises the following steps:
SS01当堆肥过程中达到供氧时间时,供氧定时模块3将供氧信号传递给控制模块4,控制模块4控制供氧设备203启动;SS01 When the oxygen supply time is reached during the composting process, the oxygen
SS02供氧设备203将空气压缩至气体供应箱202中,经第二连通气管12和第一连通气管10输送至各个中空杆701中,随着中空杆701内气压的逐渐增加,驱使密封柱707移动使得中空杆701内的空气通过气体溢出筛8以及排液喷头710扩散至堆肥生产罐101中;The SS02
SS03当控制模块4控制供氧设备203启动的同时,驱动电机102启动,驱使整个气体均布模块5转动,实现堆肥生产罐101中堆肥物料的充分搅拌,从而达到一边供氧一边搅拌的目的,大大加快了氧气在堆肥物料中的扩散;SS03 When the
SS04供氧结束后,供氧定时模块3将供氧结束信号传递给控制模块4,控制模块4控制供氧设备203暂停,同时排空阀204被打开,使中空杆701内部压强恢复至初始气压,在复位弹性件706作用下密封柱707进行复位;After the SS04 oxygen supply is completed, the oxygen
SS05待密封柱707复位后,控制模块4控制定位模块9运行,利用驱动件902将定位件903推至同位定位槽709中,此时控制模块4再次控制供氧设备203启动,利用气压将中空杆701内积液从排液喷头710处排出;After the SS05 is reset to the
SS06如此反复,实现堆肥过程中的定时定量供氧和搅拌。SS06 repeats like this to realize the timing and quantitative oxygen supply and stirring during the composting process.
实施例2Example 2
请参阅图1-15,本发明为一种专用于好氧堆肥的供氧系统,包括堆肥生产模块1、供氧模块2、供氧定时模块3、控制模块4和气体均布模块5;堆肥生产模块1用于容纳堆肥原料,气体均布模块5用于堆肥物料的供应和搅拌,供氧模块2用于对气体均布模块5进行供氧;1-15, the present invention is an oxygen supply system specially used for aerobic composting, including a compost production module 1, an
气体均布模块5位于堆肥生产模块1内部,且气体均布模块5底部与堆肥生产模块1内底部之间转动连接;The
控制模块4固定安装于堆肥生产模块1外部;The
供氧模块2位于堆肥生产模块1顶部,且供氧模块2与堆肥生产模块1之间卡接配合;The
供氧定时模块3固定安装于供氧模块2顶部;The oxygen
气体均布模块5与供氧模块2之间贯通连接。The
其中,堆肥生产模块1包括有堆肥生产罐101,整个堆肥发酵过程都在堆肥生产罐101内部进行,堆肥生产罐101底部安装有驱动电机102;The compost production module 1 includes a
控制模块4固定安装于堆肥生产罐101外表面。The
其中,供氧模块2包括有密封盖板201,密封盖板201底部与堆肥生产罐101顶部之间卡接配合;Wherein, the
密封盖板201底部转动连接有气体供应箱202;A
密封盖板201顶部安装有供氧设备203,供氧设备203与气体供应箱202之间通过输气管贯通连接,启动供氧设备203后,利用供氧设备203将空气压缩进气体供应箱202中;An
供氧设备203表面安装有排空阀204,供氧定时模块3安装于密封盖板201顶部;An emptying
控制模块4与供氧定时模块3电性连接;控制模块4与供氧设备203电性连接;控制模块4与驱动电机102电性连接;当供氧定时模块3显示到达供氧时间时,控制模块4接受到此供氧信号,并控制供氧设备203的启动,当供氧结束时间到达时,同样控制模块4接受到此供氧暂停信号,使供氧设备203暂停运行,此时排空阀204被自动打开,使气体供应箱202内部气压恢复初始状态。The
其中,气体均布模块5由上下设置的若干气体均布机构6组成;Wherein, the gas
气体均布机构6由均布组件7、气体溢出筛8和定位模块9组成;其中均布组件7与气体溢出筛8卡接配合,定位模块9安装于均布组件7外部,气体溢出筛8用于空气的扩散;The gas
均布组件7包括有若干中空杆701,相邻两中空杆701之间固定有支撑杆702;The
中空杆701两端面均固定有弧形滑板703,弧形滑板703上表面固定有若干刮离件704,通过弧形滑板703和刮离件704的共同作用,对堆肥生产罐101内壁粘附的堆肥物料进行刮离,有效防止搅拌堆肥物料过程中搅拌死角的出现,从而大大提高了堆肥发酵的质量,有利于保证有机肥料的产品品质;Arc-shaped sliding
弧形滑板703和刮离件704均与堆肥生产罐101内壁滑动配合。Both the arc-shaped sliding
其中,中空杆701表面开设有安装孔705,安装孔705与气体溢出筛8卡接配合;Wherein, the surface of the
中空杆701一内端面固定有复位弹性件706,复位弹性件706一端面固定有密封柱707,密封柱707周侧面与中空杆701内壁滑动配合,当中空杆701内部处于正常气压时,复位弹性件706处于自然状态,密封柱707将气体溢出筛8堵住,使得中空杆701内部与堆肥生产罐101内部之间无法进行物质交换;A reset
中空杆701另一内端面固定有导向杆708,导向杆708与密封柱707之间滑动连接;当中空杆701内部气压逐渐增大时,密封柱707被推至与气体溢出筛8分离,使得中空杆701内部空气沿着气体溢出筛8往上扩散至上层堆肥物料中。A
其中,中空杆701外表面和密封柱707周侧面开设有同位定位槽709;Wherein, the outer surface of the
中空杆701外表面开设有排液喷头710,排液喷头710位于中空杆701下方;当中空杆701内部气压逐渐增大,使得中空杆701内部空气沿着气体溢出筛8往上扩散至上层堆肥物料中的同时,中空杆701内部空气也沿着排液喷头710扩散至下层堆肥物料中,从而实现堆肥物料各个部位的氧气供应,有利于提高供氧的均匀性;A
定位模块9包括有固定环901,固定环901内表面安装有驱动件902,驱动件902一端固定有定位件903,定位件903与同位定位槽709间隙配合;The
控制模块4与定位模块9电性连接,利用控制模块4控制驱动件902带动定位件903进行移动。The
其中,相邻两气体均布机构6的中空杆701之间贯通连接有第一连通气管10;Wherein, a first
位于最下方的气体均布机构6中间位置的中空杆701表面固定有支撑柱11,支撑柱11下端与堆肥生产罐101内底部转动连接且支撑柱11与驱动电机102输出轴固定连接;A
位于最上方的气体均布机构6的中空杆701与气体供应箱202之间贯通连接有第二连通气管12。A second
一种专用于好氧堆肥的供氧系统的使用方法,包括如下步骤:A method for using an oxygen supply system dedicated to aerobic composting comprises the following steps:
SS01当堆肥过程中达到供氧时间时,供氧定时模块3将供氧信号传递给控制模块4,控制模块4控制供氧设备203启动;SS01 When the oxygen supply time is reached during the composting process, the oxygen
SS02供氧设备203将空气压缩至气体供应箱202中,经第二连通气管12和第一连通气管10输送至各个中空杆701中,随着中空杆701内气压的逐渐增加,驱使密封柱707移动使得中空杆701内的空气通过气体溢出筛8以及排液喷头710扩散至堆肥生产罐101中,从而实现堆肥物料中氧气的供应;The SS02
SS03当需要对堆肥物料进行搅拌时,控制模块4单独控制驱动电机102启动,驱使整个气体均布模块5转动,实现堆肥生产罐101中堆肥物料的充分搅拌,从而实现供氧和搅拌操作的单独控制;SS03 When the composting material needs to be stirred, the
SS04供氧结束后,供氧定时模块3将供氧结束信号传递给控制模块4,控制模块4控制供氧设备203暂停,同时排空阀204被打开,使中空杆701内部压强恢复至初始气压,在复位弹性件706作用下密封柱707进行复位;After the SS04 oxygen supply is completed, the oxygen
SS05待密封柱707复位后,控制模块4控制定位模块9运行,利用驱动件902将定位件903推至同位定位槽709中,此时控制模块4再次控制供氧设备203启动,利用气压将中空杆701内积液从排液喷头710处排出;SS05 After the
SS06如此反复,实现堆肥过程中的定时定量供氧和搅拌。SS06 repeats like this to realize the timing and quantitative oxygen supply and stirring during the composting process.
在本说明书的描述中,参考术语“一个实施例”、“示例”、“具体示例”等的描述意指结合该实施例或示例描述的具体特征、结构、材料或者特点包含于本发明的至少一个实施例或示例中。在本说明书中,对上述术语的示意性表述不一定指的是相同的实施例或示例。而且,描述的具体特征、结构、材料或者特点可以在任何的一个或多个实施例或示例中以合适的方式结合。In the description of this specification, description with reference to the terms "one embodiment," "example," "specific example," etc. means that a particular feature, structure, material, or characteristic described in connection with the embodiment or example is included in at least one aspect of the present invention. in one embodiment or example. In this specification, schematic representations of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the particular features, structures, materials or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.
以上公开的本发明优选实施例只是用于帮助阐述本发明。优选实施例并没有详尽叙述所有的细节,也不限制该发明仅为所述的具体实施方式。显然,根据本说明书的内容,可作很多的修改和变化。本说明书选取并具体描述这些实施例,是为了更好地解释本发明的原理和实际应用,从而使所属技术领域技术人员能很好地理解和利用本发明。本发明仅受权利要求书及其全部范围和等效物的限制。The above-disclosed preferred embodiments of the present invention are provided only to help illustrate the present invention. The preferred embodiments do not exhaust all the details, nor do they limit the invention to only the described embodiments. Obviously, many modifications and variations are possible in light of the contents of this specification. The present specification selects and specifically describes these embodiments in order to better explain the principles and practical applications of the present invention, so that those skilled in the art can well understand and utilize the present invention. The present invention is to be limited only by the claims and their full scope and equivalents.
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