CN113829445B - Pressing device for processing impregnated film paper veneer and using method thereof - Google Patents
Pressing device for processing impregnated film paper veneer and using method thereof Download PDFInfo
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27D—WORKING VENEER OR PLYWOOD
- B27D1/00—Joining wood veneer with any material; Forming articles thereby; Preparatory processing of surfaces to be joined, e.g. scoring
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27D—WORKING VENEER OR PLYWOOD
- B27D3/00—Veneer presses; Press plates; Plywood presses
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27D—WORKING VENEER OR PLYWOOD
- B27D5/00—Other working of veneer or plywood specially adapted to veneer or plywood
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27G—ACCESSORY MACHINES OR APPARATUS FOR WORKING WOOD OR SIMILAR MATERIALS; TOOLS FOR WORKING WOOD OR SIMILAR MATERIALS; SAFETY DEVICES FOR WOOD WORKING MACHINES OR TOOLS
- B27G11/00—Applying adhesives or glue to surfaces of wood to be joined
- B27G11/005—Glue guns, glue sprayers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27G—ACCESSORY MACHINES OR APPARATUS FOR WORKING WOOD OR SIMILAR MATERIALS; TOOLS FOR WORKING WOOD OR SIMILAR MATERIALS; SAFETY DEVICES FOR WOOD WORKING MACHINES OR TOOLS
- B27G3/00—Arrangements for removing bark-zones, chips, waste, or dust, specially designed for use in connection with wood-working machine or in wood-working plants
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
- B32B37/0007—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding involving treatment or provisions in order to avoid deformation or air inclusion, e.g. to improve surface quality
- B32B37/003—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding involving treatment or provisions in order to avoid deformation or air inclusion, e.g. to improve surface quality to avoid air inclusion
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
- B32B37/06—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the heating method
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
- B32B37/08—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the cooling method
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
- B32B37/10—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the pressing technique, e.g. using action of vacuum or fluid pressure
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
- B32B37/12—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by using adhesives
- B32B37/1284—Application of adhesive
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B38/00—Ancillary operations in connection with laminating processes
- B32B38/16—Drying; Softening; Cleaning
- B32B38/162—Cleaning
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- Life Sciences & Earth Sciences (AREA)
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Wood Science & Technology (AREA)
- Forests & Forestry (AREA)
- Physics & Mathematics (AREA)
- Fluid Mechanics (AREA)
- Quality & Reliability (AREA)
- Veneer Processing And Manufacture Of Plywood (AREA)
Abstract
本发明公开了一种浸渍膜纸饰面板加工用压合装置及其使用方法,包括入板机构、浸渍膜纸放置辊、热压加工机构和出板机构,所述入板机构的前侧顶部与浸渍膜纸放置辊的底部活动安装。该浸渍膜纸饰面板加工用压合装置,对基板表面在饰面压合前进行清理,有效避免饰面压合后出现凸点、气泡等现象,同时,利用负压原理,真空机将饰面与基板之间的空气完全抽离,不仅避免了饰面与基板之间出现气泡,使得饰面与基板之间贴附得更加紧密,还能快速吸收经过热压的饰面板表面热量,加快饰面与基板之间的胶水固化,从而避免饰面与基板之间因胶水温度高而未固化开裂的问题,进而提升了成品饰面板的质量,加快饰面板的加工效率。
The invention discloses a pressing device for processing an impregnated film paper decorative panel and a method of using the same. The bottom of the roll with the impregnated film paper placement roll is mounted movable. The pressing device for the processing of impregnated film paper decorative panels cleans the surface of the substrate before the decorative pressing, effectively avoiding the phenomenon of bumps and air bubbles after the decorative pressing. The air between the surface and the substrate is completely extracted, which not only avoids the occurrence of air bubbles between the surface and the substrate, and makes the surface and the substrate adhere more closely, but also quickly absorbs the surface heat of the hot-pressed surface, accelerating the The glue between the veneer and the substrate is cured, so as to avoid the problem of uncured cracking between the veneer and the substrate due to the high glue temperature, thereby improving the quality of the finished veneer and speeding up the processing efficiency of the veneer.
Description
技术领域technical field
本发明涉及浸渍膜纸饰面板加工技术领域,具体为一种浸渍膜纸饰面板加工用压合装置及其使用方法。The invention relates to the technical field of processing an impregnated film paper decorative panel, in particular to a pressing device for processing an impregnated film paper decorative panel and a method of using the same.
背景技术Background technique
浸渍膜纸饰面板,与实木锯材相比,具有原材料要求低、来源广泛,木材利用率高,产品规格多,加工性能好,以及表面装饰多样化,广泛用于家具制造中,包括办公家具和家庭用家具,如办公桌、书架、餐桌、橱柜、衣柜、隔断等,与人们的生活息息相关。在浸渍膜纸饰板生产制造过程中,需要将浸渍纸为饰面材料经过热压牢固粘结在基材表面。Impregnated film paper veneer, compared with solid wood sawn timber, has the advantages of low raw material requirements, wide range of sources, high wood utilization rate, many product specifications, good processing performance, and diversified surface decoration. It is widely used in furniture manufacturing, including office furniture. And household furniture, such as desks, bookshelves, dining tables, cabinets, wardrobes, partitions, etc., are closely related to people's lives. In the production process of the impregnated film paper decorative board, it is necessary to firmly bond the impregnated paper as the decorative material to the surface of the substrate by hot pressing.
现有技术中,如中国专利号为:CN 112776101 A的“一种板材快速贴面生产线”,包括贴面生产线本体,所述贴面生产线本体主要包括依次设置的胶合板上料装置、胶水涂布机、饰面素材上料装置、冷压主机、出板输送装置、热压装置、凉板输送机、卸料输板机及控制各组件工作状态的控制系统;所述胶合板上料装置用于对搬运堆叠的胶合板进行上料并输送至胶水涂布机并由胶水涂布机对胶合板进行涂胶,所述饰面素材上料装置用于将饰面素材贴合在胶合板的上下外表面并将贴面后的胶合板输送至冷压主机进行冷压,所述出板输送装置用于将贴面冷压后的胶合板输送至热压装置,由热压装置对贴面冷压后的胶合板进行热压成型,所述凉板输送机与热压装置的出料口连接并将热压成型后的胶合板进行冷却。In the prior art, such as "a rapid veneer production line" of Chinese patent number: CN 112776101 A, it includes a veneer production line body, and the veneer production line body mainly includes a plywood feeding device and a glue coating device arranged in sequence. machine, veneer material feeding device, cold-pressing host, plate-out conveying device, hot-pressing device, cold plate conveyor, unloading and conveying machine and a control system for controlling the working state of each component; the plywood feeding device is used for The conveyed and stacked plywood is loaded and conveyed to a glue coating machine and the plywood is glued by the glue coating machine. The veneered plywood is transported to the cold pressing host for cold pressing. For hot-press forming, the cold plate conveyor is connected to the discharge port of the hot-pressing device and cools the hot-pressed plywood.
但现有技术中,木材的基板在热压贴面前都会经过切割工序,从而会导致基板表面粘结上很多细小碎屑,或者在热压贴合饰面时环境中的杂物掉落在基板表面,从而在压合饰面后,饰面与基板之间会出现凸点或气泡,导致饰面板在使用时极易开裂、损坏,甚至出现饰面掉落的情况,极大的影响了饰面板的成品质量和使用寿命。However, in the prior art, the wood substrate will go through a cutting process before the hot pressing, which will cause a lot of fine debris to adhere to the surface of the substrate, or the sundries in the environment will fall on the substrate when the hot pressing is applied. Therefore, after pressing the veneer, bumps or air bubbles will appear between the veneer and the substrate, which will cause the veneer to be easily cracked, damaged, or even fall off during use, which greatly affects the decoration. Finished quality and service life of the panel.
所以我们提出了一种浸渍膜纸饰面板加工用压合装置及其使用方法,以便于解决上述中提出的问题。Therefore, we propose a pressing device for processing an impregnated film paper veneer and a method of using the same, so as to solve the above-mentioned problems.
发明内容SUMMARY OF THE INVENTION
本发明的目的在于提供一种浸渍膜纸饰面板加工用压合装置及其使用方法,以解决上述背景技术提出的木质基板在热压贴面前都会经过切割工序,从而会导致基板表面粘结上很多细小碎屑,或者在热压贴合饰面时环境中的杂物掉落在基板表面,从而在压合饰面后,饰面与基板之间会出现凸点或气泡,导致饰面板在使用时极易开裂、损坏,甚至出现饰面掉落的情况,极大的影响了饰面板的成品质量和使用寿命的问题。The purpose of the present invention is to provide a pressing device for processing an impregnated film paper veneer and a method of using the same, so as to solve the problem that the wood substrate proposed in the above-mentioned background art will go through a cutting process before hot pressing, which will cause the surface of the substrate to be bonded. A lot of small debris, or sundries in the environment fall on the surface of the substrate when the veneer is thermally pressed, so that after the veneer is pressed, bumps or air bubbles will appear between the veneer and the substrate, causing the veneer to be damaged. When used, it is easy to crack, damage, and even fall off the veneer, which greatly affects the finished product quality and service life of the veneer.
为实现上述目的,本发明提供如下技术方案:一种浸渍膜纸饰面板加工用压合装置,包括入板机构、浸渍膜纸放置辊、热压加工机构和出板机构,所述入板机构的前侧顶部与浸渍膜纸放置辊的底部活动安装,所述入板机构的前侧与热压加工机构的后侧底部固定安装,所述热压加工机构的前侧底部与出板机构的后侧活动安装;In order to achieve the above purpose, the present invention provides the following technical solutions: a pressing device for processing an impregnated film paper decorative panel, comprising a plate entry mechanism, an impregnated film paper placement roller, a hot pressing mechanism and a plate exit mechanism, the plate entry mechanism The top of the front side and the bottom of the impregnated film paper placement roll are movably installed, the front side of the plate-in mechanism is fixedly installed with the bottom of the rear side of the hot-pressing mechanism, and the front-side bottom of the hot-pressing mechanism is connected to the plate-out mechanism. Rear side movable installation;
所述入板机构包括机架,所述机架的顶部对称固定安装有两个第一滑杆,所述第一滑杆的两端外侧均活动安装有高压喷气机构,所述高压喷气机构包括侧板,所述侧板的一侧均匀贯穿开设有多个喷气孔,每个所述喷气孔的内侧均固定安装有喷气头,所述喷气头的一端相连通有导管,所述导管的底端相连通有高压喷射机;The plate entry mechanism includes a frame, the top of the frame is symmetrically and fixedly installed with two first sliding rods, and the outer sides of both ends of the first sliding rod are movably installed with a high-pressure jetting mechanism, and the high-pressure jetting mechanism includes A side plate, one side of the side plate is evenly provided with a plurality of air injection holes, the inner side of each air injection hole is fixedly installed with an air injection head, one end of the air injection head is connected with a conduit, and the bottom of the conduit is A high-pressure jet is connected to the end;
所述出板机构包括卡座,所述卡座的顶部固定安装有连接板,所述连接板的两端对称固定安装有两个第二滑杆,两个所述第二滑杆之间活动安装有输送机,所述第二滑杆的两端外侧均活动安装有抽空器,所述抽空器包括C型板,所述C型板的内侧活动安装有吸附膜,所述吸附膜的一侧均匀贯穿开设有多个抽吸孔,所述抽吸孔的一端相连通有分流件,所述分流件的一端相连通有抽吸管,所述抽吸管的一端相连通有真空机。The plate ejection mechanism includes a card seat, a connecting plate is fixedly installed on the top of the card seat, and two second sliding rods are symmetrically and fixedly installed at both ends of the connecting plate, and the two second sliding rods are movable between the two second sliding rods. A conveyor is installed, and an evacuation device is movably installed on the outer sides of both ends of the second sliding rod. The evacuation device includes a C-shaped plate, and an adsorption film is movably installed on the inner side of the C-shaped plate. A plurality of suction holes are evenly penetrated through the side, one end of the suction holes is connected with a shunt piece, one end of the flow shunt piece is connected with a suction pipe, and one end of the suction pipe is connected with a vacuum machine.
优选的,所述热压加工机构包括支撑座,所述支撑座的上表面固定安装有顶板,所述支撑座的顶部固定安装有支撑架,所述支撑架的两端对称固定安装有两个固定件,两个所述固定件的两侧均对称固定安装有两个液压电机,每个所述液压电机的底端均活动安装有液压杆,所述液压杆的底端活动安装有热压端头。Preferably, the hot-pressing mechanism includes a support seat, a top plate is fixedly installed on the upper surface of the support seat, a support frame is fixedly installed on the top of the support seat, and two ends of the support frame are symmetrically fixed and installed with two A fixing piece, two hydraulic motors are symmetrically and fixedly installed on both sides of the two fixing pieces, a hydraulic rod is movably installed at the bottom end of each hydraulic motor, and a hot press is movably installed at the bottom end of the hydraulic rod end.
优选的,所述浸渍膜纸放置辊包括支撑杆,所述支撑杆的一端与支撑座的一侧活动安装,所述支撑杆的另一侧固定安装有立杆,所述立杆的底端与机架的前侧顶部活动安装,且立杆的顶部活动安装有支撑辊。Preferably, the impregnated film paper placing roller includes a support rod, one end of the support rod is movably installed with one side of the support base, the other side of the support rod is fixedly installed with a vertical rod, and the bottom end of the vertical rod is installed It is movably installed with the top of the front side of the frame, and the top of the vertical pole is movably installed with support rollers.
优选的,所述第一滑杆的外侧活动安装有第一紧锁件,所述第一紧锁件的一端与侧板的一侧固定安装,所述机架的顶部固定安装有底板,所述底板的两侧均贯穿开设有插孔,所述机架的底部固定安装有安装板。Preferably, a first locking member is movably installed on the outer side of the first sliding rod, one end of the first locking member is fixedly installed with one side of the side plate, and a bottom plate is fixedly installed on the top of the frame, so Both sides of the bottom plate are provided with insertion holes, and a mounting plate is fixedly installed at the bottom of the frame.
优选的,两个所述第一滑杆之间活动安装有传动带,所述传动带的前侧活动安装有第一主动轮,所述第一主动轮和传动带的外侧均与底板的前侧活动连接。Preferably, a transmission belt is movably installed between the two first sliding rods, a first driving wheel is movably installed on the front side of the transmission belt, and both the first driving wheel and the outer side of the transmission belt are movably connected to the front side of the bottom plate .
优选的,所述导管的外侧与插孔的内侧插接,所述高压喷射机的一端与安装板的一侧固定安装。Preferably, the outer side of the conduit is plugged with the inner side of the insertion hole, and one end of the high-pressure jet is fixedly installed with one side of the mounting plate.
优选的,所述第二滑杆的外侧活动安装有第二紧锁件,所述第二紧锁件的一侧与C型板的一侧活动安装,所述输送机包括输送带,所述输送带的后侧活动安装有第二主动轮,所述第二主动轮的外侧活动安装有杆件,所述杆件的底端与卡座的底部上表面固定安装,所述C型板的两端底部对称固定安装有两个滑动套件。Preferably, a second locking piece is movably installed on the outer side of the second sliding rod, one side of the second locking piece is movably installed with one side of the C-shaped plate, the conveyor includes a conveyor belt, and the The rear side of the conveyor belt is movably installed with a second driving wheel, the outer side of the second driving wheel is movably installed with a rod, the bottom end of the rod is fixedly installed on the bottom upper surface of the card seat, and the C-shaped plate is Two sliding kits are installed symmetrically at the bottom of both ends.
优选的,所述滑动套件的内侧与第二滑杆的外侧活动安装,所述真空机的底部与卡座的底部固定安装。Preferably, the inner side of the sliding sleeve is movably installed with the outer side of the second sliding rod, and the bottom of the vacuum machine is fixedly installed with the bottom of the card holder.
一种浸渍膜纸饰面板加工用压合装置的使用方法,包括以下步骤:A method of using a pressing device for processing an impregnated film paper decorative panel, comprising the following steps:
S1、调节两个所述第一滑杆两端的所述侧板间距,直至两个所述侧板间距与基板宽度一致;S1. Adjust the distance between the side plates at both ends of the two first sliding rods until the distance between the two side plates is consistent with the width of the substrate;
S2、调节两个所述第二滑杆两端的所述C型板间距,直至两个所述C型板间距与基板宽度一致;S2, adjusting the distance between the C-shaped plates at both ends of the two second sliding bars until the distance between the two C-shaped plates is consistent with the width of the substrate;
S3、分别通过所述第一紧锁件和所述第二紧锁件,将两个所述侧板和两个所述C型板进行限位;S3. Limit the two side plates and the two C-shaped plates through the first locking member and the second locking member respectively;
S4、将基板放置于两个所述侧板之间的所述传动带上表面,等待基板完成饰面压覆;S4, placing the substrate on the upper surface of the transmission belt between the two side plates, and waiting for the substrate to complete the veneer pressing;
S5、饰面压覆完成后,在所述输送带前端接收成品饰面板即可。S5. After the veneer lamination is completed, the finished veneer can be received at the front end of the conveyor belt.
与现有技术相比,本发明的有益效果是:Compared with the prior art, the beneficial effects of the present invention are:
1、通过入板机构的设置,提供两种不同的饰面压合前的基板处理工序,对基板表面在饰面压合前进行清理,可有效避免饰面压合后出现凸点、气泡等现象,又对基板表面预先喷射饰面胶水,可提升饰面与基板之间的黏合度,进而提升了成品饰面板的产品质量;1. Through the setting of the board entry mechanism, two different substrate processing procedures are provided before the veneer is pressed, and the surface of the substrate is cleaned before the veneer is pressed, which can effectively avoid bumps, bubbles, etc. after the veneer is pressed. In addition, the surface of the substrate is sprayed with veneer glue in advance, which can improve the adhesion between the veneer and the substrate, thereby improving the product quality of the finished veneer;
2、通过出板机构的设置,利用负压原理,饰面板的上下两侧将被吸附膜紧密贴附,真空机将饰面与基板之间的空气完全抽离,不仅避免了饰面与基板之间出现气泡,使得饰面与基板之间贴附得更加紧密,还能快速吸收经过热压的饰面板表面热量,加快饰面与基板之间的胶水固化,从而避免饰面与基板之间因胶水温度高而未固化开裂的问题,进而提升了成品饰面板的质量,加快饰面板的加工效率。2. Through the setting of the ejection mechanism and the principle of negative pressure, the upper and lower sides of the decorative panel will be closely attached by the adsorption film, and the vacuum machine will completely extract the air between the decorative panel and the substrate, which not only avoids the decorative and substrate. Air bubbles appear between the veneer and the substrate, which makes the veneer and the substrate adhere more closely, and can quickly absorb the surface heat of the hot-pressed veneer, accelerate the curing of the glue between the veneer and the substrate, so as to avoid the gap between the veneer and the substrate. The problem of uncured cracking due to high glue temperature improves the quality of the finished veneer and speeds up the processing efficiency of the veneer.
附图说明Description of drawings
图1为本发明一种浸渍膜纸饰面板加工用压合装置及其使用方法的立体图;1 is a perspective view of a pressing device for processing an impregnated film paper decorative panel and a method of using the same;
图2为本发明一种浸渍膜纸饰面板加工用压合装置的立体图;2 is a perspective view of a pressing device for processing an impregnated film paper decorative panel according to the present invention;
图3为本发明一种浸渍膜纸饰面板加工用压合装置的结构示意图;3 is a schematic structural diagram of a pressing device for processing an impregnated film paper decorative panel according to the present invention;
图4为本发明一种浸渍膜纸饰面板加工用压合装置俯视的结构立体图;FIG. 4 is a top-view structural perspective view of a pressing device for processing an impregnated film paper decorative panel according to the present invention;
图5为本发明一种浸渍膜纸饰面板加工用压合装置入板机构的结构示意图;FIG. 5 is a schematic structural diagram of a plate entry mechanism of a pressing device for processing an impregnated film paper decorative panel according to the present invention;
图6为本发明一种浸渍膜纸饰面板加工用压合装置热压加工机构的结构示意图;6 is a schematic structural diagram of a hot pressing processing mechanism of a pressing device for processing an impregnated film paper decorative panel according to the present invention;
图7为本发明一种浸渍膜纸饰面板加工用压合装置出板机构的结构示意图;FIG. 7 is a schematic structural diagram of a plate ejection mechanism of a pressing device for processing an impregnated film paper decorative panel according to the present invention;
图8为本发明一种浸渍膜纸饰面板加工用压合装置出板机构俯视的结构示意图。FIG. 8 is a schematic structural diagram of a top view of a plate ejection mechanism of a pressing device for processing an impregnated film paper decorative panel according to the present invention.
图中:In the picture:
1、入板机构;2、浸渍膜纸放置辊;3、热压加工机构;4、出板机构;10、机架;12、第一滑杆;16、高压喷气机构;160、侧板;161、喷气孔;162、喷气头;163、导管;164、高压喷射机;40、卡座;45、连接板;43、第二滑杆;41、输送机;42、抽空器;420、C型板;421、吸附膜;422、抽吸孔;424、分流件;425、抽吸管;426、真空机;30、支撑座;31、顶板;32、支撑架;33、固定件;34、液压电机;35、液压杆;36、热压端头;20、支撑杆;21、立杆;22、支撑辊;13、第一紧锁件;11、底板;110、插孔;101、安装板;15、传动带;14、第一主动轮;44、第二紧锁件;410、输送带;411、第二主动轮;412、杆件;423、滑动套件。1. Board entry mechanism; 2. Impregnated film paper placement roller; 3. Hot pressing processing mechanism; 4. Board output mechanism; 10. Frame; 12. First slide bar; 16. High pressure jet mechanism; 161, air jet hole; 162, jet head; 163, conduit; 164, high pressure jet; 40, card seat; 45, connecting plate; 43, second sliding rod; 41, conveyor; 42, evacuator; 420, C Form plate; 421, adsorption film; 422, suction hole; 424, shunt; 425, suction pipe; 426, vacuum machine; 30, support seat; 31, top plate; 32, support frame; 33, fixing part; 34 , hydraulic motor; 35, hydraulic rod; 36, hot-pressed end; 20, support rod; 21, vertical rod; 22, support roller; 13, the first locking piece; 11, bottom plate; 110, socket; 101, Mounting plate; 15, transmission belt; 14, first driving wheel; 44, second locking piece; 410, conveyor belt; 411, second driving wheel; 412, rod; 423, sliding kit.
具体实施方式Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施条例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described implementation regulations are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
实施例1Example 1
请参阅图1-4,本发明提供一种技术方案:一种浸渍膜纸饰面板加工用压合装置,包括入板机构1、浸渍膜纸放置辊2、热压加工机构3和出板机构4,入板机构1的前侧顶部与浸渍膜纸放置辊2的底部活动安装,入板机构1的前侧与热压加工机构3的后侧底部固定安装,热压加工机构3的前侧底部与出板机构4的后侧活动安装,入板机构1包括机架10,机架10的顶部对称固定安装有两个第一滑杆12,第一滑杆12的两端外侧均活动安装有高压喷气机构16,高压喷气机构16包括侧板160,侧板160的一侧均匀贯穿开设有多个喷气孔161,每个喷气孔161的内侧均固定安装有喷气头162,喷气头162的一端相连通有导管163,导管163的底端相连通有高压喷射机164,第一滑杆12的外侧活动安装有第一紧锁件13,第一紧锁件13的一端与侧板160的一侧固定安装,机架10的顶部固定安装有底板11,底板11的两侧均贯穿开设有插孔110,机架10的底部固定安装有安装板101,两个第一滑杆12之间活动安装有传动带15,传动带15的前侧活动安装有第一主动轮14,第一主动轮14和传动带15的外侧均与底板11的前侧活动连接,导管163的外侧与插孔110的内侧插接,高压喷射机164的一端与安装板101的一侧固定安装。1-4, the present invention provides a technical solution: a pressing device for processing an impregnated film paper decorative panel, comprising a board entry mechanism 1, an impregnated film
本实施例的工作原理:在将基板与饰面压合前,需要提前调整好两个高压喷气机构16的侧板160间距,以达到间距与基板宽度一致后,再将通过第一紧锁件13将两个侧板160在第一滑竿12外侧锁紧,当基板输送至两个侧板160之间后,基板将会随着传动带15向前侧位移,经过两个侧板160之间时,侧板160的喷气孔161中的喷气头162,将受高压喷射机164的作用向基板上表面喷射高速气流,进而将基板上表面的碎屑等杂物吹离基板,并且也可在一侧的高压喷射机164中灌入饰面胶水,当基板经过时,一侧的喷气头162将吹出高速气流提前将基板表面清理干净,另一侧的喷气头进而向基板表面喷射雾化胶水,提供两种不同的饰面压合前的基板处理工序,对基板表面在饰面压合前进行清理,可有效避免饰面压合后出现凸点、气泡等现象,又对基板表面预先喷射饰面胶水,可提升饰面与基板之间的粘合度,进而提升了成品饰面板的产品质量,当基板到达浸渍膜纸放置辊2后,饰面底部将落在基板上,一起通过热压加工机构3后完成饰面与基板的压合处理,最后再通过出板机构4的真空处理,即可快速完成浸渍膜纸饰面板压合加工。The working principle of this embodiment: before the substrate and the veneer are pressed together, the distance between the
实施例2Example 2
根据图1、图2、图3、图6、图7和图8所示,出板机构4包括卡座40,卡座40的顶部固定安装有连接板45,连接板45的两端对称固定安装有两个第二滑杆43,两个第二滑杆43之间活动安装有输送机41,第二滑杆43的两端外侧均活动安装有抽空器42,抽空器42包括C型板420,C型板420的内侧活动安装有吸附膜421,吸附膜421的一侧均匀贯穿开设有多个抽吸孔422,抽吸孔422的一端相连通有分流件424,分流件424的一端相连通有抽吸管425,抽吸管425的一端相连通有真空机426,第二滑杆43的外侧活动安装有第二紧锁件44,第二紧锁件44的一侧与C型板420的一侧活动安装,输送机41包括输送带410,输送带410的后侧活动安装有第二主动轮411,第二主动轮411的外侧活动安装有杆件412,杆件412的底端与卡座40的底部上表面固定安装,C型板420的两端底部对称固定安装有两个滑动套件423,滑动套件423的内侧与第二滑杆43的外侧活动安装,真空机426的底部与卡座40的底部固定安装。As shown in FIGS. 1 , 2 , 3 , 6 , 7 and 8 , the
本实施例的工作原理:当饰面与基板经过热压加工机构3的压合后,将随着输送机41继续向前侧位移,饰面板的两侧经过C型板420时,真空机426依次通过抽吸管425、分流件424和抽吸孔422,将吸附膜421内部的空气快速抽处,因负压作用,饰面板的上下两侧将被吸附膜421紧密贴附,真空机426将饰面与基板之间的空气完全抽离,不仅避免了饰面与基板之间出现气泡,使得饰面与基板之间贴附得更加紧密,还能快速吸收经过热压的饰面板表面热量,加快饰面与基板之间的胶水固化,从而避免饰面与基板之间因胶水温度高而未固化开裂的问题,进而提升了成品饰面板的质量,加快饰面板的加工效率。The working principle of this embodiment: after the veneer and the substrate are pressed by the hot
实施例3Example 3
根据图1、图2、图3和图5所示,热压加工机构3包括支撑座30,支撑座30的上表面固定安装有顶板31,支撑座30的顶部固定安装有支撑架32,支撑架32的两端对称固定安装有两个固定件33,两个固定件33的两侧均对称固定安装有两个液压电机34,每个液压电机34的底端均活动安装有液压杆35,液压杆35的底端活动安装有热压端头36,浸渍膜纸放置辊2包括支撑杆20,支撑杆20的一端与支撑座30的一侧活动安装,支撑杆20的另一侧固定安装有立杆21,立杆21的底端与机架10的前侧顶部活动安装,且立杆21的顶部活动安装有支撑辊22。As shown in FIGS. 1 , 2 , 3 and 5 , the hot
本实施例的工作原理:在支撑辊22上套接饰面卷材,当基板携带饰面经顶板31上表面时,液压电机34将控制液压杆35携带热压端头36向下位移,直至将饰面紧密压覆在基板上表面后,液压电机34再次通过控制液压杆35携带热压端头36向上位移,远离压合完成的饰面板,等待后续饰面和基板再次位移至热压端头36底部,上下往复位移,对饰面和基板进行压合处理。The working principle of this embodiment: the veneer coil is sleeved on the
还包括一种浸渍膜纸饰面板加工用压合装置的使用方法,包括以下步骤:Also included is a method for using a pressing device for processing an impregnated film paper decorative panel, comprising the following steps:
S1、调节两个第一滑杆12两端的侧板160间距,直至两个侧板160间距与基板宽度一致。S1. Adjust the distance between the
S2、调节两个第二滑杆43两端的C型板420间距,直至两个C型板420间距与基板宽度一致。S2. Adjust the distance between the C-shaped
S3、分别通过第一紧锁件13和第二紧锁件44,将两个侧板160和两个C型板420进行限位。S3. The two
S4、将基板放置于两个侧板160之间的传动带15上表面,等待基板完成饰面压覆。S4 , placing the substrate on the upper surface of the
S5、饰面压覆完成后,在输送带410前端接收成品饰面板即可。S5. After the veneer lamination is completed, the finished veneer can be received at the front end of the
尽管参照前述实施例对本发明进行了详细的说明,对于本领域的技术人员来说,其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分技术特征进行等同替换,凡在本发明的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。Although the present invention has been described in detail with reference to the foregoing embodiments, for those skilled in the art, it is still possible to modify the technical solutions described in the foregoing embodiments, or to perform equivalent replacements for some of the technical features. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included within the protection scope of the present invention.
Claims (7)
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| CN202964809U (en) * | 2012-12-31 | 2013-06-05 | 佛山市顺德区同安木工机械制造有限公司 | Automatic veneering hot-pressing production system of panel |
| CN207172746U (en) * | 2017-07-14 | 2018-04-03 | 苏州天立达胶粘制品有限公司 | A kind of adhesive tape gluing device |
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