Rapid polishing trolley provided with rotation locking mechanism for polishing beam with rows of grinding wheels
Technical Field
The invention relates to railway equipment, in particular to a rapid polishing trolley of a rotation locking mechanism of a polishing beam clamped with rows of grinding wheels.
Background
Chinese utility model patent application No. ZL201320126209.3 relates to a grinding stand for an apparatus for grinding the surface of a rail laid in a track, the grinding stand including a bracket; a holding beam; at least two abrasive article sets; the drive device for rotating the holding beam and the fixing device for fixing the rotational position of the holding beam relative to the carrier have a roller section which is arranged on the holding beam in a rotationally fixed manner and has internal teeth and at least one stop shoe which is arranged on the carrier in a rotationally fixed manner and can be pressed against the internal teeth with a contact surface and has external teeth corresponding to the internal teeth on the contact surface, and an actuator for pressing the stop shoe against the internal teeth of the roller section with its contact surface. The utility model discloses a still relate to including above-mentioned grinding frame, be used for carrying out abrasive machining to the rail of laying in the track equipment. Has the advantages that: the precise adjustment of the adjustment position or the adjustment angle of the grinding tools of the grinding tool set on the surface of the rail to be processed is realized. However, the utility model discloses a polish rotatory locking technical scheme of roof beam, what adopt is the meshing locking technical scheme of outer ring gear and interior tooth piece, and its characteristics are that the internal tooth piece is installed on two sets of slewing arms, has swing angle, and has used the single-action hydro-cylinder as meshing action power supply to and extension spring removes the power supply of meshing promptly as reseing, and prior art has following technical defect: because the oil cylinder is arranged on one rotary arm, the piston rod of the oil cylinder is in rigid contact with the other rotary arm, so that the actions of the upper tooth block and the lower tooth block are possibly inconsistent, and the contact between the piston rod and the rotary arm is changed from surface contact into line contact after the oil cylinder is unfolded, so that the abrasion is easily caused; in addition, the moving radius of the tooth block is controlled by the swing of the connecting rod, so that the assembly process of the whole locking mechanism is quite strict and inconvenient. Thus, improvements are still needed.
Disclosure of Invention
In order to solve the technical problems of the grinding frame for the existing equipment for grinding the surface of the rail paved in the track, the invention adopts the following technical scheme:
the quick polishing trolley comprises a main frame, wherein a pair of angle adjusting mechanisms are respectively arranged on two sides below the main frame, a rotating mechanism and a rotating locking mechanism are respectively arranged on the inner sides of two ends of each angle adjusting mechanism, and the rotating mechanism and the rotating locking mechanism are used for clamping the polishing beams with the rows of grinding wheels.
Preferably, the rotary locking mechanism comprises a locking rod, a locking disk body and a follow-up disk, the follow-up disk is fixedly mounted on the polishing beam, the locking disk body is fixedly mounted on the angle adjusting mechanism, the locking rod penetrates through the space between the locking disk body and the follow-up disk, an oil cylinder and a return spring are respectively and fixedly mounted at one end of the locking rod, the oil cylinder and the return spring are respectively and fixedly mounted on the angle adjusting mechanism, and a rigid contact structure matched with a shaft hole is formed between the locking rod and the follow-up disk.
In any of the above schemes, preferably, the return spring is eliminated, the oil cylinder is replaced by a double-acting oil cylinder, and a piston rod of the double-acting oil cylinder is connected with the disc body of the locking disc. .
In any of the above aspects, it is preferable that the return spring is replaced with a compression spring.
In any of the above solutions, it is preferable that the rigid contact structure between the locking disc, the locking lever, the follower disc is replaced by a face gear engagement structure comprising a first face gear mounted on the grinding beam and a second face gear for performing a translational action in place of the locking lever and the locking disc.
In any of the above aspects, preferably, the follower disk is replaced by a follower face-toothed disk, and the locking rod is replaced by a locking face-toothed disk.
In any of the above schemes, preferably, a locking rod, a locking disc body and a return spring are eliminated, the follower disc is mounted on the polishing beam, the oil cylinder is fixedly mounted on the angle adjusting mechanism, and a piston rod of the oil cylinder extends into a hole in the follower disc to form shaft hole matching.
In any of the above schemes, preferably, a polishing beam is arranged between the rotating mechanism and the rotation locking mechanism, and a row of grinding wheels are clamped on the polishing beam.
Compared with the prior art, the invention has the beneficial effects that: by adopting the axial movement locking rotating structure and the working principle, the possible unstable defect of the radial gear tooth block meshing mechanism is overcome, and the reliability and the stability of the rotation locking are improved. Through adopting shaft hole fit mode to reduce the high cost that gear machining caused, compare simultaneously in the gear tooth piece installation adjustment of cantilever type and rely on the gyration fulcrum of cantilever to need the accurate adjustment, the assembly can be carried out more simply to axial shaft hole fit mode, and it is lighter to maintain.
Drawings
Figure 1 is a schematic structural view of a preferred embodiment of a rapid grinding carriage of a rotational locking mechanism of a grinding beam holding rows of grinding wheels according to the present invention.
Figure 2 is a schematic end view of the embodiment of the rapid grinding carriage of figure 1 of the rotational locking mechanism of the grinding beam holding rows of grinding wheels according to the invention.
Figure 3 is a schematic view of the construction of the rotational locking mechanism of the embodiment of figure 1 of the rapid sanding trolley of the rotational locking mechanism of a sanding beam holding rows of grinding wheels according to the invention.
Figure 4 is an end view of the embodiment of the quick sanding trolley of the rotational locking mechanism of a sanding beam holding rows of grinding wheels according to the present invention shown in figure 1 with the follower disk replaced with a follower end-toothed disk and the locking rod replaced with a locking end-toothed disk.
Figure 5 is a perspective view of the follower end-toothed disc and the locking end-toothed disc of the embodiment of figure 4 of the quick sanding trolley of the rotational locking mechanism of a sanding beam holding rows of grinding wheels in accordance with the present invention.
Figure 6 is a perspective view of the engagement between the follower and locking end-toothed discs of the embodiment of the present invention of the rapid grinding carriage of the rotational locking mechanism of the grinding beam for holding rows of grinding wheels.
Figure 7 is a schematic structural view of another preferred embodiment of the quick sanding trolley of the rotational locking mechanism of the sanding beam holding rows of grinding wheels according to the present invention.
Description of reference numerals:
1 a main frame; 2 an angle adjusting mechanism; 3, a rotating mechanism; 4, polishing the beam; 5 rotating the locking mechanism; 5-1 locking the rod; 5-2 oil cylinders; 5-3, a return spring; 5-4 locking the tray body; 5-5, a follow-up disc; 5-6 follow-up end face fluted disc; 5-7 locking the end face fluted disc.
Detailed Description
The preferred technical solution of the fast grinding carriage of the rotation locking mechanism of the grinding beam clamping rows of grinding wheels is described in detail below with reference to fig. 1 to 7:
example 1:
as shown in fig. 1-3, the fast grinding cart with the rotation locking mechanism for the grinding beam clamped with the rows of grinding wheels comprises a main frame 1, wherein a pair of angle adjusting mechanisms 2 is respectively arranged at two sides below the main frame 1, a rotating mechanism 3 and a rotation locking mechanism 5 are respectively arranged at the inner sides of two ends of each pair of angle adjusting mechanisms 2, and the rotating mechanism 3 and the rotation locking mechanism 5 are used for being arranged on the grinding beam 4 clamped with the rows of grinding wheels.
A polishing beam 4 is arranged between the rotating mechanism 3 and the rotating locking mechanism 5, and rows of grinding wheels are clamped on the polishing beam 4.
The rotary locking mechanism 5 comprises a locking rod 5-1, a locking disc body 5-4 and a follow-up disc 5-5, wherein the follow-up disc 5-5 is fixedly arranged on the polishing beam 4, and the follow-up disc 5-5 rotates along with the polishing beam 4. The locking disc body 5-4 is fixedly arranged on the angle adjusting mechanism 2, the locking rod 5-1 penetrates between the locking disc body 5-4 and the follow-up disc 5-5, one end of the locking rod 5-1 is fixedly provided with an oil cylinder 5-2 and a return spring 5-3 respectively, the oil cylinder 5-2 and the return spring 5-3 are fixedly arranged on the angle adjusting mechanism 2 respectively, and a rigid contact structure matched with a shaft hole is arranged between the locking rod 5-1 and the follow-up disc 5-5.
When the grinding beam 4 rotates to a designated position, a piston rod of the oil cylinder 5-2 extends out to overcome the tension of the return spring 5-3, the disc body 5-4 of the locking disc and the locking rod 5-1 are pushed, the locking rod 5-1 translates leftwards and forms shaft hole matched rigid contact with the follower disc 5-5, the grinding beam 4 and the angle adjusting mechanism 2 are locked into a whole, and the grinding beam 4 is locked to prevent the grinding beam from rotating and realize rotation locking. When the grinding beam 4 needs to continue rotating, the oil cylinder 5-2 is decompressed, the return spring 5-3 contracts to drive the locking disc body 5-4 and the locking rod 5-1 to translate rightwards and separate from the follow-up disc 5-5, the grinding beam 4 and the angle adjusting mechanism 2 are unlocked, and relative rotation and locking and unlocking are achieved.
The working principle of the embodiment is as follows: the locking mechanism is in rigid contact with the components of the grinding beam 4 by moving along the axial direction of the grinding beam 4 so as to lock the grinding beam 4; the rigid contact is released by the locking mechanism in the axial direction of the sanding beam 4 away from the sanding beam 4 part to achieve the unlocking of the sanding beam 4.
The rotating mechanism 3 provides rotating power for the polishing beam 4 to drive the polishing beam to rotate; the rotation locking mechanism 5 can perform locking when the grinding beam 4 rotates to a specified angle, so that the grinding beam 4 stops rotating and maintains the angular position, and the grinding carriage can perform rapid grinding work on the steel rail during traveling of the grinding carriage through the row of grinding wheels on the grinding beam 4 in rigid contact with the steel rail. As can be seen from the above, the rotation locking mechanism 5 is a clutch mechanism that moves axially along the polishing beam 4 to achieve rotation locking and unlocking.
The rotation locking mechanism 5 comprises a follow-up device, a translation device and a translation driving device, wherein the follow-up device is arranged on the polishing beam 4 and rotates along with the polishing beam 4. The translation device and the translation driving device are arranged on the angle adjusting mechanism 2 or other mechanisms on the main frame 1, the translation device does translation motion along the axial direction of the polishing beam 4, the translation device is driven by the translation motion of the translation driving device, so that the servo device is in rigid contact with the translation device, the rotation of the polishing beam 4 is limited, and the purpose of rotation locking is achieved. When the translation driving device drives the translation device to be far away from the follow-up device, the follow-up device and the translation device are in rigid contact, so that the grinding beam 4 is not locked in rotation.
The rotation locking mechanism 5 can preferably adopt any one structure or any combination structure of a rigid friction locking structure of the end face of the follow-up device and the translation device, a shaft hole matching locking structure and an end face tooth meshing locking structure.
The translation device and the translation driving device in the rotation locking mechanism 5 may be locked and unlocked by pure translation movement, or by a combination of translation movement and rotation movement.
The rotational locking mechanism 5 can be extended to be fixed by the translation device, and the translation driving device is arranged on one side of the follow-up device. When the grinding beam 4 rotates to the position, the translation driving device pushes the follow-up device to translate, so that the follow-up device and the translation device are in rigid contact, and the purpose of rotation locking is achieved.
Example 2: similar to example 1, except that: and a return spring 5-3 is cancelled, the oil cylinder 5-2 is replaced by a double-acting oil cylinder, and a piston rod of the double-acting oil cylinder is connected with a locking disc body 5-4. When the rod cavity of the double-acting oil cylinder 5-8 obtains oil pressure, the piston rod translates rightwards to drive the locking disc body 5-4 and the locking rod 5-1 to translate rightwards to be separated from the follow-up disc 5-5, and the purpose of locking and unlocking is achieved.
Example 3: similar to example 1, except that: the return spring 5-3 is replaced by a compression spring, and at the moment, when the oil cylinder 5-2 obtains oil pressure, a piston rod of the oil cylinder pushes rightwards, namely, the compression spring performs rotation locking, and the oil cylinder 5-2 performs locking and unlocking.
Example 4: similar to example 1, except that: the shaft hole matching locking mechanism of the locking disc 5-4, the locking lever 5-1 and the follower disc 5-5 is replaced by an end face gear meshing structure, the end face gear meshing structure comprises a first end face gear and a second end face gear, the first end face gear is installed on the polishing beam 4, the second end face gear replaces the locking lever 5-1 and the locking disc 5-4 to execute translation motion, when the second end face gear is meshed with the first end face gear, rotation locking is achieved, and when the second end face gear is disengaged from the first end face gear, locking and unlocking are achieved.
Example 5: similar to example 1, except that: as shown in fig. 3, 5 and 6, the follower disk 5-5 is replaced with a follower end-toothed disk 5-6, and the lock rod 5-1 is replaced with a lock end-toothed disk 5-7. When the locking end face fluted disc 5-7 is translated to the follow-up end face fluted disc 5-6 in place, the teeth of the two fluted discs are meshed to realize rotary locking; when the locking end face fluted disc 5-7 is far away from the following end face fluted disc 5-6, the engagement is released, namely the locking is released.
Example 6: similar to example 1, except that: as shown in fig. 7, a locking rod 5-1, a locking disc body 5-4 and a return spring 5-3 are canceled, a follower disc 5-5 is mounted on a grinding beam 4, the follower disc 5-5 moves along with the grinding beam 4, an oil cylinder 5-2 is fixedly mounted on an angle adjusting mechanism 2, a piston rod of the oil cylinder 5-2 extends into a hole on the follower disc 5-5 to form shaft hole matching, and then the rotation locking of the grinding beam 4 is realized; when the piston rod of the oil cylinder 5-2 retracts to be far away from the hole on the follow-up disc 5-5, the rotation locking and unlocking of the grinding beam 4 are realized.
The above embodiments are merely preferred embodiments, wherein the components and the connection relations involved are not limited to the above described embodiments, and the arrangement and the connection relations of the components in the preferred embodiments may be arbitrarily arranged and combined to form a complete technical solution.