CN113824270A - A rotating electrical machine overload protection device - Google Patents
A rotating electrical machine overload protection device Download PDFInfo
- Publication number
- CN113824270A CN113824270A CN202010577026.8A CN202010577026A CN113824270A CN 113824270 A CN113824270 A CN 113824270A CN 202010577026 A CN202010577026 A CN 202010577026A CN 113824270 A CN113824270 A CN 113824270A
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- overload protection
- frame
- protection device
- cam
- microcontroller
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- 238000005259 measurement Methods 0.000 claims abstract description 30
- 238000003745 diagnosis Methods 0.000 claims abstract 2
- 238000005096 rolling process Methods 0.000 claims description 8
- 230000000007 visual effect Effects 0.000 claims description 6
- 230000001133 acceleration Effects 0.000 claims description 5
- 230000005540 biological transmission Effects 0.000 claims description 3
- 230000036316 preload Effects 0.000 claims 6
- 230000010365 information processing Effects 0.000 abstract 1
- 238000010586 diagram Methods 0.000 description 2
- 238000012544 monitoring process Methods 0.000 description 2
- 230000002159 abnormal effect Effects 0.000 description 1
- 238000012271 agricultural production Methods 0.000 description 1
- 238000001514 detection method Methods 0.000 description 1
- 238000009776 industrial production Methods 0.000 description 1
- 230000002427 irreversible effect Effects 0.000 description 1
- 238000000034 method Methods 0.000 description 1
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Classifications
-
- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K11/00—Structural association of dynamo-electric machines with electric components or with devices for shielding, monitoring or protection
- H02K11/20—Structural association of dynamo-electric machines with electric components or with devices for shielding, monitoring or protection for measuring, monitoring, testing, protecting or switching
-
- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K11/00—Structural association of dynamo-electric machines with electric components or with devices for shielding, monitoring or protection
- H02K11/20—Structural association of dynamo-electric machines with electric components or with devices for shielding, monitoring or protection for measuring, monitoring, testing, protecting or switching
- H02K11/21—Devices for sensing speed or position, or actuated thereby
-
- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K11/00—Structural association of dynamo-electric machines with electric components or with devices for shielding, monitoring or protection
- H02K11/30—Structural association with control circuits or drive circuits
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- Engineering & Computer Science (AREA)
- Power Engineering (AREA)
- Microelectronics & Electronic Packaging (AREA)
- Testing Of Devices, Machine Parts, Or Other Structures Thereof (AREA)
Abstract
The invention provides an overload protection device for a rotating motor, belongs to the field of motors, and mainly solves the problems that the existing overload protection device for the rotating motor is high in cost and inconvenient to popularize. The invention integrates the functions of overload protection, overload alarm and vibration fault diagnosis of the rotating motor. The cylindrical cam is used for motor overload protection, the inertia measurement unit is used for collecting rotating speed and vibration signals, and information processing is carried out. The motor overload protection device has the advantages of simple and convenient structure, high reliability, low cost and convenience in popularization, and the motor overload protection performance is improved.
Description
The technical field is as follows:
the invention relates to an overload protection device for a rotating motor, and belongs to the field of motors.
Background art:
motor overload can not be avoided in the actual industrial and agricultural production process, and the motor is very easy to cause irreversible damage to the motor when in overload, so that abnormal operation of a system is caused, and loss is large. However, most of the existing motors are not provided with overload protection devices. Meanwhile, although the motor overload protection device is arranged in an important occasion, the cost is too high, and the motor overload protection device is inconvenient to popularize. Certain challenges are brought to motor protection.
The invention content is as follows:
the invention provides an overload protection device for a rotating motor, which aims to solve the problem that the existing rotating motor has no overload protection or the cost of the overload protection device is too high.
The invention relates to an overload protection device for a rotating motor, which comprises a cam frame (101), a crossed roller bearing (102), a cylindrical cam (103), a plunger frame (104), plungers (105A), (105B) and (105C), linear bearings (106A), (106B) and (106C), pre-tightening springs (107A), (107B) and (107C), pre-tightening bolts (108A), (108B) and (108C), a needle bearing (109), rolling bearings (110A), (110B) and (110C), pin shafts (111A), (111B) and (111C), inertia measuring units (201A), (201B), a conductive slip ring (202), a microcontroller (203), a battery (204), audible and visual alarm devices (205A), (205B), a work indicator light (206) and a battery fixing cover (207).
The cam frame (101) is connected with an outer ring of a crossed roller bearing (102) through bolts, and an inner ring of the crossed roller bearing (102) is connected with a plunger frame (104) through bolts.
One end of the cylindrical cam (103) is matched with the square opening of the cam frame (101) through a square boss, the other end of the cylindrical cam (103) is connected with the inner ring of the needle bearing (109), and the outer ring of the needle bearing (109) is connected with the needle bearing hole of the plunger frame (104).
The pre-tightening bolts (108A), (108B) and (108C) are connected with the plunger frame (104) through threads, one ends of the pre-tightening bolts (108A), (108B) and (108C) are respectively connected with one ends of pre-tightening springs (107A), (107B) and (107C), and the other ends of the pre-tightening springs (107A), (107B) and (107C) are respectively connected with one ends of plungers (105A), (105B) and (105C). The other ends of the plungers (105A), (105B) and (105C) are connected with the inner rings of the rolling bearings (110A), (110B) and (110C) through pin shafts (111A), (111B) and (111C). The cylindrical surfaces of the plungers (105A), (105B) and (105C) are respectively connected with the inner rings of the linear bearings (106A), (106B) and (106C), and the outer rings of the linear bearings (106A), (106B) and (106C) are connected with the plunger frame (104).
The cam frame (101) and the plunger frame (104) are both provided with a flange structure and a key groove structure, and are convenient to be connected with other structures.
The shell of the conductive slip ring (202) is connected with the plunger frame (104), and the inner ring of the conductive slip ring (202) is connected with the cylindrical cam (103).
The inertia measurement unit (201A) is connected with the plunger frame (104) through screws, and the inertia measurement unit (201B), the microcontroller (203), the sound and light alarm devices (205A) and (205B) and the working indicator lamp (206) are connected with the cam frame (101) through screws. The battery fixing cover (207) connects the battery (204) and the cam frame (101) by screw threads.
The output end of the inertia measurement unit (201A) is connected with a shell cable of the conductive slip ring (202) through a cable, and an inner ring cable of the conductive slip ring (202) is connected with the input end of the microcontroller (203) through a lead.
The output end of the inertia measurement unit (201B) is connected with the input end of the microcontroller (203).
The output end of the microcontroller (203) is connected with the audible and visual alarm devices (205A, 205B) and the working indicator lamp (206).
The battery (204) is used for supplying power to the inertial measurement units (201A, 201B), the microcontroller (203), the sound and light alarm devices ((205A, 205B) and the work indicator lamp (206).
A round hole is formed in the center of the cylindrical cam (103), so that a cable can conveniently pass through the round hole.
The inertial measurement units (201A, 201B) are capable of outputting triaxial angular velocity and triaxial acceleration information in a Cartesian coordinate system. And respectively measuring the rotating speed and the vibration information of the plunger frame (104) and the cam frame (101) relative to an inertial coordinate system.
The microcontroller (203) is used for receiving output information of the inertia measurement units (201A, 201B) and monitoring whether the motor is overloaded or not and whether a vibration fault occurs or not. And when a fault occurs, alarm information is sent out through the sound and light alarm devices (205A) and (205B).
The invention has the advantages that: the invention integrates the functions of motor overload protection, alarming and vibration fault detection into a whole, and has the advantages of simple structure, small volume, light weight, reliable overload protection and convenient connection.
Drawings
Fig. 1 motor overload protection device structure diagram
FIG. 2 electrical structure block diagram of overload protection device of motor
Fig. 3 motor overload protection device A is to view
Fig. 4 cross-sectional view of the plunger assembly B-B of the overload protection device of the motor
Fig. 5 motor overload protection device plunger assembly C-C rotary you section view
Detailed Description
The specific implementation mode is as follows: the principle of the overload protection device for a rotating electrical machine will be described with reference to fig. 1, 2, 3, 4 and 5. The invention relates to an overload protection device for a rotating motor, which comprises a cam frame (101), a crossed roller bearing (102), a cylindrical cam (103), a plunger frame (104), plungers (105A), (105B) and (105C), linear bearings (106A), (106B) and (106C), pre-tightening springs (107A), (107B) and (107C), pre-tightening bolts (108A), (108B) and (108C), a needle bearing (109), rolling bearings (110A), (110B) and (110C), pin shafts (111A), (111B) and (111C), inertia measuring units (201A), (201B), a conductive slip ring (202), a microcontroller (203), a battery (204), audible and visual alarm devices (205A), (205B), a work indicator light (206) and a battery fixing cover (207).
The cam frame (101) is connected with an outer ring of a crossed roller bearing (102) through bolts, and an inner ring of the crossed roller bearing (102) is connected with a plunger frame (104) through bolts.
One end of the cylindrical cam (103) is matched with the square opening of the cam frame (101) through a square boss, the other end of the cylindrical cam (103) is connected with the inner ring of the needle bearing (109), and the outer ring of the needle bearing (109) is connected with the needle bearing hole of the plunger frame (104).
The pre-tightening bolts (108A), (108B) and (108C) are connected with the plunger frame (104) through threads, one ends of the pre-tightening bolts (108A), (108B) and (108C) are respectively connected with one ends of pre-tightening springs (107A), (107B) and (107C), and the other ends of the pre-tightening springs (107A), (107B) and (107C) are respectively connected with one ends of plungers (105A), (105B) and (105C). The other ends of the plungers (105A), (105B) and (105C) are connected with the inner rings of the rolling bearings (110A), (110B) and (110C) through pin shafts (111A), (111B) and (111C). The cylindrical surfaces of the plungers (105A), (105B) and (105C) are respectively connected with the inner rings of the linear bearings (106A), (106B) and (106C), and the outer rings of the linear bearings (106A), (106B) and (106C) are connected with the plunger frame (104).
The cam frame (101) and the plunger frame (104) are both provided with a flange structure and a key groove structure, and are convenient to be connected with other structures.
The shell of the conductive slip ring (202) is connected with the plunger frame (104), and the inner ring of the conductive slip ring (202) is connected with the cylindrical cam (103).
The inertia measurement unit (201A) is connected with the plunger frame (104) through screws, and the inertia measurement unit (201B), the microcontroller (203), the sound and light alarm devices (205A) and (205B) and the working indicator lamp (206) are connected with the cam frame (101) through screws. The battery fixing cover (207) connects the battery (204) and the cam frame (101) by screw threads.
The output end of the inertia measurement unit (201A) is connected with a shell cable of the conductive slip ring (202) through a cable, and an inner ring cable of the conductive slip ring (202) is connected with the input end of the microcontroller (203) through a lead.
The output end of the inertia measurement unit (201B) is connected with the input end of the microcontroller (203).
The output end of the microcontroller (203) is connected with the audible and visual alarm devices (205A, 205B) and the working indicator lamp (206).
The battery (204) is used for supplying power to the inertial measurement units (201A, 201B), the microcontroller (203), the sound and light alarm devices ((205A, 205B) and the work indicator lamp (206).
A round hole is formed in the center of the cylindrical cam (103), so that a cable can conveniently pass through the round hole.
The inertial measurement units (201A, 201B) are capable of outputting triaxial angular velocity and triaxial acceleration information in a Cartesian coordinate system. And respectively measuring the rotating speed and the vibration information of the plunger frame (104) and the cam frame (101) relative to an inertial coordinate system.
The microcontroller (203) is used for receiving output information of the inertia measurement units (201A, 201B) and monitoring whether the motor is overloaded or not and whether a vibration fault occurs or not. And when a fault occurs, alarm information is sent out through the sound and light alarm devices (205A) and (205B).
When the motor is not overloaded, the output shaft of the motor drives the plunger frame (104) to rotate, and because the torque is smaller, the axial component force of the plungers (105A), (105B) and (105C) is smaller, and the plungers (105A), (105B) and (105C) do not move axially, so that the cylindrical cam (103) is driven to rotate. The rotation speed of the plunger frame (104) is the same as that of the cylindrical cam (103). The cylindrical cam (103) drives the cam frame (101) to rotate, and torque and rotating speed transmission is achieved. At the moment, the angular velocity information output by the inertia measurement units (201A, 201B) received by the microcontroller (203) is the same, and the microcontroller (203) controls the work indicator lamp (206) to light up
When the motor is overloaded, the output shaft of the motor drives the plunger frame (104) to rotate, the axial component force of the plungers (105A), (105B) and (105C) is larger due to larger torque, the plungers (105A), (105B) and (105C) axially move, and the rolling bearings (110A), (110B) and (110C) move on the contour line of the cylindrical cam (103). The rotating speed of the cylindrical cam (103) is less than that of the plunger frame (104). At the moment, angular velocity information output by the inertia measurement units (201A) and (201B) received by the microcontroller (203) is different, the microcontroller (203) controls the working indicator lamp (206) to be turned off, and the sound-light alarm device (205A) works to send out an overload signal.
When the motor has a vibration fault, the linear acceleration information output by the inertia measurement units (201A) and (201B) received by the microcontroller (203) is different, the microcontroller (203) controls the working indicator lamp (206) to be turned off, the audible and visual alarm device (205B) works, and a vibration fault signal is sent out.
The operation of the invention comprises the following working conditions:
the working condition I is as follows: when the motor is not overloaded, the output shaft of the motor drives the plunger frame (104) to rotate, and because the torque is smaller, the axial component force of the plungers (105A), (105B) and (105C) is smaller, and the plungers (105A), (105B) and (105C) do not move axially, so that the cylindrical cam (103) is driven to rotate. The rotation speed of the plunger frame (104) is the same as that of the cylindrical cam (103). The cylindrical cam (103) drives the cam frame (101) to rotate, and torque and rotating speed transmission is achieved. At the moment, the angular velocity information output by the inertia measurement units (201A, 201B) received by the microcontroller (203) is the same, and the microcontroller (203) controls the work indicator lamp (206) to light up
Working conditions are as follows: when the motor is overloaded, the output shaft of the motor drives the plunger frame (104) to rotate, the axial component force of the plungers (105A), (105B) and (105C) is larger due to larger torque, the plungers (105A), (105B) and (105C) axially move, and the rolling bearings (110A), (110B) and (110C) move on the contour line of the cylindrical cam (103). The rotating speed of the cylindrical cam (103) is less than that of the plunger frame (104). At the moment, angular velocity information output by the inertia measurement units (201A) and (201B) received by the microcontroller (203) is different, the microcontroller (203) controls the working indicator lamp (206) to be turned off, and the sound-light alarm device (205A) works to send out an overload signal.
Working conditions are as follows: when the motor is in vibration failure, the linear acceleration information output by the inertia measurement units (201A) and (201B) received by the microcontroller (203) is different, the microcontroller (203) controls the working indicator lamp (206) to be turned off, and the sound-light alarm device (205B) works to send out a vibration failure signal.
Claims (6)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010577026.8A CN113824270B (en) | 2020-06-19 | 2020-06-19 | Overload protection device for rotating motor |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010577026.8A CN113824270B (en) | 2020-06-19 | 2020-06-19 | Overload protection device for rotating motor |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN113824270A true CN113824270A (en) | 2021-12-21 |
| CN113824270B CN113824270B (en) | 2024-05-28 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202010577026.8A Active CN113824270B (en) | 2020-06-19 | 2020-06-19 | Overload protection device for rotating motor |
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Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP0612991A1 (en) * | 1993-02-25 | 1994-08-31 | Daniel Fuchs | Device for measuring torque between a motor assembly and a load assembly |
| JP2013076395A (en) * | 2011-09-12 | 2013-04-25 | Jtekt Corp | Power generating device |
| CN103868636A (en) * | 2014-03-19 | 2014-06-18 | 中北大学 | A Rotary Shaft Torque Dynamic Measurement Monitoring System |
| CN104505989A (en) * | 2014-12-30 | 2015-04-08 | 湖南长重机器股份有限公司 | Intelligent motor |
| CN204269368U (en) * | 2014-12-19 | 2015-04-15 | 湖南科技大学 | Comprehensive test bench for fault diagnosis of helicopter tail drive system |
| CN104683670A (en) * | 2014-12-26 | 2015-06-03 | 常州市盛和电子有限公司 | Anti-explosion image pickup instrument |
| CN105094164A (en) * | 2015-08-13 | 2015-11-25 | 舒能(苏州)工业技术有限公司 | Flexible shaft torque overload protection method and flexible shaft with torque overload protection |
| CN109211551A (en) * | 2018-09-14 | 2019-01-15 | 南京梵科智能科技有限公司 | A kind of trouble-shooter for rotating machinery |
-
2020
- 2020-06-19 CN CN202010577026.8A patent/CN113824270B/en active Active
Patent Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP0612991A1 (en) * | 1993-02-25 | 1994-08-31 | Daniel Fuchs | Device for measuring torque between a motor assembly and a load assembly |
| JP2013076395A (en) * | 2011-09-12 | 2013-04-25 | Jtekt Corp | Power generating device |
| CN103868636A (en) * | 2014-03-19 | 2014-06-18 | 中北大学 | A Rotary Shaft Torque Dynamic Measurement Monitoring System |
| CN204269368U (en) * | 2014-12-19 | 2015-04-15 | 湖南科技大学 | Comprehensive test bench for fault diagnosis of helicopter tail drive system |
| CN104683670A (en) * | 2014-12-26 | 2015-06-03 | 常州市盛和电子有限公司 | Anti-explosion image pickup instrument |
| CN104505989A (en) * | 2014-12-30 | 2015-04-08 | 湖南长重机器股份有限公司 | Intelligent motor |
| CN105094164A (en) * | 2015-08-13 | 2015-11-25 | 舒能(苏州)工业技术有限公司 | Flexible shaft torque overload protection method and flexible shaft with torque overload protection |
| CN109211551A (en) * | 2018-09-14 | 2019-01-15 | 南京梵科智能科技有限公司 | A kind of trouble-shooter for rotating machinery |
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| CN113824270B (en) | 2024-05-28 |
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