CN113816133B - Intelligent automatic carrying method for logistics in aluminum profile production - Google Patents
Intelligent automatic carrying method for logistics in aluminum profile production Download PDFInfo
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- CN113816133B CN113816133B CN202111122620.9A CN202111122620A CN113816133B CN 113816133 B CN113816133 B CN 113816133B CN 202111122620 A CN202111122620 A CN 202111122620A CN 113816133 B CN113816133 B CN 113816133B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/74—Feeding, transfer, or discharging devices of particular kinds or types
- B65G47/90—Devices for picking-up and depositing articles or materials
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G57/00—Stacking of articles
- B65G57/02—Stacking of articles by adding to the top of the stack
- B65G57/03—Stacking of articles by adding to the top of the stack from above
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G57/00—Stacking of articles
- B65G57/02—Stacking of articles by adding to the top of the stack
- B65G57/16—Stacking of articles of particular shape
- B65G57/20—Stacking of articles of particular shape three-dimensional, e.g. cubiform, cylindrical
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G61/00—Use of pick-up or transfer devices or of manipulators for stacking or de-stacking articles not otherwise provided for
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Abstract
本发明公开了一种智能铝型材生产物流自动化的搬运方法，所述搬运方法包括铝型材输进、铝型材框内垛码、铝型材整框转移、铝型材整框垛码、铝型材时效热处理、铝型材整框解码、铝型材整框解码后转移、框内铝型材解码、隔条与空的料框转移等循环工序，整个搬运过程自动进行，智能化程度高、无需人工进行，生产效率高、安全可靠，大大地减少人工和成本的投入。
The invention discloses an automatic handling method for the production and logistics of intelligent aluminum profiles. The handling method includes the input of aluminum profiles, the stacking of the aluminum profiles, the transfer of the entire frame of the aluminum profiles, the stacking of the entire aluminum profiles, and the aging heat treatment of the aluminum profiles. , Decoding of the whole frame of aluminum profiles, transfer after decoding of the whole frame of aluminum profiles, decoding of aluminum profiles in the frame, transfer of spacers and empty material frames, etc. The entire handling process is automatically carried out, with a high degree of intelligence, no need for manual work, and production efficiency. High, safe and reliable, greatly reducing labor and cost input.
Description
Technical Field
The invention relates to the technical field of aluminum profile handling, in particular to an automatic handling method for intelligent aluminum profile production logistics.
Background
At present, in the production process of aluminium alloy ageing treatment, need use the aluminium alloy, especially the section bar that adopts in the industry is big again heavy, adopts the hand to lift or borrow simple hoist equipment by the manual work in whole aluminium alloy ageing heat treatment's production, and the rethread is artifical carries out the pile sign indicating number and decodes with ageing before to the aluminium alloy ageing with after, transports between each link in addition, and present this kind of aluminium alloy ageing heat treatment mode has following problem:
(1) the method is carried out manually, so that the efficiency is very low, the labor intensity is high, the labor consumption is high, a large amount of working hours and cost are required to be consumed, and the cost is high;
(2) potential safety hazards exist in the stacking process of the aluminum profiles manually; the hidden danger of scalding caused by the residual heat after the aluminum profile aging heat treatment exists in the decoding process; there is the aluminium alloy to rub and bump in handling process, influences the quality.
Therefore, it is urgently needed to provide an intelligent logistics aluminum profile aging production line automatic conveying method which is intelligent, high in conveying efficiency and capable of reducing manual input.
Disclosure of Invention
The invention aims to solve the technical problems that in the prior art, the efficiency of aluminum profile aging carrying treatment is very low, the labor intensity is high, the labor consumption is high, the cost is high, potential safety hazards exist, the potential danger of scalding caused by waste heat after the aluminum profile aging heat treatment exists, the aluminum profile is scratched and bumped, the aluminum profile aging carrying quality is influenced and the like.
In order to solve the technical problem, the invention provides an automatic carrying method for intelligent aluminum profile production logistics, which comprises the following carrying steps:
step A0) inputting aluminum profiles: after the aluminum profile is sawn off in a fixed length, the aluminum profile is transferred into the parting strip arrangement area through a belt conveyor;
step B0) stacking in the aluminum section frame: carrying out in-frame stacking and framing treatment on the aluminum profiles at the division bar arrangement area by a first manipulator;
step C0) transferring the whole aluminum section frame: transferring the whole aluminum profile frame to a whole frame stacking area through a conveying roller way;
step D0) stacking the whole aluminum section frames: stacking the whole aluminum profile frame in the whole frame stacking area by a second manipulator before aging;
step E0) aluminum section aging heat treatment: the furnace front conveyor feeds the whole frame stacked aluminum profile into an aging furnace, and the aging furnace carries out aging treatment;
step F0) decoding the whole aluminum section frame: the third manipulator carries out whole-frame decoding treatment on the aluminum profile subjected to aging treatment;
step G0) transferring the whole aluminum section frame after decoding: transferring the whole frame of decoded aluminum profile to a decoding area in the frame through a conveying roller way;
step H0) decoding the aluminum section in the frame, namely decoding the aluminum section and the parting strips in the material frame by the fourth mechanical arm on the whole frame aluminum section at the decoding area in the frame, and moving the aluminum section to the packing area for packing and transferring through the fourth mechanical arm;
step I0) transferring the parting strips and the empty material frames, namely transferring the parting strips and the empty material frames after the aluminum profiles are decoded to return to the stacking area.
Preferably, the aluminum profile input in the step a0 includes:
step A01) aluminum section bar enters into belt transfer area: after the aluminum profile is sawn off in a fixed length, the aluminum profile is conveyed to a belt conveyor transfer area through a belt conveyor;
step A02) conveying the aluminum profile to a parting strip arrangement area: the belt conveyor conveys the aluminum profile to the parting strip arrangement area and is positioned at the central position of parting strip arrangement.
Preferably, the aluminum profile frame inner stacking method in the step B0 comprises the following steps:
step B01) of placing the parting strips: arranging the parting strips below the aluminum section by the parting strip placing machine at certain intervals and quantity, and waiting for the first mechanical arm to grab;
step B02) carrying out framing and stacking treatment on the aluminum section: the partition bars are grabbed through the first mechanical arm, so that the partition bars support the aluminum profiles on the partition bars, and the aluminum profiles are moved to the material frame together to stack the aluminum profiles into a plurality of layers.
Preferably, the whole frame transfer of the aluminum profile in the step C0 includes:
step C01) transferring the whole frame after the aluminum section is framed: after the aluminum profile is filled with the material frame, the aluminum profile is transferred to the whole frame stacking area through the conveying roller way, and the whole frame aluminum profile is positioned at the grabbing position fixed by the second manipulator.
Preferably, the aluminum profile whole frame stacking method in the step D0 includes:
step D01) stacking the whole aluminum section frames before aging: the second manipulator snatchs whole frame aluminium alloy and moves first station one deck layer pile sign indicating number and become a plurality of layers of forms, and rethread second manipulator snatchs whole frame aluminium alloy and moves and continue the pile sign indicating number on the second station.
Preferably, the aging heat treatment of the aluminum profile in the step E0 includes:
step E01) carrying out heat treatment on the aluminum profile in an aging furnace: the furnace front conveyor moves the aluminum profiles stacked in a whole frame at the first station and the second station into an aging furnace together for heat treatment;
step E02) removing the aluminum profile after heat treatment: after the aluminum profile is subjected to heat treatment of the aging furnace, the aluminum profile is transferred to a fixed whole frame decoding area of a third station and a fixed whole frame decoding area of a fourth station by a conveyer behind the furnace.
Preferably, the aluminum profile whole-frame decoding in step F0 includes:
step F01) of decoding the whole aluminum profile frame: and the third manipulator moves to a third station and a fourth station respectively to grab the whole frame aluminum section subjected to aging heat treatment, decodes the whole frame aluminum section layer by layer to a conveying roller channel to wait for transfer.
Preferably, the transferring after decoding the whole aluminum profile frame in the step G0 includes:
step G01) of transferring the whole frame of aluminum section: the whole frame aluminum profile decoded by the conveying roller way is transferred to a decoding area in the frame, and the whole frame aluminum profile is positioned at a grabbing position fixed by the fourth mechanical arm.
Preferably, the decoding of the in-frame aluminum profile described in step H0 includes:
step H01) of decoding the in-frame aluminum profile: the fourth mechanical arm moves to the position of the whole frame of aluminum section at the decoding area in the frame, picks the parting strips on the upper layer of the whole frame of aluminum section material frame, enables the parting strips to support the aluminum section on the upper layer and moves to the parting strip recovery area together, and thus, the aluminum section in the frame is decoded layer by layer;
step H02) of packaging the aluminum profile: and the belt conveyor moves away the aluminum profile decoded to the parting strip recovery area and packs the aluminum profile.
Preferably, the step of transferring the parting strip and the empty material frame in the step I0 includes:
step I01) of recovery and transfer treatment of parting strips: after the aluminum profile is decoded, the parting beads left under the aluminum profile are recovered to an extraction platform of the AGV by a parting bead collecting machine, and then the AGV transfers the parting beads to a parting bead placing machine station to realize the circulating operation of the parting beads;
step I02) transferring the empty material frame: after the aluminum section is decoded, empty material frames are left, and the lifting conveying chain machine and the empty frame conveyor assist in transferring the empty material frames back to the stacking area, so that the empty material frames can be circularly transferred.
Compared with the prior art, the scheme of the invention at least comprises the following beneficial effects:
the automatic carrying method for intelligent aluminum profile production logistics comprises the circulating processes of aluminum profile feeding, stacking in an aluminum profile frame, whole frame transferring of the aluminum profile, whole frame stacking of the aluminum profile, aging heat treatment of the aluminum profile, whole frame decoding of the aluminum profile, transferring after the whole frame decoding of the aluminum profile, decoding of the aluminum profile in the frame, transferring of a partition bar and an empty material frame and the like.
Drawings
In order to more clearly illustrate the technical solution of the present invention, the drawings needed for the description of the embodiments or the prior art will be briefly described below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and it is obvious for those skilled in the art to obtain other drawings without creative efforts.
FIG. 1 is an automatic conveying flow chart of an intelligent logistics aluminum profile aging production line;
FIG. 2 is a schematic diagram of the automatic detailed conveying steps of the aluminum profile aging production line;
FIG. 3 is a schematic view of embodiment 1 of the present invention;
FIG. 4 is a sectional view taken along line A of FIG. 2 in accordance with the present invention;
FIG. 5 is a cross-sectional view taken along line B of FIG. 2 in accordance with the present invention;
FIG. 6 is a cross-sectional view taken along line C of FIG. 2 in accordance with the present invention;
FIG. 7 is a cross-sectional view taken along line D of FIG. 2 in accordance with the present invention;
FIG. 8 is a cross-sectional view of the aluminum profile whole frame stacking of the present invention;
figure 9 is a cross-sectional view of the inner pile of the aluminum profile frame of the present invention.
In the figure: the automatic aluminum profile production device comprises an aluminum profile 1, a material frame 2, a belt conveyor 3, a lifting conveying chain machine 5, a parting bead 6, a conveying roller way 7, a whole frame aluminum profile 8, a first mechanical arm 10, a driving motor 102, a clamp 101, a second mechanical arm 20, an aging oven 25, a parting bead machine 30, a furnace front conveyor 35, a third mechanical arm 40, an empty frame conveyor 45, a collecting parting bead machine 50, an AGV trolley 60, a furnace rear conveyor 65 and a fourth mechanical arm 70.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only one embodiment of the present invention, and not all embodiments. All other embodiments, which can be obtained by a person skilled in the art without any inventive step based on the embodiments of the present invention, are within the scope of the present invention.
As shown in fig. 1, the invention provides an automatic conveying method for aging production of an intelligent logistics aluminum profile 1, which comprises the following steps:
step A0) inputting the aluminum profile 1: after the aluminum profile 1 is sawn off in a fixed length, the aluminum profile is transferred into a partition strip 6 placing area through a belt conveyor 3;
step B0) stacking in the aluminum section frame: the aluminum profile 1 at the parting strip arrangement area is subjected to stacking and framing treatment in a frame by a first manipulator 10;
step C0) transferring the whole aluminum profile frame: transferring the whole aluminum profile frame to a whole frame stacking area through a conveying roller way 7;
step D0) stacking the whole aluminum profile 1 frame: the second mechanical arm 20 carries out pre-aging stacking treatment on the whole aluminum profile frame in the whole frame stacking area;
step E0) aging treatment of the aluminum profile 1: the furnace front conveyor 35 feeds the whole frame stacked aluminum profile 1 into the aging furnace 25, and the aging furnace 25 performs aging treatment;
step F0) decoding the whole aluminum section frame: the third manipulator 40 carries out whole-frame decoding processing on the aluminum profile 1 after the time effect processing;
step G0) transferring the whole aluminum section frame after decoding: then the whole frame aluminum section 18 after the whole frame decoding is transferred to a decoding area in the frame through a conveying roller way 7;
step H0) decoding the in-frame aluminum profile 1, namely decoding the in-frame aluminum profile 1 at the in-frame decoding area and the inner partition strips 6 of the material frame 2 by the fourth manipulator 70, and moving the aluminum profile 1 to a packing area for packing and transferring by the fourth manipulator 70;
step I0) transferring the parting strip 6 with the empty material frame 2, namely transferring the parting strip 6 after decoding the aluminum section bar 1 with the material frame to return to the stacking area. By the carrying method, the carrying efficiency and the time efficiency treatment efficiency of the aluminum profile 1 can be improved, the carrying method is safe and reliable, the manual investment is not needed, the labor investment can be reduced, a large amount of working hours and cost can be saved, and the carrying and time efficiency treatment quality can be ensured.
In the concrete implementation of the present invention, the step of transferring the aluminum profile 1 involved in step a0 of the present invention includes:
step A01) aluminum profile 1 enters a belt transfer area: after the aluminum profile 1 is sawn off in a fixed length, the aluminum profile is conveyed to a transfer area of a belt conveyor 3 through the belt conveyor 3;
step A02) conveying the aluminum profile 1 to the parting strip arrangement area: band conveyer 3 carries division bar range district to aluminium alloy 1 to be in the central point in division bar range district and put, arrange the district with aluminium alloy 1 transport division bar through band conveyer 3, can improve stability and efficiency in the 1 transportation process of aluminium alloy, avoid the manual work to cause the error.
In the concrete implementation of the invention, the stacking code in the aluminum profile 1 frame related in the step B0 of the invention comprises:
step B01) of placing the parting strips 6: arranging the division bars 6 below the aluminum profiles 1 according to a certain interval and quantity by the division bar placing machine 30, and waiting for the first mechanical arm 10 to grab;
step B02) carrying out framing and stacking treatment on the aluminum section 1: snatch parting bead 6 through first manipulator 10, make parting bead 6 hold aluminium alloy 1 above, move material frame 2 together and carry out one deck layer buttress sign indicating number and become a plurality of layers of forms, be provided with anchor clamps 101 on the first manipulator 10, first manipulator 10 snatchs parting bead 6 through anchor clamps 101 and promotes, hold up aluminium alloy 1 above at the in-process that rises through parting bead 6, move material frame 2 through first manipulator 10 that saw cut and carry out automatic dress frame buttress sign indicating number, reduce the input of manual labor, reduce manpower resources's waste, and improve the efficiency of dress frame buttress sign indicating number.
In the concrete implementation of the present invention, the step of transferring the whole aluminum profile frame involved in the step C0 includes:
step C01), the whole frame is transferred after the aluminum section bar 1 is framed: after the aluminum profile 1 is filled with the material frame 2, the aluminum profile is transferred to the whole frame stacking area through the conveying roller way 7, and the whole frame aluminum profile 18 is positioned at the fixed grabbing position of the second mechanical arm 20.
Regarding the whole frame stacking code of the aluminum profile 1 involved in the step D0, the whole frame stacking code comprises:
step D01) stacking the whole aluminum profile 1 before aging: the second mechanical arm 20 grabs the whole frame aluminum profile 18 and moves to the first station to carry out one-layer stacking and stacking to form a plurality of layers, after the stacking of the first station is completed, the second mechanical arm 20 grabs the whole frame aluminum profile and moves to the second station to continue stacking, the whole frame stacking of the aluminum profiles of the first station and the second station can be realized through the second mechanical arm 20, the whole frame stacking method is simple and stable in operation, the operation work of the whole frame stacking can be finished at high speed, accurately and stably, the efficiency of stacking the aluminum profiles 1 can be effectively improved, the accuracy of stacking is improved, and the automation of the stacking process is realized.
In the concrete implementation of the invention, the aging treatment of the aluminum profile 1 related to the step E0 includes:
step E01) the aluminum profile 1 enters an aging furnace 25 for heat treatment: the aluminum profile 1 stacked in a whole frame at the first station and the second station is moved into an aging furnace 25 by a furnace front conveyor 35 for heat treatment, the temperature required by the aging heat treatment is 195-210 ℃, and the time required by the aging heat treatment is 2-3 h;
step E02) removing the aluminum profile 1 after heat treatment: after the aluminum profile 1 is subjected to heat treatment of the aging furnace, the aluminum profile is moved out of the aging furnace through a discharge conveying roller of the aging furnace, cooled to normal temperature and transferred to a whole frame decoding area of a fixed third station and a fixed fourth station through a conveyor 65 behind the furnace.
The aging furnace 25 is used for carrying out heat treatment on the aluminum profile 1, so that the aging heat treatment effect of the aluminum profile 1 product can be improved, and the strength of the aluminum profile 1 can be rapidly enhanced.
In the specific implementation of the present invention, the whole frame decoding of the aluminum profile 1 related to step F0 includes:
step F01) of decoding the entire aluminum profile 1 frame: and the third manipulator 40 moves to the third station and the fourth station respectively to grab the whole frame aluminum profile 18 after the aging treatment, and decodes the whole frame aluminum profile 18 layer by layer onto the conveying roller way 7 to wait for transfer.
In the concrete implementation of the invention, the step of transferring the aluminum profile 1 after the whole frame decoding in the step G0 comprises the following steps:
step G01) transfer treatment of the entire frame aluminum profile 18: the conveying roller way 7 transfers the whole frame aluminum section bar 18 after the whole frame decoding to the frame inner decoding area, and the whole frame aluminum section bar 18 is positioned at the grabbing position fixed by the fourth mechanical arm 70.
In concrete implementation of the present invention, the decoding of the in-frame aluminum profile 1 involved in step H0 of the present invention includes:
step H01) decoding the in-frame aluminum profile 1: the fourth manipulator 70 moves to the position of the whole frame aluminum profile 18, picks the upper-layer parting strip 6, enables the parting strip 6 to support the aluminum profile 1 on the upper surface and moves to a parting strip 6 recovery area together, and thus the aluminum profiles 1 in the frame are decoded layer by layer in a circulating manner;
step H02) of packaging the aluminum profile 1: band conveyer 3 removes the aluminium alloy 1 that decodes the 6 recovery districts of parting bead and packs the processing, packs aluminium alloy 1 through packagine machine, need not aim at 1 back repackagings of aluminium alloy through the manual work, guarantees the packing quality of aluminium alloy 1, avoids manual operation to appear stabbing the packaging film or appear that 1 packing of aluminium alloy covers incomplete scheduling problem, improves the packing quality of aluminium alloy 1.
Specifically, the steps involved in step I0 of the present invention relating to the transfer of the parting strip 6 to the empty material frame 2 include:
step I01) recovery and transfer treatment of the parting strip 6: after aluminium alloy 1 decodes, stay on the parting bead 6 below aluminium alloy 1 retrieves AGV dolly 60's the platform of drawing by receiving parting bead machine 50, transport again by AGV dolly 60 and put parting bead machine 30 stations to realize 6 circulation operations of parting bead, adopt AGV dolly 60 to carry aluminium alloy 1, the stability and the safety in utilization of having improved aluminium alloy 1 transport, play certain guard action to aluminium alloy 1's transportation, and can realize automatic handling, degree of automation is high.
Step I02) transferring the empty material frame 2: after the aluminum profile 1 is decoded, the empty material frame 2 is left, and the material frame is transferred back to the stacking area by the aid of the lifting conveyor chain machine 5 and the empty frame conveyor 45, so that the empty material frame 2 is circularly operated.
Example 1:
the automatic conveying method for the aging production of the intelligent logistics aluminum profile 1 is further described in detail with reference to fig. 2 to 3, and specifically comprises the following conveying methods:
step S01: the aluminum profile 1 enters a belt transfer area;
step S02: conveying the aluminum profile 1 to a parting strip arrangement area;
step S03: placing the parting strips 6;
step S04: the aluminum profile 1 is subjected to framing and stacking treatment;
step S05: the whole frame is transferred after the aluminum section 1 is framed;
step S06: stacking the whole frame before aging of the aluminum profile 1;
step S07: carrying out heat treatment on the aluminum profile 1 in an aging furnace;
step S08: the aluminum profile 1 is removed after heat treatment;
step S09: decoding the whole aluminum profile 1 frame;
step S10: transferring the whole frame aluminum profile 18;
step S11: decoding the aluminum profile 1 in the frame;
step S12: packaging the aluminum profile 1;
step S13: recovering and transferring the parting strips 6;
step S14: the empty material frame 2 is transferred.
In conclusion, the carrying method comprises the circulating processes of feeding the aluminum profile 1, stacking the aluminum profile 1 in the frame, transferring the aluminum profile 1 in the whole frame, stacking the aluminum profile 1 in the whole frame, aging treatment of the aluminum profile 1, decoding the aluminum profile 1 in the whole frame, transferring the aluminum profile 1 after decoding the whole frame, decoding the aluminum profile 1 in the frame, transferring the partition strips 6 and the empty material frame 2 and the like, and the whole logistics process is automatically carried out, so that the intelligent degree is high, manual operation is not needed, the production efficiency is high, the safety and the reliability are realized, the labor and cost investment are greatly reduced, the potential safety hazard is avoided, and the safety is higher.
As shown in fig. 4, which is a schematic view of part a in fig. 2 of the present invention, a driving motor 102 is disposed on one side of a first manipulator 10 of the present invention, a plurality of clamps 101 are disposed below the first manipulator 10, the driving motor 102 drives the clamps 101 below the first manipulator 10 to clamp and lift a division bar 6, the division bar 6 lifts an upper aluminum profile 1 in the lifting process, so that the aluminum profile 1 rises along with the lifting of the division bar 6, the sawed aluminum profile 1 can be moved into an empty material frame 2 by the first manipulator 10 to automatically frame and stack, the whole process is automatically performed, manual operation is not needed, the investment of manual labor is reduced, the waste of human resources is reduced, and the efficiency of framing and stacking is improved.
As shown in fig. 5, which is a schematic view of part B of fig. 2 of the present invention, the empty frame conveyor 45 is located above the lifting conveyor chain 5, the material frame 2 or the empty material frame 2 is placed on the empty frame conveyor 45, when the aluminum profile 1 in the material frame 2 is decoded, the empty material frame 2 is left, the material frame 2 or the empty material frame 2 is conveyed by the empty frame conveyor 45, and the lifting conveyor chain 5 and the empty frame conveyor 45 assist each other to transfer the empty material frame 2 back to the stacking area, so that the empty material frame 2 is circularly operated, and the automatic program is implemented.
As shown in fig. 6, which is a schematic view of the part C in fig. 2 of the present invention, fig. 6 is a schematic view of a structure related to the whole-frame stacking process of the aluminum profile 1 of the present invention, the second manipulator 20 is moved to above the whole-frame aluminum profile 18, the whole-frame aluminum profile 18 is positioned at a gripping position fixed by the second manipulator 20, the whole-frame aluminum profile 18 is gripped by the second manipulator 20, the whole-frame aluminum profile 18 is moved to the first station, a layer stacking is performed to form a plurality of layers, after the stacking at the first station is completed, the whole-frame aluminum profile 18 is gripped by the second manipulator 20 and moved to the second station to continue stacking, and the whole process is automatically performed.
As shown in fig. 7, which is a schematic diagram of part D in fig. 2 of the present invention, the third manipulator 40 is moved to the third and fourth stations to grab the aged whole frame aluminum profile 18, the whole frame aluminum profile 18 is decoded layer by layer, and the decoded whole frame aluminum profile 18 is moved to the roller conveyor 7 to wait for transfer.
As shown in figure 8, the cross section of the whole frame stacking device is a schematic view, the whole frame stacking device grabs the whole frame aluminum profile 18 through the second mechanical arm 20 and moves to the first station, a layer stacking mode is formed, after the stacking of the first station is completed, the stacking of the second station is continuously completed, and the stacking is sequentially carried out, so that the whole frame stacking of the aluminum profile 1 is completed.
Fig. 9 is a schematic cross-sectional view of the inner pile of the frame of the present invention, wherein the aluminum profiles 1 are disposed above the division bars 6.
While the invention has been described with reference to a preferred embodiment, it will be understood by those skilled in the art that various changes in form and details may be made therein without departing from the spirit and scope of the invention.
Claims (8)
1. An automatic carrying method for intelligent aluminum profile production logistics is characterized in that: the method comprises the following carrying steps:
step A0) inputting aluminum profiles: after the aluminum section is sawn off in a fixed length, transferring the aluminum section into a parting strip arrangement area through a belt conveyor;
step B0) stacking in the aluminum section frame: carrying out in-frame stacking and framing treatment on the aluminum profiles at the division bar arrangement area by a first manipulator;
step C0) transferring the whole aluminum section frame: transferring the whole aluminum profile frame to a whole frame stacking area through a conveying roller way;
step D0) stacking the whole aluminum profile frame: stacking the whole aluminum profile frame in the whole frame stacking area by a second manipulator before aging;
step E0) aluminum section aging heat treatment: the furnace front conveyor feeds the whole frame stacked aluminum profile into an aging furnace, and the aging furnace carries out aging treatment;
step F0) decoding the whole aluminum section frame: the third manipulator carries out whole-frame decoding treatment on the aluminum profile subjected to aging treatment;
step G0) transferring the whole aluminum section frame after decoding: transferring the whole frame of decoded aluminum profile to an inner decoding area through a conveying roller way;
step H0) decoding the aluminum section in the frame, namely decoding the aluminum section and the parting strips in the material frame by the fourth mechanical arm on the whole frame aluminum section at the decoding area in the frame, and moving the aluminum section to the packing area for packing and transferring through the fourth mechanical arm;
the decoding of the in-frame aluminum profile in the step H0 includes:
step H01) decode processing of the in-frame aluminum profile: the fourth mechanical arm moves to the position of the whole frame of aluminum section at the decoding area in the frame, picks the parting strips on the upper layer of the whole frame of aluminum section material frame, enables the parting strips to support the aluminum section on the upper layer and moves to the parting strip recovery area together, and thus, the aluminum section in the frame is decoded layer by layer;
step H02) of packaging the aluminum profile: the belt conveyor moves away the aluminum profile decoded to the parting strip recovery area and packs the aluminum profile;
step I0), transferring the parting strips and the empty material frames, namely transferring the parting strips and the empty material frames after the aluminum profiles are decoded to return to the stacking area;
the step I0 of transferring the parting strip and the empty material frame comprises the following steps:
step I01) carrying out recovery and transfer treatment on the parting strips: after the aluminum profile is decoded, the parting beads left under the aluminum profile are recovered to an extraction platform of the AGV by a parting bead collecting machine, and then the AGV transfers the parting beads to a parting bead placing machine station to realize the circulating operation of the parting beads;
step I02) transferring the empty material frame: after the aluminum section is decoded, empty material frames are left, and the lifting conveying chain machine and the empty frame conveyor assist in transferring the empty material frames back to the stacking area, so that the empty material frames can be circularly transferred.
2. The automatic carrying method for intelligent aluminum profile production logistics according to claim 1 is characterized in that: the aluminum profile feeding in step a0 includes:
step A01) aluminum section bar enters into belt transfer area: after the aluminum profile is sawn off in a fixed length, the aluminum profile is conveyed to a belt conveyor transfer area through a belt conveyor;
step A02) conveying the aluminum profile to a parting strip arrangement area: the belt conveyor conveys the aluminum profiles to the parting strip arrangement area and is located at the center of parting strip arrangement.
3. The automatic carrying method for intelligent aluminum profile production logistics according to claim 1 is characterized in that: step B0 the aluminium alloy frame inner pile sign indicating number includes:
step B01) of placing the parting strips: arranging the parting strips below the aluminum section by a parting strip placing machine at certain intervals and quantity, and waiting for the first mechanical arm to grab;
step B02), framing and stacking the aluminum profiles: the partition bars are grabbed through the first mechanical arm, so that the partition bars support the aluminum profiles on the partition bars, and the aluminum profiles are moved to the material frame together to stack and code the aluminum profiles into a plurality of layers.
4. The automatic carrying method for intelligent aluminum profile production logistics according to claim 1 is characterized in that: the whole aluminum profile frame transfer in the step C0 comprises the following steps:
step C01), the whole frame is transferred after the aluminum section is framed: after the aluminum profile is filled with the material frame, the aluminum profile is transferred to the whole frame stacking area through the conveying roller way, and the whole frame aluminum profile is positioned at the grabbing position fixed by the second manipulator.
5. The automatic carrying method for intelligent aluminum profile production logistics according to claim 1 is characterized in that: the whole aluminum profile frame stacking method in the step D0 comprises the following steps:
step D01) stacking the whole aluminum section frames before aging: the second manipulator snatchs whole frame aluminium alloy and moves first station one deck layer pile sign indicating number and become a plurality of layers of forms, and rethread second manipulator snatchs whole frame aluminium alloy and moves and continue the pile sign indicating number on the second station.
6. The automatic carrying method for intelligent aluminum profile production logistics according to claim 1 is characterized in that: the aluminum profile aging heat treatment in the step E0 comprises the following steps:
step E01) carrying out heat treatment on the aluminum profile in an aging furnace: the furnace front conveyor moves the aluminum profiles stacked in a whole frame at the first station and the second station into an aging furnace together for heat treatment;
step E02) removing the aluminum section after heat treatment: after the aluminum profile is subjected to heat treatment in the aging furnace, the aluminum profile is transferred to a fixed whole frame decoding area of a third station and a fixed whole frame decoding area of a fourth station by a conveyor behind the furnace.
7. The automatic carrying method for intelligent aluminum profile production logistics according to claim 1 is characterized in that: the aluminum profile whole frame decoding in the step F0 includes:
step F01) of decoding the whole aluminum section frame: and the third manipulator moves to a third station and a fourth station respectively to grab the whole frame aluminum section subjected to aging heat treatment, decodes the whole frame aluminum section layer by layer to a conveying roller channel to wait for transfer.
8. The automatic carrying method for intelligent aluminum profile production logistics according to claim 1 is characterized in that: the step G0 of transferring the whole aluminum profile frame after decoding comprises the following steps:
step G01) of transferring the whole frame of aluminum section: the whole frame aluminum profile decoded by the conveying roller way is transferred to a decoding area in the frame, and the whole frame aluminum profile is positioned at a grabbing position fixed by the fourth mechanical arm.
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| CN115027899A (en) * | 2022-08-10 | 2022-09-09 | 佛山市通润热能科技有限公司 | Aluminum profile transferring method based on loading and unloading frame conveying line |
| CN118494933A (en) * | 2024-05-24 | 2024-08-16 | 汨罗振升铝业科技有限公司 | A method for preventing damage to the surface of aluminum alloy industrial materials |
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