CN113815166B - A kind of PP pipe water cooling device and using method thereof - Google Patents
A kind of PP pipe water cooling device and using method thereof Download PDFInfo
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- CN113815166B CN113815166B CN202111270576.6A CN202111270576A CN113815166B CN 113815166 B CN113815166 B CN 113815166B CN 202111270576 A CN202111270576 A CN 202111270576A CN 113815166 B CN113815166 B CN 113815166B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
- B29C48/25—Component parts, details or accessories; Auxiliary operations
- B29C48/78—Thermal treatment of the extrusion moulding material or of preformed parts or layers, e.g. by heating or cooling
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C35/00—Heating, cooling or curing, e.g. crosslinking or vulcanising; Apparatus therefor
- B29C35/16—Cooling
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Abstract
本发明公开了一种PP管水冷装置及其使用方法,包括水冷箱,所述水冷箱内部依次设有喷淋水冷机构和吸水机构,所述喷淋水冷机构包括多个等距分布的固定环,所述固定环设在水冷箱内部,所述固定环与水冷箱相连接,所述固定环设置有多个呈环形阵列分布的喷头,所述水冷箱底部设置有水泵,多个喷头均通过水管与水泵出水口相连通,所述吸水机构包括壳体,所述壳体与水冷箱内壁一侧相连接,所述壳体形状设置为环形。本发明通过设置可以绕PP管环形转动的吸水辊,其外部的海绵套可以吸干PP管外部的水分,设置与之相匹配的压水板,可以将海绵套中的水分挤出,避免海绵套因长时间吸水而饱和,进而清除水冷后管壁附着的水渍。
The invention discloses a PP pipe water-cooling device and a method for using the same. It comprises a water-cooling box. The inside of the water-cooling box is sequentially provided with a spraying water-cooling mechanism and a water-absorbing mechanism. The spraying water-cooling mechanism includes a plurality of equidistantly distributed fixing rings. , the fixed ring is arranged inside the water-cooled box, the fixed ring is connected with the water-cooled box, the fixed ring is provided with a plurality of nozzles distributed in an annular array, the bottom of the water-cooled box is provided with a water pump, and the plurality of nozzles pass through The water pipe communicates with the water outlet of the water pump, and the water absorbing mechanism includes a shell, which is connected to one side of the inner wall of the water cooling box, and the shape of the shell is ring-shaped. In the present invention, by setting a water-absorbing roller that can rotate around the PP pipe in a ring, the external sponge sleeve can absorb the moisture outside the PP pipe, and a matching water pressure plate can be set to squeeze out the water in the sponge sleeve to prevent the sponge from drying out. The sleeve is saturated due to long-term water absorption, and then removes water stains attached to the tube wall after water cooling.
Description
技术领域technical field
本发明涉及PP管水冷技术领域,具体涉及一种PP管水冷装置及其使用方法。The invention relates to the technical field of PP pipe water cooling, in particular to a PP pipe water cooling device and a use method thereof.
背景技术Background technique
PP管是聚丙烯管,被运用于饮用水的输送方面。这种材料非常环保,没有毒性,同时耐热性也比较好,不容易出现腐蚀的现象。只要连接到位,就不容易出现漏水的问题,质量比较轻,再加上施工比较简单,是家庭安装常用的水管材质,是一种无毒、卫生、耐高温且可回收利用的管型,由于PP管具有耐热、耐压、保温节能、使用寿命长及经济等优点,PP管的应用越来越广泛。PP pipe is a polypropylene pipe, which is used for the delivery of drinking water. This material is very environmentally friendly, non-toxic, and has good heat resistance, and is not prone to corrosion. As long as the connection is in place, it is not easy to leak water. The quality is relatively light, and the construction is relatively simple. It is a commonly used water pipe material for home installation. PP pipe has the advantages of heat resistance, pressure resistance, heat preservation and energy saving, long service life and economy, and the application of PP pipe is more and more extensive.
PP管的生产过程为先是由管材挤出机中挤出PP管,为了使生产的PP管的管径和表面光洁度符合要求,就要使PP管得到充分均匀地冷却,目前通常通过水冷的方式对PP管进行冷却,但是管体在经过水冷后其管壁会附着水渍,容易附着灰尘,影响PP管的后续加工。The production process of PP pipe is to extrude the PP pipe from the pipe extruder first. In order to make the diameter and surface finish of the produced PP pipe meet the requirements, the PP pipe must be fully and evenly cooled. At present, it is usually cooled by water. Cool the PP pipe, but after the pipe body is water-cooled, water stains will adhere to the pipe wall, and dust will easily adhere to it, which will affect the subsequent processing of the PP pipe.
因此,发明一种PP管水冷装置及其使用方法来解决上述问题很有必要。Therefore, it is necessary to invent a PP pipe water cooling device and a method of use thereof to solve the above problems.
发明内容Contents of the invention
本发明的目的是提供一种PP管水冷装置及其使用方法,通过设置可以绕PP管环形转动的吸水辊,其外部的海绵套可以吸干PP管外部的水分,设置与之相匹配的压水板,可以将海绵套中的水分挤出,避免海绵套因长时间吸水而饱和,进而清除水冷后管壁附着的水渍,以解决技术中的上述不足之处。The object of the present invention is to provide a PP pipe water cooling device and its use method. By setting a water absorption roller that can rotate around the PP pipe, the external sponge sleeve can absorb the moisture outside the PP pipe. The water board can squeeze out the water in the sponge sleeve, avoiding the sponge sleeve being saturated due to long-term water absorption, and then remove the water stains attached to the pipe wall after water cooling, so as to solve the above-mentioned shortcomings in the technology.
为了实现上述目的,本发明提供如下技术方案:一种PP管水冷装置,包括水冷箱,所述水冷箱内部依次设有喷淋水冷机构和吸水机构;In order to achieve the above object, the present invention provides the following technical solutions: a PP pipe water cooling device, including a water cooling box, and the inside of the water cooling box is sequentially provided with a spray water cooling mechanism and a water absorption mechanism;
所述喷淋水冷机构包括多个等距分布的固定环,所述固定环设在水冷箱内部,所述固定环与水冷箱相连接,所述固定环设置有多个呈环形阵列分布的喷头,所述水冷箱底部设置有水泵,多个喷头均通过水管与水泵出水口相连通;The spray water-cooling mechanism includes a plurality of equidistant fixed rings, the fixed rings are arranged inside the water-cooled box, the fixed rings are connected with the water-cooled box, and the fixed rings are provided with a plurality of spray heads distributed in an annular array , the bottom of the water-cooled tank is provided with a water pump, and a plurality of nozzles are connected to the water outlet of the water pump through water pipes;
所述吸水机构包括壳体,所述壳体与水冷箱内壁一侧相连接,所述壳体形状设置为环形,所述壳体内部设置有空腔,所述壳体一侧表面开设有环形槽,所述环形槽与空腔相连通,所述环形槽内部滑动连接有滑块,所述滑块远离空腔的一侧设置有连接杆,所述连接杆两端分别设置有固定轴和活动轴,所述固定轴与活动轴平行设置,所述固定轴和活动轴均贯穿连接杆并与连接杆转动连接,所述固定轴靠近滑块的一端贯穿滑块并延伸入空腔内部,所述固定轴与滑块转动连接,所述固定轴两端设置有驱动机构,所述连接杆与滑块之间设置有固定机构,所述活动轴远离壳体的一端连接有吸水辊,所述吸水辊外部设置有海绵套,所述水冷箱内壁底部设置有可以上下调节高度的压水板,所述压水板与吸水辊相匹配。The water absorbing mechanism includes a shell, which is connected to one side of the inner wall of the water-cooled box. The shape of the shell is ring-shaped, and a cavity is provided inside the shell. The annular groove communicates with the cavity, and a slider is slidably connected inside the annular groove, and a connecting rod is arranged on the side of the slider away from the cavity, and a fixed shaft and a connecting rod are respectively arranged at both ends of the connecting rod The movable shaft, the fixed shaft and the movable shaft are arranged in parallel, the fixed shaft and the movable shaft both pass through the connecting rod and are rotatably connected with the connecting rod, the end of the fixed shaft close to the slider runs through the slider and extends into the cavity, The fixed shaft is rotatably connected to the slider, a drive mechanism is provided at both ends of the fixed shaft, a fixing mechanism is provided between the connecting rod and the slider, and a suction roller is connected to the end of the movable shaft far away from the housing, so A sponge sleeve is arranged on the outside of the water suction roller, and a pressure water plate that can adjust the height up and down is provided at the bottom of the inner wall of the water cooling box, and the water pressure plate is matched with the water suction roller.
优选的,所述驱动机构包括两个相互啮合的第一齿轮,两个第一齿轮设在连接杆远离滑块的一侧,两个第一齿轮分别套设在固定轴和活动轴外部,所述固定轴远离第一齿轮的一端连接有第二齿轮。Preferably, the drive mechanism includes two first gears meshing with each other, the two first gears are arranged on the side of the connecting rod away from the slider, and the two first gears are respectively sleeved on the outside of the fixed shaft and the movable shaft, so The end of the fixed shaft away from the first gear is connected with a second gear.
优选的,所述空腔内部设置外齿圈和内齿圈,所述外齿圈与空腔滑动连接,所述内齿圈与空腔相连接,所述外齿圈中心和内齿圈中心设在同一水平轴线上,所述第二齿轮设置在内齿圈和外齿圈之间,所述第二齿轮分别与内齿圈和外齿圈相啮合。Preferably, an outer gear and an inner gear are arranged inside the cavity, the outer gear is in sliding connection with the cavity, the inner gear is connected with the cavity, the center of the outer gear and the center of the inner gear Located on the same horizontal axis, the second gear is arranged between the inner ring gear and the outer ring gear, and the second gear meshes with the inner ring gear and the outer ring gear respectively.
优选的,所述外齿圈外部嵌设有传动齿圈,所述壳体顶部设置有电机,所述电机安装在水冷箱内壁上,所述电机输出轴一端连接有传动齿轮,所述传动齿轮贯穿壳体并与传动齿圈相啮合。Preferably, the outer ring gear is embedded with a transmission ring gear, the top of the housing is provided with a motor, the motor is installed on the inner wall of the water-cooled box, one end of the output shaft of the motor is connected to a transmission gear, and the transmission gear Goes through the housing and meshes with the transmission ring gear.
优选的,所述固定机构包括活动杆,所述活动杆设置在滑块与连接杆之间,所述活动杆外部套设有固定块,所述固定块与滑块相连接,所述活动杆内部设置有短轴,所述短轴一端与连接杆相连接,所述短轴与固定块之间连接有弹簧,所述弹簧套设在活动杆外部,所述固定块远离弹簧的一侧设置有调节螺母,所述调节螺母套设在活动杆外部并与活动杆螺纹连接。Preferably, the fixing mechanism includes a movable rod, the movable rod is arranged between the slider and the connecting rod, a fixed block is sheathed outside the movable rod, the fixed block is connected with the slider, and the movable rod There is a short shaft inside, one end of the short shaft is connected with the connecting rod, a spring is connected between the short shaft and the fixed block, the spring is sleeved outside the movable rod, and the fixed block is set on the side away from the spring An adjusting nut is provided, and the adjusting nut is sleeved on the outside of the movable rod and is threadedly connected with the movable rod.
优选的,所述滑块截面形状设置为H形。Preferably, the cross-sectional shape of the slider is H-shaped.
优选的,所述压水板形状设置为弧形,所述压水板表面开设有多个通孔。Preferably, the shape of the pressurized water plate is arc-shaped, and a plurality of through holes are opened on the surface of the pressurized water plate.
优选的,所述水冷箱底部四角均连接有支撑腿,所述水冷箱底部一侧连接有排水管,所述排水管与水冷箱相连通。Preferably, four corners of the bottom of the water-cooled box are connected with support legs, and one side of the bottom of the water-cooled box is connected with a drain pipe, and the drain pipe communicates with the water-cooled box.
优选的,所述水冷箱前侧设置有门板,所述门板与水冷箱铰接。Preferably, a door panel is provided on the front side of the water cooling box, and the door panel is hinged to the water cooling box.
一种PP管水冷装置的使用方法,包括以下步骤:A method for using a PP pipe water cooling device, comprising the following steps:
A、PP管安装:将通过管材挤出机成型的PP管穿过水冷箱,使PP管依次穿过喷淋机构上的固定环和环形的壳体,而吸水辊在固定机构内部的弹簧作用向下被抵在PP管外部,PP管穿过水冷箱后连接外部输送装置;A. PP pipe installation: pass the PP pipe formed by the pipe extruder through the water cooling box, so that the PP pipe passes through the fixed ring on the spray mechanism and the annular shell in turn, and the spring action of the suction roller inside the fixed mechanism It is pressed downward against the outside of the PP pipe, and the PP pipe passes through the water cooling box and connects to the external delivery device;
B、调节压水板:上下调节压水板的位置,使压水板与吸水辊配合,当吸水辊外部的海绵套在压水板表面活动时,吸水辊中心距离压水板的距离由远到近然后远去;B. Adjust the water pressure plate: adjust the position of the water pressure plate up and down, so that the water pressure plate and the water suction roller cooperate. When the sponge sleeve outside the water suction roller moves on the surface of the water pressure plate, the distance between the center of the water suction roller and the water pressure plate is from far near and then far away;
C、PP管喷淋冷却:安装完成后,成型的PP管穿过水冷箱冷却,启动水泵,水泵通过水管将冷却水输送至喷头,从而对PP管整个外壁均匀的进行冷却,冷却水汇聚在水冷箱底部,最后从排水管排出;C. PP pipe spray cooling: After the installation is completed, the formed PP pipe passes through the water cooling box to cool, and the water pump is started, and the water pump sends the cooling water to the nozzle through the water pipe, so as to cool the entire outer wall of the PP pipe evenly, and the cooling water gathers in the The bottom of the water-cooled tank, and finally discharged from the drain pipe;
D、PP管除水:喷淋的同时,启动电机,电机输出轴带动传动齿轮转动,而传动齿轮传动与之啮合的传动齿圈,从而带动嵌设传动齿圈的外齿圈转动,外齿圈传动与至啮合的第二齿轮,使第二齿轮转动,而第二齿轮与内齿圈啮合且内齿圈与空腔固定,从而使转动的第二齿轮沿着内齿圈外壁滚动,第二齿轮活动可以带动与之连接的固定轴活动,固定轴带动其外部的滑块和连接杆活动,而弹簧的弹力作用可以使活动杆连接活动轴的一端远离滑块,向PP管靠近,使活动轴一端的吸水辊贴紧PP管,而活动轴和固定轴通过一对相互啮合的第一齿轮传动,从而使活动轴可以绕着PP管转动,且自转,使吸水辊表面的海绵套吸干PP管外壁的水珠;D. PP pipe water removal: while spraying, start the motor, the output shaft of the motor drives the transmission gear to rotate, and the transmission gear drives the transmission ring gear meshed with it, thereby driving the outer ring gear embedded with the transmission ring gear to rotate, the outer gear The ring drives the second gear meshed with the second gear, so that the second gear rotates, and the second gear meshes with the inner ring gear and the inner ring gear is fixed with the cavity, so that the rotating second gear rolls along the outer wall of the inner ring gear. The movement of the second gear can drive the fixed shaft connected to it to move, and the fixed shaft drives the external slider and connecting rod to move, and the elastic force of the spring can make the end of the movable rod connected to the movable shaft away from the slider and approach the PP tube, so that The suction roller at one end of the movable shaft is close to the PP pipe, and the movable shaft and the fixed shaft are driven by a pair of first gears that mesh with each other, so that the movable shaft can rotate around the PP pipe and rotate on its own, so that the sponge sleeve on the surface of the suction roller absorbs Water droplets on the outer wall of the dry PP pipe;
E、海绵套排水:当海绵套移动到压水板的位置时,海绵套沿着压水板移动并受到挤压,当海绵套吸附的水量过多时,就会被挤出,然后通过压水板表面的通孔快速排出,使海绵套可以保持吸水状态,避免海绵套吸水饱和。E. Drainage of the sponge sleeve: When the sponge sleeve moves to the position of the pressure water plate, the sponge sleeve moves along the pressure water plate and is squeezed. The through holes on the surface of the board are quickly discharged, so that the sponge cover can maintain a state of absorbing water, and the sponge cover is prevented from being saturated with water.
在上述技术方案中,本发明提供的技术效果和优点:In the above-mentioned technical scheme, the technical effects and advantages provided by the present invention:
1、与现有技术相比,本发明通过水泵将冷却水输送至喷头,分多段对PP管整个外壁均匀的进行冷却,设置可以绕PP管环形转动的吸水辊,并在固定机构内部的弹簧作用向下将吸水辊抵在PP管外部,从而使海绵套吸干PP管外壁冷却后残留的水珠,最后调节压水板的位置,将海绵套中的水分挤出,避免海绵套因长时间吸水而饱和,进而清除水冷后管壁附着的水渍;1. Compared with the prior art, the present invention transports the cooling water to the nozzle through the water pump, and cools the entire outer wall of the PP pipe evenly in multiple sections, and sets a suction roller that can rotate around the PP pipe, and the spring inside the fixing mechanism Push the suction roller downwards against the outside of the PP pipe, so that the sponge sleeve can absorb the remaining water droplets after the outer wall of the PP pipe is cooled, and finally adjust the position of the water pressure plate to squeeze out the water in the sponge sleeve to prevent the sponge sleeve from being too long. Time to absorb water and saturate, and then remove the water stains attached to the pipe wall after water cooling;
2、与现有技术相比,本发明通过设置等距分布的固定环以及环形分布的喷头,可以更均匀的喷水冷却,从而提高PP管的冷却效率,便于下个工序的进行。2. Compared with the prior art, the present invention can spray water more evenly for cooling by setting equidistantly distributed fixed rings and circularly distributed nozzles, thereby improving the cooling efficiency of the PP pipe and facilitating the next process.
附图说明Description of drawings
为了更清楚地说明本申请实施例或现有技术中的技术方案,下面将对实施例中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本发明中记载的一些实施例,对于本领域普通技术人员来讲,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the technical solutions in the embodiments of the present application or the prior art, the following will briefly introduce the accompanying drawings that are required in the embodiments. Obviously, the accompanying drawings in the following description are only described in the present invention For some embodiments of the present invention, those skilled in the art can also obtain other drawings according to these drawings.
图1为本发明的整体结构示意图;Fig. 1 is the overall structure schematic diagram of the present invention;
图2为本发明的立体结构示意图;Fig. 2 is the three-dimensional structure schematic diagram of the present invention;
图3为本发明壳体的整体结构示意图;3 is a schematic diagram of the overall structure of the housing of the present invention;
图4为本发明滑块与连接杆的配合结构示意图;Fig. 4 is a schematic diagram of the cooperative structure of the slider and the connecting rod of the present invention;
图5为本发明外齿圈的整体结构示意图;Fig. 5 is a schematic diagram of the overall structure of the external ring gear of the present invention;
图6为本发明图3的A部结构放大图;Fig. 6 is an enlarged view of the structure of part A of Fig. 3 of the present invention;
图7为本发明图4的B部结构放大图。FIG. 7 is an enlarged view of the structure of part B in FIG. 4 of the present invention.
附图标记说明:Explanation of reference signs:
1水冷箱、2固定环、3喷头、4水泵、5壳体、6空腔、7环形槽、8滑块、9连接杆、10固定轴、11活动轴、12吸水辊、13海绵套、14压水板、15第一齿轮、16第二齿轮、17外齿圈、18内齿圈、19传动齿圈、20电机、21传动齿轮、22活动杆、23固定块、24短轴、25弹簧、26调节螺母。1 water cooling box, 2 fixed ring, 3 spray head, 4 water pump, 5 housing, 6 cavity, 7 annular groove, 8 slider, 9 connecting rod, 10 fixed shaft, 11 movable shaft, 12 suction roller, 13 sponge sleeve, 14 pressure water plate, 15 first gear, 16 second gear, 17 outer ring gear, 18 inner ring gear, 19 transmission ring gear, 20 motor, 21 transmission gear, 22 movable rod, 23 fixed block, 24 short shaft, 25 Spring, 26 adjusting nuts.
具体实施方式Detailed ways
为了使本领域的技术人员更好地理解本发明的技术方案,下面将结合附图对本发明作进一步的详细介绍。In order to enable those skilled in the art to better understand the technical solutions of the present invention, the present invention will be further described in detail below in conjunction with the accompanying drawings.
本发明提供了如图1-7所示的一种PP管水冷装置,包括水冷箱1,所述水冷箱1内部依次设有喷淋水冷机构和吸水机构;The present invention provides a PP pipe water-cooling device as shown in Figures 1-7, including a water-
所述喷淋水冷机构包括多个等距分布的固定环2,所述固定环2设在水冷箱1内部,所述固定环2与水冷箱1相连接,所述固定环2设置有多个呈环形阵列分布的喷头3,所述水冷箱1底部设置有水泵4,多个喷头3均通过水管与水泵4出水口相连通;The spray water-cooling mechanism includes a plurality of
所述吸水机构包括壳体5,所述壳体5与水冷箱1内壁一侧相连接,所述壳体5形状设置为环形,所述壳体5内部设置有空腔6,所述壳体5一侧表面开设有环形槽7,所述环形槽7与空腔6相连通,所述环形槽7内部滑动连接有滑块8,所述滑块8远离空腔6的一侧设置有连接杆9,所述连接杆9两端分别设置有固定轴10和活动轴11,所述固定轴10与活动轴11平行设置,所述固定轴10和活动轴11均贯穿连接杆9并与连接杆9转动连接,所述固定轴10靠近滑块8的一端贯穿滑块8并延伸入空腔6内部,所述固定轴10与滑块8转动连接,所述固定轴10两端设置有驱动机构,所述连接杆9与滑块8之间设置有固定机构,所述活动轴11远离壳体5的一端连接有吸水辊12,所述吸水辊12外部设置有海绵套13,所述水冷箱1内壁底部设置有可以上下调节高度的压水板14,所述压水板14与吸水辊12相匹配。The water absorbing mechanism includes a
进一步的,在上述技术方案中,所述驱动机构包括两个相互啮合的第一齿轮15,两个第一齿轮15设在连接杆9远离滑块8的一侧,两个第一齿轮15分别套设在固定轴10和活动轴11外部,所述固定轴10远离第一齿轮15的一端连接有第二齿轮16,固定轴10可以通过第一齿轮15传动活动轴11转动。Further, in the above technical solution, the drive mechanism includes two mutually meshing
进一步的,在上述技术方案中,所述空腔6内部设置外齿圈17和内齿圈18,所述外齿圈17与空腔6滑动连接,所述内齿圈18与空腔6相连接,所述外齿圈17中心和内齿圈18中心设在同一水平轴线上,所述第二齿轮16设置在内齿圈18和外齿圈17之间,所述第二齿轮16分别与内齿圈18和外齿圈17相啮合,使外齿圈17带动第二齿轮16转动,并使其绕着内齿轮18和外齿轮17之间的空隙做环形运动。Further, in the above technical solution, the
进一步的,在上述技术方案中,所述外齿圈17外部嵌设有传动齿圈19,所述壳体5顶部设置有电机20,所述电机20安装在水冷箱1内壁上,所述电机20输出轴一端连接有传动齿轮21,所述传动齿轮21贯穿壳体5并与传动齿圈19相啮合,通过传动齿轮21和传动齿圈19配合,使电机20能够传动壳体5内部的外齿圈17。Further, in the above technical solution, the
进一步的,在上述技术方案中,所述固定机构包括活动杆22,所述活动杆22设置在滑块8与连接杆9之间,所述活动杆22外部套设有固定块23,所述固定块23与滑块8相连接,所述活动杆22内部设置有短轴24,所述短轴24一端与连接杆9相连接,所述短轴24与固定块23之间连接有弹簧25,所述弹簧25套设在活动杆22外部,所述固定块23远离弹簧25的一侧设置有调节螺母26,所述调节螺母26套设在活动杆22外部并与活动杆22螺纹连接,通过设置弹簧25和调节螺母26,可以调节固定块23和短轴24之间活动杆22的长度,从而调节吸水辊12与环绕的中心点距离,使其可以与不同尺寸的PP管配合。Further, in the above technical solution, the fixing mechanism includes a
进一步的,在上述技术方案中,所述滑块8截面形状设置为H形,使滑块8可以卡在环形槽7壁上,可以对其外部的固定轴10进行支撑。Further, in the above technical solution, the cross-sectional shape of the
进一步的,在上述技术方案中,所述压水板14形状设置为弧形,所述压水板14表面开设有多个通孔,方便排出海绵套13内部挤出的水分。Further, in the above technical solution, the shape of the
进一步的,在上述技术方案中,所述水冷箱1底部四角均连接有支撑腿,所述水冷箱1底部一侧连接有排水管,所述排水管与水冷箱1相连通。Further, in the above technical solution, the four corners of the bottom of the water-cooled
进一步的,在上述技术方案中,所述水冷箱1前侧设置有门板,所述门板与水冷箱1铰接,方便对水冷箱1内部的结构进行操作和检修。Further, in the above technical solution, a door panel is provided on the front side of the water-cooled
一种PP管水冷装置的使用方法,包括以下步骤:A method for using a PP pipe water cooling device, comprising the following steps:
A、PP管安装:将通过管材挤出机成型的PP管穿过水冷箱1,使PP管依次穿过喷淋机构上的固定环2和环形的壳体5,而吸水辊12在固定机构内部的弹簧25作用向下被抵在PP管外部,通过设置固定机构,吸水辊12可以在一定范围内活动,从使其可以与不同尺寸的PP管匹配,可以打开水冷箱1前侧的门板,方便进行PP管安装,PP管穿过水冷箱1后连接外部输送装置;A. PP pipe installation: pass the PP pipe formed by the pipe extruder through the
B、调节压水板:上下调节压水板14的位置,使压水板14与吸水辊12配合,当吸水辊12外部的海绵套13在压水板14表面活动时,吸水辊12中心距离压水板14的距离由远到近然后远去;B. Adjust the water pressure plate: adjust the position of the
C、PP管喷淋冷却:安装完成后,成型的PP管穿过水冷箱1冷却,启动水泵4,水泵4通过水管将冷却水输送至喷头3,通过设置多个固定环2,以及在固定环2上设置环形的喷头3,可以分多段对PP管整个外壁均匀的进行冷却,冷却水汇聚在水冷箱1底部,最后从排水管排出;C. PP pipe spray cooling: After the installation is completed, the formed PP pipe passes through the
D、PP管除水:喷淋的同时,启动电机20,电机20输出轴带动传动齿轮21转动,而传动齿轮21传动与之啮合的传动齿圈19,从而带动嵌设传动齿圈19的外齿圈17转动,外齿圈17传动与至啮合的第二齿轮16,使第二齿轮16转动,而第二齿轮16与内齿圈18啮合且内齿圈18与空腔6固定,从而使转动的第二齿轮16沿着内齿圈18外壁滚动,第二齿轮16活动可以带动与之连接的固定轴10活动,固定轴10带动其外部的滑块8和连接杆9活动,通过滑块8的加入,滑块8设置为H形,可以卡在环形槽7内壁上沿着环形槽7滑动,从而可以对固定轴10进行限位,提高固定轴10的稳定性,而连接杆9与滑块8之间设置弹簧25和活动杆22,弹簧25的弹力作用可以使活动杆22连接活动轴11的一端远离滑块8,向PP管靠近,使活动轴11一端的吸水辊12贴紧PP管,而活动轴11和固定轴10通过一对相互啮合的第一齿轮15传动,从而使活动轴11可以绕着PP管转动,且自转,使吸水辊12表面的海绵套13吸干PP管外壁的水珠;D, PP pipe dewatering: while spraying, start the
E、海绵套排水:当海绵套13移动到压水板14的位置时,海绵套13沿着压水板14移动并受到挤压,当海绵套13吸附的水量过多时,会被挤出,然后通过压水板14表面的通孔快速排出,使海绵套13可以保持吸水状态,避免海绵套13吸水饱和。E. Sponge sleeve drainage: When the
工作原理:本发明通过将PP管穿过水冷箱1,使PP管依次穿过固定环2和壳体5,此时吸水辊12在的弹簧25作用向下被抵在PP管外部,而吸水辊12可以在一定范围内活动,从使其可以与不同尺寸的PP管匹配,水泵4将冷却水输送至喷头3,分多段对PP管整个外壁均匀的进行冷却,设置可以绕PP管环形转动的吸水辊12,使海绵套13吸干PP管外壁冷却后残留的水珠,最后调节压水板14的位置,将海绵套13中的水分挤出,避免海绵套13因长时间吸水而饱和,进而清除水冷后管壁附着的水渍,从而解决了现有技术中目前的水冷管经过水冷后其管壁会附着水渍,容易附着灰尘,会影响PP管的后续加工的问题。Working principle: the present invention passes the PP pipe through the water-cooled
以上只通过说明的方式描述了本发明的某些示范性实施例,毋庸置疑,对于本领域的普通技术人员,在不偏离本发明的精神和范围的情况下,可以用各种不同的方式对所描述的实施例进行修正。因此,上述附图和描述在本质上是说明性的,不应理解为对本发明权利要求保护范围的限制。Certain exemplary embodiments of the present invention have been described above only by way of illustration, and it goes without saying that those skilled in the art can use various methods without departing from the spirit and scope of the present invention. The described embodiments are modified. Therefore, the above drawings and descriptions are illustrative in nature and should not be construed as limiting the protection scope of the claims of the present invention.
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| CN117245824B (en) * | 2023-09-21 | 2024-07-02 | 江苏佳润管业有限公司 | PE pipe cooling forming equipment |
| CN117799984B (en) * | 2024-02-27 | 2024-05-07 | 中矿和创环境科技(山东)有限公司 | Dangerous waste temporary storage device |
| CN118124058B (en) * | 2024-05-06 | 2024-07-09 | 成都全员塑胶管业有限公司 | Cooling shaping die for basalt fiber reinforced polyethylene drain pipe processing |
| CN118456736B (en) * | 2024-07-15 | 2024-08-30 | 义博通信设备集团股份有限公司 | Cooling and drying device for double-wall corrugated pipe production |
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Denomination of invention: A water cooling device for PP pipe material and its usage method Granted publication date: 20230707 Pledgee: Jiangsu Yangzhong Rural Commercial Bank Co.,Ltd. Pledgor: RONGCHENG PIPE INDUSTRY Co.,Ltd. Registration number: Y2025980048214 |
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