CN113803325A - Oil cylinder assembling, cleaning and detecting integrated equipment - Google Patents

Oil cylinder assembling, cleaning and detecting integrated equipment Download PDF

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Publication number
CN113803325A
CN113803325A CN202111133081.9A CN202111133081A CN113803325A CN 113803325 A CN113803325 A CN 113803325A CN 202111133081 A CN202111133081 A CN 202111133081A CN 113803325 A CN113803325 A CN 113803325A
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CN
China
Prior art keywords
oil cylinder
cleaning
hydraulic
assembling
telescopic rod
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CN202111133081.9A
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Chinese (zh)
Inventor
丛帅
丛兴滋
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Weihai Zhengwang Carbon Crystal Technology Co ltd
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Weihai Zhengwang Carbon Crystal Technology Co ltd
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Priority to CN202111133081.9A priority Critical patent/CN113803325A/en
Publication of CN113803325A publication Critical patent/CN113803325A/en
Pending legal-status Critical Current

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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F15FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
    • F15BSYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
    • F15B19/00Testing; Calibrating; Fault detection or monitoring; Simulation or modelling of fluid-pressure systems or apparatus not otherwise provided for
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B9/00Cleaning hollow articles by methods or apparatus specially adapted thereto
    • B08B9/08Cleaning containers, e.g. tanks
    • B08B9/093Cleaning containers, e.g. tanks by the force of jets or sprays
    • B08B9/0936Cleaning containers, e.g. tanks by the force of jets or sprays using rotating jets
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B25HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
    • B25BTOOLS OR BENCH DEVICES NOT OTHERWISE PROVIDED FOR, FOR FASTENING, CONNECTING, DISENGAGING OR HOLDING
    • B25B11/00Work holders not covered by any preceding group in the subclass, e.g. magnetic work holders, vacuum work holders
    • B25B11/02Assembly jigs
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B25HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
    • B25BTOOLS OR BENCH DEVICES NOT OTHERWISE PROVIDED FOR, FOR FASTENING, CONNECTING, DISENGAGING OR HOLDING
    • B25B27/00Hand tools, specially adapted for fitting together or separating parts or objects whether or not involving some deformation, not otherwise provided for
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F15FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
    • F15BSYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
    • F15B2211/00Circuits for servomotor systems
    • F15B2211/80Other types of control related to particular problems or conditions
    • F15B2211/855Testing of fluid pressure systems

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Physics & Mathematics (AREA)
  • Fluid Mechanics (AREA)
  • General Engineering & Computer Science (AREA)
  • Automatic Assembly (AREA)

Abstract

本发明公开了一种油缸组装、清洗、检测一体设备,其属于液压油缸生产技术领域;其设有支撑架和工作台,工作台设置在支撑架的上端,支撑架上设置有组装部、清洗部和检测部,工作台上设置有油缸固定装置,支撑架上固定连接有液压油缸,液压油缸的端部连接有液压伸缩杆,液压伸缩杆的端部连接有安装板;组装部设有油缸限位装置和水平移动组件,水平移动组件设置在液压伸缩杆的下端,清洗部设有油泵和清洗管,检测部设有气缸增压装置;工作台的底部设置有升降油缸,支撑架上设置有油路系统,工作台的上端设置有顶盖,一体设备上还设置有控制系统。本发明结构简单,组装、清洗、检测一体化设置,操作方便,适用范围大。

Figure 202111133081

The invention discloses an integrated equipment for assembling, cleaning and detecting an oil cylinder, which belongs to the technical field of hydraulic oil cylinder production. The working table is provided with an oil cylinder fixing device, a hydraulic oil cylinder is fixedly connected to the support frame, the end of the hydraulic oil cylinder is connected with a hydraulic telescopic rod, and the end of the hydraulic telescopic rod is connected with a mounting plate; the assembly part is provided with an oil cylinder Limiting device and horizontal moving component. The horizontal moving component is arranged at the lower end of the hydraulic telescopic rod. The cleaning part is provided with an oil pump and a cleaning pipe, and the detection part is provided with a cylinder booster device; There is an oil circuit system, a top cover is arranged on the upper end of the workbench, and a control system is also arranged on the integrated equipment. The invention has a simple structure, is integrated with assembly, cleaning and detection, is convenient to operate, and has a wide application range.

Figure 202111133081

Description

Oil cylinder assembling, cleaning and detecting integrated equipment
Technical Field
The invention relates to the technical field of production of hydraulic oil cylinders, in particular to an oil cylinder assembling, cleaning and detecting integrated device.
Background
The hydraulic cylinder is a hydraulic actuating element which converts hydraulic energy into mechanical energy and makes linear reciprocating motion, and has simple structure and reliable work. When it is used to implement reciprocating motion, it can omit speed-reducing device, and has no transmission gap, and its motion is stable, so that it can be extensively used in various mechanical hydraulic systems. The hydraulic cylinder is basically composed of a cylinder barrel and a cylinder cover, a piston and a piston rod, a sealing device, a buffering device and an exhaust device.
The hydraulic oil cylinder is required to be assembled during production, and is required to be cleaned and detected at the later stage, and whether the oil cylinder is qualified is detected; in the prior art, the oil cylinder is generally separately assembled, cleaned and detected, the structure is complex, the cost is high, the oil cylinder is not suitable for small-scale production, and when the oil cylinder is detected and cleaned, cleaning equipment and detection equipment need to be externally connected, the installation is complex, and the cleaning and detection time is long.
Disclosure of Invention
The invention provides an oil cylinder assembling, cleaning and detecting integrated device aiming at the technical problems in the prior art.
In order to solve the technical problems, the invention is provided with a support frame and a workbench, wherein the workbench is arranged at the upper end of the support frame, the support frame is provided with an assembling part, a cleaning part and a detecting part, the workbench is provided with an oil cylinder fixing device, the support frame is fixedly connected with a hydraulic oil cylinder, the end part of the hydraulic oil cylinder is connected with a hydraulic telescopic rod, and the end part of the hydraulic telescopic rod is connected with a mounting plate; the assembling part is provided with an oil cylinder limiting device and a horizontal moving assembly, the horizontal moving assembly is arranged at the lower end of the hydraulic telescopic rod, the cleaning part is provided with an oil pump and a cleaning pipe, and the detecting part is provided with an air cylinder supercharging device; the bottom of workstation is provided with lift cylinder, is provided with oil piping system on the support frame, and the upper end of workstation is provided with the top cap, still is provided with control system on the integrative equipment, and equipment portion, washing portion, detection portion and oil piping system all are connected with control system.
Preferably, the support frame is fixedly connected with two hydraulic oil cylinders, the two hydraulic oil cylinders are horizontally arranged along the length direction of the workbench and are arranged on two sides of the upper end of the workbench in parallel; the two hydraulic oil cylinders are respectively a first hydraulic oil cylinder and a second hydraulic oil cylinder, the end part of the first hydraulic oil cylinder is connected with a first hydraulic telescopic rod, the end part of the second hydraulic oil cylinder is connected with a second hydraulic telescopic rod, the outer end parts of the first hydraulic telescopic rod and the second hydraulic telescopic rod are both perpendicularly connected with the mounting plate, and the mounting plate is vertically arranged.
Preferably, the workbench comprises a front processing table and a rear processing table, an oil cylinder supporting plate is arranged at the connecting position of the front processing table and the rear processing table, the oil cylinder supporting plate is of a U-shaped plate structure, a semicircular open opening is formed in the middle of the oil cylinder supporting plate, the front processing table and the rear processing table are of U-shaped groove structures, an operation space is formed inside each U-shaped groove, and the first hydraulic telescopic rod and the second hydraulic telescopic rod are arranged on the upper portion of the inner side of the front processing table; the lifting oil cylinder is arranged at the bottom of the front machining table and is close to the oil cylinder supporting plate.
Preferably, the bottom of the inner side of the rear machining table is provided with a plurality of adjusting support plates, the adjusting support plates are horizontally arranged at the bottom of the inner side of the rear machining table, adjusting limit plates are further arranged on the inner side of the rear machining table and are arranged on the adjusting support plates, and the adjusting limit plates are vertically arranged in the rear machining table.
Preferably, the horizontal movement assembly and the hydraulic telescopic rod are arranged in parallel, the two horizontal movement assemblies are arranged on the protruding portions arranged at the bottom ends of the two sides in the front machining table respectively, the horizontal movement assembly is provided with a sliding block and a sliding rail, and the sliding rail is arranged along the length direction of the front machining table.
Preferably, top cap swing joint is in the upper end of workstation, and the top cap is convex structure, and is provided with on the top cap and drives the top cap and carry out pivoted drive unit, and scavenge pipe swing joint is in the inboard of top cap.
Preferably, the driving unit is provided with a bearing and a jacking cylinder and is connected with the control system; the one end of scavenge pipe is connected with the oil pump, and the other end setting of scavenge pipe is inboard at the top cap, and the tip of scavenge pipe is provided with multidirectional rotatory nozzle, is provided with the aperture on the multidirectional rotatory nozzle.
Preferably, two nozzle assemblies are coaxially arranged on the multidirectional rotating nozzle, the two nozzle assemblies are connected with a connecting bearing, and the two nozzle assemblies rotate independently.
Preferably, the detection part is provided with a cylinder supercharging device, a detection oil path and an air pressure display device, and when the detection part works, the high pressure and the low pressure of the front cavity and the rear cavity of the assembling oil cylinder are detected simultaneously, so that the pressure difference is detected at one time.
Preferably, the integrated equipment is provided with two sets of control systems, namely a first control system and a second control system, and the control systems are provided with manual switches and full-automatic switches; the assembling part and the cleaning part are connected with the first control system, and the detection part is connected with the second control system.
Compared with the prior art, the invention has the following beneficial effects:
the control system controls corresponding parts, a plurality of monitoring points are arranged on the supporting frame, the control system transmits signals through the monitoring points, the oil cylinder is sequentially loaded, assembled, cleaned, monitored and unloaded, and the loading and unloading of the assembly oil cylinder are all operated by a manipulator arranged on the equipment; the invention has the advantages of simple structure, convenient operation, wide size adaptation of the cylinder barrel, wide application range, convenient and quick detection and production cost saving, and completes the assembly, cleaning and detection of the oil cylinder integrally. The end part of the cleaning pipe is provided with the multidirectional rotating nozzle, the multidirectional rotating nozzle is coaxially provided with two nozzle assemblies, and the two nozzle assemblies rotate independently, so that cleaning oil is in a spiral washing mode, the cleaning efficiency is high, and the cleaning effect is good; the pressure of the front cavity enters the rear cavity, and then the oil cylinder rod is pushed out under the action of the pressure of the hydraulic oil cylinder, so that the observation is simple and visual, high pressure and low pressure can be detected simultaneously during detection, the pressure difference can be detected at one time, and whether the internal leakage occurs or not can be detected through the pressure difference.
Drawings
In order to more clearly illustrate the technical solutions in the embodiments of the present application, the drawings needed to be used in the embodiments or the prior art descriptions will be briefly described below, and it is obvious that the drawings in the following description are only some embodiments of the present application, and it is obvious for those skilled in the art to obtain other drawings based on these drawings without inventive exercise.
FIG. 1 is a schematic top view of the present invention;
FIG. 2 is a schematic front view of the present invention;
FIG. 3 is a schematic side view of the present invention;
FIG. 4 is a schematic structural view of a multi-directional rotary nozzle according to the present invention;
FIG. 5 is a first schematic view of the cleaning tube according to the present invention;
FIG. 6 is a second schematic view of the spiral direction of the cleaning tube of the present invention.
The symbols in the figures indicate:
1. a support frame; 2. a work table; 201. a front machining table; 202. a rear processing table; 3. a top cover; 4. a cylinder support plate; 5. a hydraulic cylinder; 51. a first hydraulic cylinder; 52. a second hydraulic cylinder; 6. a hydraulic telescopic rod; 61. a first hydraulic telescopic rod; 62. a second hydraulic telescopic rod; 7. mounting a plate; 8. a horizontal movement assembly; 81. a slider; 82. a slide rail; 9. adjusting the support plate; 10. adjusting the limiting plate; 11. an oil pump; 12. cleaning the tube; 13. a jacking cylinder; 14. a multidirectional rotary spray head; 15. a lift cylinder; 16. a lift cylinder rod; 17. and a collection box.
Detailed Description
In order to make the technical problems, technical solutions and advantageous effects to be solved by the present application clearer, the present application is further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the present application and are not intended to limit the present application.
Referring to fig. 1-3, the present invention provides an oil cylinder assembling, cleaning and detecting integrated device, which includes a support frame 1 and a work 2, wherein the work table 2 is arranged at the upper end of the support frame 1, the support frame 1 is provided with an assembling portion, a cleaning portion and a detecting portion, which are respectively used for assembling, cleaning and detecting the assembled oil cylinder, and the work table 2 is provided with an oil cylinder fixing device for fixing the assembled oil cylinder; the upper end of the workbench 2 is provided with a top cover 3, the support frame 1 is further provided with a control system and an oil circuit system, and the assembling portion, the cleaning portion, the detecting portion and the oil circuit system are all connected with the control system.
In this embodiment, the workbench 2 includes a front machining table 201 and a rear machining table 202, an oil cylinder support plate 4 is disposed at a connection position of the front machining table 201 and the rear machining table 202, the oil cylinder support plate 4 is vertically disposed, the oil cylinder support plate 4 is of a U-shaped plate structure, and a semicircular open opening is disposed in the middle of the oil cylinder support plate 4 and is used for supporting a cylinder barrel portion of an assembled oil cylinder; the size of the oil cylinder support plate 4 can be changed according to the field processing requirement, and the semicircular size of the oil cylinder support plate 4 is matched with the size of an assembled oil cylinder barrel.
Furthermore, in this embodiment, the front processing table 201 and the rear processing table 202 are both U-shaped groove structures, and the U-shaped grooves are provided with working spaces therein for assembling the oil cylinders.
As shown in fig. 1, in this embodiment, two hydraulic cylinders 5 are fixedly connected to the supporting frame 1, and the two hydraulic cylinders 5 are respectively disposed at two sides of the upper end of the supporting frame 1, the two hydraulic cylinders 5 are both horizontally disposed along the length direction of the worktable 2, and the two hydraulic cylinders 5 are disposed in parallel, are disposed outside the rear machining table 202, and extend in the direction of the front machining table 201; the end parts of the two hydraulic oil cylinders 5 are both connected with a hydraulic telescopic rod 6, the hydraulic telescopic rods 6 are communicated with the hydraulic oil cylinders 5, the two hydraulic oil cylinders 5 are respectively a first hydraulic oil cylinder 51 and a second hydraulic oil cylinder 52, the end part of the first hydraulic oil cylinder 51 is connected with a first hydraulic telescopic rod 61, the end part of the second hydraulic oil cylinder 62 is connected with a second hydraulic telescopic rod 62, and the outer end parts of the first hydraulic telescopic rod 61 and the second hydraulic telescopic rod 62 are both vertically connected with the mounting plate 7; first hydraulic telescoping rod 61 and second hydraulic telescoping rod 62 under hydraulic cylinder 5's pushing action simultaneous movement, drive mounting panel 7 and carry out the back-and-forth movement, mounting panel 7 is platelike structure, and vertical setting carries out the clamping action through hydraulic telescoping rod 6 and mounting panel 7 to the hydro-cylinder at the tip of two hydraulic telescoping rod 6.
Further, in the present embodiment, the first hydraulic telescopic rod 61 and the second hydraulic telescopic rod 62 are both disposed at an upper inner side of the front machining table 201.
In the embodiment, the assembling part is provided with an oil cylinder limiting device and a horizontal moving assembly 8, and the horizontal moving assembly 8 is arranged at the lower end of the hydraulic telescopic rod 6 and is parallel to the hydraulic telescopic rod 6; the two horizontal moving assemblies 8 are respectively arranged on the convex parts arranged at the bottom ends of the two sides in the front processing table 201, and the two horizontal moving assemblies 8 are respectively arranged at the lower ends of the first hydraulic telescopic rod 61 and the second hydraulic telescopic rod 62. The horizontal movement assembly 8 is provided with a slider 81 and a slide rail 82, and the slide rail 82 is provided along the length direction of the front machining table 201.
Furthermore, in the embodiment, the oil cylinder limiting device comprises an adjusting support plate 9 and an adjusting limiting plate 10, wherein the adjusting support plate 9 is arranged at the bottom of the inner side of the rear machining table 202, and a plurality of adjusting support plates 9 are arranged at equal intervals and horizontally arranged at the bottom of the inner side of the rear machining table 202; the adjusting limiting plate 10 is vertically arranged on the adjusting supporting plate 9 through a connecting bolt, the adjusting limiting plate 10 is perpendicular to the adjusting supporting plate 9, the position of the adjusting limiting plate 10 on different adjusting supporting plates 9 can be adjusted through the size requirement of the assembling oil cylinder, and then the sizes of different oil cylinders are adjusted.
Furthermore, in this embodiment, the sliding assemblies are disposed on two sides of the bottom of the inner side of the rear machining table 202, the sliding assemblies are disposed on two sides of the bottom of the adjusting limiting plate 10, and by the sliding assemblies, the adjusting limiting plate 10 can be conveniently moved on the adjusting supporting plate 9, and the front and rear positions of the adjusting limiting plate 10 can be conveniently adjusted.
In this embodiment, the cleaning part is equipped with oil pump 11 and scavenge pipe 12, the one end of scavenge pipe 12 is connected with oil pump 11, the other end activity of scavenge pipe 12 sets up the inboard middle part at top cap 3, top cap 3 swing joint is in the upper end of workstation 2, top cap 3 is convex structure, and be provided with on the top cap 3 and drive top cap 3 and carry out pivoted drive unit, finish when the hydro-cylinder assembly, control system control cleaning part carries out hydro-cylinder cleaning work, top cap 3 of workstation 2 upper end falls the lid and plays, under the effect of oil pump 11, scavenge pipe 12 carries out cleaning work to the assembly hydro-cylinder, towards the oil in the hydro-cylinder, in the flushing cylinder, high-pressure oil gets into the assembly hydro-cylinder and washs, wash away the interior impurity of assembly hydro-cylinder, the hydro-cylinder washes over, top cap 3 is opened, the cleaning part accomplishes cleaning work.
Furthermore, as shown in fig. 3, in this embodiment, the top cover 3 is connected to the lower end of the worktable 2 through a driving unit, the driving unit is provided with a bearing and a top supporting cylinder 13, and the top supporting cylinder 13 is controlled by the control system to open and close the top cover 3 and cooperate with the cleaning part to perform cleaning operation.
Furthermore, as shown in fig. 4-6, in this embodiment, the end of the cleaning pipe 12 is provided with a multi-directional rotating nozzle 14, a small cleaning hole is formed in the multi-directional rotating nozzle 14, two nozzle assemblies are coaxially arranged on the multi-directional rotating nozzle 14, the two nozzle assemblies are both connected with a connecting bearing, and the two nozzle assemblies rotate independently from each other, so that the cleaning oil is in a spiral washing manner, the cleaning surface is larger, the cleaning efficiency is high, and the cleaning effect is good.
Furthermore, as another embodiment of the cleaning pipe of this embodiment, a cleaning outer pipe is arranged on the workbench 2, when the top cover 3 falls down and covers, the cleaning pipe 12 can enter the cleaning outer pipe, the cleaning pipe 12 can be adjusted back and forth in the cleaning outer pipe, and the cleaning outer pipe drives the cleaning pipe 12 to perform the cleaning work of assembling the oil cylinder. The outer end of the cleaning pipe 12 is provided with a shifting fork limiting device, and the position and the length of the cleaning pipe 12 can be adjusted, so that the cleaning device is suitable for cleaning of assembling oil cylinders with different sizes.
In the embodiment, the detection part is provided with a supercharger, a detection oil path and a pressure gauge, and when the inside of the oil cylinder is caused by the existence of pressure difference of high and low pressure sides or failure of sealing and the like, hydraulic oil flows from the high pressure side to the low pressure side in the oil cylinder system, so that the hydraulic cylinder fails and internal leakage of the oil cylinder is caused; whether the assembly oil cylinder leaks internally or not is detected by the detection part, and when the detection part works, the high pressure and the low pressure of the front cavity and the rear cavity of the assembly oil cylinder can be detected simultaneously; specifically, the oil is filled, the operation is carried out to discharge gas in the oil cylinder, then the pressure in the assembling oil cylinder is boosted through a booster, the booster can boost the pressure to 100MPa, the pressure is adjusted at any time according to needs, the pressure in the oil cylinder system is displayed through a pressure gauge, when internal leakage occurs, pressure oil in a front cavity enters a rear cavity, and then an oil cylinder rod is pushed out under the action of the pressure of a hydraulic oil cylinder; when no internal leakage occurs, the oil cylinder rod is not moved, and the observation is simple and visual; and the pressure difference can be detected at one time by detecting the pressure difference at the same time, and whether the internal leakage occurs or not is detected through the pressure difference.
In the embodiment, when the assembly oil cylinder is filled with oil, gas in the oil cylinder is completely discharged, and the assembly oil cylinder is pressurized through the pressurizer.
In the embodiment, if the oil cylinder leaks, visual detection can be carried out by naked eyes; if the detection is not successful, the detection is finished, the oil cylinder returns, the blanking is carried out through the blanking manipulator, the assembly period of one oil cylinder is completed, and the assembly, cleaning and detection work of the next oil cylinder is carried out.
Furthermore, in the embodiment, the bottom of the inner side of the front processing table 201 is provided with the lifting cylinder 15, the top of the lifting cylinder 15 is provided with the lifting cylinder rod 16, and the lifting cylinder rod 16 is arranged close to the cylinder support plate 4; because the size of the assembling oil cylinder can be changed according to the processing requirement, when the oil cylinder starts to be assembled, the hydraulic oil cylinder 5 controls the hydraulic telescopic rod 6 to extend outwards, the lifting oil cylinder 15 controls the lifting oil cylinder rod to lift, the stroke of the assembling oil cylinder is adjusted, then the assembling oil cylinder moves left and right under the matching action of the horizontal moving assembly 8, and the assembling oil cylinder can be jacked up through the lifting oil cylinder 15 to carry out related operations.
Furthermore, in this embodiment, two sets of control systems are provided on the support frame 1, which are respectively a first control system and a second control system, and the control systems are both provided with a manual switch and an automatic switch, so that corresponding adjustment and transformation can be performed according to actual needs on site; the control systems are all PLC control systems, wherein the assembling part and the cleaning part are connected with a first control system, the supercharger of the detection part is connected with a second control system, and the control systems are used for controlling corresponding parts; the supporting frame is provided with a plurality of monitoring points, the control system transmits signals through the monitoring points to sequentially carry out feeding, assembling, cleaning, monitoring and discharging of the oil cylinder, and the feeding and discharging of the assembled oil cylinder are all operated through a manipulator arranged by the device.
Furthermore, in this embodiment, the inner bottoms of the front processing table 201 and the rear processing table 202 are provided with a sewage draining hole, and the lower end of the sewage draining hole and the lower part of the supporting frame are provided with the collecting box 17.
Furthermore, in this embodiment, the pipeline arrangement of the control system, the connection arrangement of the oil path system on the supporting frame, and the valve setting of the control system are all arranged according to the requirements of the conventional operation and the actual field equipment, and the operations that can be conventionally implemented by those skilled in the art are not described herein.
The invention has simple structure, convenient operation, wide size adaptation of the cylinder barrel, wide application range, integrated completion of the assembly, cleaning and detection of the oil cylinder, automatic completion of the cleaning and detection work, convenient and quick detection and production cost saving; the end part of the cleaning pipe 12 is provided with the multidirectional rotary spray head 14, the multidirectional rotary spray head 14 is coaxially provided with two spray head assemblies, and the two spray head assemblies rotate independently, so that cleaning oil is in a spiral washing mode, the cleaning efficiency is high, and the cleaning effect is good; the pressure of the front cavity enters the rear cavity, and then the oil cylinder rod is pushed out under the action of the pressure of the hydraulic oil cylinder, so that the observation is simple and visual, high pressure and low pressure can be detected simultaneously during detection, the pressure difference can be detected at one time, and whether the internal leakage occurs or not can be detected through the pressure difference.
In the description of the present invention, it is to be understood that the orientations or positional relationships indicated by the terms "length", "width", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", and the like are based on the orientations or positional relationships shown in the drawings, and are only for convenience of description and for simplicity of description, and do not indicate or imply that the devices or elements referred to must have a particular orientation, be constructed in a particular orientation, and be operated, and thus, are not to be construed as limiting the present application.
Furthermore, the terms "first", "second" and "first" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of the present application, "a plurality" means two or more unless specifically limited otherwise.
The above description is only exemplary of the present application and should not be taken as limiting the present application, as any modification, equivalent replacement, or improvement made within the spirit and principle of the present application should be included in the protection scope of the present application.

Claims (10)

1.一种油缸组装、清洗、检测一体设备,其设有支撑架和工作台,所述工作台设置在所述支撑架的上端,其特征在于,所述支撑架上设置有组装部、清洗部和检测部,所述工作台上设置有油缸固定装置,所述支撑架上固定连接有液压油缸,所述液压油缸的端部连接有液压伸缩杆,所述液压伸缩杆的端部连接有安装板;所述组装部设有油缸限位装置和水平移动组件,所述水平移动组件设置在所述液压伸缩杆的下端,所述清洗部设有油泵和清洗管,所述检测部设有气缸增压装置;所述工作台的底部设置有升降油缸,所述支撑架上设置有油路系统,所述工作台的上端设置有顶盖,所述一体设备上还设置有控制系统,所述组装部、清洗部、检测部及油路系统均与所述控制系统相连接。1. An integrated equipment for assembling, cleaning and detecting an oil cylinder, it is provided with a support frame and a workbench, and the workbench is arranged on the upper end of the support frame, it is characterized in that, the support frame is provided with an assembly part, a cleaning The working table is provided with an oil cylinder fixing device, a hydraulic oil cylinder is fixedly connected to the support frame, the end of the hydraulic oil cylinder is connected with a hydraulic telescopic rod, and the end of the hydraulic telescopic rod is connected with a a mounting plate; the assembly part is provided with an oil cylinder limiting device and a horizontal movement component, the horizontal movement component is arranged at the lower end of the hydraulic telescopic rod, the cleaning part is provided with an oil pump and a cleaning pipe, and the detection part is provided with Cylinder pressurization device; the bottom of the worktable is provided with a lifting oil cylinder, the support frame is provided with an oil circuit system, the upper end of the worktable is provided with a top cover, and the integrated equipment is also provided with a control system, so The assembly part, the cleaning part, the detection part and the oil circuit system are all connected with the control system. 2.根据权利要求1所述的一种油缸组装、清洗、检测一体设备,其特征在于,所述支撑架上固定连接有两个液压油缸,两个液压油缸均沿着所述工作台的长度方向水平设置,且相互平行设置在所述工作台的上端两侧;两个液压油缸分别为第一液压油缸和第二液压油缸,所述第一液压油缸的端部连接有第一液压伸缩杆,所述第二液压油缸的端部连接有第二液压伸缩杆,所述第一液压伸缩杆及第二液压伸缩杆的外端部均与所述安装板垂直连接,所述安装板竖直设置。2 . The integrated equipment for assembling, cleaning and detecting an oil cylinder according to claim 1 , wherein two hydraulic oil cylinders are fixedly connected to the support frame, and the two hydraulic oil cylinders are both along the length of the workbench. 3 . The two hydraulic cylinders are respectively a first hydraulic cylinder and a second hydraulic cylinder, and the end of the first hydraulic cylinder is connected with a first hydraulic telescopic rod , the end of the second hydraulic cylinder is connected with a second hydraulic telescopic rod, the outer ends of the first hydraulic telescopic rod and the second hydraulic telescopic rod are vertically connected to the mounting plate, and the mounting plate is vertical set up. 3.根据权利要求2所述的一种油缸组装、清洗、检测一体设备,其特征在于,所述工作台包括前部加工台和后部加工台,所述前部加工台与后部加工台连接位置设置有油缸支撑板,所述油缸支撑板为U型板状结构,所述油缸支撑板的中部设置有半圆形开放开口,并且所述前部加工台和后部加工台均为U型槽状结构,U型槽内部均设有作业空间,所述第一液压伸缩杆及第二液压伸缩杆设置在所述前部加工台内侧上部;所述升降油缸设置在所述前部加工台的底部,且靠近所述油缸支撑板设置。3 . The integrated equipment for assembling, cleaning and detecting an oil cylinder according to claim 2 , wherein the workbench comprises a front processing table and a rear processing table, and the front processing table and the rear processing table are 3 . The connection position is provided with an oil cylinder support plate, the oil cylinder support plate is a U-shaped plate structure, the middle part of the oil cylinder support plate is provided with a semicircular open opening, and the front processing table and the rear processing table are U-shaped. The U-shaped groove has a working space inside the U-shaped groove. The first hydraulic telescopic rod and the second hydraulic telescopic rod are arranged on the upper part of the inner side of the front processing table; the lifting cylinder is arranged on the front processing table. The bottom of the platform is arranged close to the oil cylinder support plate. 4.根据权利要求3所述的一种油缸组装、清洗、检测一体设备,其特征在于,所述后部加工台的内侧底部设置有若干个调节支撑板,所述调节支撑板水平设置在所述后部加工台的内侧底部,所述后部加工台内侧还设置有调节限位板,所述调节限位板设置在所述调节支撑板上,所述调节限位板竖直设置在所述后部加工台内。4 . The integrated equipment for assembling, cleaning and detecting an oil cylinder according to claim 3 , wherein the inner bottom of the rear processing table is provided with a plurality of adjustment support plates, and the adjustment support plates are horizontally arranged at all the The inner bottom of the rear processing table, the inner side of the rear processing table is also provided with an adjustment limit plate, the adjustment limit plate is arranged on the adjustment support plate, and the adjustment limit plate is vertically arranged on the inside the rear processing table. 5.根据权利要求3所述的一种油缸组装、清洗、检测一体设备,其特征在于,所述水平移动组件与所述液压伸缩杆相互平行设置,所述水平移动组件设置有两个,分别设置在所述前部加工台内部两侧底端设置的凸起部上,且所述水平移动组件设有滑块和滑轨,所述滑轨沿着所述前部加工台的长度方向设置。5 . The integrated equipment for assembling, cleaning and detecting an oil cylinder according to claim 3 , wherein the horizontal moving assembly and the hydraulic telescopic rod are arranged in parallel with each other, and two horizontal moving assemblies are arranged, respectively 5 . It is arranged on the protrusions arranged at the bottom ends of both sides inside the front processing table, and the horizontal moving component is provided with a slider and a sliding rail, and the sliding rail is arranged along the length direction of the front processing table . 6.根据权利要求1或5所述的一种油缸组装、清洗、检测一体设备,其特征在于,所述顶盖活动连接在所述工作台的上端,所述顶盖为圆弧形结构,且所述顶盖上设置有带动顶盖进行转动的驱动单元,所述清洗管活动连接在所述顶盖的内侧。6. The integrated equipment for assembling, cleaning and detecting an oil cylinder according to claim 1 or 5, wherein the top cover is movably connected to the upper end of the workbench, and the top cover is an arc-shaped structure, The top cover is provided with a drive unit that drives the top cover to rotate, and the cleaning pipe is movably connected to the inner side of the top cover. 7.根据权利要求6所述的一种油缸组装、清洗、检测一体设备,其特征在于,所述驱动单元设有轴承及顶撑气缸,所述驱动单元与所述控制系统连接;所述清洗管的一端与所述油泵相连接,所述清洗管的另一端设置在所述顶盖内侧,所述清洗管的端部设置有多向旋转喷头,所述多向旋转喷头上设置有小孔。7 . The integrated equipment for assembling, cleaning and detecting an oil cylinder according to claim 6 , wherein the driving unit is provided with a bearing and a top support cylinder, and the driving unit is connected with the control system; the cleaning One end of the pipe is connected to the oil pump, the other end of the cleaning pipe is arranged inside the top cover, the end of the cleaning pipe is provided with a multi-directional rotating nozzle, and the multi-directional rotating nozzle is provided with a small hole . 8.根据权利要求7所述的一种油缸组装、清洗、检测一体设备,其特征在于,所述多向旋转喷头上同轴设置有两个喷头组件,两个喷头组件上均连接有连接轴承,并且两个喷头组件相互独立旋转。8 . The integrated equipment for assembling, cleaning and detecting an oil cylinder according to claim 7 , wherein two nozzle assemblies are coaxially arranged on the multi-directional rotating nozzle, and connecting bearings are connected to the two nozzle assemblies. 9 . , and the two nozzle assemblies rotate independently of each other. 9.根据权利要求1或8所述的一种油缸组装、清洗、检测一体设备,其特征在于,所述检测部设有气缸增压装置,检测油路及气压显示装置,检测部工作的时候,同时检测装配油缸前后腔的高低压,一次性检测出压力差。9. The integrated equipment for assembling, cleaning and detecting an oil cylinder according to claim 1 or 8, wherein the detection part is provided with a cylinder pressurizing device to detect the oil circuit and the air pressure display device, and when the detection part is working , At the same time, the high and low pressures of the front and rear chambers of the assembly cylinder are detected, and the pressure difference is detected at one time. 10.根据权利要求9所述的一种油缸组装、清洗、检测一体设备,其特征在于,所述一体设备上控制系统设置有两套,分别为第一控制系统和第二控制系统,所述控制系统上设置有手动开关及全自动开关;所述组装部、清洗部与所述第一控制系统相连接,所述检测部与第二控制系统相连接。10. The integrated equipment for assembling, cleaning and detecting an oil cylinder according to claim 9, wherein the integrated equipment is provided with two sets of control systems, which are a first control system and a second control system, respectively. The control system is provided with a manual switch and an automatic switch; the assembling part and the cleaning part are connected with the first control system, and the detection part is connected with the second control system.
CN202111133081.9A 2021-09-27 2021-09-27 Oil cylinder assembling, cleaning and detecting integrated equipment Pending CN113803325A (en)

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