CN113794083B - Automatic pin insertion device for carrier - Google Patents

Automatic pin insertion device for carrier Download PDF

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Publication number
CN113794083B
CN113794083B CN202111198480.3A CN202111198480A CN113794083B CN 113794083 B CN113794083 B CN 113794083B CN 202111198480 A CN202111198480 A CN 202111198480A CN 113794083 B CN113794083 B CN 113794083B
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China
Prior art keywords
pin
carrier
pin needle
needle
axis
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CN113794083A (en
Inventor
石磊
杨小军
庄章龙
张金龙
姜威
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Zhihuixuantian Intelligent System Hangzhou Co ltd
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Zhihuixuantian Intelligent System Hangzhou Co ltd
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Priority to CN202111198480.3A priority Critical patent/CN113794083B/en
Publication of CN113794083A publication Critical patent/CN113794083A/en
Priority to PCT/CN2022/106144 priority patent/WO2023060966A1/en
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01RELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R43/00Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
    • H01R43/20Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for assembling or disassembling contact members with insulating base, case or sleeve
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01BMEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
    • G01B11/00Measuring arrangements characterised by the use of optical techniques
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01RELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R43/00Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
    • H01R43/02Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for soldered or welded connections

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  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
  • Automatic Assembly (AREA)

Abstract

本发明涉及载具插针技术领域,尤其涉及一种载具自动插针设备,包括设备主体,所述设备主体包括机架、可视化机罩、人机交互界面、总电源接口和压缩空气处理元件,所述机架的外壁设置有大板,且机架底部外壁的四个拐角处均设置有调节地脚,还包括:Pin针料带上料裁切机构;Pin针搬运机构;Pin针中转机构;转盘机构;Pin针检测机构;插针机构;载具移动机构;载具搬运机构。本发明利用载具进行中转,先将Pin针插入到载具中,完成后载具上放入芯片统一焊接,载具可重复使用,更为牢靠,Pin针或芯片有变动时,只需更换相对应的载具,即可完成切换继续生产,柔性生产能力大大提高,在生产效率以及维护上也能满足使用要求。

The present invention relates to the field of carrier pin insertion technology, and in particular to a carrier automatic pin insertion device, including a device body, the device body including a frame, a visual hood, a human-machine interaction interface, a main power interface and a compressed air processing element, the outer wall of the frame is provided with a large plate, and the four corners of the outer wall at the bottom of the frame are provided with adjustment feet, and also include: Pin material strip feeding and cutting mechanism; Pin conveying mechanism; Pin transfer mechanism; turntable mechanism; Pin detection mechanism; pin insertion mechanism; carrier moving mechanism; carrier conveying mechanism. The present invention uses a carrier for transfer, first inserts the Pin into the carrier, and after completion, puts the chip on the carrier for unified welding, the carrier is reusable and more reliable, when the Pin or chip changes, only the corresponding carrier needs to be replaced to complete the switch and continue production, the flexible production capacity is greatly improved, and the production efficiency and maintenance can also meet the use requirements.

Description

Automatic contact pin equipment of carrier
Technical Field
The invention relates to the technical field of carrier pins, in particular to carrier automatic pin inserting equipment.
Background
There are several types of PIN inserting machines, PIN inserting machine devices, automatic PIN inserting machines, etc., which are collectively called PIN inserting devices. The pin inserting machine is widely applied to the industries of various electronic chips, power semiconductor chips, coil frameworks, various electronic connectors, automobile connectors and main board chips.
At present, manufacturers mainly use cam pins as main materials, and use motors to drive cam mechanisms to finish Pin actions of Pin needles and complete automatic cutting and feeding processes in cooperation with other automatic mechanisms. The device has the advantages of compact structure and space saving, and has the advantages of (1) poor flexibility, complex cam design, no space for changing pin types after design is finished, (2) the pin cap is welded on a chip before the pin is inserted into the pin cap in advance, the pin is inserted into the pin cap, and the size requirement on the pin is strict, (3) the cam mechanism is easy to wear after long-time operation, so that the pin is unsmooth, and therefore, the design of the automatic pin inserting device of the carrier is needed to solve the problems.
Disclosure of Invention
The invention aims to solve the defects in the prior art and provides automatic pin inserting equipment for a carrier.
In order to achieve the above purpose, the present invention adopts the following technical scheme:
the utility model provides an automatic contact pin equipment of carrier, includes the equipment main part, the equipment main part includes frame, visual aircraft bonnet, human-computer interaction interface, total power interface and compressed air processing element, the outer wall of frame is provided with the big board, and four corners of frame bottom outer wall all are provided with adjusts the lower margin, still includes:
the Pin needle material belt feeding and cutting mechanism is arranged on the large plate and used for cutting the Pin needle material belt into single Pin needles;
the Pin needle conveying mechanism is arranged on the large plate and used for picking and conveying the Pin needles;
the Pin needle transfer mechanism is used for placing Pin needles and feeding the Pin needles of the turntable station by the Pin needle carrying mechanism;
The rotary table mechanism is used for picking up the Pin needles on the Pin needle transfer mechanism and transferring the Pin needles;
The Pin needle detection mechanism is used for detecting the sizes of X, Y, Z angles of the Pin needle;
the Pin inserting mechanism is used for applying pressure to the Pin on the turntable mechanism to complete Pin inserting action;
The carrier moving mechanism is used for installing a carrier and driving the carrier to move;
The carrier conveying mechanism is used for conveying the empty carrier to the carrier moving mechanism and removing the full carrier on the carrier moving mechanism.
As a still further scheme of the invention, the Pin needle material belt feeding and cutting mechanism comprises a Pin needle material belt material plate, a control panel, a feeding mechanism and a cutting die, wherein the Pin needle material belt material plate is provided with a pressure plate mechanism for providing pressure for Pin needle material connection on the Pin needle material belt material plate, the feeding mechanism is used for feeding a material belt into the cutting die, the cutting die is provided with a first servo press, the output end of the first servo press is provided with an upper die, and the Pin needle material belt feeding and cutting mechanism further comprises a waste collecting box for collecting cutting waste.
As a still further scheme of the invention, the Pin needle carrying mechanism comprises a supporting base, a moving module is arranged on the supporting base, a descending air cylinder is arranged on the moving module in a moving mode, a guide rail is also arranged on the moving module, a sliding component is arranged on the guide rail, the telescopic end of the descending air cylinder is connected with the sliding component, the sliding component comprises a rotating air cylinder, and a material clamping air claw is arranged on the rotating air cylinder.
As a still further scheme of the invention, the Pin needle transfer mechanism comprises a supporting substrate, wherein a mounting assembly is movably arranged on the supporting substrate, the mounting assembly is provided with a first precise guide rail, the number of the first precise guide rails is two, a transfer jig is arranged on the first precise guide rail in a sliding manner, a servo motor is further arranged on the mounting assembly, the servo motor is in driving connection with a synchronous belt, the synchronous belt is connected with the transfer jig, a conversion cylinder is arranged on the supporting substrate, and the output end of the conversion cylinder is connected with the mounting assembly.
The turntable mechanism comprises a supporting and fixing plate, wherein an index plate is arranged on the supporting and fixing plate, a turntable is arranged at the end part of the index plate, a rotary joint is further arranged on the supporting and fixing plate and used for providing an air passage for each station during rotation, a Pin clamping mechanism is arranged on the turntable and comprises a mounting base, a second precise guide rail is arranged on the mounting base, a clamping jaw sliding plate is arranged on the second precise guide rail, an air claw is arranged on the clamping jaw sliding plate, the air claw is communicated with the air passage provided by the rotary joint, the clamping jaw sliding plate is connected with the mounting base through a tension spring, and a limiting block is further arranged on the mounting base and used for limiting the moving position of the clamping jaw sliding plate.
As a still further scheme of the invention, the Pin needle detection mechanism comprises a Z-axis direction camera, an X-axis direction camera and a Y-axis direction camera, wherein an annular light source is arranged at the relative position of the Z-axis direction camera, a prism and an X-axis backlight light source are respectively arranged at the relative position of the X-axis direction camera, and a Y-axis backlight light source is arranged at the relative position of the Y-axis direction camera.
As a still further scheme of the invention, the Pin inserting mechanism comprises a support seat, a second servo press is arranged on the support seat, a floating joint is arranged at the output end of the second servo press, a pressure sensor is arranged on the floating joint, and the floating joint is aligned with the Pin clamping mechanism.
As a still further scheme of the invention, the carrier moving mechanism comprises an X-axis module and a precise guide rail III, wherein a Y-axis module is arranged on the X-axis module and the precise guide rail III in a sliding manner, a carrier placing position is arranged on the Y-axis module, a material pressing cylinder is arranged on one side of the carrier placing position, and a correlation sensor is also arranged on the Y-axis module.
As a still further scheme of the invention, the carrier carrying mechanism comprises an empty carrier feeding assembly, a full carrier discharging assembly and a traversing module, wherein lifting cylinders are arranged below the empty carrier feeding assembly and the full carrier discharging assembly, an up-and-down action cylinder is arranged on the traversing module in a moving manner, and clamping jaws are arranged at the action ends of the up-and-down action cylinder.
Compared with the prior art, the invention has the beneficial effects that:
According to the carrier automatic Pin inserting equipment provided by the invention, the Pin material belt can be conveyed to the cutting position through the Pin material belt feeding and cutting mechanism to be cut into Pin needles, the broken Pin needles are moved to the Pin needle transfer mechanism under the conveying of the Pin needle conveying mechanism, the Pin needles on the Pin needle transfer mechanism can be picked up through the turntable mechanism and driven to rotate, in the rotating process, the Pin needles can be visually detected and judged in size through the Pin needle detection mechanism, the Pin needles are moved between the carrier moving mechanism and the Pin inserting mechanism along with the further rotation of the turntable mechanism, the Pin needles can be inserted into the carrier under the action of the Pin inserting mechanism, the carrier full with the Pin needles can be removed through the carrier conveying mechanism after the carrier is full with the Pin needles, and empty carriers are replenished again, pin inserting operation is circularly completed.
Drawings
Fig. 1 is a schematic diagram of an internal structure of a carrier automatic pin device according to an embodiment of the present invention;
Fig. 2 is a schematic diagram of an overall structure of a carrier automatic pin device according to an embodiment of the present invention;
FIG. 3 is a schematic diagram of a feeding and cutting mechanism for a Pin tape of an automatic Pin inserting device for a carrier according to an embodiment of the present invention;
fig. 4 is a schematic structural diagram of a Pin needle handling mechanism of an automatic Pin inserting device for a carrier according to an embodiment of the present invention;
Fig. 5 is a schematic structural diagram of a Pin needle transfer mechanism of an automatic Pin inserting device for a carrier according to an embodiment of the present invention;
fig. 6 is a schematic structural diagram of a turntable mechanism of an automatic pin inserting device for a carrier according to an embodiment of the present invention;
fig. 7 is a schematic structural diagram of a Pin clamping mechanism of an automatic Pin inserting device for a carrier according to an embodiment of the present invention;
FIG. 8 is a schematic structural diagram of a Pin needle detection mechanism of an automatic Pin inserting device for a carrier according to an embodiment of the present invention;
fig. 9 is a schematic structural diagram of a pin mechanism of an automatic pin device for a carrier according to an embodiment of the present invention;
Fig. 10 is a schematic structural diagram of a carrier moving mechanism of a carrier automatic pin inserting device according to an embodiment of the present invention;
fig. 11 is a schematic structural diagram of a carrier handling mechanism of a carrier automatic pin inserting apparatus according to an embodiment of the present invention.
In the figure: 1-equipment main body, 2-Pin needle material belt feeding and cutting mechanism, 3-Pin needle carrying mechanism, 4-Pin needle transfer mechanism, 5-turntable mechanism, 6-Pin needle detection mechanism, 7-Pin inserting mechanism, 8-carrier moving mechanism, 9-carrier carrying mechanism, 101-visualization machine cover, 102-man-machine interaction interface, 103-general power interface, 104-compressed air processing element, 201-Pin needle material belt material plate, 202-platen mechanism, 203-feeding mechanism, 204-control panel, 205-servo press I, 206-cutting die, 207-waste collecting box, 301-supporting base, 302-moving module, 303-downlink cylinder, 304-guide rail, 305-rotating cylinder, 306-material clamping air claw 401-supporting substrate, 402-servo motor, 403-precision guide rail I, 404-transit jig, 405-transition cylinder, 501-supporting fixed plate, 502-index plate, 503-rotary joint, 504-rotary plate, 505-clip Pin mechanism, 506-mounting base, 507-precision guide rail II, 508-tension spring, 509-jaw sliding plate, 510-stopper, 511-air jaw, 601-Z axis direction camera, 602-annular light source, 603-X axis direction camera, 604-prism, 605-X axis backlight source, 606-Y axis direction camera, 607-Y axis backlight source, 701-servo press II, 702-supporting support, 703-floating joint, 704-pressure sensor, 801-X axis module, the device comprises a third 802-precision guide rail, a 803-Y-axis module, a 804-carrier placement position, a 805-pressing cylinder, a 806-correlation sensor, a 901-no-carrier feeding component, a 902-jacking cylinder, a 903-traversing module, a 904-up-down action cylinder, 905-clamping jaws and a 906-full-carrier discharging component.
Detailed Description
The present invention will be described in further detail with reference to the drawings and examples, in order to make the objects, technical solutions and advantages of the present invention more apparent. It should be understood that the specific embodiments described herein are for purposes of illustration only and are not intended to limit the scope of the invention.
As shown in fig. 1 and fig. 2, an automatic pin device for a carrier provided by an embodiment of the present invention includes a device main body 1, where the device main body 1 includes a frame, a visual hood 101, a man-machine interaction interface 102, a total power interface 103, and a compressed air processing element 104, the outer wall of the frame is provided with a large plate, and four corners of the outer wall of the bottom of the frame are provided with adjusting legs, and further includes:
The Pin needle material belt feeding and cutting mechanism 2 is arranged on the large plate and used for cutting the Pin needle material belt into single Pin needles;
the Pin needle conveying mechanism 3 is arranged on the large plate and used for picking and conveying the Pin needles;
the Pin needle transfer mechanism 4 is used for placing Pin needles in the Pin needle carrying mechanism 3 and feeding the Pin needles in the turntable station;
the turntable mechanism 5 is used for picking up the Pin needles on the Pin needle transfer mechanism 4 and transferring the Pin needles;
The Pin needle detection mechanism 6 is used for detecting the sizes of X, Y, Z angles of the Pin needle;
the Pin inserting mechanism 7 is used for applying pressure to the Pin on the turntable mechanism 5 to complete Pin inserting action;
The carrier moving mechanism 8 is used for installing a carrier and driving the carrier to move;
The carrier transporting mechanism 9, the carrier transporting mechanism 9 is used for transporting empty carriers to the carrier moving mechanism 8 and removing full carriers on the carrier moving mechanism 8.
The Pin material belt can be conveyed to a cutting position through the Pin material belt feeding and cutting mechanism 2 to be cut into Pin needles, the broken Pin needles are moved to the Pin needle transfer mechanism 4 under the conveying of the Pin needle conveying mechanism 3, the Pin needles on the Pin needle transfer mechanism 4 can be picked up through the turntable mechanism 5 and driven to rotate, in the rotating process, the Pin needles can be visually detected and judged in size through the Pin needle detection mechanism 6, the Pin needles are moved between the carrier moving mechanism 8 and the Pin inserting mechanism 7 along with the further rotation of the turntable mechanism 5, the Pin needles can be inserted into carriers under the action of the Pin inserting mechanism 7, after the carriers are full, the full carriers can be removed through the carrier conveying mechanism 9, empty carriers are replenished again, pin inserting operation is circularly completed, the Pin inserting equipment does not need to weld Pin caps on chips in advance, the Pin caps are transferred by the carriers, the Pin needles are inserted into the carriers firstly, the Pin needles are placed into the carriers uniformly and welded, after the Pin caps are welded, the carrier is well, the Pin caps can be repeatedly used, the Pin caps can be replaced or replaced more flexibly, the Pin needles can be produced more flexibly, the production accuracy is improved, and the production accuracy is improved correspondingly, and the production can be improved.
As an embodiment of the present invention, referring to fig. 3, the Pin-needle feeding and cutting mechanism 2 includes a Pin-needle feeding tray 201, a control panel 204, a feeding mechanism 203 and a cutting die 206, a pressing plate mechanism 202 is disposed on the Pin-needle feeding tray 201, for providing pressure to Pin-needle feeding on the Pin-needle feeding tray 201, the feeding mechanism 203 is used for feeding a strip into the cutting die 206, a servo press 205 is disposed on the cutting die 206, an upper die is disposed at an output end of the servo press 205, the Pin-needle feeding and cutting mechanism 2 further includes a waste collecting box 207 for collecting cut waste, the Pin-needle feeding tray 201 is Pin-needle feeding, and is provided with pressure by the pressing plate mechanism 202, and is matched with a motor to rotate, so that the strip is fed out more gradually, the control panel 204 can adjust a feeding speed of the Pin-needle feeding tray, the fed Pin-needle feeding passes through the feeding mechanism 203, and the feeding mechanism 203 sequentially feeds the strip 206 into the cutting die 206 according to a characteristic of the strip, and the Pin-needle feeding mechanism 206 can be fed into the cutting die by using a single guide die to accurately press the Pin-needle feeding die 207, and the remaining waste is cut into the waste collecting box by the waste collecting and cutting die.
As an embodiment of the present invention, referring to fig. 4, the Pin needle handling mechanism 3 includes a support base 301, a moving module 302 is disposed on the support base 301, a descending cylinder 303 is disposed on the moving module 302, a guide rail 304 is further disposed on the moving module 302, a sliding component is disposed on the guide rail 304, a telescopic end of the descending cylinder 303 is connected with the sliding component, the sliding component includes a rotating cylinder 305, a material clamping air claw 306 is disposed on the rotating cylinder 305, the moving module 302 drives the material clamping air claw 306 to perform Pin needle clamping and Pin needle placing actions, the descending cylinder 303 lifts and descends, the moving module cooperates with the guide rail 304 to achieve accurate up-down sliding, the rotating cylinder 305 can enable the material clamping air claw 306 to rotate by 90 degrees, so as to facilitate extending into a mold for clamping, and the material clamping air claw 306 clamps the Pin needle for achieving handling.
As an embodiment of the present invention, referring to fig. 5, the Pin needle transferring mechanism 4 includes a supporting substrate 401, an installation component is movably disposed on the supporting substrate 401, a first precise guide rail 403 is disposed on the installation component, the number of the first precise guide rails 403 is two, a transferring jig 404 is slidably disposed on the first precise guide rail, a servo motor 402 is further disposed on the installation component, the servo motor 402 is in driving connection with a synchronous belt, the synchronous belt is connected with the transferring jig 404, a converting cylinder 405 is disposed on the supporting substrate 401, an output end of the converting cylinder 405 is connected with the installation component, the servo motor 402 provides power to drive the synchronous belt, the transferring jig 404 is driven by the first precise guide rail 403 to achieve linear movement of two ends for the Pin needle handling mechanism 3 to place Pin needles and the rotating disk mechanism 5 to pick up Pin needles, the transferring jig 404 can drive the installation component to move back and forth by using the converting cylinder 405, so that when one of the Pin needle handling mechanism 3 places Pin needles, the other Pin needle handling mechanism can pick up Pin needles without mutual influence, and the Pin handling mechanism can not wait time.
As an embodiment of the present invention, please refer to fig. 6 and 7, the turntable mechanism 5 includes a supporting and fixing plate 501, the supporting and fixing plate 501 is provided with an index plate 502, the end of the index plate 502 is provided with a turntable 504, the supporting and fixing plate 501 is further provided with a rotary joint 503 for providing air path for each station during rotation, the turntable 504 is provided with a Pin clamping mechanism 505, the Pin clamping mechanism 505 includes a mounting base 506, the mounting base 506 is provided with a precision guide rail two 507, the precision guide rail two 507 is provided with a clamping jaw sliding plate 509, the clamping jaw sliding plate 509 is provided with an air claw 511, the air claw 511 is communicated with the air path provided by the rotary joint 503, the clamping jaw sliding plate 509 is connected with the mounting base 506 through a tension spring 508, the mounting base 506 is further provided with a limiting block 510 for limiting the moving position of the clamping jaw sliding plate 509, the turntable 504 can rotate at equal angles, and accurately stop at the fixed positions, the continuous multiplex station can act simultaneously, the rotary joint 503 can provide continuous clamping of each station during rotation, the air path can provide continuous clamping for the position, the Pin clamping Pin 504 can provide continuous clamping force for the needle clamping mechanism 509, the accurate air path can slide along with the upper and lower position of the Pin sliding plate 509, the needle sliding plate 509 can slide along with the upper position of the needle sliding plate 509, and lower the needle sliding plate 509 can realize the accurate movement by limiting the upper position of the Pin sliding plate 509 by the needle sliding plate 509.
As an embodiment of the present invention, referring to fig. 8, the Pin needle detecting mechanism 6 includes a Z-axis camera 601, an X-axis camera 603 and a Y-axis camera 606, an annular light source 602 is disposed at a relative position of the Z-axis camera 601, a prism 604 and an X-axis backlight source 605 are disposed at a relative position of the X-axis camera 603, a Y-axis backlight source 607 is disposed at a relative position of the Y-axis camera 606, the Z-axis camera 601 is mainly matched with the annular light source 602 to perform size detection on a Pin needle in a Z-axis direction, the X-axis camera 603 is matched with the prism 604 and the X-axis backlight source 605 to perform size detection on the Pin needle in an X-axis direction, and the Y-axis camera 606 is matched with the Y-axis backlight source 607 to detect a size of the Y-axis direction, thereby realizing size detection at three angles of X, Y, Z of the Pin needle.
As an embodiment of the present invention, referring to fig. 9, the Pin mechanism 7 includes a support base 702, a second servo press 701 is disposed on the support base 702, a floating joint 703 is disposed at an output end of the second servo press 701, a pressure sensor 704 is disposed on the floating joint 703, the floating joint 703 is aligned to the Pin clamping mechanism 505, the servo press provides downward pressure power for the pins and can be precisely controlled, the floating joint 703 is used for eliminating errors between parts in an axial direction, the pressure sensor 704 monitors the pressure in real time, when the pressure reaches the Pin value, the pressure is fed back to the system to immediately stop pressing, and meanwhile, abnormal pressure is fed back, the floating joint 703 applies force to the Pin clamping mechanism 505 to make it vertically downward, so as to complete Pin insertion.
As an embodiment of the present invention, referring to fig. 10, the carrier moving mechanism 8 includes an X-axis module 801 and a precision guide rail three 802, a Y-axis module 803 is slidably disposed on the X-axis module 801 and the precision guide rail three 802, a carrier placement position 804 is disposed on the Y-axis module 803, a pressing cylinder 805 is disposed on one side of the carrier placement position 804, a correlation sensor 806 is further disposed on the Y-axis module 803, the X-axis module 801 and the precision guide rail three 802 are matched for use, so that the X-axis can be precisely moved, the Y-axis module 803 can be precisely moved, and the above structures are matched for use, so that the carrier placement position 804 can be arbitrarily moved in the direction X, Y.
As an embodiment of the present invention, referring to fig. 11, the carrier handling mechanism 9 includes an empty carrier loading assembly 901, a full carrier unloading assembly 906 and a traversing module 903, lifting cylinders 902 are disposed below the empty carrier loading assembly 901 and the full carrier unloading assembly 906, a traversing module 903 is disposed with an up-down actuating cylinder 904 in a moving manner, a clamping jaw 905 is disposed at an actuating end of the up-down actuating cylinder 904, the empty carrier can be manually placed in the empty carrier loading assembly 901, sequentially lifted up through the lifting cylinders 902, and the full carrier can be placed in the full carrier unloading assembly 906, lifted up through the lifting cylinders 902, the traversing module 903 can drive the clamping jaw 905 to laterally traverse to achieve taking and placing at different positions, the up-down actuating cylinder 904 drives the clamping jaw 905 to move up and down to take and place the empty carrier into the carrier loading assembly 906, and the full carrier on the carrier loading assembly 804 can be moved to the full carrier unloading assembly 906, so that the operation is quite convenient.
During the use, can send Pin material area to cutting position through Pin material area material cutting mechanism 2 and cut into Pin needle, the Pin needle that drops removes to Pin needle transfer mechanism 4 under the transport of Pin needle transport mechanism 3, can pick up the Pin needle on Pin needle transfer mechanism 4 and drive it and rotate through carousel mechanism 5, can carry out visual detection and size judgement to Pin needle through Pin needle detection mechanism 6 in the rotation process, along with the further rotation of carousel mechanism 5, the Pin needle moves to between carrier moving mechanism 8 and contact Pin mechanism 7, can insert the Pin needle in the carrier under the effect of contact Pin mechanism 7, after the carrier is full, can remove the carrier of full material through carrier transport mechanism 9, and the empty carrier is again replenished, the Pin operation is accomplished in the circulation, this contact Pin equipment does not need to weld the needle on the chip in advance, it utilizes the carrier to transfer, insert the Pin needle in the carrier earlier, can put into the carrier after the completion on the carrier and take out the welding cap off, can be repeatedly used with the carrier, and can be more firm than the carrier can be changed to the carrier is more high-efficient, can be more flexible to the carrier can be changed when the carrier is more flexible to the production, the carrier is more flexible to the production requirement is satisfied, can be more flexible to the production and more flexible to the carrier is more can be changed to the production and more flexible to the carrier is required to be more flexible to the production and more flexible to be used.
It should be specifically noted that, those skilled in the art should take the specification as a whole, and the technical solutions in the embodiments may also be combined appropriately to form other embodiments that can be understood by those skilled in the art, and the above embodiments only represent preferred embodiments of the present technical solution, which are described in more detail and are not to be construed as limiting the patent scope of the present technical solution.

Claims (6)

1.一种载具自动插针设备,包括设备主体,所述设备主体包括机架、可视化机罩、人机交互界面、总电源接口和压缩空气处理元件,其特征在于,所述机架的外壁设置有大板,且机架底部外壁的四个拐角处均设置有调节地脚,还包括:1. A carrier automatic pin insertion device, comprising a device body, the device body comprising a frame, a visual machine cover, a human-machine interaction interface, a main power interface and a compressed air processing element, characterized in that the outer wall of the frame is provided with a large plate, and the four corners of the outer wall at the bottom of the frame are provided with adjustable feet, and also includes: Pin针料带上料裁切机构,所述Pin针料带上料裁切机构设置于大板上,用于将Pin针料带裁切成单个Pin针状;A Pin needle material strip feeding and cutting mechanism, which is arranged on the large plate and is used to cut the Pin needle material strip into individual Pin needle shapes; Pin针搬运机构,所述Pin针搬运机构设置于大板上,用于对Pin针进行拾取和搬运,所述Pin针搬运机构包括支撑基座,所述支撑基座上设置有移动模组,且移动模组上移动设置有下行气缸,所述移动模组上还设置有导轨,且导轨上设置有滑动组件,所述下行气缸的伸缩端和滑动组件相连接,所述滑动组件包括旋转气缸,且旋转气缸上设置有夹料气爪;Pin needle transport mechanism, the Pin needle transport mechanism is arranged on the large plate, and is used to pick up and transport the Pin needles. The Pin needle transport mechanism includes a support base, a mobile module is arranged on the support base, and a downward cylinder is movably arranged on the mobile module, a guide rail is also arranged on the mobile module, and a sliding assembly is arranged on the guide rail, the telescopic end of the downward cylinder is connected to the sliding assembly, and the sliding assembly includes a rotating cylinder, and a clamping air claw is arranged on the rotating cylinder; Pin针中转机构,所述Pin针中转机构用于Pin针搬运机构放置Pin针以及转盘工站Pin针供料,所述Pin针中转机构包括支撑基板,所述支撑基板上活动设置有安装组件,且安装组件上设置有精密导轨一,且精密导轨一的数量为两组,所述精密导轨上滑动设置有中转治具,所述安装组件上还设置有伺服电机,且伺服电机驱动连接有同步带,所述同步带和所述中转治具相连接,所述支撑基板上设置有转换气缸,且转换气缸的输出端和安装组件相连接;Pin needle transfer mechanism, the Pin needle transfer mechanism is used for placing Pin needles in the Pin needle transport mechanism and feeding Pin needles in the turntable station, the Pin needle transfer mechanism includes a supporting base plate, a mounting assembly is movably arranged on the supporting base plate, and a precision guide rail one is arranged on the mounting assembly, and the number of the precision guide rails one is two groups, a transfer fixture is slidably arranged on the precision guide rail, a servo motor is also arranged on the mounting assembly, and the servo motor drive is connected with a synchronous belt, the synchronous belt is connected to the transfer fixture, a conversion cylinder is arranged on the supporting base plate, and the output end of the conversion cylinder is connected to the mounting assembly; 转盘机构,所述转盘机构用于拾取Pin针中转机构上的Pin针,并对Pin针进行转运,所述转盘机构包括支撑固定板,所述支撑固定板上设置有分度盘,且分度盘的端部设置有转盘,所述支撑固定板上还设置有旋转接头,用于为旋转时每个工位提供气路,所述转盘上设置有夹Pin机构,所述夹Pin机构包括安装基座,且安装基座上设置有精密导轨二,所述精密导轨二上设置有夹爪滑动板,且夹爪滑动板上设置有气爪,所述气爪和旋转接头提供的气路相连通,所述夹爪滑动板和安装基座之间通过拉簧相连接,所述安装基座上还设置有限位块,用于限定夹爪滑动板的移动位置;A turntable mechanism, the turntable mechanism is used to pick up the Pin needles on the Pin needle transfer mechanism and transport the Pin needles, the turntable mechanism includes a supporting fixed plate, a dividing plate is provided on the supporting fixed plate, and a turntable is provided at the end of the dividing plate, a rotating joint is also provided on the supporting fixed plate, which is used to provide an air path for each workstation during rotation, a Pin clamping mechanism is provided on the turntable, the Pin clamping mechanism includes a mounting base, and a precision guide rail 2 is provided on the mounting base, a clamping claw sliding plate is provided on the precision guide rail 2, and an air claw is provided on the clamping claw sliding plate, the air path provided by the air claw and the rotating joint are connected, the clamping claw sliding plate and the mounting base are connected by a tension spring, and a limit block is also provided on the mounting base to limit the moving position of the clamping claw sliding plate; Pin针检测机构,所述Pin针检测机构用于对pin针的X、Y、Z三个角度进行尺寸检测;Pin needle detection mechanism, the Pin needle detection mechanism is used to perform size detection on the pin needle at three angles of X, Y and Z; 插针机构,所述插针机构用于对转盘机构上的Pin针施加压力,完成插针动作;A pin insertion mechanism, which is used to apply pressure to the pin on the turntable mechanism to complete the pin insertion action; 载具移动机构,所述载具移动机构用于安装载具,并带动载具移动;A carrier moving mechanism, which is used to install the carrier and drive the carrier to move; 载具搬运机构,所述载具搬运机构用于将空载具搬运至载具移动机构上,并将载具移动机构上的满料载具移走。The carrier transport mechanism is used to transport an empty carrier to the carrier moving mechanism and remove a full carrier from the carrier moving mechanism. 2.根据权利要求1所述的一种载具自动插针设备,其特征在于,所述Pin针料带上料裁切机构包括Pin针料带料盘、控制面板、送料机构和裁切模具,所述Pin针料带料盘上设置有压盘机构,用于对Pin针料带料盘上的Pin针连料提供压力,所述送料机构用于将料带送入裁切模具,所述裁切模具上设置有伺服压机一,且伺服压机一的输出端设置有上模,所述Pin针料带上料裁切机构还包括废料收料盒,用于收集裁切废料。2. A carrier automatic pin insertion device according to claim 1, characterized in that the Pin needle material strip loading and cutting mechanism includes a Pin needle material strip material tray, a control panel, a feeding mechanism and a cutting mold, and a pressure plate mechanism is provided on the Pin needle material strip material tray for providing pressure to the Pin needle material on the Pin needle material strip material tray, and the feeding mechanism is used to feed the material strip into the cutting mold, and a servo press is provided on the cutting mold, and an upper mold is provided at the output end of the servo press, and the Pin needle material strip loading and cutting mechanism also includes a waste material receiving box for collecting cutting waste. 3.根据权利要求2所述的一种载具自动插针设备,其特征在于,所述Pin针检测机构包括Z轴方向相机、X轴方向相机和Y轴方向相机,所述Z轴方向相机的相对位置处设置有环形光源,所述X轴方向相机的相对位置处分别设置有棱镜和X轴背光光源,所述Y轴方向相机的相对位置处设置有Y轴背光光源。3. According to claim 2, a carrier automatic pin insertion device is characterized in that the Pin detection mechanism includes a Z-axis camera, an X-axis camera and a Y-axis camera, a ring light source is arranged at the relative position of the Z-axis camera, a prism and an X-axis backlight light source are respectively arranged at the relative position of the X-axis camera, and a Y-axis backlight light source is arranged at the relative position of the Y-axis camera. 4.根据权利要求3所述的一种载具自动插针设备,其特征在于,所述插针机构包括支撑支座,所述支撑支座上设置有伺服压机二,且伺服压机二的输出端设置有浮动接头,所述浮动接头上设置有压力传感器,且浮动接头对准所述夹Pin机构。4. A carrier automatic pin insertion device according to claim 3, characterized in that the pin insertion mechanism includes a support bracket, a servo press 2 is arranged on the support bracket, and a floating joint is arranged at the output end of the servo press 2, a pressure sensor is arranged on the floating joint, and the floating joint is aligned with the clamping pin mechanism. 5.根据权利要求4所述的一种载具自动插针设备,其特征在于,所述载具移动机构包括X轴模组和精密导轨三,所述X轴模组和精密导轨三上滑动设置有Y轴模组,且Y轴模组上设置有载具放置位,且载具放置位一侧设置有压料气缸,所述Y轴模组上还设置有对射传感器。5. A carrier automatic pin insertion device according to claim 4, characterized in that the carrier moving mechanism includes an X-axis module and three precision guide rails, a Y-axis module is slidably arranged on the X-axis module and the three precision guide rails, and a carrier placement position is arranged on the Y-axis module, and a pressing cylinder is arranged on one side of the carrier placement position, and a corresponding shooting sensor is also arranged on the Y-axis module. 6.根据权利要求5所述的一种载具自动插针设备,其特征在于,所述载具搬运机构包括空载具上料组件、满料载具下料组件和横移模组,所述空载具上料组件和满料载具下料组件的下方均设置有顶升电缸,所述横移模组上移动设置有上下动作气缸,且上下动作气缸的动作端设置有夹爪。6. A carrier automatic needle insertion device according to claim 5, characterized in that the carrier handling mechanism includes an empty carrier loading assembly, a full carrier unloading assembly and a transverse movement module, and a lifting electric cylinder is arranged below the empty carrier loading assembly and the full carrier unloading assembly, and an upper and lower actuating cylinder is arranged on the transverse movement module for movement, and a clamp is arranged at the actuating end of the upper and lower actuating cylinder.
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