CN113785958B

CN113785958B - Potato raw material full component utilization molding machine

Info

Publication number: CN113785958B
Application number: CN202110983952.XA
Authority: CN
Inventors: 胡宏海; 胡小佳; 刘倩楠; 张良; 刘伟
Original assignee: Institute of Food Science and Technology of CAAS
Current assignee: Institute of Food Science and Technology of CAAS
Priority date: 2021-08-25
Filing date: 2021-08-25
Publication date: 2025-04-04
Anticipated expiration: 2041-08-25
Also published as: CN113785958A

Abstract

The present invention relates to the technical field of agricultural product processing, and in particular to a molding machine for utilizing all components of potato raw materials, including a material taking system, a transmission system, a cutting system, a dehydration and drying system, and a molding system, wherein the transmission system is respectively connected to the material taking system, the cutting system, and the dehydration and drying system, and the dehydration and drying system is respectively connected to the cutting system and the molding system. The whole material of high-moisture potato crops is transmitted to the cutting system one by one through the material taking system, and the material is cut to form particles. The particle material is extruded and dehydrated in the dehydration and drying system, and the juice formed after dehydration is dried to precipitate dry matter, and is transmitted to the molding system with the low-moisture material formed after dehydration and drying, and mixed and extruded in the molding system. The present invention directly makes high-moisture potato raw materials into molded products, realizes the maximum utilization of all components of potato raw materials, and has almost no loss of nutrients except water, reduces waste discharge, and reduces environmental pollution.

Description

Forming machine for potato raw material full component

Technical Field

The invention relates to the technical field of agricultural product processing, in particular to a potato raw material full-component utilization forming machine.

Background

The potato raw materials such as potatoes and the like which are used in the food industry are usually potato whole powder and starch, and some dehydrated and dried potato products, so that the problems of high energy consumption, serious nutrient loss, environmental pollution and the like exist in the production of the above products. For example, in the processing production process of potato starch, a large amount of potato residues and waste water are generated, the potato residues contain a large amount of nutrient substances such as potato dietary fibers, and the waste water contains nutrient components required by human bodies such as potato proteins, amino acids, vitamins and minerals, so that the loss of the nutrient components of the potato is caused, the resource utilization rate is low, and the environment is polluted. For example, potato whole powder needs complicated procedures such as blanching, stewing, drying and the like, equipment investment is large, energy consumption is high, most of the products are used as intermediate raw materials in the food industry, the products can be eaten by consumers after secondary processing, the potato raw materials cannot be made into molded foods at one time, and the problems of poor processing suitability, serious nutrient loss and the like exist in the secondary processing process.

Disclosure of Invention

The invention provides a potato raw material full-component utilization molding machine, which is used for solving the defects that nutrient waste is easy to generate and cost is difficult to save in the potato processing process in the prior art, realizing the effects of greatly reducing the production cost, shortening the processing flow, directly preparing high-moisture potato raw materials into molded products, maximizing the utilization of all nutrient components of the potato raw material full-component, and almost avoiding loss of nutrient substances except moisture.

The invention provides a potato raw material full-component utilization forming machine which comprises a material taking system, a transmission system, a cutting system, a dehydration drying system and a forming system, wherein the transmission system is respectively connected with the material taking system, the cutting system and the dehydration drying system, and the dehydration drying system is respectively connected with the cutting system and the forming system.

The potato raw material full-component utilization molding machine comprises a first driving assembly, a first transmission shaft, a first gear, a second transmission shaft, a second gear, a cam, a third gear, a fourth gear, a third gear, a fifth gear, a fourth gear, a first sprocket, a ratchet mechanism, a second sprocket, a first chain, a third transmission shaft, a fourth transmission shaft, a third gear, a fourth gear, a fifth gear, a sixth gear, a fourth gear, a fifth gear and a cutting system, wherein the first gear is coaxially connected with the first transmission shaft, the second gear is coaxially connected with the first transmission shaft, the second gear is coaxially connected with the fourth transmission shaft, the third gear is coaxially connected with the fourth transmission shaft, the fourth gear is coaxially connected with the first transmission shaft, the third gear is meshed with the fourth gear, the fifth gear is coaxially connected with the sixth transmission shaft, and the fourth gear is meshed with the cutting system.

According to the potato raw material full-component utilization molding machine, the transmission system further comprises a fifth transmission shaft, a seventh gear coaxially connected with the fifth transmission shaft, an eighth gear coaxially connected with the third transmission shaft and a ninth gear coaxially connected with the first transmission shaft, the eighth gear is respectively meshed with the ninth gear and the seventh gear, the fifth transmission shaft is connected with the material taking system, the transmission system further comprises a tenth gear and an eleventh gear coaxially connected with the third transmission shaft, and the tenth gear and the eleventh gear are both connected with the dehydration drying system.

According to the potato raw material full-component utilization molding machine provided by the invention, the first gear is an incomplete gear, a plurality of first tooth parts are arranged on the first gear, the first tooth parts are arranged in a central symmetry mode by taking the axle center of the first gear as a symmetry center, the angle occupied by each first tooth part is a first set angle, the ninth gear is an incomplete gear, two second tooth parts are arranged on the ninth gear, the two second tooth parts are arranged in a central symmetry mode by taking the axle center of the ninth gear as a symmetry center, and the angle occupied by each second tooth part is a second set angle.

According to the potato raw material full-component utilization molding machine, the material taking system comprises a storage bin, a translation assembly and a rotary table which are sequentially arranged from top to bottom, a plurality of through holes are uniformly formed in the rotary table around the axial direction of the rotary table, the translation assembly is provided with a channel for communicating the storage bin with the through holes, the through holes are aligned with the channel in a material taking state, the through holes are communicated with the cutting system in a cutting state, the cam is in contact with the translation assembly to drive the translation assembly to horizontally reciprocate, the rotary table is coaxially connected with the fifth transmission shaft, the cutting system comprises an extrusion assembly and a cutting assembly, the extrusion assembly comprises a pressing block, a screw rod, a threaded sleeve and a second sprocket, one end of the screw rod is connected with the pressing block, the pressing block is aligned with the through holes to press materials in the through holes into the cutting assembly, the threaded sleeve is sleeved on the screw rod and is in threaded connection with the screw rod, the second sprocket is coaxially connected with the threaded sleeve, and the second sprocket is connected with the first sprocket through the first sprocket.

According to the potato raw material full-component utilization molding machine provided by the invention, the translation assembly comprises a hopper, a fixed block, a guide shaft, a first spring and a mounting bracket, wherein a discharge hole of the hopper is inserted into a feed inlet of the hopper and is spaced from the feed inlet of the hopper, the fixed block is arranged on the hopper, one end of the guide shaft is connected with the fixed block, the other end of the guide shaft penetrates through the mounting bracket, the first spring is sleeved on the outer side of the guide shaft, one end of the first spring is connected with the fixed block, and the other end of the first spring is connected with the mounting bracket; the extrusion assembly further comprises a second spring, a sliding block and an orientation sleeve, the other end of the screw is connected with the sliding block, the sliding block is arranged in the orientation sleeve and can move linearly along the axial direction of the sleeve, the second spring is sleeved on the outer side of the screw, one end of the second spring is abutted against the sliding block, the other end of the second spring is abutted against the threaded sleeve, the cutting assembly comprises a charging barrel, a grid cutter and a slitting knife wheel, the grid cutter is arranged in the charging barrel, the slitting knife wheel is arranged at the feeding port of the charging barrel, the slitting knife wheel is arranged below the grid cutter, the slitting knife wheel is coaxially connected with a fourth transmission shaft, the discharging port of the charging barrel is communicated with the dehydration drying system, the cutting assembly further comprises a spraying assembly, a liquid storage barrel, a liquid conveying pipeline and a spray nozzle, one end of the liquid conveying pipeline is communicated with the liquid storage barrel, the other end of the liquid conveying pipeline is communicated with the spray nozzle, and the spray nozzle is arranged on the inner wall of the charging barrel, and the slitting knife wheel is arranged below the slitting knife.

According to the full-component potato raw material utilization molding machine provided by the invention, the dehydration drying system comprises a dehydrator, a juice collecting assembly and a drying assembly, wherein the feed inlet of the dehydrator is communicated with the discharge outlet of the feed cylinder, the rotating shaft of the dehydrator is provided with a twelfth gear coaxially connected with the twelfth gear, the twelfth gear is meshed with the tenth gear, the liquid outlet of the dehydrator is communicated with the juice collecting assembly, the juice collecting assembly is communicated with the drying assembly, and the discharge outlet of the dehydrator is communicated with the molding system.

According to the potato raw material full-component utilization molding machine provided by the invention, the drying assembly comprises a transmission assembly, a roller, a crushing assembly and a scraping plate, wherein the crushing assembly and the roller are connected with the eleventh gear through the transmission assembly, the crushing assembly is arranged in the roller along the axial direction of the roller and penetrates out of the roller, one side of the scraping plate is arranged on the crushing assembly along the axial direction of the roller in an extending manner, the other side of the scraping plate is in contact with the inner wall of the roller, the juice collecting assembly is communicated with the inside of the roller, a discharge hole of the crushing assembly is positioned outside the roller and is communicated with the molding system, and a heating part is arranged on the roller; the crushing assembly comprises a tank body and a crushing screw, the crushing screw is arranged in the tank body along the axial direction of the tank body, the tank body is arranged along the axial direction of the roller, the scraping plate is connected with one side of a feeding hole of the tank body, a discharging hole of the tank body is communicated with the forming system through a feeding hopper, a rotating shaft of the crushing screw is connected with the transmission assembly, the dehydration drying system further comprises a vacuum assembly, the vacuum assembly comprises a sealing bin, a vacuum pump and a vacuum pipeline, the drying assembly and the juice collecting assembly are all arranged in the sealing bin, the vacuum pump is communicated with the sealing bin through the vacuum pipeline, a vacuum gauge is arranged on the sealing bin, the juice collecting assembly comprises a second driving assembly, a juice collecting tank, a liquid collecting pipeline and a liquid distributing pipeline, one end of the liquid distributing pipeline is communicated with the second driving assembly, the other end of the liquid distributing pipeline stretches into the roller, the liquid distributing pipeline is provided with a liquid distributing hole in the roller, one end of the liquid collecting pipeline is communicated with the liquid outlet of the dehydrator, and the other end of the liquid collecting pipeline is communicated with the juice collecting tank.

According to the potato raw material full-component utilization molding machine, the transmission assembly comprises a sixth transmission shaft, a third sprocket, a fourth sprocket, a thirteenth gear, a fourteenth gear and a fifteenth gear, wherein the third sprocket is coaxially connected with the sixth transmission shaft, the fourth sprocket is coaxially connected with a rotating shaft of the crushing screw, the third sprocket is coaxially connected with the fourth sprocket through a second chain, the thirteenth gear is coaxially connected with the sixth transmission shaft, the fourteenth gear is coaxially connected with the roller, the thirteenth gear is meshed with the fourteenth gear and is coaxially connected with the sixth transmission shaft, the fifteenth gear is meshed with the eleventh gear, the stirring paddle is connected with the sixth transmission shaft through the bevel gear group, and the stirring paddle is inserted into the juice collecting groove.

The potato raw material full-component utilization molding machine provided by the invention further comprises a control system, wherein the control system is connected with the first driving assembly, the second driving assembly and the vacuum pump, the molding system comprises a third driving assembly and a double-screw molding machine, and the third driving assembly is connected with a rotating shaft of the double-screw molding machine.

The invention provides a potato raw material full-component forming machine, which is characterized in that the whole materials of high-moisture potato crops subjected to pretreatment such as cleaning, peeling and the like are conveyed into a cutting system one by one through a material taking system, the materials which are cut into particles are extruded and dehydrated in a dehydration and drying system, juice formed after dehydration is dried to separate dry matters, and the dry matters and the low-moisture materials formed after dehydration and drying are conveyed into a forming system to be mixed and extruded in the forming system. The invention greatly reduces the production cost, shortens the processing flow, directly prepares the high-moisture potato raw material into a molded product, realizes the maximum utilization of all components of the potato raw material, almost has no loss of nutrients except moisture, reduces the emission of waste and reduces the environmental pollution.

In addition to the technical problems, features of the constituent technical solutions and advantages brought by the technical features of the technical solutions described above, other technical features of the present invention and advantages brought by the technical features of the technical solutions will be further described with reference to the accompanying drawings or will be understood through practice of the present invention.

Drawings

In order to more clearly illustrate the embodiments of the invention or the technical solutions in the prior art, the drawings that are required in the embodiments or the description of the prior art will be briefly described, it being obvious that the drawings in the following description are only some embodiments of the invention, and that other drawings may be obtained according to these drawings without inventive effort for a person skilled in the art.

FIG. 1 is a schematic diagram of a forming machine for fully utilizing potato raw materials;

FIG. 2 is a schematic diagram of the transmission system of the potato raw material full-component forming machine;

FIG. 3 is a schematic diagram of a first gear of a forming machine for full component utilization of potato raw materials;

fig. 4 is a schematic structural view of a ninth gear of the potato raw material full-component utilization forming machine;

FIG. 5 is a schematic diagram of the material taking system and the cutting system of the potato raw material full-component utilization molding machine;

FIG. 6 is a schematic diagram of a dehydrator of a molding machine for full-component potato raw materials;

FIG. 7 is a schematic diagram of the structure of a grid cutter and a rolling cutter wheel of a forming machine for the whole potato raw material component;

FIG. 8 is a schematic diagram of the dehydration and drying system and the molding system of the potato raw material full-component utilization molding machine;

FIG. 9 is a schematic diagram of the control system of the potato raw material full-component utilization molding machine;

Reference numerals:

100 parts of a transmission system, 110 parts of a first driving assembly, 120 parts of a first transmission shaft, 130 parts of a second transmission shaft, 140 parts of a first chain, 150 parts of a third transmission shaft, 160 parts of a fourth transmission shaft, 170 parts of a fifth transmission shaft, 121 parts of a first gear, 122 parts of a fourth gear, 123 parts of a ninth gear, 131 parts of a second gear, 132 parts of a cam, 133 parts of a first sprocket, 151 parts of a third gear, 152 parts of a fifth gear, 153 parts of an eighth gear, 154 parts of a tenth gear, 155 parts of an eleventh gear, 161 parts of a sixth gear, 171 parts of a seventh gear, 1211 parts of a first tooth part and 1231 parts of a second tooth part;

200 parts of a material taking system, 210 parts of a material bin, 220 parts of a translation assembly, 230 parts of a rotary table, 221 parts of a material hopper, 222 parts of a fixed block, 223 parts of a guide shaft, 224 parts of a first spring, 225 parts of a mounting bracket and 231 parts of a through hole;

300 parts of a cutting system, 310 parts of an extrusion assembly, 320 parts of a cutting assembly, 330 parts of a spraying assembly, 311 parts of a pressing block, 312 parts of a screw, 313 parts of a threaded sleeve, 314 parts of a second sprocket, 315 parts of a second spring, 316 parts of a sliding block, 317 parts of an orientation sleeve, 321 parts of a charging barrel, 322 parts of a grid cutter, 323 parts of a rolling cutter wheel, 331 parts of a liquid storage barrel, 332 parts of a liquid conveying pipeline and 333 parts of a spray head;

400 parts of a dewatering and drying system, 410 parts of a dewatering machine, 420 parts of a juice collecting assembly, 430 parts of a drying assembly, 440 parts of a vacuum assembly, 450 parts of a feeding hopper, 411 parts of a twelfth gear, 422 parts of a juice collecting groove, 423 parts of a liquid collecting pipeline, 424 parts of a liquid distributing pipeline, 425 parts of a stirring paddle, 426 parts of a bevel gear set, 431 parts of a transmission assembly, 432 parts of a roller, 433 parts of a crushing assembly, 434 parts of a scraper, 441 parts of a sealing bin, 442 parts of a vacuum pump, 443 parts of a vacuum pipeline, 444 parts of a vacuum gauge, 4241 parts of a liquid distributing hole, 4261 parts of a first bevel gear, 4262 parts of a second bevel gear, 4311 parts of a sixth transmission shaft, 4312 parts of a third sprocket, 4313 parts of a fourth sprocket, 4314 parts of a thirteenth gear, 4315 parts of a fourteenth gear, 4316 parts of a fifteenth gear, 4317 parts of a second chain, 4331 parts of a groove body and 4332 parts of a crushing screw;

500 molding system, 510 third driving component, 520 double screw molding machine;

600, a control system;

700 parts of a frame, 710 parts of casters;

800 parts of materials, 810 parts of low-moisture materials and 820 parts of juice.

Detailed Description

Embodiments of the present invention are described in further detail below with reference to the accompanying drawings and examples. The following examples are illustrative of the invention but are not intended to limit the scope of the invention.

In the description of the embodiments of the present invention, it should be noted that the terms "center", "longitudinal", "lateral", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc. indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, are merely for convenience in describing the embodiments of the present invention and simplifying the description, and do not indicate or imply that the apparatus or elements referred to must have a specific orientation, be configured and operated in a specific orientation, and thus should not be construed as limiting the embodiments of the present invention. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.

In describing embodiments of the present invention, it should be noted that, unless explicitly stated or limited otherwise, the terms "connected," "connected," and "coupled" should be construed broadly, and may be, for example, fixedly connected, detachably connected, integrally connected, mechanically connected, electrically connected, directly connected, or indirectly connected via an intermediate medium. The specific meaning of the above terms in embodiments of the present invention will be understood in detail by those of ordinary skill in the art.

In embodiments of the invention, unless expressly specified and limited otherwise, a first feature "up" or "down" on a second feature may be that the first and second features are in direct contact, or that the first and second features are in indirect contact via an intervening medium. Moreover, a first feature being "above," "over" and "on" a second feature may be a first feature being directly above or obliquely above the second feature, or simply indicating that the first feature is level higher than the second feature. The first feature being "under", "below" and "beneath" the second feature may be the first feature being directly under or obliquely below the second feature, or simply indicating that the first feature is less level than the second feature.

In the description of the present specification, a description referring to terms "one embodiment," "some embodiments," "examples," "specific examples," or "some examples," etc., means that a particular feature, structure, material, or characteristic described in connection with the embodiment or example is included in at least one embodiment or example of the embodiments of the present invention. In this specification, schematic representations of the above terms are not necessarily directed to the same embodiment or example. Furthermore, the particular features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples. Furthermore, the different embodiments or examples described in this specification and the features of the different embodiments or examples may be combined and combined by those skilled in the art without contradiction.

As shown in fig. 1 and 8, the potato raw material full-component utilization molding machine provided by the embodiment of the invention comprises a material taking system 200, a transmission system 100, a cutting system 300, a dehydration drying system 400 and a molding system 500, wherein the transmission system 100 is respectively connected with the material taking system 200, the cutting system 300 and the dehydration drying system 400, and the dehydration drying system 400 is respectively connected with the cutting system 300 and the molding system 500.

The whole potato raw material component is formed by a forming machine, the whole potato raw material 800 subjected to pretreatment such as cleaning, peeling and the like is conveyed into a cutting system 300 one by one through a material taking system 200, the material 800 formed into particles is cut, the material 800 formed into particles is extruded and dehydrated in a dehydration and drying system 400, juice 820 formed after dehydration is dried to separate dry matters, and the dry matters and low-moisture material 810 formed after dehydration and drying are conveyed into a forming system 500 to be mixed and extruded in the forming system 500. The invention greatly reduces the production cost, shortens the processing flow, directly prepares the high-moisture potato raw material into a molded product, realizes the maximum utilization of all components of the potato raw material, almost has no loss of nutrients except moisture, reduces the emission of waste and reduces the environmental pollution.

In this embodiment, the potato material 800 is frozen-thawed-peeled whole potato, and after freezing and thawing, water molecules in cells are crystallized to damage cell walls, so that water can be released to the greatest extent, and the water content of the obtained extruded material is about 35% by using freeze-thawed potato for dicing and extrusion, and compared with the water content of the obtained extruded material by using fresh potato for dicing and extrusion, the water content of the extruded material is about 55%.

As shown in fig. 2, according to one embodiment of the present invention, the transmission system 100 includes a first driving assembly 110, a first transmission shaft 120, a first gear 121 coaxially connected to the first transmission shaft 120, a second transmission shaft 130, a second gear 131 coaxially connected to the second transmission shaft 130, and a cam 132, wherein the first gear 121 is engaged with the second gear 131, the cam 132 is connected to the material taking system 200, and the first driving assembly 110 is connected to the first transmission shaft 120. In this embodiment, the first gear 121 is installed on the first transmission shaft 120, the first driving component 110 transmits power to the first transmission shaft 120 to drive the first transmission shaft 120 to rotate, so as to drive the first gear 121 to rotate, the second transmission shaft 130 is parallel to the first transmission shaft 120, the second transmission shaft 130 is installed with the second gear 131 and the cam 132, the first gear 121 and the second gear 131 are meshed to transmit power, so as to drive the second transmission shaft 130 to rotate, the cam 132 is driven to rotate synchronously, the cam 132 is connected with the material taking system 200, and the material taking system 200 is made to perform intermittent motion by utilizing the structural characteristics of the cam 132, so as to screen the materials 800 one by one.

In this embodiment, the first driving assembly 110 may be connected to the first transmission shaft 120 by using a gear motor and a coupling, or other power sources capable of continuously transmitting power to the first transmission shaft 120.

As shown in fig. 3, according to an embodiment of the present invention, the first gear 121 is an incomplete gear, a plurality of first teeth 1211 are disposed on the first gear 121, and the plurality of first teeth 1211 are disposed in a central symmetry manner with respect to an axis of the first gear 121 as a symmetry center, and an angle occupied by each of the first teeth 1211 is a first set angle. In this embodiment, the first gear 121 is used as a driving wheel, the second gear 131 is used as a driven wheel, and the material taking action of the material taking system 200 is intermittent, so that the first gear 121 is an incomplete gear, the second gear 131 is a complete gear, a plurality of gear profile portions on the first gear 121 are first tooth portions 1211, the plurality of first tooth portions 1211 are arranged on the first gear 121 in a central symmetry manner, and the distribution range of each first tooth portion 1211 is a first set angle α2 in the circumferential direction.

In this embodiment, the number of the first teeth 1211 is two, the second gear 131 is stationary except for the first gear 121 rotating to the first set angle α2, that is, in the process of rotating the first gear 121 once, the two first teeth 1211 of the first gear 121 are engaged with the second gear 131 twice, that is, the second gear 131 is driven to rotate twice, the second transmission shaft 130 drives the cam 132 to rotate twice, so as to drive the material taking system 200 to vibrate back and forth, and prevent the potato materials 800 from accumulating.

In one embodiment provided in accordance with the present invention, the transmission system 100 further includes a first sprocket 133, the first sprocket 133 being coaxially coupled to the second drive shaft 130 via a ratchet arrangement, the first sprocket 133 being coupled to the cutting system 300 via a first chain 140. In this embodiment, the second transmission shaft 130 is mounted on the second transmission shaft 130, the first sprocket 133 is connected with the cutting system 300 through the first chain 140, and in the process of rotating the second transmission shaft 130, the first sprocket 133 is driven to rotate, so that the power is output to the cutting system 300 through the first chain 140, and the cutting system 300 is driven to cut the material 800. Because the pushing process of the material 800 of the cutting system 300 is a reciprocating intermittent motion, in the resetting process, the first chain 140 rotates the first sprocket 133 to rotate reversely, so as to collide with the power of the second transmission shaft 130, for this purpose, a ratchet structure is arranged at any coaxial position of the second transmission shaft 130, and the first sprocket 133 is connected with the second transmission shaft 130 through the ratchet structure, so that the first sprocket 133 can rotate only in one direction.

In one embodiment provided by the present invention, the transmission system 100 further includes a third transmission shaft 150, a fourth transmission shaft 160, a third gear 151 and a fifth gear 152 coaxially connected to the third transmission shaft 150, a sixth gear 161 coaxially connected to the fourth transmission shaft 160, and a fourth gear 122 coaxially connected to the first transmission shaft 120, the third gear 151 is engaged with the fourth gear 122, the fifth gear 152 is engaged with the sixth gear 161, and the fourth transmission shaft 160 is connected to the cutting system 300. In this embodiment, a fourth gear 122 is installed on the first transmission shaft 120, the first driving component 110 transmits power to the first transmission shaft 120 to drive the first transmission shaft 120 to rotate, so as to drive the fourth gear 122 to rotate, a third transmission shaft 150 is parallel to the first transmission shaft 120, a third gear 151 and a fifth gear 152 are installed on the third transmission shaft 150, the fourth gear 122 and the third gear 151 are meshed to transmit power, so as to drive the third transmission shaft 150 to rotate, the fifth gear 152 is driven to synchronously rotate, a fourth transmission shaft 160 is vertically arranged with the third transmission shaft 150, a sixth gear 161 is installed on the fourth transmission shaft 160, the fifth gear 152 and the sixth gear 161 are meshed to transmit power, so as to drive the fourth transmission shaft 160 to rotate, the fourth transmission shaft 160 is connected with the cutting system 300, and the cutting system 300 cuts the material 800 fed by the material taking system 200 under the driving of the fourth transmission shaft 160.

In this embodiment, the fifth gear 152 and the sixth gear 161 are bevel gears, so as to realize vertical to horizontal power transmission.

In one embodiment provided in accordance with the present invention, drive system 100 further comprises a fifth drive shaft 170, a seventh gear 171 coaxially coupled to fifth drive shaft 170, an eighth gear 153 coaxially coupled to third drive shaft 150, and a ninth gear 123 coaxially coupled to first drive shaft 120, eighth gear 153 being in meshed connection with ninth gear 123 and seventh gear 171, respectively, and fifth drive shaft 170 being coupled to reclaimer system 200. In this embodiment, a ninth gear 123 is installed on the first transmission shaft 120, the first driving assembly 110 transmits power to the first transmission shaft 120, drives the first transmission shaft 120 to rotate, thereby driving the ninth gear 123 to rotate, and an eighth gear 153 is sleeved on the third transmission shaft 150, the ninth gear 123 and the eighth gear 153 are meshed to transmit power, thereby driving the eighth gear 153 to rotate, the fifth transmission shaft 170 is parallel to the third transmission shaft 150, a seventh gear 171 is installed on the fifth transmission shaft 170, and the fifth transmission shaft 170 is connected with the material taking system 200, the eighth gear 153 and the seventh gear 171 are meshed to transmit power, and further drives the fifth transmission shaft 170 to rotate, thereby driving the material taking system 200 to synchronously move, so that the material taking system 200 performs intermittent motion to screen the materials 800 one by one. The ninth gear 123 is a driving wheel, the seventh gear 171 is a driven wheel, and the eighth gear 153, which is positioned between the ninth gear 123 and the seventh gear 171 and transmits power, is an idler wheel, and the second gear 131 and the seventh gear 171 need to be kept in the same rotation direction, so that if the actual rotation directions are different, the rotation directions can be adjusted by adding the idler wheel. Since the eighth gear 153 is sleeved on the third transmission shaft 150, the eighth gear 153 may be kept stationary while the first transmission shaft 120 is engaged with the third gear 151 to drive and keep the third transmission shaft 150 to rotate through the fourth gear 122, that is, the eighth gear 153 and the third gear 151 rotate independently.

In an embodiment of the invention, as shown in fig. 4, the ninth gear 123 is an incomplete gear, two second teeth portions 1231 are disposed on the ninth gear 123, and the two second teeth portions 1231 are disposed in a central symmetry manner with respect to an axis of the ninth gear 123 as a symmetry center, and an angle occupied by each second tooth portion 1231 is a second set angle. In this embodiment, since the material taking operation of the material taking system 200 is intermittent, the ninth gear 123 is an incomplete gear, the eighth gear 153 and the seventh gear 171 are complete gears, the profile portions of the gears on the ninth gear 123 are the second teeth 1231, the second teeth 1231 are arranged on the ninth gear 123 in a central symmetry manner, and the distribution range of each second tooth 1231 is a second set angle α4 in the circumferential direction.

In this embodiment, the number of the second teeth 1231 is two, the seventh gear 171 is stationary except for the rotation of the ninth gear 123 to the second set angle α4, that is, during one rotation of the ninth gear 123, the two second teeth 1231 of the ninth gear 123 and the eighth gear 153 are engaged with each other twice, that is, the seventh gear 171 is driven to rotate twice, and the fifth transmission shaft 170 drives the material taking system 200 to rotate twice, so as to realize the intermittent material taking action of the material taking system 200, so as to convey the materials 800 to the cutting system 300 one by one.

In one embodiment provided in accordance with the present invention, the transmission system 100 further includes a tenth gear 154 and an eleventh gear 155 coaxially connected to the third transmission shaft 150, each of the tenth gear 154 and the eleventh gear 155 being connected to the dehydration drying system 400. In this embodiment, the tenth gear 154 and the eleventh gear 155 are mounted on the third transmission shaft 150, and the first transmission shaft 120 drives the third transmission shaft 150 to rotate by meshing the fourth gear 122 and the third gear 151, and simultaneously, the tenth gear 154 and the eleventh gear 155 rotate synchronously, and the tenth gear 154 and the eleventh gear 155 are connected with the dewatering and drying system 400 to drive the dewatering and drying system 400 to dewater and dry the material 800 fed by the cutting system 300.

As shown in fig. 5, according to an embodiment of the present invention, the material taking system 200 includes a bin 210, a translation assembly 220 and a turntable 230 sequentially disposed from top to bottom, the turntable 230 is uniformly provided with a plurality of through holes 231 around its axis, the translation assembly 220 is provided with a channel for communicating the bin 210 and the through holes 231, in the material taking state, the through holes 231 are aligned with the channel, in the cutting state, the through holes 231 are communicated with the cutting system 300, the cam 132 is in contact with the translation assembly 220 to drive the translation assembly 220 to horizontally reciprocate, and the turntable 230 is coaxially connected with the fifth transmission shaft 170. In this embodiment, the materials 800 are stacked in the bin 210 and then enter the passage of the translation assembly 220 one by one, the turntable 230 is mounted on the fifth transmission shaft 170, and the fifth transmission shaft 170 is driven to rotate by the meshing transmission of the ninth gear 123, the eighth gear 153 and the seventh gear 171 under the driving of the first transmission shaft 120, so as to drive the turntable 230 to rotate. During material taking, the material 800 enters the through hole 231 of the turntable 230 from the channel, and during cutting, the turntable 230 rotates to align the through hole 231 with the cutting system 300, so that the material 800 is conveyed to the cutting system 300. The cam 132 contacts with the translation component 220, and in the process of rotating the cam 132, the translation component 220 is pushed to reciprocate in the horizontal direction, and the cam 132 can be provided with a plurality of peaks and valleys to increase the oscillation frequency of the translation component 220, so as to avoid accumulation of materials 800 and block the material 800 passage formed by the bin 210, the channel and the through hole 231.

In this embodiment, in the angle α where the ninth gear 123 rotates to the position where the second tooth 1231 is not provided, the ninth gear 123 is disengaged from the eighth gear 153, neither the eighth gear 153 nor the seventh gear 171 rotates, that is, the fifth transmission shaft 170 does not rotate, the turntable 230 stops rotating, at this time, there is a preset through hole 231 on the turntable 230 facing the passage of the translation assembly 220 below the bin 210, and the through hole 231 on the turntable 230 is only suitable for one material 800, so that a single material 800 enters the through hole 231 of the turntable 230, and at the same time, another preset through hole 231 on the turntable 230 is aligned with the cutting system 300, and the cutting system 300 performs the cutting process on the material 800 in the through hole 231. When the ninth gear 123 rotates to the second set angle α4 of the second tooth 1231, the ninth gear 123 and the eighth gear 153 are meshed again, and the eighth gear 153 drives the seventh gear 171 to rotate, that is, the fifth transmission shaft 170 rotates, and drives the turntable 230 to rotate synchronously, so that the through holes 231 filled with the material 800 are sent to the cutting system 300, and the non-filled through holes 231 are sent to the lower part of the channel. The sequential cyclic operation can achieve continuous material 800 pick-up and cutting operations.

In this embodiment, the lower surface of the turntable 230 is provided with a groove surrounding the through hole 231 around the through hole 231, and a floating sealing ring structure is installed in the groove, i.e. a plurality of springs are arranged between the sealing ring and the inner surface of the groove, when the turntable 230 rotates, except for sliding contact between the sealing ring and the integrated platform, gaps are formed at other surface positions, the sealing ring cannot directly rub against the platform, the springs act to compensate the abrasion of the sealing ring, so that the sealing ring is always attached to the platform, and juice 820 flowing out of the thawed potatoes cannot overflow outwards from the through hole 231. When the turntable 230 rotates to enable the through hole 231 to reach the cutting system 300, no platform is blocked between the through hole 231 and the cutting system 300, and the flowing juice 820 flows into the cutting system 300, so that the loss and waste of the juice 820 of the material 800 can be prevented while the liquid overflow pollution device is effectively avoided.

As shown in fig. 5, according to one embodiment of the present invention, the translation assembly 220 includes a hopper 221, a fixed block 222, a guide shaft 223, a first spring 224 and a mounting bracket 225, wherein a discharge port of the bin 210 is inserted into a feed port of the hopper 221 and has a space with the feed port of the hopper 221, the fixed block 222 is disposed on the hopper 221, one end of the guide shaft 223 is connected with the fixed block 222, the other end passes through the mounting bracket 225, the first spring 224 is sleeved outside the guide shaft 223, one end of the first spring 224 is connected with the fixed block 222, and the other end is connected with the mounting bracket 225. In this embodiment, the bin 210 is fixed, the hopper 221 is disposed below the bin 210, the discharge hole of the bin 210 is inserted into the feed inlet of the hopper 221, a certain distance is provided between the outer wall of the bin 210 and the inner wall of the hopper 221, the fixed block 222 is fixed on the outer wall of the hopper 221 around the hopper 221, the outer side wall of the cam 132 contacts with the outer side wall of the fixed block 222, a guide shaft 223 is disposed in the direction perpendicular to the feed and discharge direction of the hopper 221, one end of the guide shaft 223 is connected with the outer side wall of the fixed block 222, the other end passes through the mounting bracket 225, and a first spring 224 is sleeved outside the guide shaft 223 between the mounting bracket 225 and the fixed block 222. In this embodiment, therefore, in the process of rotating the cam 132, the cam 132 pushes the fixed block 222 to move rightward, the fixed block 222 drives the fixed shaft and the hopper 221 to move rightward synchronously, the first spring 224 is compressed, the discharge port of the hopper 210 and the discharge port of the hopper 221 are offset relatively within the interval range, the discharge port of the hopper 221 and the through hole 231 of the turntable 230 are offset relatively, that is, a certain amplitude offset is generated between the channel formed by the hopper 221 and the hopper 210 and the through hole 231, the pushing force of the cam 132 to the fixed block 222 continuously rotates gradually disappears, the first spring 224 sheet recovers to stretch, and the pushing force to the fixed block 222 is generated, so that the guide shaft 223 and the hopper 221 are driven to reset synchronously.

As shown in fig. 5, according to one embodiment of the present invention, the cutting system 300 includes a pressing assembly 310 and a cutting assembly 320, the pressing assembly 310 includes a pressing block 311, a screw rod 312, a screw sleeve 313, and a second sprocket 314, one end of the screw rod 312 is connected to the pressing block 311, the pressing block 311 is aligned with the through hole 231 to press the material 800 in the through hole 231 into the cutting assembly 320, the screw sleeve 313 is sleeved on the screw rod 312 and is screw-connected to the screw rod 312, the second sprocket 314 is coaxially connected to the screw sleeve 313, and the second sprocket 314 is connected to the first sprocket 133 through the first chain 140. In this embodiment, the screw 312 is vertically disposed, the lower end of the screw 312 is connected with the pressing block 311, the pressing block 311 is opposite to the through hole 231 of the turntable 230, the outside of the screw 312 is sleeved with the threaded sleeve 313 in threaded connection with the pressing block 311, the outside of the threaded sleeve 313 is fixedly sleeved with the second sprocket 314, the first sprocket 133 drives the second sprocket 314 to rotate through the first chain 140, the second sprocket 314 drives the synchronous threaded sleeve 313 to rotate when rotating, the screw 312 moves vertically and linearly along the axial direction through the threaded connection, the screw 312 moves downwards, the pressing block 311 gradually enters the through hole 231 of the turntable 230, the pressing block 311 presses the material 800 in the through hole 231 into the cutting assembly 320, the screw 312 moves upwards, the pressing block 311 gradually leaves the through hole 231 of the turntable 230, and the next through hole 231 filled with the material 800 is rotated by the turntable 230 to the lower part of the pressing block 311.

As shown in fig. 5, according to one embodiment of the present invention, the extrusion assembly 310 further includes a second spring 315, a slider 316 and an orientation sleeve 317, wherein the other end of the screw 312 is connected to the slider 316, the slider 316 is disposed in the orientation sleeve 317 and can move linearly along the axial direction of the sleeve, the second spring 315 is sleeved outside the screw 312, and one end of the second spring 315 abuts against the slider 316, and the other end abuts against the threaded sleeve 313. In this embodiment, the directional sleeve 317 is disposed along the axial direction of the screw 312, the slider 316 is disposed in the directional sleeve 317 and moves only linearly along the directional sleeve 317, the upper end of the screw 312 is connected with the slider 316, and the second spring 315 is sleeved outside the screw 312 between the slider 316 and the threaded sleeve 313. The threaded sleeve 313 only rotates and does not vertically move, the sliding block 316 does not rotate in the directional sleeve 317 and only synchronously moves downwards along the directional sleeve 317, one degree of freedom of the screw 312 is reduced, the screw 312 only moves downwards in a straight line, and the second spring 315 synchronously compresses. After the pressing block 311 presses the material 800 into the cutting assembly 320, the screw 312 needs to move upwards to reset, at this time, the second spring 315 returns to be elongated, an upward thrust is generated to the sliding block 316, the screw 312 is driven to move upwards, the screw 312 only moves upwards linearly and does not rotate, the threaded sleeve 313 generates reverse rotation through threaded fit, so that the second sprocket 314 rotates reversely synchronously, the first sprocket 133 is driven to rotate reversely through the first chain 140, at this time, the ratchet structure can ensure that the second transmission shaft 130 and the first sprocket 133 are independent relatively, namely, the first sprocket 133 rotates reversely, but the second transmission shaft 130 is kept motionless, and the power output collision of the second transmission shaft 130 and the first transmission shaft 120 is avoided.

In this embodiment, when the first gear 121 rotates to the first set angle α2 where the first tooth 1211 is disposed, the first gear 121 is meshed with the second gear 131 through the first tooth 1211, that is, the second transmission shaft 130 rotates, so as to drive the first sprocket 133 to rotate synchronously by a certain angle, the first sprocket 133 transmits power to the threaded sleeve 313 through the first chain 140 and the second sprocket 314, the threaded sleeve 313 rotates, the screw 312 moves downward, the second spring 315 compresses, the pressing block 311 pushes the material 800 in the through hole 231 into the cutting assembly 320, when the first gear 121 rotates to the angle α1 or α3 where the first tooth 1211 is not disposed, the first gear 121 is disengaged from the second gear 131, that is, the second transmission shaft 130 stops rotating, the turntable 230 is stationary, the second spring 315 stretches, the screw 312 moves upward, the pressing block 311 exits from the through hole 231 to return to the vertex, and the threaded sleeve 313 rotates reversely through the first chain 140, so as to avoid the collision of the second transmission shaft 130 and the first transmission shaft 120, and the first sprocket 133 can rotate reversely, and only rotate unidirectionally, between the first sprocket 130 and the first sprocket 130.

As shown in fig. 3 and 4, when the first gear 121 is rotated by the first set angle α2, the first gear 121 is disengaged from the second gear 131, and the pressing block 311 is reset to the highest point by the second spring 315;

When the first gear 121 continues to rotate by an angle alpha 3, the second gear 131 is disengaged from the first gear 121 and the third gear 151 is disengaged from the seventh gear 171, and the first sprocket 133 and the turntable 230 remain stationary;

after the first gear 121 rotates by an angle alpha 3, the second gear 131 and the first sprocket 133 remain stationary, that is, the pressing block 311 remains in a lifted state, and at this time, the ninth gear 123 has rotated by the entire angle alpha and starts to mesh with the eighth gear 153 to drive the seventh gear 171 to rotate, so that the turntable 230 starts to rotate to convey the material 800 in the next cycle;

The angles α1 and α3 are set to ensure that the pressing block 311 performs pressing and lifting actions in the stationary state of the turntable 230, so as to avoid the pressing block 311 lifting and falling while the turntable 230 rotates to cause the equipment to be locked, in this embodiment, α1+α2+α3=α and α=180 ° - α4.

As shown in fig. 5, according to one embodiment of the present invention, the cutting assembly 320 includes a cylinder 321, a mesh cutter 322 and a rolling cutter wheel 323 disposed in the cylinder 321, the mesh cutter 322 is disposed at a feed port of the cylinder 321, the rolling cutter wheel 323 is disposed below the mesh cutter 322, the rolling cutter wheel 323 is coaxially connected with the fourth transmission shaft 160, and a discharge port of the cylinder 321 is communicated with the dehydration drying system 400. In this embodiment, when the pressing block 311 presses the whole material 800 into the cylinder 321 from the through hole 231 of the turntable 230, the pressing block 311 applies pressure to the material 800 through the grid cutter 322, the grid cutter 322 cuts the whole material 800 into strips, the rolling cutter wheel 323 is installed below the grid cutter 322, the fourth transmission shaft 160 drives the rolling cutter wheel 323 to rotate, and the strips of material 800 extruded from the grid cutter 322 are cut by the rolling cutter wheel 323 to a fixed length along with the rotation of the rolling cutter wheel 323, so as to form the strips of material 800 in the shape of pellets, so that the grid cutter 322 and the rolling cutter wheel 323 form a strip cutting and dicing mechanism together.

As shown in fig. 7, in this embodiment, in order to make the cutting length substantially uniform, the lower edge of the mesh cutter 322, that is, the discharge end edge line, is formed as an arc curve concentric with the slitting roller 323, and is matched with an annular curve formed by the circumferential blades of the slitting roller 323.

As shown in fig. 2 and 9, according to one embodiment of the present invention, the cutting system 300 further includes a spraying assembly 330, wherein the spraying assembly 330 includes a liquid storage tank 331, a liquid delivery pipe 332 and a spray head 333, one end of the liquid delivery pipe 332 is communicated with the liquid storage tank 331, the other end is communicated with the spray head 333, and the spray head 333 is disposed on the inner wall of the cylinder 321 and below the rolling cutter wheel 323. In this embodiment, the material 800 falls into the barrel 321 below the rolling cutter wheel 323 after dicing, and a spraying area is formed in the barrel 321, that is, the material 800 needs to pass through the spraying area in the falling process, and one or more atomizing nozzles 333 spray the color fixative into the hopper 221, so that the surface of the material 800 is sprayed with the color fixative when the diced particles pass through, and the possibility of oxidative discoloration of the material 800 is reduced. The color fixative is contained in the liquid storage barrel 331 and is conveyed to the spray head 333 through the infusion pipeline 332, and the spray head 333 is filled with compressed air to realize liquid pumping and atomization.

As shown in fig. 6 and 8, according to one embodiment of the present invention, the dehydration drying system 400 includes a dehydrator 410, a juice collecting assembly 420 and a drying assembly 430, wherein a feed port of the dehydrator 410 is communicated with a discharge port of a cylinder 321, a rotation shaft of the dehydrator 410 is provided with a twelfth gear 411 coaxially connected thereto, the twelfth gear 411 is engaged with and connected to a tenth gear 154, a liquid outlet of the dehydrator 410 is communicated with the juice collecting assembly 420, the juice collecting assembly 420 is communicated with the drying assembly 430, and a discharge port of the dehydrator 410 is communicated with a molding system 500. In this embodiment, the material 800 is diced and then enters the dehydrator 410 through the charging barrel 321, the juice 820 extruded from the material 800 enters the juice collecting component 420, and then enters the drying component 430 from the juice collecting component 420 for drying, during the drying process, the moisture in the juice 820 is dried, the dry matter such as starch and fiber is separated out, and the dried material and the rest of the low moisture material 810 formed after the material 800 is dehydrated enter the molding system 500 for molding. In this embodiment, a twelfth gear 411 is installed on the rotating shaft of the dehydrator 410, the twelfth gear 411 is meshed with the tenth gear 154 for transmission, the first transmission shaft 120 drives the third gear 151 to rotate through the fourth gear 122, and further drives the third transmission shaft 150 to synchronously rotate, and the third transmission shaft 150 drives the twelfth gear 411 to transmit through the tenth gear 154, so as to drive the dehydrator 410 to operate. Bevel gears are used for both the tenth gear 154 and the twelfth gear 411.

In this embodiment, the dehydrator 410 adopts a single screw machine barrel, the material 800 enters the single screw machine barrel after being diced, is conveyed to a dehydration section through a long-distance screw, in the dehydration section, the shaft diameter is gradually increased, the screw pitch is gradually increased, the volume between the screw and the machine barrel is gradually decreased, the material 800 is dehydrated by applying pressure, small holes are uniformly formed below the machine barrel of the dehydration section as liquid outlets, juice 820 extruded from the material 800 flows out from the liquid outlets, the material 800 forms a low-moisture material 810 after extruding the juice 820, the low-moisture material 810 is conveyed to the tail end of the screw, and the tail end of the machine barrel and the tail end of the screw are both tapered, so that the distance of a filing gap can be conveniently adjusted. Toothed lines are processed on the spiral outer surface of the conical section and the inner surface of the machine barrel, and low-moisture materials 810 enter the slit and are crushed by filing. The rotation of the adjusting bolt can enable the conical section of the spiral end part to axially slide in the spiral end cylinder, so that the adjustment of the size of a gap is realized, the granularity of a file grinding finished product is adjusted, the file grinding aim is to grind the low-moisture material 810 to a proper granularity, and the feeding and product forming of the next process forming system 500 are facilitated.

As shown in fig. 8, according to one embodiment of the present invention, the drying assembly 430 includes a transmission assembly 431, a roller 432, a crushing assembly 433 and a scraper 434, wherein the crushing assembly 433 and the roller 432 are connected to the eleventh gear 155 through the transmission assembly 431, the crushing assembly 433 is disposed in the roller 432 along the axial direction of the roller 432 and penetrates out of the roller 432, one side of the scraper 434 is disposed on the crushing assembly 433 along the axial direction of the roller 432, the other side is in contact with the inner wall of the roller 432, the juice collecting assembly 420 is communicated with the inside of the roller 432, the discharge port of the crushing assembly 433 is disposed outside the roller 432 and is communicated with the molding system 500, and a heating element is disposed on the roller 432. In this embodiment, the driving assembly 431 may drive the drum 432 and the crushing assembly 433 to rotate, the juice 820 in the juice collecting assembly 420 falls on the lower inner wall of the drum 432 after entering the drying assembly 430, the inner wall of the drum 432 is heated by the heating element, the heated drum 432 continuously rotates while the juice 820 is continuously filled, so that the moisture of the juice 820 is evaporated, the juice 820 is gradually dried on the thin layer adhered to the inner wall of the drum 432 in the process of rotating to the upper inner wall of the drum 432 until the thin layer is thoroughly dried when reaching the upper inner wall of the drum 432, the scraper 434 is fixedly arranged on the outer side of the crushing assembly 433, and the upper edge of the scraper 434 is in contact with the upper inner wall of the drum 432, during the rotation of the drum 432, the scraper 434 may scrape the thin layer of the upper inner wall of the drum 432 down, the scraped dry matter thin layer falls into the crushing assembly 433, and the thin layer is conveyed to the forming system 500 after being crushed along with the operation of the crushing assembly 433. In this embodiment, the transmission assembly 431 is meshed with the eleventh gear 155, the first transmission shaft 120 drives the third gear 151 to rotate through the fourth gear 122, and further drives the third transmission shaft 150 to rotate synchronously, and the third transmission shaft 150 drives the transmission assembly 431 to rotate through the eleventh gear 155, so as to drive the crushing assembly 433 and the roller 432 to operate synchronously.

In this embodiment, the heating element is heated by a patch type electric heating plate or an interlayer heat conduction oil.

According to one embodiment of the present invention, the crushing assembly 433 includes a tank 4331 and a crushing screw 4332, the crushing screw 4332 is disposed in the tank 4331 along an axial direction of the tank 4331, the tank 4331 is disposed along an axial direction of the roller 432, the scraper 434 is connected to one side of a feed inlet of the tank 4331, a discharge outlet of the tank 4331 is communicated with the forming system 500 through the hopper 450, and a rotation shaft of the crushing screw 4332 is connected to the transmission assembly 431. In this embodiment, the opening of the tank 4331 is set up as the feed inlet, the tank 4331 is fixed, the scraper 434 is disposed on the upper edge of the tank 4331, after the scraper 434 scrapes the thin layer on the inner wall of the roller 432, the thin layer will form a large sheet of paper sheet after scraping, the thin layer directly falls into the tank 4331, the breaking screw 4332 in the tank 4331 rotates to stir and break the thin layer into small sheets, the breaking process also pushes the thin sheet to travel to the discharge outlet at one end bottom of the tank 4331, and the thin sheet falls into the hopper 450221 from the discharge outlet, and finally enters the forming system 500. In this embodiment, the transmission assembly 431 is meshed with the eleventh gear 155, the first transmission shaft 120 drives the third gear 151 to rotate through the fourth gear 122, and further drives the third transmission shaft 150 to rotate synchronously, and the third transmission shaft 150 drives the transmission assembly 431 to rotate through the eleventh gear 155, so as to drive the crushing screw 4332 and the roller 432 to operate synchronously.

According to an embodiment of the present invention, the transmission assembly 431 includes a sixth transmission shaft 4311, a third sprocket 4312, a fourth sprocket 4313, a thirteenth gear 4314, a fourteenth gear 4315 and a fifteenth gear 4316, the third sprocket 4312 is coaxially connected with the sixth transmission shaft 4311, the fourth sprocket 4313 is coaxially connected with the rotation shaft of the crushing screw 4332, the third sprocket 4312 is coaxially connected with the fourth sprocket 4313 through a second chain 4317, the thirteenth gear 4314 is coaxially connected with the sixth transmission shaft 4311, the fourteenth gear 4315 is coaxially connected with the roller 432, the thirteenth gear 4314 is engaged with the fourteenth gear 4315, the fifteenth gear 4316 is coaxially connected with the sixth transmission shaft 4311, and the fifteenth gear 4316 is engaged with the eleventh gear 155. In this embodiment, a third sprocket 4312, a thirteenth gear 4314 and a fifteenth gear 4316 are mounted on a sixth transmission shaft 4311, the first transmission shaft 120 drives the third gear 151 to rotate through the fourth gear 122, and further drives the third transmission shaft 150 to rotate synchronously, the third transmission shaft 150 transmits power through the engagement of the eleventh gear 155 and the fifteenth gear 4316, so that the sixth transmission shaft 4311 rotates, drives the third sprocket 4312 and the thirteenth gear 4314 to rotate synchronously, the third sprocket 4312 drives the fourth sprocket 4313 to rotate through a second chain 4317, and further drives the crushing screw 4332 to rotate, a fourteenth gear 4315 is circumferentially arranged at one end of the roller 432, and the roller 432 is driven to rotate through the engagement of the thirteenth gear 4314 and the fourteenth gear 4315. By the design of the transmission assembly 431, the rotation of the roller 432 and the crushing screw 4332 is combined, power is saved, the structure is integrated, and the device composition is simplified.

In this embodiment, the fourteenth gear 4315 is a large gear ring and is mounted on the outer circumferential surface of the roller 432, and the fifteenth gear 4316 and the eleventh gear 155 are bevel gears.

According to one embodiment of the present invention, the juice collecting assembly 420 includes a second driving assembly, a juice collecting tank 422, a liquid collecting pipeline 423 and a liquid distributing pipeline 424, wherein the second driving assembly is communicated with the juice collecting tank 422, one end of the liquid distributing pipeline 424 is communicated with the second driving assembly, the other end of the liquid distributing pipeline 424 extends into the roller 432, a liquid distributing hole 4241 is arranged on a pipe section of the liquid distributing pipeline 424, which is positioned in the roller 432, one end of the liquid collecting pipeline 423 is communicated with a liquid outlet of the dehydrator 410, and the other end of the liquid collecting pipeline 423 is communicated with the juice collecting tank 422. In this embodiment, one end of the liquid collecting pipeline 423 connected to the liquid outlet of the dehydrator 410 is a funnel, the juice 820 extruded from the material 800 is collected and flows into the juice collecting tank 422 through the pipeline, the juice 820 contains nutrients such as potato starch, dietary fiber, trace elements, etc., so that the juice collecting component 420 and the drying component 430 are provided for recycling, the juice 820 in the juice collecting tank 422 is pumped into the roller 432 through the liquid distributing pipeline 424 by the second driving component, the end of the roller 432 is perforated, the liquid distributing pipeline 424 enters the roller 432 through the hole and is located below the crushing component 433, the pipe section of the liquid distributing pipeline 424 in the roller 432 is provided with a plurality of liquid distributing holes 4241 at the lower position of the pipe section along the extending direction of the tank 4331, so that the liquid flows out uniformly and is uniformly distributed on the inner surface of the roller 432, the liquid distributing pipeline 424 is arranged opposite to the scraping plate 434, the liquid distributing pipeline 432 is ensured to rotate the maximum stroke of the roller 432 in the process of drying the inner wall of the roller 432 to form a thin layer, and the drying time and the drying effect are ensured.

In this embodiment, the second driving component may be a water pump. In other embodiments, the second drive assembly may employ other motive devices to pump the juice 820 from the juice collection tank 422 into the bowl 432.

According to one embodiment of the present invention, the juice collecting assembly 420 further includes a stirring paddle 425 and a bevel gear set 426, the stirring paddle 425 being connected to the sixth transmission shaft 4311 through the bevel gear set 426, the stirring paddle 425 being inserted into the juice collecting tank 422. In this embodiment, starch is present in the juice 820 flowing into the juice collecting tank 422, and in order to prevent starch from sinking, the juice 820 in the juice collecting tank 422 is stirred by the stirring paddle 425 so that the juice 820 keeps flowing. The sixth transmission shaft 4311 is further provided with a first bevel gear 4261, one end of the stirring paddle 425 is coaxially connected with a second bevel gear 4262, the other end of the stirring paddle 425 is provided with blades which are inserted into the juice collecting tank 422, and when the sixth transmission shaft 4311 rotates, the first bevel gear 4261 is driven to rotate, and the first bevel gear 4261 transmits power to the stirring paddle 425 through meshing with the second bevel gear 4262, so that the blades rotate in the juice 820. The sixth transmission shaft 4311 is fully utilized as a power source, so that the power transmission structure is simplified, and the recycling effect of the juice 820 is further optimized.

According to one embodiment of the present invention, the dehydration drying system 400 further comprises a vacuum assembly 440, wherein the vacuum assembly 440 comprises a sealed bin 441, a vacuum pump 442 and a vacuum pipe 443, the drying assembly 430 and the juice collecting assembly 420 are both arranged in the sealed bin 441, the vacuum pump 442 is communicated with the sealed bin 441 through the vacuum pipe 443, and the sealed bin 441 is provided with a vacuum gauge 444. In this embodiment, the dehydrator 410, the drying module 430 and the juice collecting module 420 are all disposed in a sealed compartment 441, and the sealed compartment 441 is connected to a vacuum pump 442 through a vacuum pipe 443, so as to completely enclose the dehydration drying system 400. The vacuum gauge 444 can reflect the vacuum level within the seal cartridge 441 in real time to control the operation of the vacuum pump 442. The vacuum is pumped in the sealed bin 441, firstly, a large amount of water vapor formed during drying is pumped out, and secondly, under the condition of low vacuum degree, the boiling point of water is reduced, which is more beneficial to dehydration and drying and energy saving. As such, only some of the moisture is lost during processing of the material 800, and most of its nutrients can be retained intact in the product, except for heat loss from baking.

In this embodiment, the joints of the seal cabin 441, the crushing screw 4332 and the sixth transmission shaft 4311 are all set according to the dynamic seal standard.

As shown in fig. 9, according to an embodiment of the present invention, the potato raw material full-ingredient utilization molding machine further includes a control system 600, wherein the control system 600 is connected to the first driving assembly 110, the second driving assembly and the vacuum pump 442. In this embodiment, the control system 600 is disposed in the control cabinet, and is used to install circuit control components and connect with driving components in each system, so as to control the start and stop of each system node and equipment process.

According to one embodiment of the present invention, the molding system 500 includes a third drive assembly 510 and a twin screw molding machine 520, the third drive assembly 510 being coupled to a rotating shaft of the twin screw molding machine 520. In this embodiment, the material 800 is rasped and then dropped into the twin screw forming machine 520, and is transported, sheared, pressurized, heated and transported by the twin screw forming machine 520, and finally plastic formed into the final product by different dies. The twin-screw molding machine 520 is used for curing raw materials, the end mold can be matched with strips, sheets and the like according to requirements, and cutting is carried out by a cutter, so that the potato full-nutrition product can be molded in one step. In this embodiment, the third driving member may use a motor and a speed reducer to drive the rotation shaft of the twin-screw forming machine 520 to rotate.

When the potato raw material full-component forming machine is used, as shown in fig. 1 and 9, a frame 700 is further arranged by the potato raw material full-component forming machine, casters 710 are arranged at the bottom of the frame 700, movement is facilitated, all systems and components thereof are arranged on the frame 700, all transmission shafts of the transmission system 100 are connected and positioned with the frame 700, and the contact positions of the sealing bin 441 and the frame 700 meet the static sealing requirement.

It should be noted that the above-mentioned embodiments are merely for illustrating the technical solution of the present invention, and not for limiting the same, and although the present invention has been described in detail with reference to the above-mentioned embodiments, it should be understood by those skilled in the art that the technical solution described in the above-mentioned embodiments may be modified or some technical features may be equivalently replaced, and these modifications or substitutions do not make the essence of the corresponding technical solution deviate from the spirit and scope of the technical solution of the embodiments of the present invention.

Claims

1. The potato raw material full-component utilization forming machine is characterized by comprising a material taking system, a transmission system, a cutting system, a dehydration drying system and a forming system, wherein the transmission system is respectively connected with the material taking system, the cutting system and the dehydration drying system, and the dehydration drying system is respectively connected with the cutting system and the forming system;

The transmission system comprises a first driving component, a first transmission shaft, a first gear coaxially connected with the first transmission shaft, a second gear coaxially connected with the second transmission shaft and a cam, wherein the first gear is meshed with the second gear, the cam is connected with the material taking system, the first driving component is connected with the first transmission shaft, the first driving assembly transmits power to the first transmission shaft, drives the first transmission shaft to rotate, so as to drive the first gear to rotate, and the first gear is meshed with the second gear to transmit power, so that the second transmission shaft is driven to rotate, the cam is driven to synchronously rotate, and the material taking system is driven to intermittently act to screen materials one by one; the transmission system also comprises a first sprocket wheel, the first sprocket wheel is coaxially connected with the second transmission shaft through a ratchet wheel structure, the first sprocket wheel is connected with the cutting system through a first chain, the first sprocket wheel is driven to rotate in the rotating process of the second transmission shaft, the first sprocket wheel is connected with the second transmission shaft through the ratchet wheel structure, the first sprocket wheel can only rotate unidirectionally, the cutting system is driven to cut materials and the cutting system is driven to push the materials to do reciprocating intermittent motion, the transmission system also comprises a third transmission shaft, a fourth transmission shaft, a third gear and a fifth gear which are coaxially connected with the third transmission shaft, a sixth gear which are coaxially connected with the fourth transmission shaft, and a fourth gear which is coaxially connected with the first transmission shaft, the third gear is meshed with the fourth gear, the fifth gear is meshed with the sixth gear, the fourth transmission shaft is connected with the cutting system, the first driving assembly transmits power to the first transmission shaft to drive the first transmission shaft to rotate, so that the fourth gear is driven to rotate, the fourth gear is meshed with the third gear to transmit power, the third transmission shaft is driven to rotate, the fifth gear is driven to synchronously rotate, the fifth gear is meshed with the sixth gear to transmit power, the fourth transmission shaft is driven to rotate, and the cutting system cuts the materials fed by the material taking system under the driving of the fourth transmission shaft;

The drying system is characterized by further comprising a fifth transmission shaft, a seventh gear coaxially connected with the fifth transmission shaft, an eighth gear coaxially connected with the third transmission shaft and a ninth gear coaxially connected with the first transmission shaft, wherein the eighth gear is respectively meshed with the ninth gear and the seventh gear, the fifth transmission shaft is connected with the material taking system, the first driving assembly is used for transmitting power to the first transmission shaft and driving the first transmission shaft to rotate so as to drive the ninth gear to rotate, the ninth gear is meshed with the eighth gear to transmit power and further drive the eighth gear to rotate, the eighth gear is meshed with the seventh gear to transmit power and further drive the fifth transmission shaft to rotate, so that the material taking system is driven to perform intermittent motion to take materials one by one, the tenth gear and the eleventh gear which are coaxially connected with the third transmission shaft are both meshed with the drying system and are connected with the drying system, and the drying system is driven to rotate through the tenth gear and the drying system, and the drying system is simultaneously driven to rotate, and the drying system is driven to synchronously rotate.

2. The potato raw material full component utilization molding machine of claim 1, wherein the first gear is an incomplete gear, a plurality of first tooth parts are arranged on the first gear, the first tooth parts are arranged in a central symmetry mode by taking the axle center of the first gear as a symmetry center, the angle occupied by each first tooth part is a first set angle, the ninth gear is an incomplete gear, two second tooth parts are arranged on the ninth gear, the second tooth parts are arranged in a central symmetry mode by taking the axle center of the ninth gear as a symmetry center, and the angle occupied by each second tooth part is a second set angle.

3. The potato raw material full-ingredient utilization molding machine of claim 2, wherein the material taking system comprises a feed bin, a translation assembly and a rotary table which are sequentially arranged from top to bottom, a plurality of through holes are uniformly formed in the rotary table around the axial direction of the rotary table, the translation assembly is provided with a channel for communicating the feed bin and the through holes, in the material taking state, the through holes are aligned with the channel, in the cutting state, the through holes are communicated with the cutting system, the cam is in contact with the translation assembly so as to drive the translation assembly to horizontally reciprocate, the rotary table is coaxially connected with the fifth transmission shaft, the cutting system comprises an extrusion assembly and a cutting assembly, the extrusion assembly comprises a pressing block, a screw rod, a thread sleeve and a second sprocket, one end of the screw rod is connected with the pressing block, the pressing block is aligned with the through holes so as to press materials in the through holes into the cutting assembly, the thread sleeve is sleeved on the screw rod and is in threaded connection with the screw rod, the second sprocket is coaxially connected with the thread sleeve, and the second sprocket is coaxially connected with the first sprocket through a first sprocket.

4. The potato raw material full-component utilization molding machine according to claim 3, wherein the translation assembly comprises a hopper, a fixed block, a guide shaft, a first spring and a mounting bracket, wherein a discharge hole of the hopper is inserted into a feed hole of the hopper and is spaced from the feed hole of the hopper, the fixed block is arranged on the hopper, one end of the guide shaft is connected with the fixed block, the other end of the guide shaft passes through the mounting bracket, the first spring is sleeved on the outer side of the guide shaft, one end of the first spring is connected with the fixed block, and the other end of the first spring is connected with the mounting bracket; the extrusion assembly further comprises a second spring, a sliding block and an orientation sleeve, the other end of the screw is connected with the sliding block, the sliding block is arranged in the orientation sleeve and can move linearly along the axial direction of the sleeve, the second spring is sleeved on the outer side of the screw, one end of the second spring is abutted against the sliding block, the other end of the second spring is abutted against the threaded sleeve, the cutting assembly comprises a charging barrel, a grid cutter and a slitting knife wheel, the grid cutter is arranged in the charging barrel, the slitting knife wheel is arranged at the feeding port of the charging barrel, the slitting knife wheel is arranged below the grid cutter, the slitting knife wheel is coaxially connected with a fourth transmission shaft, the discharging port of the charging barrel is communicated with the dehydration drying system, the cutting assembly further comprises a spraying assembly, a liquid storage barrel, a liquid conveying pipeline and a spray nozzle, one end of the liquid conveying pipeline is communicated with the liquid storage barrel, the other end of the liquid conveying pipeline is communicated with the spray nozzle, and the spray nozzle is arranged on the inner wall of the charging barrel, and the slitting knife wheel is arranged below the slitting knife.

5. The potato raw material full-ingredient utilization molding machine of claim 4, wherein the dehydration drying system comprises a dehydrator, a juice collecting assembly and a drying assembly, a feed inlet of the dehydrator is communicated with a discharge outlet of the feed cylinder, a rotating shaft of the dehydrator is provided with a twelfth gear coaxially connected with the twelfth gear, the twelfth gear is meshed with the tenth gear, a liquid outlet of the dehydrator is communicated with the juice collecting assembly, the juice collecting assembly is communicated with the drying assembly, and a discharge outlet of the dehydrator is communicated with the molding system.

6. The potato raw material full-component utilization molding machine of claim 5, wherein the drying assembly comprises a transmission assembly, a roller, a crushing assembly and a scraping plate, the crushing assembly and the roller are connected with the eleventh gear through the transmission assembly, the crushing assembly is arranged in the roller along the axial direction of the roller and penetrates out of the roller, one side of the scraping plate is arranged on the crushing assembly along the axial extension of the roller, the other side of the scraping plate is in contact with the inner wall of the roller, the juice collecting assembly is communicated with the inside of the roller, a discharge hole of the crushing assembly is positioned outside the roller and is communicated with the molding system, and a heating element is arranged on the roller; the crushing assembly comprises a tank body and a crushing screw, the crushing screw is arranged in the tank body along the axial direction of the tank body, the tank body is arranged along the axial direction of the roller, the scraping plate is connected with one side of a feeding hole of the tank body, a discharging hole of the tank body is communicated with the forming system through a feeding hopper, a rotating shaft of the crushing screw is connected with the transmission assembly, the dehydration drying system further comprises a vacuum assembly, the vacuum assembly comprises a sealing bin, a vacuum pump and a vacuum pipeline, the drying assembly and the juice collecting assembly are all arranged in the sealing bin, the vacuum pump is communicated with the sealing bin through the vacuum pipeline, a vacuum gauge is arranged on the sealing bin, the juice collecting assembly comprises a second driving assembly, a juice collecting tank, a liquid collecting pipeline and a liquid distributing pipeline, one end of the liquid distributing pipeline is communicated with the second driving assembly, the other end of the liquid distributing pipeline stretches into the roller, the liquid distribution pipeline is arranged on the pipe section in the roller and is provided with a liquid distribution hole, one end of the liquid collection pipeline is communicated with a liquid outlet of the dehydrator, and the other end of the liquid collection pipeline is communicated with the juice collecting tank.

7. The potato raw material full-ingredient utilization molding machine of claim 6, wherein the transmission assembly comprises a sixth transmission shaft, a third sprocket, a fourth sprocket, a thirteenth gear, a fourteenth gear and a fifteenth gear, the third sprocket is coaxially connected with the sixth transmission shaft, the fourth sprocket is coaxially connected with a rotating shaft of the crushing screw, the third sprocket is coaxially connected with the fourth sprocket through a second chain, the thirteenth gear is coaxially connected with the sixth transmission shaft, the fourteenth gear is coaxially connected with the roller, the thirteenth gear is meshed with the fourteenth gear, the fifteenth gear is coaxially connected with the sixth transmission shaft, the fifteenth gear is meshed with the eleventh gear, the juice collecting assembly further comprises a stirring paddle and a bevel gear set, the stirring paddle is connected with the sixth transmission shaft through the bevel gear set, and the stirring paddle is inserted into the juice collecting groove.

8. The potato raw material full-ingredient utilization molding machine of claim 7, further comprising a control system, wherein the control system is connected with the first driving assembly, the second driving assembly and the vacuum pump, and the molding system comprises a third driving assembly and a double-screw molding machine, and the third driving assembly is connected with a rotating shaft of the double-screw molding machine.