CN113773924B - Forming process of large-scale soap and packaging device thereof - Google Patents
Forming process of large-scale soap and packaging device thereof Download PDFInfo
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- CN113773924B CN113773924B CN202110974736.9A CN202110974736A CN113773924B CN 113773924 B CN113773924 B CN 113773924B CN 202110974736 A CN202110974736 A CN 202110974736A CN 113773924 B CN113773924 B CN 113773924B
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- conveying
- cleaning
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- forming
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- 239000000344 soap Substances 0.000 title claims abstract description 296
- 238000004806 packaging method and process Methods 0.000 title claims abstract description 31
- 238000000034 method Methods 0.000 title claims abstract description 25
- 238000004140 cleaning Methods 0.000 claims abstract description 125
- 239000011259 mixed solution Substances 0.000 claims abstract description 28
- 238000000465 moulding Methods 0.000 claims abstract description 17
- 239000002994 raw material Substances 0.000 claims abstract description 14
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 11
- 238000002156 mixing Methods 0.000 claims abstract description 10
- 238000010438 heat treatment Methods 0.000 claims abstract description 4
- 238000003756 stirring Methods 0.000 claims abstract description 4
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 claims description 27
- 238000011084 recovery Methods 0.000 claims description 18
- 238000007493 shaping process Methods 0.000 claims description 16
- 238000009740 moulding (composite fabrication) Methods 0.000 claims description 14
- 239000000243 solution Substances 0.000 claims description 10
- 230000002146 bilateral effect Effects 0.000 claims description 9
- 150000003839 salts Chemical class 0.000 claims description 9
- 238000005520 cutting process Methods 0.000 claims description 4
- 238000001035 drying Methods 0.000 claims description 4
- 208000001840 Dandruff Diseases 0.000 claims description 3
- 239000000428 dust Substances 0.000 abstract description 27
- 239000002585 base Substances 0.000 description 42
- 230000000694 effects Effects 0.000 description 9
- 238000002955 isolation Methods 0.000 description 5
- 238000004519 manufacturing process Methods 0.000 description 5
- 230000001360 synchronised effect Effects 0.000 description 3
- 238000005406 washing Methods 0.000 description 3
- 238000005452 bending Methods 0.000 description 2
- 230000003247 decreasing effect Effects 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 229910052751 metal Inorganic materials 0.000 description 2
- 239000002184 metal Substances 0.000 description 2
- 230000002093 peripheral effect Effects 0.000 description 2
- 239000002699 waste material Substances 0.000 description 2
- 241000252254 Catostomidae Species 0.000 description 1
- 239000003513 alkali Substances 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000000295 complement effect Effects 0.000 description 1
- 150000001875 compounds Chemical class 0.000 description 1
- 235000014113 dietary fatty acids Nutrition 0.000 description 1
- 230000009977 dual effect Effects 0.000 description 1
- 238000005538 encapsulation Methods 0.000 description 1
- 239000000194 fatty acid Substances 0.000 description 1
- 229930195729 fatty acid Natural products 0.000 description 1
- 150000004665 fatty acids Chemical class 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000011148 porous material Substances 0.000 description 1
- 238000001556 precipitation Methods 0.000 description 1
- 238000007639 printing Methods 0.000 description 1
- 238000007670 refining Methods 0.000 description 1
- 238000005185 salting out Methods 0.000 description 1
- 238000007127 saponification reaction Methods 0.000 description 1
- 239000007921 spray Substances 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C11—ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
- C11D—DETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
- C11D13/00—Making of soap or soap solutions in general; Apparatus therefor
- C11D13/14—Shaping
- C11D13/16—Shaping in moulds
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B1/00—Cleaning by methods involving the use of tools
- B08B1/10—Cleaning by methods involving the use of tools characterised by the type of cleaning tool
- B08B1/12—Brushes
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B1/00—Cleaning by methods involving the use of tools
- B08B1/20—Cleaning of moving articles, e.g. of moving webs or of objects on a conveyor
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B35/00—Supplying, feeding, arranging or orientating articles to be packaged
- B65B35/10—Feeding, e.g. conveying, single articles
- B65B35/24—Feeding, e.g. conveying, single articles by endless belts or chains
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B51/00—Devices for, or methods of, sealing or securing package folds or closures; Devices for gathering or twisting wrappers, or necks of bags
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B55/00—Preserving, protecting or purifying packages or package contents in association with packaging
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Life Sciences & Earth Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Oil, Petroleum & Natural Gas (AREA)
- Wood Science & Technology (AREA)
- Organic Chemistry (AREA)
- Detergent Compositions (AREA)
Abstract
The invention discloses a molding process of a large-scale soap and a packaging device thereof, which comprises the steps of S100, crushing the prepared raw materials, putting the crushed raw materials into a container, adding clear water for mixing according to the mass ratio of the raw materials to the clear water of 1:2, heating the container to 150-180 ℃ for stirring and dissolving to obtain a first mixed solution, S200, adjusting the temperature of the mixed solution to 90-110 ℃, and repeatedly changing the contact position of the molded soap with a contact conveying surface in a mode of alternating cleaning by changing edges in the conveying process of the molded soap on packaging equipment, so that the contact conveying surface of the molded soap is completely exposed in the process of changing the contact position, cleaning the exposed position of the molded soap sequentially, cleaning other areas of the surface of the molded soap, ensuring that the surface of the molded soap is completely cleaned, and avoiding the problem that soap scraps and dust remain on the surface of the molded soap to influence the molding quality of the packaged soap and the selling quality of products.
Description
Technical Field
The invention relates to the technical field of soap production, in particular to a large-scale soap molding process and a packaging device thereof.
Background
Soap is a generic term of fatty acid metal salt, can be dissolved in water, has the functions of washing and decontaminating, comprises perfumed soap, metal soap, compound soap and the like, is widely applied to washing clothes, washing hair, shaving and the like in daily life, and is a daily article commonly applied in daily life.
The soap molding process generally comprises the steps of refining, saponification, salting out, alkali precipitation, molding and the like, wherein the molding is the last step, soap blanks are formed after the soap base is condensed and cut off, and then finished soap is formed through printing, drying and packaging, and the finished soap can be sold at the moment, but after the soap base is cut off and condensed and dried, more soap scraps are generated on the section part of the soap base, part of dust can adhere to the surface of the soap base when the soap base is wet, and soap commodity packaging is directly carried out on the cut soap base to form soap commodity, so that soap molding quality and commodity selling quality can be influenced, and the prior art generally needs to design a large-scale soap molding process and a packaging device thereof after the soap base is cut off and dried.
Disclosure of Invention
The invention aims to provide a molding process and a packaging device of a large-scale soap, which solve the problems that the surface of the existing soap generates more soap scraps and more dust is adhered to the soap to influence the molding quality of the soap and the selling quality of commodities when the soap base is cut off in the production process.
In order to solve the technical problems, the invention specifically provides the following technical scheme:
A process for shaping large-scale soap includes such steps as proportionally mixing,
S100, crushing the prepared raw materials, putting the crushed raw materials into a container, adding clear water in a mass ratio of the raw materials to the clear water of 1:2, mixing, heating the container to 150-180 ℃ and stirring and dissolving to obtain a first mixed solution;
S200, adjusting the temperature of the mixed solution to 90-110 ℃, and adding 20-30% sodium hydroxide solution into the mixed solution to obtain a second mixed solution, wherein the volume ratio of the sodium hydroxide solution to the mixed solution is 1:110;
s300, keeping the temperature in the container at 80-90 ℃, adding salt into the second mixed solution, uniformly mixing, standing for 30-50 minutes, and layering to obtain a soap base, wherein the volume ratio of the salt to the mixed solution is 1:50;
S400, taking out the soap base, drying, forming and cutting to obtain formed soap, cleaning soap scraps adhered to the surface of the formed soap in a mode of cleaning alternately by edge changing and conveying, and packaging in packaging equipment to obtain the finished soap.
As a preferred embodiment of the present invention, in step S400, the edge-changing conveying and alternating cleaning mode specifically includes,
S401, sequentially carrying and conveying formed soap, controlling the contact conveying surface of the formed soap to be in segmented contact during conveying, uniformly distributing the segmented contact positions of the formed soap and cleaning soap scraps between the surface of the formed soap and gaps of the segmented contact positions;
S402, controlling the gap between the sectional contact position of the formed soap and the current sectional contact position during conveying, and cleaning the contact conveying surface of the formed soap for the second time.
In a preferred embodiment of the present invention, in step S401 and step S402, the sectional contact positions of the contact conveying surface on the molded soap are the contact conveying surface middle position and the contact conveying surface middle two-side positions, respectively.
In a preferred embodiment of the present invention, in step 402, the area of the contact location with the segment of the shaped soap during the second cleaning is smaller than the area of the gap between the contact locations in step 401.
In order to solve the technical problems, the invention further provides the following technical scheme:
The utility model provides a large-scale soap molding process's packaging hardware, includes the shaping that sets up on the encapsulation equipment body carries the base, the shaping is carried to have set gradually on the base and is used for bearing shaping soap contact conveying face both sides position and carry the bilateral transport clearance part that carries shaping soap contact conveying face middle part position to carry the clearance, just bilateral transport clearance part with the clearance part tip position is carried in the middle part interconnect and synchronous motion, and by bilateral transport clearance part with the clearance part is carried in the middle part and the soap bits on shaping soap surface are cleared up to the bearing position of shaping soap contact conveying face in turn.
As a preferable scheme of the invention, the bilateral conveying cleaning component comprises two first belt conveying devices which are arranged on the forming conveying base in parallel and two side plates which are arranged on the forming conveying base along the vertical direction, wherein a surface cleaning unit and a bottom cleaning unit are sequentially arranged between the two side plates along the vertical direction from top to bottom;
The two first belt conveying devices are positioned between the two side plates, bear the two sides of the formed soap contact conveying surface, and clean soap scraps on the surface of the formed soap by the surface cleaning unit and the bottom cleaning unit together.
As a preferable scheme of the invention, the surface cleaning unit comprises a horizontal connecting plate arranged on two side walls opposite to the two side plates along the horizontal direction and a connecting shaft arranged at the bottom of the horizontal connecting plate along the vertical direction, wherein a first disc and a second disc with diameters decreasing in sequence are arranged on each connecting shaft along the vertical direction from top to bottom, first bristles for cleaning the surfaces of the formed soaps are arranged on the surfaces of the first disc and the second disc, and the first bristles on the two first discs are in contact with each other.
As a preferable mode of the invention, the bottom cleaning unit comprises a first horizontal shaft arranged between the two side plates in the horizontal direction and a third disk arranged on the first horizontal shaft in the horizontal direction, second bristles for cleaning soap scraps on the formed soap contact conveying surface are arranged on the periphery side of the third disk, and the third disk is arranged between the two first belt conveying devices.
As a preferable scheme of the invention, a bottom recovery component for cleaning and recovering soap scraps on the second bristles is arranged on the forming conveying base at a position corresponding to the third disc, and comprises a recovery box arranged on the forming conveying base and a plurality of cross bars arranged at the top of the recovery box along the direction parallel to the axis of the first horizontal shaft, and a plurality of sharp protrusions for cleaning the soap scraps on the second bristles into the recovery box are arranged on each cross bar.
As a preferable scheme of the invention, the middle conveying cleaning component comprises a second belt conveying device which is arranged on the forming conveying base and has the same structure as the first belt conveying device, and a second horizontal shaft which is arranged between the two side plates along the horizontal direction, wherein two fourth disks which are symmetrically arranged on two sides of the second belt conveying device are arranged on the second horizontal shaft, third bristles for cleaning soap scraps at positions of the forming soap contacting with two sides of the middle of the conveying surface are arranged on the periphery of each fourth disk, and a bottom recovery component for cleaning soap scraps on the third bristles is also arranged on the forming conveying base at positions corresponding to the fourth disks;
the second belt conveying devices are arranged in parallel with the two first belt conveying devices and are located between the two first belt conveying devices, and the connection parts of the end parts of the second belt conveying devices and the end parts of the first belt conveying devices coaxially rotate.
Compared with the prior art, the invention has the following beneficial effects:
According to the invention, in the process of conveying the formed soap on the packaging equipment, the contact position of the formed soap with the contact conveying surface is changed for a plurality of times in a mode of changing edges and conveying alternately, so that the contact conveying surface of the formed soap is completely exposed in the process of changing the contact position, the exposed position of the formed soap is cleaned in sequence, and other areas on the surface of the formed soap are cleaned, so that the formed soap surface is ensured to be cleaned completely, and the problem that soap forming quality and commodity selling quality are affected after packaging due to soap scraps and dust remaining on the formed soap surface is avoided.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below. It will be apparent to those of ordinary skill in the art that the drawings in the following description are exemplary only and that other implementations can be obtained from the extensions of the drawings provided without inventive effort.
FIG. 1 is a schematic structural view of an automated packaging apparatus for soap processing according to an embodiment of the present invention;
FIG. 2 is a schematic diagram of a portion of a dual sided transport cleaning assembly according to an embodiment of the present invention;
FIG. 3 is a schematic view of a portion of a central transport cleaning assembly according to an embodiment of the present invention;
FIG. 4 is an enlarged schematic view of the portion A shown in FIG. 2 according to an embodiment of the present invention;
FIG. 5 is an enlarged schematic view of the structure of portion B shown in FIG. 2 according to an embodiment of the present invention;
fig. 6 is a schematic process flow diagram of a process for forming a large-scale soap according to an embodiment of the invention.
Reference numerals in the drawings are respectively as follows:
1-forming a conveying base; 2-bilateral conveying cleaning components; 3-a middle conveying cleaning component;
201-a first belt conveyor; 202-side plates; 203-a surface cleaning unit; 204-a bottom cleaning unit; 205-horizontal connection plates; 206-connecting shaft; 207-a first disc; 208-a second disc; 209-first bristles; 210-a first horizontal axis; 211-a third disc; 212-second bristles; 213-a bottom recovery assembly; 214-a recovery box; 215-a cross bar; 216-sharp protrusions; 217-transverse connection plates; 218-pores; 219-horizontal base; 220-plate-like projections; 221-spurs; 222-a collection chamber; 223-isolating bump;
301-a second belt conveyor; 302-a second horizontal axis; 303-fourth disc; 304-third bristles; 305-a strip-shaped connecting plate; 306-a linear screw; 307-threaded connection; 308-telescoping rod; 309-suction cup.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
Example 1:
As shown in fig. 6, the present invention provides a process for forming a large-scale soap, comprising the steps of,
S100, crushing the prepared raw materials, putting the crushed raw materials into a container, adding clear water in a mass ratio of the raw materials to the clear water of 1:2, mixing, heating the container to 150-180 ℃ and stirring and dissolving to obtain a first mixed solution;
S200, adjusting the temperature of the mixed solution to 90-110 ℃, and adding 20-30% sodium hydroxide solution into the mixed solution to obtain a second mixed solution, wherein the volume ratio of the sodium hydroxide solution to the mixed solution is 1:110;
S300, keeping the temperature in the container at 80-90 ℃, adding salt into the second mixed solution, uniformly mixing, standing for 30-50 minutes, and layering to obtain a soap base, wherein the volume ratio of the salt to the second mixed solution is 1:50;
S400, taking out the soap base, drying, forming and cutting to obtain formed soap, cleaning soap scraps adhered to the surface of the formed soap in a mode of cleaning alternately by edge changing and conveying, and packaging in packaging equipment to obtain the finished soap.
In the embodiment, after the raw materials are crushed, adding clean water according to the proportion of the raw materials to the clean water of 1:2 for mixing and dissolving at the temperature of 150-180 ℃, and adding sodium hydroxide solution with corresponding concentration into the obtained first mixed solution for mixing to obtain a second mixed solution, wherein the concentration of the sodium hydroxide solution is 20-30%, and the volume ratio of the sodium hydroxide solution to the mixed solution is 1:110.
In the second mixed solution, according to the volume ratio of the salt to the second mixed solution of 1:50, adding salt to obtain soap base, and cutting off the soap base, condensing and molding to obtain the molded soap.
And conveying the formed soap to packaging equipment for packaging to obtain finished soap, and selling the finished soap.
Since soap base is condensed and dried, a large amount of soap dust is generated on the cut surface, and the surface of the undried soap base is exposed to air, a certain amount of dust can adhere during transportation, and the soap base is adhered to the surface of the formed soap after being condensed and dried.
Therefore, the surface is cleaned in a mode of alternately cleaning through edge replacement and conveying in the process of conveying the formed soap to the packaging equipment, particularly the contact conveying surface of the formed soap is always hidden in the conveying process, and at the moment, the contact conveying surface is subjected to edge replacement and conveying through carrying for many times, so that the soap scraps and dust are completely exposed through bearing for many times, and the production quality of the formed soap and the quality of sold goods are improved.
In step S400, the edge-changing conveying and alternating cleaning mode specifically includes,
S401, sequentially carrying and conveying formed soap, controlling the contact conveying surface of the formed soap to be in segmented contact during conveying, uniformly distributing the segmented contact positions of the formed soap and cleaning soap scraps between the surface of the formed soap and gaps of the segmented contact positions;
S402, controlling the gap between the sectional contact position of the formed soap and the current sectional contact position during conveying, and cleaning the contact conveying surface of the formed soap for the second time.
In S401, the soap is transported by the sectional contact carrier with the contact transporting surface of the formed soap, so that the section contacted with the formed soap on the contact transporting surface is hidden, and the leakage at the gap between the section contact positions can be cleaned.
Next, in S402, the segment contact position of the molded soap conveying contact surface is adjusted, so that the segment contact position is changed into the gap of the segment contact position in S401 before adjustment, that is, the molded soap contact conveying surface is in bearing contact at the cleaned position, and the uncleaned position is exposed in the gap of the segment contact position after adjustment, at this time, cleaning can be performed.
Different positions of the formed soap contact conveying surface are exposed through the change of the two-time sectional contact positions, and the exposed positions jointly form the contact conveying surface for covering the formed soap, so that the contact conveying surface of the formed soap is completely cleaned, the problem that soap scraps and dust cannot be cleaned to affect the quality of finished soap due to the fact that the contact conveying surface of the formed soap is hidden in bearing conveying is avoided, and the selling quality of soap commodities is guaranteed.
In step S401 and step S402, the sectional contact positions of the contact conveying surface on the molded soap are the contact conveying surface middle position and the contact conveying surface middle both side positions, respectively.
In this embodiment, the two sectional contact positions of the molded soap are set to be the positions contacting the middle part and both sides of the middle part of the conveying surface, and soap dust and dust are cleaned by the two-time change so that the sectional contact positions complement each other to fully expose the conveying contact surface of the molded soap.
Further, other sectional contact positions are also possible, and the requirement that the conveying contact surface of the formed soap can be completely exposed after the complementation of the multiple sectional contact positions is met is only needed.
In step 402, the area of the segmented contact location with the shaped soap at the time of the secondary cleaning is smaller than the area of the segmented contact location gap in step 401.
The contact conveying surface of the formed soap can be completely exposed by complementing the two-time sectional contact positions, and when the formed soap is contacted with the first-time sectional contact, the gap between the sectional contact positions is cleaned, so that the area after the sectional contact positions are adjusted for the second time can be smaller than that of the first-time sectional contact positions with the formed soap, and the conveying contact surface is prevented from being covered by the upper unclean position.
Example 2:
as shown in fig. 1 to 5, the invention further provides an automatic packaging device for soap processing, which comprises a forming conveying base 1 arranged on a packaging device body, wherein a double-side conveying cleaning component 2 for carrying and cleaning two sides of a forming soap contact conveying surface and a middle conveying cleaning component 3 for carrying and cleaning the middle of the forming soap contact conveying surface are sequentially arranged on the forming conveying base 1, the end positions of the double-side conveying cleaning component 2 and the middle conveying cleaning component 3 are connected and synchronously move, and soap scraps on the surface of the forming soap are cleaned by alternately changing the carrying positions of the double-side conveying cleaning component 2 and the middle conveying cleaning component 3 and the forming soap contact conveying surface.
When the soap cleaning device is used, soap scraps and dust on the middle part of the formed soap, which are in contact with the conveying surface, are cleaned by the bilateral conveying cleaning component 2 by bearing the two side positions of the formed soap, which are in contact with the conveying surface, by the bilateral conveying cleaning component 2.
Then the middle position of the formed soap is carried by the middle conveying cleaning component 3, so that the positions of the two sides of the middle on the formed soap contact conveying surface are exposed, and the formed soap is cleaned by the middle conveying cleaning component 3.
The contact conveying surface of the formed soap is completely exposed and cleaned through the change of the contact positions of the double-side conveying cleaning component 2 and the middle conveying cleaning component 3, so that the quality of the packaged product of the formed soap is ensured, and the problem that soap scraps and dust influence the quality of the product after packaging is avoided.
And the conveying tail end of the bilateral conveying cleaning part 2 and the conveying head end of the middle conveying cleaning part 3 are mutually connected and synchronously rotate, so that the problem that the normal production order is influenced by sliding down due to different conveying speeds when the formed soap is transferred is avoided.
Furthermore, the placing sequence of the double-side conveying cleaning component 2 and the middle conveying cleaning component 3 can be adjusted, namely, the middle conveying cleaning component 3 can also convey formed soap to the double-side conveying cleaning component 2, and cleaning of soap scraps and dust on the contact conveying surface and other surfaces of the formed soap can be completed.
The contact conveying surface of the formed soap is the contact surface of the double-side conveying cleaning component 2 and the middle conveying cleaning component 3 for carrying and conveying the formed soap.
The bilateral conveying cleaning part 2 comprises two first belt conveying devices 201 which are arranged on the forming conveying base 1 in parallel and two side plates 202 which are arranged on the forming conveying base 1 along the vertical direction, wherein a surface cleaning unit 203 and a bottom cleaning unit 204 are sequentially arranged between the two side plates 202 along the vertical direction from top to bottom;
Wherein, two first belt conveyor 201 are located between two curb plates 202, and two first belt conveyor 201 bear the both sides of shaping soap contact conveying face to the soap bits of shaping soap surface is cleared up jointly by surface clearance unit 203 and bottom clearance unit 204.
In use, the double-sided conveying cleaning component 2 conveys the soap by synchronously moving the two first belt conveying devices 201 at two side positions of the soap contact conveying surface, so that the middle position of the soap contact conveying surface, namely the position between the two first belt conveying devices 201, is exposed.
In the process of synchronous conveying by the two first belt conveying devices 201, the surface cleaning unit 203 is used for cleaning the surfaces except the contact conveying surface on the formed soap, the bottom cleaning unit 204 is used for cleaning the middle position on the contact conveying surface of the formed soap, and cleaning soap scraps and dust on the middle position and other surfaces of the contact conveying surface of the formed soap is completed.
The surface cleaning unit 203 includes a horizontal connection plate 205 provided on two side walls opposite to the two side plates 202 in the horizontal direction and a connection shaft 206 provided at the bottom of the horizontal connection plate 205 in the vertical direction, a first disk 207 and a second disk 208 having sequentially decreasing diameter sizes are provided on each connection shaft 206 in the vertical direction from top to bottom, the surfaces of the first disk 207 and the second disk 208 are each provided with first bristles 209 for cleaning the surface of the molded soap, and the first bristles 209 located on the two first disks 208 are in contact with each other.
When the surface cleaning unit 203 is used for cleaning, the two connecting shafts 206 are driven to rotate so as to drive the first disc 207 and the second disc 208 to synchronously rotate, so that the first bristles 209 on the first disc 207 and the second disc 208 clean the surface of the transported formed soap, wherein the horizontal height of the first disc 207 is greater than that of the formed soap, and the peripheral side of the second disc 208 completely covers the two outer surfaces of the formed soap, which are parallel to the side plates 202, so as to clean other surfaces of the formed soap except the contact conveying surface.
Wherein the first bristles 209 on the two first discs 207 clean the top of the formed soap and the two outer surfaces perpendicular to the side plates 202, and the first bristles 209 on the two second discs 208 clean the two outer surfaces of the formed soap parallel to the side plates 202, thereby completing cleaning of soap chips and dust on the other surfaces of the formed soap except the contact conveying surface.
The soap scraps and dust can be cleaned on the surface of the formed soap simultaneously through synchronous rotation of the first disc 207 and the second disc 208, so that the cleaning efficiency is higher.
The first bristles 209 on the two first discs 207 on the two horizontal connection plates 205 are in contact with each other to completely cover the surface of the molded soap, and the first bristles 209 on each first disc 207 cover half of the area of the surface of the molded soap, so that cleaning of soap scraps and dust on the surface of the molded soap is completed, and cleaning of the surface of the molded soap in transportation is continuously performed, so that higher cleaning efficiency is achieved.
Second, the direction of movement of the first bristles 209 in the direction of the shaped soap delivery is opposite to the direction of the shaped soap delivery, such that the first bristles 209 provide a better cleaning effect on the shaped soap surface.
A transverse connection plate 217 is arranged between the two horizontal connection plates 205, two groups of air holes 218 are arranged on the lower surface of the transverse connection plate 217 in parallel along the conveying direction perpendicular to the first belt conveying device 201, the two groups of air holes 218 are connected with an air pump together, and soap scraps on two outer side surfaces of the formed soap, which are perpendicular to the conveying direction of the first belt conveying device, are cleaned through the two groups of air holes 218.
Considering that the first bristles 209 require a large bending deformation when cleaning the outer surface of the shaped soap perpendicular to the side plate 202, the first bristles 2098 may wear and scratch the surface of the shaped soap, have a large resistance to the transportation of the shaped soap, may cause the shaped soap to slip off the first belt conveyor 201,
Therefore, through the two groups of air holes 218 on the transverse connecting plate 217, the air pump sprays air flow through the air holes 218 to clean the two outer surfaces of the molded soap, which are perpendicular to the side plates 202, so that the problems that the first bristles 209 abrade and scratch the molded surface and prevent the molded soap from being conveyed to cause the molded soap to slide outside the first belt conveying device 201 are avoided.
The opposite side walls of the two side plates 202 are provided with horizontal bases 219 along the horizontal direction, the tops of the horizontal bases 219 are provided with plate-shaped protrusions 220 corresponding to the thickness of the second disc 208, the surfaces of the plate-shaped protrusions 220 and the tops of the horizontal bases 219 are provided with a plurality of protruding thorns 221 for cleaning soap scurf on the first bristles 209, a collecting chamber 222 is commonly arranged in the plate-shaped protrusions 220 and the horizontal bases 219, and the tops of the plate-shaped protrusions 220 and the horizontal bases 219 are communicated with the collecting chamber 222.
In view of the high viscosity of the soap scum, a portion of the soap scum and dust may adhere to the first bristles 209 when cleaning the surface of the molded soap, affecting the cleaning effect of the first bristles 209 on the molded soap after a long period of operation.
Therefore, through the contact of the protruding thorns 221 that set up and first brush hair 209, strike off soap bits and dust of adhesion on the first brush hair 209 through protruding thorns 221 and drop to collect in collecting chamber 222, avoided first brush hair 209 adhesion more soap bits and dust to influence the problem of shaping soap surface cleaning effect promptly, and make the soap bits of being cleared up by the part collect and carry out the reutilization, improved resource utilization, reduced the wasting of resources.
The horizontal base 219 and the plate-shaped protrusions 220 are arranged to bear the arrangement of the protruding thorns 221, the collecting chamber 222 is arranged inside to recover cleaned soap scraps and dust, the resource utilization rate is improved, the arranged plate-shaped protrusions 220 are the same as the second disc 208 in thickness, the first bristles 209 arranged on the periphery of the second disc 208 can be cleaned by the protruding thorns 221 on the side surfaces of the plate-shaped protrusions 220, the cleaning effect of the first bristles 209 is further improved, and the cleaning effect of the first bristles 209 on formed soap is guaranteed.
The first belt conveyor 201 is provided with a plurality of isolation protrusions 223 at equal intervals on the surface for carrying the molded soap, and the molded soap is placed between two adjacent isolation protrusions 223 of the same first belt conveyor, and the molded soap is limited in position by the two adjacent isolation protrusions 223.
Considering that the first bristles 209 are in contact with the surface of the molded soap, the molded soap is possibly separated from the first belt conveyor 201 due to a certain obstruction to the transportation of the molded soap, and therefore, the isolation protrusions 223 are arranged on the contact surface of the first belt conveyor 201 with the molded soap, and the positions of the molded soap are limited by the two adjacent isolation protrusions 223, so that the problem that the molded soap is separated from the first belt conveyor 201 under the contact of the first bristles 209 is avoided.
The bottom cleaning unit 203 includes a first horizontal shaft 210 disposed between the two side plates 202 in the horizontal direction and a third disk 211 disposed on the first horizontal shaft 210 in the horizontal direction, the peripheral side of the third disk 211 is provided with second bristles 212 for cleaning soap chips on the molded soap contact conveying surface, and the third disk 211 is disposed between the two first belt conveyors 201.
When the bottom cleaning unit 203 is in use, the first horizontal shaft 210 is driven to drive the third disc 211 to rotate, the third disc 211 drives the second bristles 212 on the periphery to clean the middle part of the formed soap contact conveying surface, and soap scraps and dust on the formed soap contact conveying surface are cleaned through the contact movement of the second bristles 212 and formed soap.
Further, the movement direction of the second bristles 212 contacting the shaped soap is opposite to the transportation direction of the shaped soap, so that the second bristles 212 have a better cleaning effect on the shaped soap contacting conveying surface.
The bottom recovery assembly 213 for cleaning and recovering soap scum on the second bristles 212 is arranged on the forming and conveying base 1 at a position corresponding to the third disc 211, the bottom recovery assembly 213 comprises a recovery box 214 arranged on the forming and conveying base 1 and a plurality of cross bars 215 arranged at the top of the recovery box 214 along a direction parallel to the axis of the first horizontal shaft 210, and a plurality of sharp protrusions 216 for cleaning soap scum on the second bristles 212 into the recovery box 214 are arranged on each cross bar 215.
Through the bottom recovery subassembly 213 that sets up, when third disc 211 rotates, the second brush hair 212 flourish bending deformation on horizontal pole 215 to comb the clearance through sharp form protruding 216 to the inside of second brush hair 212, make soap bits and dust etc. that adhere to on second brush hair 212 drop to retrieving and 214 through sharp form protruding 216's clearance, avoided second brush hair 212 to influence the problem of cleaning effect at the more soap bits of in-process adhesion of clearance shaping soap and dust, secondly can carry out recycle to some soap bits, reduced the waste of resource.
The middle conveying cleaning component 3 comprises a second belt conveying device 301 which is arranged on the forming conveying base 1 and has the same structure as the first belt conveying device 201, and a second horizontal shaft 302 which is arranged between the two side plates 202 along the horizontal direction, wherein two fourth disks 303 which are symmetrically arranged on two sides of the second belt conveying device 301 are arranged on the second horizontal shaft 302, third bristles 304 for cleaning soap scraps at positions on two sides of the middle part of the forming soap contact conveying surface are arranged on the periphery of each fourth disk 303, and a bottom recovery component 213 for cleaning soap scraps on the third bristles 304 is also arranged on the forming conveying base 1 at positions corresponding to the fourth disks 303;
The second belt conveyor 301 is disposed parallel to the two first belt conveyors 201 and between the two first belt conveyors 201, and the connection between the end of the second belt conveyor 301 and the end of the first belt conveyor 201 rotates coaxially.
When the middle conveying cleaning part 3 is in use, the second belt conveying device 301 is in bearing contact with and conveys the middle position of the forming soap contact conveying surface, so that two sides of the middle position of the forming soap contact conveying surface are exposed.
The second horizontal shaft 302 is driven to rotate and simultaneously drives the two fourth discs 303 to rotate, the two fourth discs 303 drive the third bristles 304 on the periphery to continuously contact with the two sides of the middle part of the formed soap on the contact conveying surface, cleaning of soap scraps and dust is completed by contact and movement of the third bristles 304 and the two sides of the middle part of the formed soap contact conveying surface, soap scraps adhered to the third bristles 304 are collected by the bottom recovery assembly 213 arranged on the formed conveying base 1, waste of resources is reduced, and meanwhile the problem that cleaning effect of formed soap is affected by the fact that more soap scraps and dust are adhered to the third bristles 304 during long-time use is avoided.
The third bristles 304 are driven by the two third discs 303 to clean the positions of the two sides of the middle part of the molded soap contact conveying surface, so that the cleaning efficiency of the surface of the molded soap is improved, the molded soap contacts the positions of the middle part and the positions other than the middle part of the conveying surface, namely the two sides of the middle part and the two sides of the middle part are cleaned, the cleaning of soap scraps and dust on the surface of the whole molded soap is completed, and the production quality and commodity quality of the molded soap are improved.
Further, the movement direction of the third bristles 304 contacting the shaped soap should be opposite to the transportation direction of the shaped soap, so as to further improve the cleaning effect of the third bristles 304 on the shaped soap.
A bar-shaped connecting plate 305 is arranged between the two side plates 202 along the horizontal direction, two reversely rotating linear screws 306 are arranged at the bottom of the bar-shaped connecting plate 305 and parallel to the conveying direction of the second belt conveying device 301, threaded connecting seats 307 which are in sliding connection with the surfaces of the bar-shaped connecting plate 305 are connected to each linear screw 306 in a threaded mode, telescopic rods 308 are arranged on one sides, close to the forming conveying base 1, of each threaded connecting seat 307, suction cups 309 connected with an air pump are arranged at free ends of the telescopic rods 308, the suction cups 309 are controlled to be close to or far away from forming soap through the telescopic rods 308, and the forming soap is prevented from being in contact with the second belt conveying device 301 by sucking the forming soap through the suction cups 309.
Considering that the second belt conveyor 301 conveys the formed soap in the middle position, the bearing force of the formed soap bearing surface is unbalanced, and the two ends of the formed soap are not bearing force, the problem that the formed soap is unstable in transportation and shakes to separate from the second belt conveyor 301 easily occurs.
The threaded connecting seat 307 is driven to synchronously move with the formed soap through the arranged linear screw 306, the telescopic rod 308 stretches to enable the sucker 309 to be close to the surface of the corresponding formed soap, the air pump pumps air to enable the sucker 309 to absorb the surface of the formed soap, the sucker 309 limits the position of the formed soap on the second belt conveying device 301, the problem that the formed soap is unbalanced in stress and separated from the second belt conveying device 301 is avoided, when the formed soap is conveyed to a designated area, the sucker 309 is disconnected with the formed soap, and the sucker 309 is driven to be far away from the formed soap through the telescopic rod 308.
Secondly, the positions of the molded soaps which are conveyed on the second belt conveyor 301 at equal intervals can be limited by the plurality of threaded connection seats 307, the telescopic rods 308 and the suckers 308 which are arranged at equal intervals.
And through setting up two straight-line screw rods 306 that the direction of motion is opposite, a plurality of sucking discs 309 on the straight-line screw rod 306 restrict the position of shaping soap on the second belt conveyor 301 in proper order, and another straight-line screw rod 306 drive a plurality of screw connection seat 307 reset motion to the receiving end of second belt conveyor 301 for through the reciprocal adjustment of two straight-line screw rods 306 to screw connection seat 307 and sucking disc 309 position for sucking disc 309 on two straight-line screw rods 306 can be alternated continuously to restrict the position of shaping soap, guarantees the transportation stability of shaping soap on second belt conveyor 301.
In this embodiment, the first belt conveyor 201 and the second belt conveyor 301 are the same device, named only differently, and are all existing belt conveyors, and only the width of the belt needs to be adjusted corresponding to the width of the soap.
Second, the telescoping rod 308 is also an existing commercially available device.
The above embodiments are only exemplary embodiments of the present application and are not intended to limit the present application, the scope of which is defined by the claims. Various modifications and equivalent arrangements of this application will occur to those skilled in the art, and are intended to be within the spirit and scope of the application.
Claims (4)
1. The utility model provides a large-scale soap molding process's packaging hardware which characterized in that:
the large-scale soap molding process comprises the steps of,
S100, crushing the prepared raw materials, putting the crushed raw materials into a container, adding clear water in a mass ratio of the raw materials to the clear water of 1:2, mixing, heating the container to 150-180 ℃ and stirring and dissolving to obtain a first mixed solution;
S200, adjusting the temperature of the mixed solution to 90-110 ℃, and adding 20-30% sodium hydroxide solution into the mixed solution to obtain a second mixed solution, wherein the volume ratio of the sodium hydroxide solution to the mixed solution is 1:110;
s300, keeping the temperature in the container at 80-90 ℃, adding salt into the second mixed solution, uniformly mixing, standing for 30-50 minutes, and layering to obtain a soap base, wherein the volume ratio of the salt to the mixed solution is 1:50;
S400, taking out the soap base, drying, forming and cutting to obtain formed soap, cleaning soap scraps adhered to the surface of the formed soap in a mode of alternately cleaning by edge replacement and conveying, and packaging in packaging equipment to obtain finished soap;
the packaging device comprises a forming conveying base (1) arranged on a packaging equipment body, wherein a double-side conveying cleaning component (2) for conveying and cleaning at two side positions of a forming soap contact conveying surface and a middle conveying cleaning component (3) for conveying and cleaning at the middle position of the forming soap contact conveying surface are sequentially arranged on the forming conveying base (1), the double-side conveying cleaning component (2) and the middle conveying cleaning component (3) are connected with each other at the end positions and synchronously move, and soap scraps on the surface of the forming soap are cleaned by alternately changing the double-side conveying cleaning component (2) and the middle conveying cleaning component (3) with the bearing position of the forming soap contact conveying surface;
The bilateral conveying cleaning component (2) comprises two first belt conveying devices (201) which are arranged on the forming conveying base (1) in parallel and two side plates (202) which are arranged on the forming conveying base (1) along the vertical direction, wherein a surface cleaning unit (203) and a bottom cleaning unit (204) are sequentially arranged between the two side plates (202) from top to bottom along the vertical direction;
Wherein, the two first belt conveying devices (201) are positioned between the two side plates (202), and the two first belt conveying devices (201) bear the two sides of the formed soap contact conveying surface and clean soap scraps on the surface of the formed soap together by the surface cleaning unit (203) and the bottom cleaning unit (204);
The middle conveying cleaning component (3) comprises a second belt conveying device (301) which is arranged on the forming conveying base (1) and has the same structure as the first belt conveying device (201), and a second horizontal shaft (302) which is arranged between the two side plates (202) along the horizontal direction, two fourth discs (303) which are symmetrically arranged on two sides of the second belt conveying device (301) are arranged on the second horizontal shaft (302), third bristles (304) for cleaning soap scraps at positions where the forming soap contacts two sides of the middle of the conveying surface are arranged on the periphery of each fourth disc (303), and a bottom recovery component (213) for cleaning soap scraps on the third bristles (304) are also arranged at positions, corresponding to the fourth discs (303), on the forming conveying base (1);
the second belt conveying devices (301) are arranged in parallel with the two first belt conveying devices (201) and are located between the two first belt conveying devices (201), and the connection positions of the end portions of the second belt conveying devices (301) and the end portions of the first belt conveying devices (201) are coaxially rotated.
2. The packaging device for a large-scale soap molding process according to claim 1, wherein: the surface cleaning unit (203) comprises a horizontal connecting plate (205) arranged on two opposite side walls of the side plates (202) along the horizontal direction and a connecting shaft (206) arranged at the bottom of the horizontal connecting plate (205) along the vertical direction, each connecting shaft (206) is sequentially provided with a first disc (207) and a second disc (208) with sequentially reduced diameter sizes along the vertical direction from top to bottom, and the surfaces of the first disc (207) and the second disc (208) are respectively provided with first bristles (209) for cleaning the surface of formed soap, and the first bristles (209) on the two first discs (207) are in contact with each other.
3. The packaging device for a large-scale soap molding process according to claim 2, wherein: the bottom cleaning unit (204) comprises a first horizontal shaft (210) arranged between the two side plates (202) along the horizontal direction and a third disc (211) arranged on the first horizontal shaft (210) along the horizontal direction, second bristles (212) used for cleaning soap scraps on a formed soap contact conveying surface are arranged on the periphery side of the third disc (211), and the third disc (211) is arranged between the two first belt conveying devices (201).
4. A packaging apparatus for a large scale soap molding process as claimed in claim 3, wherein: the position on shaping conveying base (1) corresponding to third disc (211) is provided with bottom recovery subassembly (213) that are used for the clearance to retrieve soap scurf on second brush hair (212), bottom recovery subassembly (213) are including setting up retrieve box (214) on shaping conveying base (1) and a plurality of along being on a parallel with direction of first horizontal axis (210) axis set up horizontal pole (215) at retrieving box (214) top, every all be provided with on horizontal pole (215) a plurality of be used for the clearance soap scurf on second brush hair (212) extremely sharp protruding (216) in retrieving box (214).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110974736.9A CN113773924B (en) | 2021-08-24 | 2021-08-24 | Forming process of large-scale soap and packaging device thereof |
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| Application Number | Priority Date | Filing Date | Title |
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| CN202110974736.9A CN113773924B (en) | 2021-08-24 | 2021-08-24 | Forming process of large-scale soap and packaging device thereof |
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| CN113773924A CN113773924A (en) | 2021-12-10 |
| CN113773924B true CN113773924B (en) | 2024-07-26 |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN115353937B (en) * | 2022-08-18 | 2023-10-13 | 安徽华谊日新科技有限公司 | Forming process of large-batch daily soap and packaging device thereof |
Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108148694A (en) * | 2017-12-21 | 2018-06-12 | 重庆巴豹商贸有限公司 | Soap processing method |
| CN112058741A (en) * | 2020-09-27 | 2020-12-11 | 安徽昆蒙新型建材有限公司 | Hollow brick ash removal device |
| CN213735792U (en) * | 2020-11-27 | 2021-07-20 | 安徽华谊日新科技有限公司 | Soap packagine machine feed conveyor |
Family Cites Families (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB425991A (en) * | 1933-09-23 | 1935-03-25 | Laurence Seymour Harber | Improvements relating to soap moulding plant |
| CN104691848A (en) * | 2015-02-12 | 2015-06-10 | 浙江华诺化工有限公司 | Soap body cleaning device of extruder |
| CN111605820A (en) * | 2020-06-06 | 2020-09-01 | 安庆一枝梅化工有限责任公司 | Soap packagine machine feed conveying equipment |
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2021
- 2021-08-24 CN CN202110974736.9A patent/CN113773924B/en active Active
Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108148694A (en) * | 2017-12-21 | 2018-06-12 | 重庆巴豹商贸有限公司 | Soap processing method |
| CN112058741A (en) * | 2020-09-27 | 2020-12-11 | 安徽昆蒙新型建材有限公司 | Hollow brick ash removal device |
| CN213735792U (en) * | 2020-11-27 | 2021-07-20 | 安徽华谊日新科技有限公司 | Soap packagine machine feed conveyor |
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| CN113773924A (en) | 2021-12-10 |
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