CN113772417B - Full-automatic battery baking line - Google Patents
Full-automatic battery baking line Download PDFInfo
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- CN113772417B CN113772417B CN202111173705.XA CN202111173705A CN113772417B CN 113772417 B CN113772417 B CN 113772417B CN 202111173705 A CN202111173705 A CN 202111173705A CN 113772417 B CN113772417 B CN 113772417B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/74—Feeding, transfer, or discharging devices of particular kinds or types
- B65G47/90—Devices for picking-up and depositing articles or materials
- B65G47/91—Devices for picking-up and depositing articles or materials incorporating pneumatic, e.g. suction, grippers
- B65G47/915—Devices for picking-up and depositing articles or materials incorporating pneumatic, e.g. suction, grippers provided with drive systems with rotary movements only
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G15/00—Conveyors having endless load-conveying surfaces, i.e. belts and like continuous members, to which tractive effort is transmitted by means other than endless driving elements of similar configuration
- B65G15/22—Conveyors having endless load-conveying surfaces, i.e. belts and like continuous members, to which tractive effort is transmitted by means other than endless driving elements of similar configuration comprising a series of co-operating units
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/52—Devices for transferring articles or materials between conveyors i.e. discharging or feeding devices
- B65G47/56—Devices for transferring articles or materials between conveyors i.e. discharging or feeding devices to or from inclined or vertical conveyor sections
- B65G47/57—Devices for transferring articles or materials between conveyors i.e. discharging or feeding devices to or from inclined or vertical conveyor sections for articles
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/74—Feeding, transfer, or discharging devices of particular kinds or types
- B65G47/90—Devices for picking-up and depositing articles or materials
- B65G47/901—Devices for picking-up and depositing articles or materials provided with drive systems with rectilinear movements only
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G60/00—Simultaneously or alternatively stacking and de-stacking of articles
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/50—Manufacturing or production processes characterised by the final manufactured product
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Abstract
The invention discloses a full-automatic battery baking line which is characterized by comprising battery feeding equipment, a multi-axis manipulator, a manipulator translation mechanism, a baking oven and battery discharging equipment. The multi-axis manipulator is arranged on the manipulator translation mechanism, and the battery feeding equipment, the battery discharging equipment and the baking box are respectively arranged beside the manipulator translation mechanism; the multi-axis manipulator is driven by the manipulator translation mechanism to move in the horizontal direction, the battery feeding device conveys the battery to the multi-axis manipulator, the multi-axis manipulator transfers the battery conveyed by the battery feeding device into the baking box under the cooperation of the manipulator translation mechanism, and the multi-axis manipulator also transfers the battery in the baking box to the battery discharging device; so as to realize automatic streamline operation of battery feeding, baking and discharging and ensure battery baking efficiency.
Description
Technical Field
The invention relates to the field of battery processing, in particular to a full-automatic battery baking line.
Background
As is well known, in a new energy automobile, the power demand of the automobile is satisfied by the electric energy supplied by the power battery, so as to gradually replace the way of supplying power by gasoline, diesel oil or the like, without using the power battery.
The power battery production process relates to a packaging process of a power battery, a baking process of the packaged power battery, a pouring process of the baked power battery and the like. In the existing battery baking process, the process of charging, baking and discharging the battery has the defects of low automation and low efficiency.
Therefore, there is a strong need for a fully automatic battery baking line that can realize automated streamline operations of battery loading, baking and unloading to ensure battery baking efficiency, so as to overcome the above-mentioned drawbacks.
Disclosure of Invention
The invention aims to provide a full-automatic battery baking line which can realize automatic streamline operation of battery feeding, baking and discharging so as to ensure battery baking efficiency.
In order to achieve the above purpose, the full-automatic battery baking line comprises battery feeding equipment, a multi-axis manipulator, a manipulator translation mechanism, a baking box and battery discharging equipment. The multi-axis manipulator is arranged on the manipulator translation mechanism, and the battery feeding equipment, the battery discharging equipment and the baking box are respectively arranged beside the manipulator translation mechanism; the multi-axis manipulator is driven by the manipulator translation mechanism to move in the horizontal direction, the battery feeding device conveys the battery to the multi-axis manipulator, the multi-axis manipulator transfers the battery conveyed by the battery feeding device into the baking box under the cooperation of the manipulator translation mechanism, and the multi-axis manipulator also transfers the battery in the baking box to the battery discharging device; the battery feeding equipment comprises a feeding rack, a battery feeding mechanism and a charging tray conveying line; the battery feeding mechanism and the charging tray conveying line are respectively arranged on the feeding frame, battery feeding levels are arranged on the feeding frame, and the battery feeding mechanism and the charging tray conveying line are respectively opposite to each other in the battery feeding levels; the tray conveying line is used for conveying trays; the battery feeding mechanism is used for placing batteries on a charging tray conveyed to the battery feeding position by the charging tray conveying lineThe material is The tray conveying line is also used for conveying the trays carrying the batteries at the battery loading level to the multi-shaft mechanical armThe method comprises the steps of carrying out a first treatment on the surface of the In addition, still be equipped with battery unloading level in the material loading frame, battery feed mechanism contains battery transfer chain, battery get and put manipulator, charging tray elevating system and charging tray clamping and positioning mechanism, the battery transfer chain carries the battery extremely battery unloading level, battery get and put the manipulator set up in directly over battery transfer chain and the charging tray transfer chain, battery get and put the manipulator be used for will by battery transfer chain carries to battery unloading levelIs conveyed to a tray conveyed to the battery loading position by the tray conveying line; the tray lifting mechanism is positioned right below the tray conveying line, can do telescopic motion in the vertical direction, can lift and convey the tray on the battery feeding level upwards so as to separate the tray on the battery feeding level from the tray conveying line, and can also convey the tray lifted by the tray lifting mechanism downwards so as to place the tray lifted by the tray lifting mechanism on the tray conveying line; the tray clamping and positioning mechanism is located between the tray conveying line and the battery taking and placing manipulator, and can do telescopic motion in the horizontal direction so as to clamp and position the tray lifted by the tray lifting mechanism.
Preferably, the feeding rack is further provided with a material tray feeding position and a material tray discharging position, the material tray conveying line is respectively opposite to the material tray feeding position and the material tray discharging position, and the battery feeding equipment further comprises a first material bin mechanism, a second material bin mechanism and a material tray taking and placing manipulator; the first bin mechanism is opposite to the tray feeding position and is used for stacking the trays conveyed to the tray feeding position by the tray conveying line upwards together with the batteries; the second bin mechanism is opposite to the discharge level of the tray, and is used for stacking and storing the tray of the battery which is taken out of the first bin mechanism, and the second bin mechanism also places the tray downwards at a position opposite to the discharge level of the tray on the tray conveying line, and the tray conveying line continuously conveys the tray to the battery charging level; the tray taking and placing manipulator is arranged right above the first bin mechanism and the second bin mechanism and is used for transferring the tray of the battery taken away in the first bin mechanism into the second bin mechanism; the first feed bin mechanism, the second feed bin mechanism and the tray taking and placing manipulator are respectively arranged on the feeding frame.
Preferably, the first bin mechanism comprises a first bin frame located right above the tray conveying line, a first separator installed on the first bin frame, a first lifting assembly located right below the tray conveying line and a first clamping positioner located between the tray conveying line and the first separator, the first lifting assembly can do telescopic motion in the vertical direction so as to enable a tray conveyed to the tray feeding level by the tray conveying line to be lifted upwards together with a battery, the first separator can do telescopic motion in the horizontal direction, and the first lifting assembly is matched with the first separator to enable the tray conveyed to the tray feeding level by the tray conveying line to be stacked upwards into the first bin frame together with the battery, and the first clamping positioner can do telescopic motion in the horizontal direction so as to enable the tray lifted upwards together with the battery to be clamped and positioned.
Preferably, the second bin mechanism comprises a second bin frame located right above the tray conveying line, a second separator installed on the second bin frame, a second lifting assembly located right below the tray conveying line and a second clamping and positioning device located between the tray conveying line and the second separator, the second bin frame is used for stacking and storing trays of which batteries are taken away in the first bin mechanism, the second lifting assembly can do telescopic motion in the vertical direction, the second separator can do telescopic motion in the horizontal direction, the second lifting assembly is matched with the second separator to downwards place the trays in the second bin frame at a position where the tray conveying line is opposite to the tray discharging level, and the second clamping and positioning device can do telescopic motion in the horizontal direction so as to clamp and position the trays downwards conveyed by the second lifting assembly.
Preferably, the full-automatic battery baking line further comprises a battery feeding front line segment for conveying the battery to the battery feeding equipment, the battery feeding front line segment is arranged side by side with one side of the battery feeding equipment opposite to the manipulator translation mechanism along the translation direction of the multi-axis manipulator, the battery feeding front line segment comprises a door-shaped frame with a safety channel, a feeding conveying mechanism positioned at one side of the safety channel along the left-right direction of the door-shaped frame, a discharging conveying mechanism positioned at the other side of the safety channel along the left-right direction of the door-shaped frame and an intermediate transferring mechanism positioned above the safety channel along the up-down direction of the door-shaped frame, the safety channel is arranged in a penetrating manner along the front-back direction of the door-shaped frame, the feeding conveying mechanism, the discharging conveying mechanism and the intermediate transferring mechanism are respectively arranged on the door-shaped frame, the feeding conveying mechanism conveys the battery to the intermediate transferring mechanism, the intermediate transferring mechanism transfers the battery conveyed by the feeding conveying mechanism to the discharging conveying mechanism, and the intermediate transferring mechanism conveys the battery to the discharging mechanism.
Preferably, the multi-axis manipulator comprises a multi-axis joint body and a vacuum grabbing mechanism assembled on the multi-axis joint body, wherein the vacuum grabbing mechanism comprises a mounting seat, a vacuum cavity column, a vacuum suction head and a vacuum pump, the mounting seat is fixedly connected with the multi-axis joint body, the vacuum cavity column is fixed on the mounting seat, a vacuum cavity is formed in the vacuum cavity column, the vacuum suction head is arranged on the vacuum cavity column, the vacuum suction head can stretch and slip on the vacuum cavity column along the height direction of the vacuum cavity column, and the vacuum suction head is communicated with the vacuum cavity; the vacuum pump is communicated with the vacuum cavity, and the vacuum pump is linked to retract the vacuum suction head into the vacuum cavity column along the height direction of the vacuum cavity column in the process of vacuumizing the vacuum cavity.
Preferably, the vacuum cavity comprises a main vacuum cavity and a sub vacuum cavity which are not communicated with each other, the vacuum suction head comprises a main vacuum suction head communicated with the main vacuum cavity and a sub vacuum suction head communicated with the sub vacuum cavity, and the vacuum pump comprises a main vacuum pump for vacuumizing the main vacuum cavity and a sub vacuum pump for vacuumizing the sub vacuum cavity.
Preferably, a slotted hole structure matched with the vacuum suction head is arranged on the vacuum cavity column along the height direction of the vacuum cavity column, the vacuum suction head penetrates through the slotted hole structure, and the slotted hole structure is communicated with the vacuum cavity.
Preferably, the battery feeding device, the battery discharging device and the baking box jointly surround the manipulator translation mechanism from the periphery, the battery feeding device is opposite to the battery discharging device along the translation direction of the multi-axis manipulator, the baking boxes are respectively arranged beside two opposite sides of the manipulator translation mechanism along the direction staggered with the translation direction of the multi-axis manipulator, and the baking boxes in the same side are multiple and are arranged in a row along the translation direction of the multi-axis manipulator.
Compared with the prior art, the full-automatic battery baking line comprises battery feeding equipment, a multi-axis manipulator, a manipulator translation mechanism, a baking oven and battery discharging equipment, wherein the multi-axis manipulator is arranged on the manipulator translation mechanism, the battery feeding equipment, the battery discharging equipment and the baking oven are respectively arranged beside the manipulator translation mechanism, the manipulator translation mechanism drives the multi-axis manipulator to move in the horizontal direction, the battery feeding equipment conveys batteries to the multi-axis manipulator, the multi-axis manipulator transfers the batteries conveyed by the battery feeding equipment into the baking oven under the cooperation of the manipulator translation mechanism, and the multi-axis manipulator transfers the batteries in the baking oven to the battery discharging equipment so as to realize the automatic operation flow of battery feeding, baking and discharging and ensure the battery baking efficiency.
Drawings
Fig. 1 is a schematic plan view of the baking line for the full-automatic battery of the present invention.
Fig. 2 is a schematic perspective view of a battery loading device in the fully automatic battery baking line shown in fig. 1.
Fig. 3 is a schematic perspective view of the positions of the tray conveying line and the first bin mechanism on the battery loading device in the battery loading device shown in fig. 2.
Fig. 4 is a schematic perspective view of the positions of the tray conveying line and the second bin mechanism on the battery loading device in the battery loading device shown in fig. 2.
Fig. 5 is a schematic perspective view showing positions of a tray conveying line and a battery feeding mechanism on the battery feeding device in the battery feeding device shown in fig. 2.
Fig. 6 is a schematic perspective view of a multi-axis robot in the full-automatic battery baking line shown in fig. 1.
Fig. 7 is a schematic view of an internal structure of the vacuum grasping structure in the multiaxial robot shown in fig. 6 as seen from a width direction of the vacuum chamber column.
FIG. 8 is an enlarged view of portion A of FIG. 7
Fig. 9 is a schematic view of the vacuum gripping structure of fig. 7 in another state.
Fig. 10 is a schematic perspective view of a section of the full-automatic battery baking line shown in fig. 1 before battery loading.
Detailed Description
Referring to fig. 1 and 5, a fully automatic battery baking line 1 of the present invention includes a battery loading device 10, a multi-axis manipulator 20, a manipulator translation mechanism 30, a baking oven 40 and a battery unloading device 60. The multi-axis manipulator 20 is installed on the manipulator translation mechanism 30, the battery feeding device 10, the battery discharging device 60 and the baking box 40 are respectively arranged beside the manipulator translation mechanism 30, preferably, the battery feeding device 10, the battery discharging device 60 and the baking box 40 jointly surround the manipulator translation mechanism 30 from the periphery, the battery feeding device 10 is opposite to the battery discharging device 60 along the translation direction of the multi-axis manipulator 20, the baking boxes 40 are respectively arranged beside two opposite sides of the manipulator translation mechanism 30 along the direction which is staggered with the translation direction of the multi-axis manipulator 20, three baking boxes 40 in the same side are arranged in a row along the translation direction of the multi-axis manipulator 20, and thus the automatic efficiency of feeding, baking and discharging of the battery 1a is improved. The manipulator translation mechanism 30 drives the multi-axis manipulator 20 to move in the horizontal direction, the battery feeding device 10 conveys the battery 1a to the multi-axis manipulator 20, the multi-axis manipulator 20 transfers the battery 1a conveyed by the battery feeding device 10 into the baking box 40 under the cooperation of the manipulator translation mechanism 30, the baking box 40 is used for baking the battery 1a, the multi-axis manipulator 20 also transfers the battery 1a in the baking box 40 to the battery discharging device 60, and the battery discharging device 60 is used for discharging the baked battery 1a. Specifically, as shown in fig. 1, the fully automatic battery baking line 1 of the present invention further includes a front battery feeding line segment 50 for conveying the battery 1a to the battery feeding device 10, where the front battery feeding line segment 50 is parallel to a side of the battery feeding device 10 facing away from the manipulator translation mechanism 30 along the translation direction of the multi-axis manipulator 20, so as to establish a passage for an operator to pass through. More specifically, the following is:
referring to fig. 2, the battery loading apparatus 1 includes a loading frame 10b, a tray conveying line 11 assembled on the loading frame 10b, a battery loading mechanism 12, a first bin mechanism 13, a second bin mechanism 14, and a tray picking and placing manipulator 15. The feeding frame 10b is provided with a tray feeding position 11a, a battery feeding position 11b and a tray discharging position 11c. The tray conveying line 11 is used for conveying the tray 10a, and the tray conveying line 11 is opposite to the tray feeding position 11a, the battery feeding position 11b and the tray discharging position 11c, so that the tray 10a located on the tray feeding position 11a is gradually conveyed to the battery feeding position 11b and the tray discharging position 11c under the driving of the tray conveying line 11. The battery charging mechanism 12 is opposed to the battery charging level 11b so that the battery charging mechanism 12 places the battery 1a on the tray 10a conveyed to the battery charging level 11b by the tray conveyance line 11. The first magazine mechanism 13 is opposed to the tray feed position 11a such that the first magazine mechanism 13 stacks up the trays 10a conveyed by the tray conveyor line 11 to the tray feed position 11a together with the batteries 1a. The second bin mechanism 14 is opposite to the tray discharge level 11c, and the second bin mechanism 14 is configured to stack and store the trays 10a from the first bin mechanism 13, from which the batteries 1a are removed, so that the second bin mechanism 14 places the trays 10a downward on the tray conveying line 11 opposite to the tray discharge level 11c, and the tray conveying line 11 continues to convey the trays to the battery discharge level 11 b. The tray taking and placing manipulator 15 is disposed right above the first bin mechanism 13 and the second bin mechanism 14, so that the tray taking and placing manipulator 15 transfers the tray 10a from which the battery is taken out of the first bin mechanism 13 into the second bin mechanism 14. The tray 10a is cyclically switched among the first bin mechanism 13, the battery loading level 10b and the second bin mechanism 14a in sequence as above, so that the battery 1a is continuously loaded, and the use efficiency of the tray 10a is higher and the loading speed of the battery 1a is higher.
As shown in fig. 2 and 3, the first bin mechanism 13 includes a first bin frame 133 located directly above the tray conveying line 11, a first separator 31 installed on the first bin frame 133, and a first lifting assembly 132 located directly below the tray conveying line 11, and the first lifting assembly 132 can make telescopic movement in a vertical direction, so that the first lifting assembly 132 can lift up the tray 10a conveyed to the tray feeding position 11a by the tray conveying line 11 and the battery 1a in a horizontal direction, and at the same time, the first separator 31 can make telescopic movement in a horizontal direction, so that the first lifting assembly 132 can stack up the tray 10a conveyed to the tray feeding position 11a by the tray conveying line 11 together with the battery 1a under the cooperation of the first separator 31, preferably, in fig. 3, the first bin mechanism 13 further includes a first clamping positioner 134 located between the tray conveying line 11 and the first separator 31, and the first clamping positioner 134 can make telescopic movement in a horizontal direction, so as to prevent the tray 10a from being lifted up to the tray conveying line 11a by the first lifting assembly 132, and to be positioned under the tray conveying line 11a, and not being lifted up to the tray conveying line 1a by the first clamping positioner 132, and to ensure that the tray 10a is not lifted up to be positioned by the first clamping assembly 1a, and the first clamping positioner 132 is not in the upper than the tray lifting assembly 1a, and the clamping assembly is accurately positioned by the lifting assembly 1.
As shown in fig. 2 and 4, the second bin mechanism 14 includes a second bin frame 4343 located right above the tray conveying line 11, a second separator 141 installed on the second bin frame 4343, and a second lifting assembly 142 located right below the tray conveying line 11, where the second bin frame 4343 is used for stacking and storing the trays 10a from which the batteries are removed in the first bin mechanism 13, the second lifting assembly 142 can make telescopic movement in a vertical direction, and the second separator 141 can make telescopic movement in a horizontal direction, so that the second lifting assembly 142 can place the trays 10a in the second bin frame 4343 downward at a position opposite to the tray discharging level 11c under the cooperation of the second separator 141, preferably, in fig. 4, the second bin mechanism 14 further includes a second clamping locator 144 located between the tray conveying line 11 and the second separator 141, and the second clamping locator 144 can make telescopic movement in a horizontal direction, so as to make the tray 10a conveyed downward by the second lifting assembly 142 and the tray conveying line 10a not to be positioned at the position opposite to the tray discharging level 11c, thereby ensuring that the tray discharging level is not positioned at the position opposite to the tray discharging level 11.
As shown in fig. 2, 5 and 6, the charging frame 10b is further provided with a battery discharging position 121a, the battery charging mechanism 12 includes a battery conveying line 121 and a battery picking and placing manipulator 122, the battery conveying line 121 conveys the battery to the battery discharging position 121a, and the battery picking and placing manipulator 122 is disposed right above the battery conveying line 121 and the tray conveying line 11, so that the battery picking and placing manipulator 122 conveys the battery 1a conveyed to the battery discharging position 121a by the battery conveying line 121 to the tray 10a conveyed to the battery charging position 11b by the tray conveying line 11.
As shown in fig. 2 and 5, the battery loading mechanism 12 further includes a tray lifting mechanism 123 and a clamping and positioning mechanism 24. The tray lifting mechanism 123 is located right below the tray conveying line 11, and the tray lifting mechanism 123 can also perform telescopic motion in the vertical direction, so that the tray lifting mechanism 123 can lift and convey the tray 10a on the battery loading level 11b upwards, and the tray on the battery loading level 11b is separated from the tray conveying line 11; meanwhile, the tray lifting mechanism 123 may further convey the tray 10a lifted by the tray lifting mechanism 123 downward, so that the tray lifting mechanism 123 may place the tray 10a lifted by the tray lifting mechanism 123 on the tray conveying line 11. In addition, the tray clamping and positioning mechanism 124 is located between the tray conveying line 11 and the battery picking and placing manipulator 122, and the tray clamping and positioning mechanism 124 can perform telescopic motion in the horizontal direction, so that the tray clamping and positioning mechanism 124 can clamp and position the tray 10a lifted by the tray lifting mechanism 123.
Referring to fig. 6 to 9, the multi-axis manipulator 20 includes a multi-axis joint body 21 and a vacuum grabbing mechanism 22 assembled on the multi-axis joint body 21, wherein the vacuum grabbing mechanism 22 includes a mounting base 221 fixedly connected with the multi-axis joint body 21, a vacuum cavity column 222 fixed on the mounting base 221, a vacuum suction head 223 arranged on the vacuum cavity column 222, and a vacuum pump 224. The vacuum cavity 222 'is formed in the vacuum cavity column 222, the vacuum pump 224 is communicated with the vacuum cavity 222', the vacuum suction head 223 is communicated with the vacuum cavity 222', the vacuum pump 224 can suck the battery 1a in the process of vacuumizing the vacuum cavity 222' so as to avoid damage to the battery 1a, and meanwhile, the vacuum pump 224 is also connected with the vacuum suction head 223 to stretch and slide on the vacuum cavity column 222 along the height direction of the vacuum cavity column 222, so that the vacuum suction head 223 is retracted into the vacuum cavity column 222 along the height direction of the vacuum cavity column 222, the battery 1a is driven to separate from the tray 10a along the height direction of the vacuum cavity column 222, the battery 1a is prevented from being impacted with the tray 10a in the process of separating from the tray 10a, and the battery 1a can be safely taken out from the tray 10a stacked by the first stock bin frame 133 by the multi-axis manipulator 20.
As shown in fig. 8, the vacuum chamber 222' includes a main vacuum chamber 222a and a sub vacuum chamber 222b which are not communicated with each other, the vacuum suction head 223 includes a main vacuum suction head 223a communicated with the main vacuum chamber 222a and a sub vacuum suction head 223b communicated with the sub vacuum chamber 222b, and the vacuum pump 224 includes a main vacuum pump 224a for evacuating the main vacuum chamber 222a and a sub vacuum pump 224b for evacuating the sub vacuum chamber 222b, so that the multi-axis robot 20 can selectively grasp the batteries 1a in the trays 10a stacked by the first bin rack 133 according to actual needs.
As shown in fig. 8, a slot structure 22b matched with the vacuum suction head 223 is provided on the vacuum cavity column 222 along the height direction of the vacuum cavity column 222, the vacuum suction head 223 is penetrated in the slot structure 22b, and the slot structure 22b is communicated with the vacuum cavity 222', so as to ensure the reliability of retracting the vacuum suction head 223 into the vacuum cavity column 222 along the height direction of the vacuum cavity column 222 when the vacuum pump 224 vacuumizes the vacuum cavity 222'.
As shown in fig. 10, the battery feed front line segment 50 includes a gate frame 51 having a safety passage 51a, a feed conveying mechanism 52 located on the right side of the safety passage 51a in the left-right direction of the gate frame 51, a discharge conveying mechanism 53 located on the left side of the safety passage 51a in the left-right direction of the gate frame 51, and an intermediate transfer mechanism 54 located above the safety passage 51a in the up-down direction of the gate frame 51. The safety channel 51a is arranged in a penetrating manner along the front-rear direction of the door-shaped frame 51, the feeding conveying mechanism 52, the discharging conveying mechanism 53 and the intermediate transferring mechanism 54 are respectively arranged on the door-shaped frame 51, and the door-shaped frame 51 provides supporting functions and assembling places for the feeding conveying mechanism 52, the discharging conveying mechanism 53 and the intermediate transferring mechanism 54; the battery 1a is conveyed to the middle transfer mechanism 54 by the feeding conveying mechanism 52, the battery 1a conveyed by the feeding conveying mechanism 52 is conveyed to the discharging conveying mechanism 53 by the middle transfer mechanism 54, and the battery 1a conveyed by the middle transfer mechanism 54 is conveyed to the battery feeding equipment 10 by the discharging conveying mechanism 53, specifically the battery feeding mechanism 12 in the battery feeding equipment 10, so that the condition that the battery 1a put on the feeding conveying mechanism 52 from the outside is automatically conveyed forward is met. Specifically, in fig. 10, the intermediate transfer mechanism 54 includes an intermediate conveyance line 31, a first transfer device 32, and a second transfer device 33; the first transfer device 32 is located directly above both the intermediate transfer line 31 and the feed transfer mechanism 52 in the up-down direction of the gate frame 51, the first transfer device 32 is used for transferring the battery 1a transferred from the feed transfer mechanism 52 to the intermediate transfer line 31, the second transfer device 33 is located directly above both the intermediate transfer line 31 and the discharge transfer mechanism 53 in the up-down direction of the gate frame 51, and the second transfer device 33 transfers the battery 1a transferred from the intermediate transfer line 31 to the discharge transfer mechanism 53 to ensure the continuity of the transfer of the battery 1a.
Compared with the prior art, the full-automatic battery baking line 1 comprises the battery feeding device 10, the multi-axis manipulator 20, the manipulator translation mechanism 30, the baking oven 40 and the battery discharging device 60, wherein the multi-axis manipulator 20 is arranged on the manipulator translation mechanism 30, the battery feeding device 10, the battery discharging device 60 and the baking oven 40 are respectively arranged beside the manipulator translation mechanism 30, the manipulator translation mechanism 30 drives the multi-axis manipulator 20 to move in the horizontal direction, the battery feeding device 10 conveys the battery 1a to the multi-axis manipulator 20, the multi-axis manipulator 20 transfers the battery 1a conveyed by the battery feeding device 10 into the baking oven 40 under the cooperation of the manipulator translation mechanism 30, and the multi-axis manipulator 20 transfers the battery 1a in the baking oven 40 to the battery discharging device 60 so as to realize the automatic operation flow of the feeding, baking and discharging of the battery 1a and ensure the baking efficiency of the battery 1a.
In the drawing, arrow h indicates the height direction of the vacuum chamber column 222, arrow i indicates the bottom-to-top direction of the gantry 51, arrow j indicates the right-to-left direction of the gantry 51, arrow K indicates the back-to-front direction of the gantry 51, and the translational direction of the multi-axis robot 20 is the direction indicated by arrow K and the opposite direction, and the direction intersecting the translational direction of the multi-axis robot 20 is the direction indicated by j or the opposite direction indicated by j. In addition, since the vacuum suction head 223 can stretch and retract relative to the vacuum cavity column 222, correspondingly, a clearance fit is formed between the vacuum suction head 223 and the vacuum cavity column 222 (slot structure 222 a), the fit clearance is small (for example, but not limited to, 0.01mm-0.05 mm), and the vacuum pump 224 forms a continuous pressure difference between the air pressure in the vacuum cavity 222 'and the external atmospheric pressure in the vacuum cavity 222' in the process of vacuumizing the vacuum cavity 222', so that the vacuum suction head 223 can suck a battery in the process of vacuumizing the vacuum cavity 222', and meanwhile, the vacuum pump 224 also links the vacuum suction head 223 to stretch and slide on the vacuum cavity column 222 along the height direction of the vacuum cavity column 222, so that the vacuum suction head 223 retracts into the vacuum cavity column 222 along the height direction of the vacuum cavity column 222, but not limited thereto.
The foregoing disclosure is illustrative of the present invention and is not to be construed as limiting the scope of the invention, but is for the convenience of those skilled in the art to understand and practice the invention, and therefore, equivalent variations to the appended claims are intended to be encompassed by the present invention.
Claims (8)
1. The full-automatic battery baking line is characterized by comprising battery feeding equipment, a multi-axis mechanical arm, a mechanical arm translation mechanism, a baking box and battery discharging equipment, wherein the multi-axis mechanical arm is arranged on the mechanical arm translation mechanism, the battery feeding equipment, the battery discharging equipment and the baking box are respectively arranged beside the mechanical arm translation mechanism, the mechanical arm translation mechanism drives the multi-axis mechanical arm to move in the horizontal direction, the battery feeding equipment conveys a battery to the multi-axis mechanical arm, the multi-axis mechanical arm transfers the battery conveyed by the battery feeding equipment into the baking box under the cooperation of the mechanical arm translation mechanism, and the multi-axis mechanical arm transfers the battery in the baking box to the battery discharging equipment;
the battery feeding equipment comprises a feeding rack, a battery feeding mechanism and a charging tray conveying line; the battery feeding mechanism and the charging tray conveying line are respectively arranged on the feeding frame, battery feeding levels are arranged on the feeding frame, and the battery feeding mechanism and the charging tray conveying line are respectively opposite to each other in the battery feeding levels; the tray conveying line is used for conveying trays; the battery feeding mechanism is used for placing batteries on a charging tray conveyed to the battery feeding level by the charging tray conveying line, and the charging tray conveying line is also used for conveying the charging tray which is positioned at the battery feeding level and carries the batteries to the multi-axis manipulator;
in addition, a battery discharging position is further arranged on the charging rack, the battery charging mechanism comprises a battery conveying line, a battery taking and placing manipulator, a charging tray lifting mechanism and a charging tray clamping and positioning mechanism, the battery conveying line conveys batteries to the battery discharging position, the battery taking and placing manipulator is arranged right above the battery conveying line and the charging tray conveying line, and the battery taking and placing manipulator is used for conveying the batteries conveyed to the battery discharging position by the battery conveying line to the charging tray conveyed to the battery charging position by the charging tray conveying line; the tray lifting mechanism is positioned right below the tray conveying line, can do telescopic motion in the vertical direction, can lift and convey the tray on the battery feeding level upwards so as to separate the tray on the battery feeding level from the tray conveying line, and can also convey the tray lifted by the tray lifting mechanism downwards so as to place the tray lifted by the tray lifting mechanism on the tray conveying line; the tray clamping and positioning mechanism is positioned between the tray conveying line and the battery taking and placing manipulator and can do telescopic motion in the horizontal direction so as to clamp and position the tray lifted by the tray lifting mechanism;
the full-automatic battery baking line further comprises a battery feeding front line segment for conveying the battery to the battery feeding equipment, the battery feeding front line segment is arranged side by side with one side of the battery feeding equipment opposite to the manipulator translation mechanism along the translation direction of the multi-axis manipulator, the battery feeding front line segment comprises a door-shaped frame with a safety channel, a feeding conveying mechanism positioned at one side of the safety channel along the left-right direction of the door-shaped frame, a discharging conveying mechanism positioned at the other side of the safety channel along the left-right direction of the door-shaped frame and a middle transferring mechanism positioned above the safety channel along the up-down direction of the door-shaped frame, the safety channel is arranged in a penetrating manner along the front-back direction of the door-shaped frame, the feeding conveying mechanism, the discharging conveying mechanism and the middle transferring mechanism are respectively arranged on the door-shaped frame, the feeding conveying mechanism conveys the battery to the middle transferring mechanism, the middle transferring mechanism transfers the battery conveyed by the feeding conveying mechanism to the discharging conveying mechanism, and the discharging conveying mechanism conveys the battery to the middle transferring mechanism.
2. The fully automatic battery baking line of claim 1, wherein the loading rack is further provided with a tray feeding level and a tray discharging level, the tray conveying line is opposite to the tray feeding level and the tray discharging level, respectively, and the battery loading device further comprises:
a first bin mechanism opposite the tray feed level for stacking up the trays conveyed by the tray conveyor line to the tray feed level along with the batteries;
the second bin mechanism is used for stacking and storing the trays of the battery which is taken out of the first bin mechanism, and also placing the trays downwards at a position opposite to the tray discharging position of the tray conveying line, and continuously conveying the trays to the position of the battery charging position by the tray conveying line; and
the tray taking and placing manipulator is arranged right above the first bin mechanism and the second bin mechanism and is used for transferring the tray of the battery taken away in the first bin mechanism into the second bin mechanism; the first feed bin mechanism, the second feed bin mechanism and the tray taking and placing manipulator are respectively arranged on the feeding frame.
3. The full-automatic battery baking line of claim 2, wherein the first bin mechanism comprises a first bin frame located right above the tray conveying line, a first separator mounted on the first bin frame, a first lifting assembly located right below the tray conveying line, and a first clamping positioner located between the tray conveying line and the first separator, the first lifting assembly can perform telescopic movement in a vertical direction to lift up a tray conveyed to the tray feeding level by the tray conveying line together with a battery, the first separator can perform telescopic movement in a horizontal direction, and the first lifting assembly stacks up the tray conveyed to the tray feeding level by the tray conveying line together with the battery into the first bin frame under the cooperation of the first separator, and the first clamping positioner can perform telescopic movement in a horizontal direction to clamp and position the tray lifted up together with the battery.
4. The full-automatic battery baking line according to claim 2, wherein the second bin mechanism comprises a second bin frame located right above the tray conveying line, a second separator installed on the second bin frame, a second lifting assembly located right below the tray conveying line, and a second clamping positioner located between the tray conveying line and the second separator, the second bin frame is used for stacking and storing trays from which a battery is removed in the first bin mechanism, the second lifting assembly can perform telescopic movement in a vertical direction, the second separator can perform telescopic movement in a horizontal direction, the second lifting assembly is matched with the second separator to downwards place the trays in the second bin frame at a position opposite to the tray discharging level, and the second clamping positioner can perform telescopic movement in a horizontal direction so as to clamp and position the trays downwards conveyed by the second lifting assembly.
5. The full-automatic battery baking line according to claim 1, wherein the multi-axis manipulator comprises a multi-axis joint body and a vacuum grabbing mechanism assembled on the multi-axis joint body, the vacuum grabbing mechanism comprises a mounting seat, a vacuum cavity column, a vacuum suction head and a vacuum pump, the mounting seat is fixedly connected with the multi-axis joint body, the vacuum cavity column is fixed on the mounting seat, a vacuum cavity is formed in the vacuum cavity column, the vacuum suction head is arranged on the vacuum cavity column, the vacuum suction head can stretch and slide on the vacuum cavity column along the height direction of the vacuum cavity column, and the vacuum suction head is communicated with the vacuum cavity; the vacuum pump is communicated with the vacuum cavity, and the vacuum pump is linked to retract the vacuum suction head into the vacuum cavity column along the height direction of the vacuum cavity column in the process of vacuumizing the vacuum cavity.
6. The fully automated battery baking line of claim 5, wherein the vacuum chamber comprises a primary vacuum chamber and a secondary vacuum chamber that are not in communication with each other, the vacuum tip comprises a primary vacuum tip in communication with the primary vacuum chamber and a secondary vacuum tip in communication with the secondary vacuum chamber, and the vacuum pump comprises a primary vacuum pump for evacuating the primary vacuum chamber and a secondary vacuum pump for evacuating the secondary vacuum chamber.
7. The fully automatic battery baking line according to claim 6, wherein a slot structure matched with the vacuum suction head is arranged on the vacuum cavity column along the height direction of the vacuum cavity column, the vacuum suction head penetrates through the slot structure, and the slot structure is communicated with the vacuum cavity.
8. The fully automatic battery baking line of claim 1, wherein the battery loading device, the battery unloading device and the baking box jointly surround the manipulator translation mechanism from the periphery, the battery loading device is opposite to the battery unloading device along the translation direction of the multi-axis manipulator, the baking boxes are respectively arranged beside two opposite sides of the manipulator translation mechanism along the direction which is staggered with the translation direction of the multi-axis manipulator, and the baking boxes in the same side are multiple and are arranged in a row along the translation direction of the multi-axis manipulator.
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| Application Number | Priority Date | Filing Date | Title |
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| CN202111173705.XA CN113772417B (en) | 2021-09-30 | 2021-09-30 | Full-automatic battery baking line |
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| CN202111173705.XA CN113772417B (en) | 2021-09-30 | 2021-09-30 | Full-automatic battery baking line |
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| CN113772417A CN113772417A (en) | 2021-12-10 |
| CN113772417B true CN113772417B (en) | 2023-05-26 |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN106384845B (en) * | 2016-11-09 | 2023-07-07 | 深圳市新伟创实业有限公司 | Automatic processing system for drying and cooling lithium battery |
| CN106532100B (en) * | 2016-11-30 | 2018-11-09 | 惠州金源精密自动化设备有限公司 | Battery baking system |
| CN107621125B (en) * | 2017-09-04 | 2020-10-27 | 深圳市镭煜科技有限公司 | Automatic drying control system of vertical warehouse type lithium battery |
| CN208304202U (en) * | 2018-04-11 | 2019-01-01 | 苏州迅镭激光科技有限公司 | A kind of charging tray Automatic-feeding feeding device |
| CN109244550A (en) * | 2018-09-03 | 2019-01-18 | 深圳市联赢激光股份有限公司 | A kind of battery core automated processing equipment |
| KR102364293B1 (en) * | 2019-02-26 | 2022-02-16 | 주식회사 엘지에너지솔루션 | Device for Manufacturing Battery Pack and Method of Manufacturing Battery Pack |
| CN115136369A (en) * | 2020-02-26 | 2022-09-30 | 村田机械株式会社 | Battery inspection system |
| CN213445091U (en) * | 2020-10-23 | 2021-06-15 | 深圳市卓能技术有限公司 | High-efficient loading attachment of polymer electricity core |
| CN112670624B (en) * | 2020-12-23 | 2022-06-14 | 广东拓斯达科技股份有限公司 | Automatic battery cell casing machine |
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