CN113771147A - Equipment for collecting waste materials in production process of bamboo-wood composite floor - Google Patents
Equipment for collecting waste materials in production process of bamboo-wood composite floor Download PDFInfo
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- CN113771147A CN113771147A CN202110940198.1A CN202110940198A CN113771147A CN 113771147 A CN113771147 A CN 113771147A CN 202110940198 A CN202110940198 A CN 202110940198A CN 113771147 A CN113771147 A CN 113771147A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27C—PLANING, DRILLING, MILLING, TURNING OR UNIVERSAL MACHINES FOR WOOD OR SIMILAR MATERIAL
- B27C5/00—Machines designed for producing special profiles or shaped work, e.g. by rotary cutters; Equipment therefor
- B27C5/02—Machines with table
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27G—ACCESSORY MACHINES OR APPARATUS FOR WORKING WOOD OR SIMILAR MATERIALS; TOOLS FOR WORKING WOOD OR SIMILAR MATERIALS; SAFETY DEVICES FOR WOOD WORKING MACHINES OR TOOLS
- B27G3/00—Arrangements for removing bark-zones, chips, waste, or dust, specially designed for use in connection with wood-working machine or in wood-working plants
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Abstract
本发明公开了一种竹木复合地板生产过程中用于收集废料的设备，包括用于安装加工台的机座，所述机座顶部一侧设有第一收集箱，所述第一收集箱位于加工台一侧的正下方，所述机座的顶部设有安装架，所述安装架上设有滑动的第一安装板，所述安装架上设有用于驱动第一安装板的驱动机构，所述第一安装板的侧面安装有刮料机构，所述安装架上还设有挡料机构,所述挡料机构用于遮挡地板切割时产生的废料，利于刮料机构后续收集废料,所述刮料机构用于收集加工台台面上废料并输送至第一收集箱内部；该废料收集设备便于对加工台废料进行收集，且废料收集效果好，效率高，停机时间短，提高了加工效率。
The invention discloses a device for collecting waste materials in the production process of bamboo-wood composite floor, including a machine base for installing a processing table, a first collection box is arranged on one side of the top of the machine base, and the first collection box Located just below one side of the processing table, the top of the machine base is provided with a mounting frame, the mounting frame is provided with a sliding first mounting plate, and the mounting frame is provided with a driving mechanism for driving the first mounting plate , a scraping mechanism is installed on the side of the first mounting plate, and a blocking mechanism is also provided on the mounting frame. The scraping mechanism is used to collect the waste on the processing table and transport it to the inside of the first collection box; the waste collection equipment is convenient to collect the waste of the processing table, and has good waste collection effect, high efficiency, short downtime, and improved processing. efficiency.
Description
Technical Field
The invention belongs to the technical field of waste collection, and particularly relates to equipment for collecting waste in the production process of a bamboo-wood composite floor.
Background
Bamboo-wood composite floor need be through cutting operation in process of production, large-scale processing factory generally uses machine tooling to process composite floor, the waste material that the course of working produced absorbs by oneself through garbage collection treatment facility, thereby avoid waste material or sweeps to persist in the equipment, influence the performance of processing equipment, for middle-size and small-size processing factory, high accuracy machine tool purchase and cost of labor are high, increase cost burden of enterprise, and be not suitable for middle-size and small-size processing factory and use, middle-size and small-size enterprise mostly adopts floor processing platform at present, carry out floor processing operation through manual operation, and the workstation is relatively poor to the collection function of waste material, some waste material diffusion is to in the air, be unfavorable for workman's health, some waste material is piled up on the workstation mesa, need artifical frequent clearance, influence machining efficiency, certain inconvenience has.
Disclosure of Invention
The invention aims to: in order to solve the problem that the waste materials of the existing floor processing table are not convenient to collect, the equipment for collecting the waste materials in the production process of the bamboo-wood composite floor is provided.
In order to achieve the purpose, the invention adopts the following technical scheme: the utility model provides an equipment for collecting waste material in bamboo wood composite floor production process, is including the frame that is used for installing the processing platform, frame top one side is equipped with first collecting box, first collecting box is located processing platform one side under, the top of frame is equipped with the mounting bracket, be equipped with gliding first mounting panel on the mounting bracket, be equipped with the actuating mechanism who is used for driving first mounting panel on the mounting bracket, the side-mounting of first mounting panel has scraper structure, still be equipped with stock stop on the mounting bracket, the waste material that produces when stock stop is used for sheltering from the floor cutting does benefit to the follow-up waste material of collecting of scraper structure, scraper structure is used for collecting the processing platform mesa waste material and carries to inside first collecting box.
By adopting the scheme, when the floor is cut through the processing table, the stop mechanism shields the waste materials generated during cutting, the waste materials are prevented from splashing, the follow-up waste material collection is facilitated, the waste materials remained on the processing table are completely scraped and conveyed to the first collecting box for centralized collection through the work of the scraping mechanism after the cutting is completed, the manual cleaning is not needed, the labor is saved, the stop time is short, and the floor cutting efficiency is improved.
As a further description of this scheme, the stock stop is by fixing the first fixed plate on the mounting bracket, fixing the second fixed plate in first fixed plate bottom, sliding connection establishes reset spring, the fixed striker plate of a plurality of first movable rod other ends and rotates the adjustable fender who connects in the striker plate bottom on the second fixed plate a plurality of first movable rods, connect the first stopper, the cover of first movable rod one end and constitute at the second fixed plate, the top of striker plate is the slope design, adjustable fender and the rotation junction of striker plate are equipped with the torsional spring.
Adopt above-mentioned scheme, when the artifical floor that impels cuts at processing platform cutting position, along with floor motion and adjustable fender contact and with adjustable fender back-up, adjustable fender is because the effort of torsional spring and the surperficial in close contact with in floor, will remain the waste material on the floor and hold back, need not follow-up floor after the cutting and clear up, make the waste material concentrate, the follow-up collection of being convenient for prevents the waste material extravagant, the striker plate can be compressed to one side simultaneously, make scraping mechanism can discharge of the material smoothly when scraping, with the garbage collection to first collecting box in, guarantee whole garbage collection equipment steady operation.
As a further description of this scheme, be equipped with on the first fixed plate and inhale the material subassembly, inhale the material subassembly including inhaling the material cover, inhaling the material fan and gathering materials the cover, inhale material fan fixed mounting in first fixed plate top, inhale the material fan and inhale and be connected with coupling hose between the material cover, inhale and be connected with the connecting pipe between material fan and the cover that gathers materials, it installs on the striker plate to inhale the material cover, a plurality of wind gaps have been seted up at the top of the cover that gathers materials, the lower part of the cover that gathers materials extends into in the first collecting box.
Adopt above-mentioned scheme, inhale the material cover through inhaling the cooperation of material fan and absorb the tiny waste material that produces when cutting and carry to first collecting box in through gathering materials the cover, prevent that the waste material from diffusing to causing harm to the health in the air, prevent simultaneously that the waste material is extravagant, improve the waste recovery rate.
As a further description of the present solution, the scraping mechanism is composed of a second mounting plate disposed on one side of the first mounting plate, a cylinder installed on a side surface of the first mounting plate and used for driving the second mounting plate, a scraping plate installed at the bottom of the second mounting plate, a movable plate slidably connected to the scraping plate, a guide frame fixed on the scraping plate and used for guiding the movable plate, a connecting rod connected to the top of the movable plate and slidably connected to the guide frame, a connecting plate horizontally disposed at the top end of the connecting rod, and a micro cylinder installed at the top of the scraping plate and connected to the connecting plate, wherein the scraping plate is of a U-shaped structure.
Adopt above-mentioned scheme, when piling up more waste material and needing to clear up on the processing platform, scrape the flitch through the cylinder drive and descend and with processing platform surface contact, the flitch is scraped in processing platform surface walking to the actuating mechanism drive, scrapes the material with processing bench accumulational waste material and all scrape and send to collect in the first collecting box, scrapes the flitch walking and comes and can accomplish the collection work of all waste materials of mesa, collection efficiency is high, and then improves floor cutting efficiency.
As a further description of the present solution, a displacement sensor and a controller are installed on the first mounting plate, the displacement sensor and the controller are electrically connected, and the controller is electrically connected to the micro cylinder.
By adopting the scheme, the position of the cutting knife on the machining table is sensed through the displacement sensor, after the scraping plate moves to a certain position, the displacement sensor transmits a signal to the controller, the controller controls the micro cylinder to drive the movable plate to open the door upwards, the cutter moves away, the scraping plate can smoothly scrape materials on the surface of the machining table through the movement of the scraping plate, and the stable operation of the scraping mechanism is ensured.
As a further description of the scheme, two ends of the scraping plate are both fixed with vertical second movable rods, the second movable rods are both connected with the second mounting plate in a sliding manner, the top ends of the second movable rods are connected with second limiting blocks, and the second movable rods are sleeved with compression springs.
By adopting the scheme, the acting force of the pressing spring on the scraping plate is utilized, so that the scraping plate always keeps close contact with the surface of the processing table in the scraping process, and the scraping effect is ensured.
As a further description of the scheme, two telescopic rods are mounted on the side surface of the first mounting plate, and the telescopic rods are respectively connected to two end positions of the second mounting plate.
By adopting the scheme, the second mounting plate is guided through the two telescopic rods, and the stability of the scraper plate in position adjustment is improved.
As further description of the scheme, two second collecting boxes are placed at the top of the machine base and are respectively positioned at two sides of the machining table, and screen meshes are arranged in the first collecting box and the second collecting box.
By adopting the scheme, the second collecting boxes on two sides are utilized to collect a small amount of waste materials leaked from two sides of the processing table during processing and scraping, the waste materials leaked through the cutting openings at the top of the processing table during cutting are collected, and the large-volume waste materials are screened through the screen, so that the subsequent waste materials can be conveniently classified and recycled.
As a further description of the present solution, the driving mechanism includes a driving motor and a lead screw, the driving motor is installed on the mounting bracket, the lead screw is rotatably connected to the mounting bracket and driven by the driving motor, and the first mounting plate is screwed on the lead screw.
By adopting the scheme, the driving motor is utilized to control the screw rod to rotate in a reciprocating manner to control the first mounting plate to move in a reciprocating manner, so that the whole scraping mechanism on the first mounting plate can stably operate.
In summary, due to the adoption of the technical scheme, the invention has the beneficial effects that:
according to the invention, the stop mechanism is matched with the suction assembly to collect waste materials generated during cutting, so that the waste materials are prevented from splashing and diffusing into the air in the cutting operation, the waste materials are easy to collect, the waste materials accumulated on the collection table surface are cleaned through the scraping mechanism, the waste material collection effect is good, the collection efficiency is high, the waste material collection process does not need manual participation, the downtime is short, and the floor processing efficiency is accelerated;
according to the automatic scrap scraping mechanism, the scrap scraping mechanism is convenient to fold, the normal use of a processing table is not influenced, the acting force of the compression spring on the scrap scraping plate can enable the scrap scraping plate to be in close contact with the processing table top when table top waste is collected, the waste collecting effect is ensured, the position of a cutting knife on the processing table top is sensed through the displacement sensor, the movable door is automatically opened, the whole scrap scraping mechanism can walk on the processing table top without obstruction, the waste on the table top is cleaned into the first collecting box to be collected, and the operation stability of the whole equipment is ensured;
according to the invention, the striker plate can move transversely and reset, when the scraping plate cleans table-board waste, the whole striker mechanism is extruded to one side to give way for the scraping plate, so that the scraping plate can push the waste on the whole table-board into the first collection box for centralized collection;
according to the invention, the two second collecting boxes are arranged on the two sides of the processing table, so that part of downstairs waste materials on the two sides of the table surface in the processing process are collected, and the screens are arranged in the first collecting box and the second collecting boxes, so that large-volume waste materials are separated, subsequent classification and recovery are facilitated, and subsequent treatment is facilitated.
Drawings
FIG. 1 is a schematic view of the overall structure of the present invention;
FIG. 2 is another side view of the present invention in its entirety;
FIG. 3 is a schematic structural view of the scraping mechanism of the present invention;
FIG. 4 is an enlarged view taken at A of FIG. 3 in accordance with the present invention;
FIG. 5 is an enlarged view of the invention at B of FIG. 3;
FIG. 6 is a schematic structural view of a material stop mechanism and a material suction assembly of the present invention;
fig. 7 is an enlarged view of the invention at C in fig. 6.
Illustration of the drawings: 1. a machine base; 2. a processing table; 3. a mounting frame; 4. a first mounting plate; 5. a drive mechanism; 51. a drive motor; 52. a screw rod; 6. a scraping mechanism; 61. a second mounting plate; 62. a cylinder; 63. a scraping plate; 64. a telescopic rod; 65. a second movable bar; 66. a second limiting block; 67. a compression spring; 68. a movable plate; 69. a guide frame; 610. a connecting rod; 611. a connecting plate; 612. a micro cylinder; 7. a stock stop mechanism; 71. a first fixing plate; 72. a second fixing plate; 73. a first movable bar; 74. a first stopper; 75. a return spring; 76. a striker plate; 77. a movable baffle; 78. a torsion spring; 8. a material suction assembly; 81. a material suction cover; 82. a material suction fan; 83. a connecting hose; 84. a material collecting cover; 85. a connecting pipe; 86. a tuyere; 9. a first collection tank; 10. a second collection tank; 11. screening a screen; 12. and a displacement sensor.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1-7, the present invention provides a technical solution: in order to achieve the purpose, the invention adopts the following technical scheme: an apparatus for collecting waste materials in the production process of a bamboo-wood composite floor comprises a machine base 1 for mounting a processing table 2, a first collecting box 9 is arranged on one side of the top of the machine base 1, the first collecting box 9 is positioned under one side of the processing table 2, a mounting frame 3 is arranged on the top of the machine base 1, a sliding first mounting plate 4 is arranged on the mounting frame 3, a driving mechanism 5 for driving the first mounting plate 4 is arranged on the mounting frame 3, a scraping mechanism 6 is arranged on the side surface of the first mounting plate 4, a material blocking mechanism 7 is also arranged on the mounting frame 3, the material blocking mechanism 7 is used for blocking waste materials generated in floor cutting, the waste materials are collected subsequently by the scraping mechanism 6, the scraping mechanism 6 is used for collecting waste materials on the table surface of the processing table 2 and conveying the waste materials into the first collecting box 9, when the floor is cut by the processing table 2, the material blocking mechanism 7 blocks the waste materials generated in cutting, and prevents the waste materials from splashing, do benefit to follow-up garbage collection, will remain after the cutting is accomplished through scraping 6 work of material mechanism and all scrape and send to first collecting box 9 in the collection of concentrating, need not artifical clearance, use manpower sparingly, the down time is short, improves floor cutting efficiency.
The material blocking mechanism 7 is composed of a first fixed plate 71 fixed on the mounting frame 3, a second fixed plate 72 fixed at the bottom of the first fixed plate 71, a plurality of first movable rods 73 connected on the second fixed plate 72 in a sliding manner, a first limit block 74 connected at one end of the first movable rods 73, a return spring 75 sleeved on the first movable rods 73, a plurality of material blocking plates 76 fixed at the other ends of the first movable rods 73 and a movable baffle plate 77 connected at the bottom of the material blocking plates 76 in a rotating manner, the top of the material blocking plates 76 is designed in an inclined manner, a torsion spring 78 is arranged at the rotating connection position of the movable baffle plate 77 and the material blocking plates 76, when the floor is manually pushed to be cut at the cutting position of the processing table 2, the movable baffle plate 77 contacts with the movable baffle plate 77 along with the movement of the floor and pushes the movable baffle plate 77 open, the movable baffle plate 77 is in close contact with the upper surface of the floor due to the acting force of the torsion spring 78, so as to intercept the waste remained on the floor, need not follow-up floor after the cutting and clear up, make the waste material concentrate, the follow-up collection of being convenient for prevents that the waste material is extravagant, and striker plate 76 can be compressed to one side simultaneously for scraping mechanism 6 ejection of compact smoothly when scraping the material, with the garbage collection to first collecting box 9 in, guarantee whole garbage collection equipment steady operation.
Be equipped with on first fixed plate 71 and inhale material subassembly 8, inhale material subassembly 8 including inhaling material cover 81, inhale material fan 82 and gather materials cover 84, inhale material fan 82 fixed mounting in first fixed plate 71 top, inhale material fan 82 and inhale and be connected with coupling hose 83 between the material cover 81, inhale and be connected with connecting pipe 85 between material fan 82 and the cover 84 that gathers materials, inhale material cover 81 and install on striker plate 76, a plurality of wind gaps 86 have been seted up at the top of cover 84 that gathers materials, the lower part of cover 84 that gathers materials extends into in first collecting box 9, inhale the tiny waste material that material cover 81 produced when cutting and absorb and carry to first collecting box 9 through cover 84 that gathers materials through inhaling the cooperation of material fan 82, prevent that the waste material from diffusing to causing harm to the health in the air, prevent waste material waste simultaneously, improve the waste recovery rate.
The scraping mechanism 6 is composed of a second mounting plate 61 arranged at one side of the first mounting plate 4, a cylinder 62 arranged at the side of the first mounting plate 4 for driving the second mounting plate 61, a scraping plate 63 arranged at the bottom of the second mounting plate 61, a movable plate 68 connected with the scraping plate 63 in a sliding way, a guide frame 69 fixed on the scraping plate 63 for guiding the movable plate 68, a connecting rod 610 connected with the top of the movable plate 68 and connected with the guide frame 69 in a sliding way, a connecting plate 611 connected with the top end of the connecting rod 610 in a transverse way, and a micro cylinder 612 arranged at the top of the scraping plate 63 and connected with the connecting plate 611, wherein the scraping plate 63 is of a U-shaped structure, when a large amount of waste materials accumulated on the processing table 2 need to be cleaned, the scraping plate 63 is driven to descend by the cylinder 62 and contact with the upper surface of the processing table 2, the driving mechanism drives the scraping plate 63 to travel on the surface of the processing table 2 for scraping, the waste materials piled up on the processing table 2 are scraped and conveyed into the first collecting box 9 to be collected, the scraping plates 63 travel to and fro to complete the collection of all the waste materials on the table top, the collection efficiency is high, and the floor cutting efficiency is improved.
The displacement sensor 12 and the controller are installed on the first installation plate 4, the displacement sensor 12 is electrically connected with the controller, the controller is electrically connected with the micro cylinder 612, the position of the cutting knife on the machining table 2 is sensed through the displacement sensor 12, when the scraping plate 63 moves to a certain position, the displacement sensor 12 transmits a signal to the controller, the controller controls the micro cylinder 612 to drive the movable plate 68 to open the door upwards, the cutting knife is abducted, the scraping plate 63 can smoothly scrape materials on the surface of the machining table 2 through movement, and stable operation of the scraping mechanism 6 is guaranteed.
Both ends of scraping flitch 63 all are fixed with vertical second movable rod 65, and second movable rod 65 all with second mounting panel 61 sliding connection, the top of second movable rod 65 is connected with second stopper 66, the cover is equipped with pressure spring 67 on the second movable rod 65, through pressure spring 67 to the effort of scraping flitch 63 for scrape flitch 63 and keep in close contact with on processing platform 2 surface all the time scraping the material in-process, guarantee to scrape the material effect.
Two telescopic links 64 are installed to the side of first mounting panel 4, and telescopic link 64 is connected respectively at the both ends position of second mounting panel 61, leads second mounting panel 61 through two telescopic links 64, improves the stability when adjusting from top to bottom and scraping flitch 63 position.
Two second collecting boxes 10 are placed at the top of the machine base 1, the second collecting boxes 10 are respectively located on two sides of the processing table 2, screen meshes 11 are arranged in the first collecting box 9 and the second collecting box 10, a small amount of waste materials leaked from two sides of the processing table 2 during processing and scraping are collected by the second collecting boxes 10 on two sides, the waste materials leaked from cutting openings in the top of the processing table 2 during cutting are collected, large-size waste materials are screened through the screen meshes 11, and subsequent waste materials are convenient to classify and recycle.
The driving mechanism 5 comprises a driving motor 51 and a screw rod 52, the driving motor 51 is installed on the installation frame 3, the screw rod 52 is rotatably connected to the installation frame 3 and driven by the driving motor 51, the first installation plate 4 is in threaded connection with the screw rod 52, the driving motor 51 is used for controlling the screw rod 52 to rotate in a reciprocating mode to control the first installation plate 4 to move in a reciprocating mode, and therefore the whole scraping mechanism 6 on the first installation plate 4 can stably run.
The working principle is as follows: when the waste collecting device is used, the floor processing table 2 is arranged at a designated position on the machine base 1, when the cutting operation is carried out on the processing table 2, the floor is manually pushed to walk to carry out cutting, when the cutting operation is carried out, the baffle plate 76 blocks a large amount of waste generated by the cutting and enables the waste to be accumulated on the table top, the subsequent collection is convenient, when the floor is cut, the movable baffle plate 77 is extruded and pushed open, the movable baffle plate 77 intercepts the waste scattered on the floor, the waste is prevented from being brought out by the floor and is not beneficial to the collection, after the cutting operation is carried out, when the next floor is cut and walks, one end of the floor pushes the waste on the table top and pushes the waste generated by the previous floor into the first collecting box 9 to be collected by opening the movable baffle plate 77, meanwhile, when the suction fan 82 controls the suction cover 81 to absorb the fine waste diffused in the air during the cutting operation, the waste is prevented from being diffused into the air, when the waste on the whole table top is required to be collected, the cylinder 62 pushes the second mounting plate 61 to drive the scraping plate 63 to move downwards and contact with the table top of the processing table 2, the compression spring 67 is in close contact with the table top when acting on the scraping plate 63, the driving motor 51 drives the screw rod 52 and drives the whole scraping mechanism 6 to move transversely to collect table top waste, when the compression spring moves to the position of a cutting knife on the table top, the displacement sensor 12 controls the micro cylinder 612 to drive the movable plate 68 to move upwards through the controller to open the scraping plate 63, so that the scraping plate 63 can smoothly pass through the position of the cutting knife and is closed through the rear movable plate 68, then the scraping mechanism 6 continues to move, the second mounting plate 61 extrudes the material baffle 76 to enable the whole material baffle mechanism 7 to move towards one side to yield, until the scraping plate 63 pushes the table top waste into the first collecting box 9 to be collected and stopped, the subsequent scraping mechanism 6 resets, and the plurality of reset springs 75 control the material baffle 76 to reset, and finishing the whole table-board waste collection.
The above description is only for the preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art should be considered to be within the technical scope of the present invention, and the technical solutions and the inventive concepts thereof according to the present invention should be equivalent or changed within the scope of the present invention.
Claims (9)
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| CN202110940198.1A CN113771147A (en) | 2021-08-17 | 2021-08-17 | Equipment for collecting waste materials in production process of bamboo-wood composite floor |
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| CN202110940198.1A CN113771147A (en) | 2021-08-17 | 2021-08-17 | Equipment for collecting waste materials in production process of bamboo-wood composite floor |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114953054A (en) * | 2022-05-27 | 2022-08-30 | 安徽宏安木业有限公司 | Automatic cutting equipment for door pocket raw materials |
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| CN112623715A (en) * | 2020-12-21 | 2021-04-09 | 望江汇通纺织有限公司 | Waste material storage device for spinning processing |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN114953054A (en) * | 2022-05-27 | 2022-08-30 | 安徽宏安木业有限公司 | Automatic cutting equipment for door pocket raw materials |
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Application publication date: 20211210 |