CN113735023B - Timber carrying robot and timber carrying operation method - Google Patents
Timber carrying robot and timber carrying operation method Download PDFInfo
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- CN113735023B CN113735023B CN202111059063.0A CN202111059063A CN113735023B CN 113735023 B CN113735023 B CN 113735023B CN 202111059063 A CN202111059063 A CN 202111059063A CN 113735023 B CN113735023 B CN 113735023B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B66—HOISTING; LIFTING; HAULING
- B66F—HOISTING, LIFTING, HAULING OR PUSHING, NOT OTHERWISE PROVIDED FOR, e.g. DEVICES WHICH APPLY A LIFTING OR PUSHING FORCE DIRECTLY TO THE SURFACE OF A LOAD
- B66F9/00—Devices for lifting or lowering bulky or heavy goods for loading or unloading purposes
- B66F9/06—Devices for lifting or lowering bulky or heavy goods for loading or unloading purposes movable, with their loads, on wheels or the like, e.g. fork-lift trucks
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B66—HOISTING; LIFTING; HAULING
- B66F—HOISTING, LIFTING, HAULING OR PUSHING, NOT OTHERWISE PROVIDED FOR, e.g. DEVICES WHICH APPLY A LIFTING OR PUSHING FORCE DIRECTLY TO THE SURFACE OF A LOAD
- B66F9/00—Devices for lifting or lowering bulky or heavy goods for loading or unloading purposes
- B66F9/06—Devices for lifting or lowering bulky or heavy goods for loading or unloading purposes movable, with their loads, on wheels or the like, e.g. fork-lift trucks
- B66F9/075—Constructional features or details
- B66F9/07504—Accessories, e.g. for towing, charging, locking
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B66—HOISTING; LIFTING; HAULING
- B66F—HOISTING, LIFTING, HAULING OR PUSHING, NOT OTHERWISE PROVIDED FOR, e.g. DEVICES WHICH APPLY A LIFTING OR PUSHING FORCE DIRECTLY TO THE SURFACE OF A LOAD
- B66F9/00—Devices for lifting or lowering bulky or heavy goods for loading or unloading purposes
- B66F9/06—Devices for lifting or lowering bulky or heavy goods for loading or unloading purposes movable, with their loads, on wheels or the like, e.g. fork-lift trucks
- B66F9/075—Constructional features or details
- B66F9/12—Platforms; Forks; Other load supporting or gripping members
- B66F9/122—Platforms; Forks; Other load supporting or gripping members longitudinally movable
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B66—HOISTING; LIFTING; HAULING
- B66F—HOISTING, LIFTING, HAULING OR PUSHING, NOT OTHERWISE PROVIDED FOR, e.g. DEVICES WHICH APPLY A LIFTING OR PUSHING FORCE DIRECTLY TO THE SURFACE OF A LOAD
- B66F9/00—Devices for lifting or lowering bulky or heavy goods for loading or unloading purposes
- B66F9/06—Devices for lifting or lowering bulky or heavy goods for loading or unloading purposes movable, with their loads, on wheels or the like, e.g. fork-lift trucks
- B66F9/075—Constructional features or details
- B66F9/12—Platforms; Forks; Other load supporting or gripping members
- B66F9/14—Platforms; Forks; Other load supporting or gripping members laterally movable, e.g. swingable, for slewing or transverse movements
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B66—HOISTING; LIFTING; HAULING
- B66F—HOISTING, LIFTING, HAULING OR PUSHING, NOT OTHERWISE PROVIDED FOR, e.g. DEVICES WHICH APPLY A LIFTING OR PUSHING FORCE DIRECTLY TO THE SURFACE OF A LOAD
- B66F9/00—Devices for lifting or lowering bulky or heavy goods for loading or unloading purposes
- B66F9/06—Devices for lifting or lowering bulky or heavy goods for loading or unloading purposes movable, with their loads, on wheels or the like, e.g. fork-lift trucks
- B66F9/075—Constructional features or details
- B66F9/12—Platforms; Forks; Other load supporting or gripping members
- B66F9/16—Platforms; Forks; Other load supporting or gripping members inclinable relative to mast
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B66—HOISTING; LIFTING; HAULING
- B66F—HOISTING, LIFTING, HAULING OR PUSHING, NOT OTHERWISE PROVIDED FOR, e.g. DEVICES WHICH APPLY A LIFTING OR PUSHING FORCE DIRECTLY TO THE SURFACE OF A LOAD
- B66F9/00—Devices for lifting or lowering bulky or heavy goods for loading or unloading purposes
- B66F9/06—Devices for lifting or lowering bulky or heavy goods for loading or unloading purposes movable, with their loads, on wheels or the like, e.g. fork-lift trucks
- B66F9/075—Constructional features or details
- B66F9/12—Platforms; Forks; Other load supporting or gripping members
- B66F9/18—Load gripping or retaining means
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B66—HOISTING; LIFTING; HAULING
- B66F—HOISTING, LIFTING, HAULING OR PUSHING, NOT OTHERWISE PROVIDED FOR, e.g. DEVICES WHICH APPLY A LIFTING OR PUSHING FORCE DIRECTLY TO THE SURFACE OF A LOAD
- B66F9/00—Devices for lifting or lowering bulky or heavy goods for loading or unloading purposes
- B66F9/06—Devices for lifting or lowering bulky or heavy goods for loading or unloading purposes movable, with their loads, on wheels or the like, e.g. fork-lift trucks
- B66F9/075—Constructional features or details
- B66F9/20—Means for actuating or controlling masts, platforms, or forks
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B66—HOISTING; LIFTING; HAULING
- B66F—HOISTING, LIFTING, HAULING OR PUSHING, NOT OTHERWISE PROVIDED FOR, e.g. DEVICES WHICH APPLY A LIFTING OR PUSHING FORCE DIRECTLY TO THE SURFACE OF A LOAD
- B66F9/00—Devices for lifting or lowering bulky or heavy goods for loading or unloading purposes
- B66F9/06—Devices for lifting or lowering bulky or heavy goods for loading or unloading purposes movable, with their loads, on wheels or the like, e.g. fork-lift trucks
- B66F9/075—Constructional features or details
- B66F9/20—Means for actuating or controlling masts, platforms, or forks
- B66F9/24—Electrical devices or systems
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Abstract
Description
技术领域technical field
本发明涉及机器人技术领域,特别是一种木料搬运机器人及木料搬运作业方法。The invention relates to the technical field of robots, in particular to a wood handling robot and a wood handling operation method.
背景技术Background technique
在家具生产厂家或木材加工作坊内,杆形木料(圆柱杆或棱柱杆)是最为常见的生产原料或加工成品,随之会带来大量的木料搬运作业,所述的木料搬运作业通常包括工序间的木料转移及加工成品木料的入库储藏等。In furniture manufacturers or wood processing workshops, rod-shaped wood (cylindrical rod or prismatic rod) is the most common production raw material or processed product, which will bring a lot of wood handling operations, and the wood handling operations usually include the process The transfer of wood between rooms and the warehousing and storage of processed wood products, etc.
目前,上述的木料搬运作业是由人工将杆形木料装填到推车内,再由人工将推车推至目标地点进行卸料。上述的木料搬运作业存在以下不足之处:1、木料均由人工装车和卸载,劳动强度大,费时费力,当待转移木料的初始位置或目标位置处于高位时,人工装车/卸车的劳动强度尤其大,在装车/卸车的过程中还存在木料掉落砸伤人员的安全风险;2、当木料的长度超过推车的宽度时,木料的两端会从推车的两侧伸出,搬运人员移动推车的过程中,需要每时每刻顾及周边的障碍物情况,避免木料的两端发生磕碰,劳心劳神。At present, the above-mentioned wood handling operation is to manually load the rod-shaped wood into the trolley, and then manually push the trolley to the target location for unloading. The above-mentioned wood handling operation has the following deficiencies: 1. The wood is loaded and unloaded manually, which is labor-intensive and time-consuming. When the initial position or target position of the wood to be transferred is at a high position, manual loading/unloading labor The strength is particularly high, and there is still a safety risk of wood falling and injuring people during the loading/unloading process; 2. When the length of the wood exceeds the width of the cart, both ends of the wood will protrude from both sides of the cart , In the process of moving the cart, the porter needs to take into account the surrounding obstacles all the time, so as to avoid bumping at both ends of the wood, which is troublesome.
发明内容Contents of the invention
本发明的目的是克服现有技术的不足,而提供一种木料搬运机器人,它解决了现有的木料搬运作业由人工装车和卸载,劳动强度大的问题,还解决了现有的木料搬运作业容易在搬运过程中磕碰木料两端的问题。The purpose of the present invention is to overcome the deficiencies of the prior art, and provide a wood handling robot, which solves the problem of manual loading and unloading of the existing wood handling operations, and the problem of high labor intensity, and also solves the problem of the existing wood handling robot. The operation is easy to bump the two ends of the wood during the handling process.
本发明的技术方案是:木料搬运机器人,包括下部机架总成、上部机架总成、木料夹持总成和摄像头;The technical solution of the present invention is: a wood handling robot, including a lower frame assembly, an upper frame assembly, a wood clamping assembly and a camera;
下部机架总成包括下部机架和电动滚轮;下部机架为矩形框架,其下端四角处设有滚轮安装区域,其上部四角处设有竖直布置的导向杆;四个电动滚轮分别可转动安装在下部机架的四个滚轮安装区域内;The lower frame assembly includes the lower frame and electric rollers; the lower frame is a rectangular frame with roller installation areas at the four corners of the lower end, and vertically arranged guide rods at the four corners of the upper part; the four electric rollers are respectively rotatable Installed in the four roller mounting areas of the lower rack;
上部机架总成包括上部机架和升降驱动机构;上部机架为矩形框架,其下端四角处设有滑块,上部机架通过其下端四角处的滑块滑动安装在下部机架四角处的导向杆上;升降驱动机构设在下部机架与上部机架之间,用于驱动下部机架沿导向杆做竖直升降移动;The upper frame assembly includes the upper frame and the lifting drive mechanism; the upper frame is a rectangular frame with sliders at the four corners of the lower end, and the upper frame is slidably installed on the four corners of the lower frame through the sliders at the four corners of the lower end. On the guide rod; the lifting drive mechanism is located between the lower frame and the upper frame, and is used to drive the lower frame to move vertically along the guide rod;
木料夹持总成包括平移驱动机构、夹持翻转机构和木料推出机构;平移驱动机构包括水平轨道、滑架和气缸A;两条水平轨道固定安装在上部机架上端两侧,且相互平行布置;滑架包括边框、固定安装在边框内的木料放置座、固定连接在边框一端的元件安装板、固定安装在边框两侧的滑块,滑架通过两个滑块滑动安装在两条水平轨道之间;两个气缸A分别固定安装在两条轨道上,两个气缸A的活塞杆朝相同的水平方向伸出,并分别与两个滑块固定连接,两个气缸A的活塞杆同步伸缩以驱动滑架沿两条水平轨道做往复直线移动;夹持翻转机构包括翻转架、转轴、电机B、L形夹臂、气缸B、电机C、橡胶块和压力传感器;翻转架呈T形,其包括独臂和两条相对布置的对称臂,翻转架在独臂的端部通过转轴可转动的安装在元件安装板上;电机B固定安装在元件安装板上,电机B的机轴与转轴连接,以驱动翻转架绕转轴转动;L形夹臂一端为连接部,另一端为夹持部,连接部上设有插孔,夹持部上设有安装孔;两条L形夹臂分别通过连接部与两条对称臂滑动连接,两条L形夹臂的夹持部相互正对布置;两个气缸B分别固定安装在两条对称臂上,两个气缸B的活塞杆分别与两条L形夹臂连接,以驱动L形夹臂沿对应的对称臂移动,以使两条L形夹臂的夹持部相互远离或靠近;两个电机C分别固定安装在两条L形夹臂的夹持部上;两块橡胶块分别固定连接在两个电机C的机轴上,并相互正对布置,两个橡胶块之间形成木料夹持区域;两片压力传感器嵌入式安装在橡胶块内;木料推出机构包括气缸C和推板;气缸C固定安装在独臂上,气缸C的活塞杆平行于独臂布置,并位于独臂的正下方,推板固定连接在气缸C的活塞杆的端头上,并正对木料夹持区域的中部,其被气缸C驱动而伸入或退出木料夹持区域;The wood clamping assembly includes a translational drive mechanism, a clamping turning mechanism and a wood push-out mechanism; the translational drive mechanism includes a horizontal rail, a carriage and a cylinder A; two horizontal rails are fixedly installed on both sides of the upper end of the upper frame and arranged parallel to each other ;The slide frame includes a frame, a wood placement seat fixedly installed in the frame, a component mounting plate fixedly connected to one end of the frame, and sliders fixedly installed on both sides of the frame. The slide frame is slidably installed on two horizontal rails through two sliders Between; the two cylinders A are fixedly installed on the two rails, the piston rods of the two cylinders A protrude in the same horizontal direction, and are fixedly connected with the two sliders respectively, and the piston rods of the two cylinders A expand and contract synchronously The carriage is driven to reciprocate and linearly move along two horizontal rails; the clamping and turning mechanism includes a turning frame, a rotating shaft, a motor B, an L-shaped clamp arm, a cylinder B, a motor C, a rubber block and a pressure sensor; the turning frame is T-shaped, It includes a single arm and two oppositely arranged symmetrical arms. The flip frame is rotatably installed on the component mounting plate through the rotating shaft at the end of the single arm; the motor B is fixedly mounted on the component mounting plate, and the motor B’s shaft and the rotating shaft Connect to drive the turning frame to rotate around the shaft; one end of the L-shaped clamp arm is a connecting part, and the other end is a clamping part, the connecting part is provided with a socket, and the clamping part is provided with a mounting hole; the two L-shaped clamping arms are respectively Through the sliding connection between the connecting part and the two symmetrical arms, the clamping parts of the two L-shaped clamping arms are arranged facing each other; the two cylinders B are respectively fixed on the two symmetrical arms, and the piston rods of the two cylinders B are respectively connected to the two The L-shaped clamp arms are connected to drive the L-shaped clamp arms to move along the corresponding symmetrical arms, so that the clamping parts of the two L-shaped clamp arms move away from or approach each other; two motors C are fixedly installed on the two L-shaped clamps respectively. On the clamping part of the arm; two rubber blocks are fixedly connected to the shafts of the two motors C respectively, and are arranged facing each other, and a wood clamping area is formed between the two rubber blocks; two pressure sensors are embedded in the Inside the rubber block; the wood pushing mechanism includes a cylinder C and a push plate; the cylinder C is fixedly installed on the single arm, the piston rod of the cylinder C is arranged parallel to the single arm, and is located directly below the single arm, and the push plate is fixedly connected to the cylinder C On the end of the piston rod, facing the middle of the wood clamping area, it is driven by the cylinder C to extend into or out of the wood clamping area;
三个摄像头分别固定安装在上部机架的前端及两侧,以获取上部机架前端及两侧的视野。Three cameras are fixedly installed on the front end and both sides of the upper frame respectively, so as to obtain the field of view of the front end and both sides of the upper frame.
本发明进一步的技术方案是:升降驱动机构包括电机A、螺母、丝杆、主动轮、从动轮和同步带;电机A固定安装在下部机架上,螺母可转动的安装在上部机架的下端,丝杆呈竖直布置,丝杆下端可转动安装在下部机架上,上端与螺母旋配,主动轮固定安装在电机A的机轴上,从动轮固定安装在丝杆下端杆体上,同步带绕设在主动轮和从动轮之间;升降驱动机构的数量共有两组,两组升降驱动机构共同为上部机架提供升降驱动力。The further technical solution of the present invention is: the lifting drive mechanism includes a motor A, a nut, a screw, a driving wheel, a driven wheel and a synchronous belt; the motor A is fixedly installed on the lower frame, and the nut is rotatably installed on the lower end of the upper frame , the screw is vertically arranged, the lower end of the screw is rotatably mounted on the lower frame, the upper end is screwed with the nut, the driving wheel is fixed on the shaft of the motor A, and the driven wheel is fixed on the lower end of the screw. The belt is wound between the driving wheel and the driven wheel; there are two groups of lifting driving mechanisms, and the two groups of lifting driving mechanisms jointly provide lifting driving force for the upper frame.
本发明再进一步的技术方案是:上部机架的中部设有元件安置板,上部机架在元件安置板上方设有元件安置区域。A further technical solution of the present invention is: a component placement plate is provided in the middle of the upper frame, and a component placement area is provided above the component placement plate on the upper frame.
本发明更进一步的技术方案是:下部机架的上部两侧设有对称布置的电池架。A further technical proposal of the present invention is: symmetrically arranged battery racks are arranged on both sides of the upper part of the lower frame.
本发明更进一步的技术方案是:下部机架的下端四边中心处分别设有发光板。The further technical solution of the present invention is: the centers of the four sides at the lower end of the lower frame are respectively provided with light-emitting panels.
本发明更进一步的技术方案是:下部机架总成还包括圆棒料铲托装置;圆棒料铲托装置设在下部机架的前端下部;圆棒料铲托装置包括铲臂和第一转动驱动机构;两条铲臂分别在后端铰接安装在下部机架的前端下部两侧,两条铲臂分别在前端向上弯曲5-10°;两组第一转动驱动机构均安装在下部机架上,并分别与两条铲臂关联,以驱动对应的铲臂绕铲臂后端的铰接处转动。The further technical scheme of the present invention is: the lower frame assembly also includes a round bar material shovel supporting device; the round bar material shovel supporting device is arranged at the lower front end of the lower frame; the round bar material shovel supporting device includes a shovel arm and a first Rotary drive mechanism; two shovel arms are respectively hingedly installed on both sides of the front lower part of the lower frame at the rear end, and the two shovel arms are respectively bent upward at 5-10° at the front end; the two sets of first rotary drive mechanisms are installed on the lower machine and are respectively associated with the two shovel arms to drive the corresponding shovel arms to rotate around the hinge at the rear end of the shovel arms.
本发明更进一步的技术方案是:下部机架总成还包括拖车装置;拖车装置设在下部机架的前端下部;拖车装置包括钩臂和第二转动驱动机构;两条钩臂分别在后端铰接安装在下部机架的前端下部两侧,两条钩臂分别在前端向下弯曲90°;两组第二转动驱动机构均安装在下部机架上,并分别与两条钩臂关联,以驱动对应的钩臂绕钩臂后端的铰接处转动。A further technical solution of the present invention is: the lower frame assembly also includes a trailer device; the trailer device is located at the lower front end of the lower frame; the trailer device includes a hook arm and a second rotating drive mechanism; Hingedly installed on both sides of the front lower part of the lower frame, the two hook arms are respectively bent downward at 90° at the front end; two sets of second rotation drive mechanisms are installed on the lower frame and are respectively associated with the two hook arms to The corresponding hook arm is driven to rotate around the hinge at the rear end of the hook arm.
本发明的技术方案是:一种木料搬运作业方法,应用于上述的木料搬运机器人,包括夹取高位木料、木料高位卸载、拾取低位木料、木料低位卸载四种作业;夹取高位木料和木料高位卸载是从前至后依次接续的操作,拾取低位木料和木料低位卸载是从前至后依次接续的操作;The technical solution of the present invention is: a wood handling operation method, which is applied to the above-mentioned wood handling robot, including four operations of clamping high-position wood, high-level unloading of wood, picking up low-position wood, and low-level unloading of wood; clamping high-position wood and high-level wood unloading Unloading is a continuous operation from front to back, and picking up low-level wood and low-level unloading of wood are sequential operations from front to back;
所述的高位木料是指:放置在夹持翻转机构升降移动的高度区间内的木料;所述的高位卸载是指:在夹持翻转机构可升降移动的高度区间内卸载木料;所述的低位木料是指:放置在铲臂可铲取操作的高度区间内的木料;所述的低位卸载是指:在铲臂可铲取操作的高度区间内卸载木料;The high-position wood refers to: the wood placed in the height range of the lifting and moving of the clamping and turning mechanism; the high-level unloading refers to: the unloading of wood in the height range of the clamping and turning mechanism can be lifted and moved; the low-level Timber refers to: timber placed within the height range where the shovel arm can be shoveled; the low-level unloading refers to: unloading wood within the height range where the shovel arm can be shoveled;
上述四种作业中,所述木料为具有两个相对的平整端面的一组直杆形木料,一组直杆形木料为一根木料或多根相同尺寸绑扎为一捆的木料;在夹取高位木料和木料高位卸载这两种作业中,木料的长度不短于两个橡胶块之间所能形成的最短距离;在拾取低位木料和木料低位卸载这两种作业中,木料为圆柱形木料,木料的长度不短于两条铲臂之间的间距;In the above four kinds of operations, the wood is a group of straight rod-shaped wood with two opposite flat end faces, and a group of straight rod-shaped wood is a piece of wood or a plurality of wood with the same size bound into a bundle; In the two operations of high-position wood and high-position unloading of wood, the length of the wood is not shorter than the shortest distance that can be formed between two rubber blocks; in the two operations of picking up low-position wood and low-position unloading of wood, the wood is a cylindrical wood , the length of the wood is not shorter than the distance between the two shovel arms;
执行木料搬运作业之前,木料搬运机器人处于初始状态,在初始状态下:Before performing wood handling operations, the wood handling robot is in the initial state, in the initial state:
a、上部机架处在其运动行程的最低位置;a. The upper frame is at the lowest position of its movement stroke;
b、滑架未超出上部机架前端;b. The carriage does not exceed the front end of the upper frame;
c、翻转架处于水平状态,木料夹持区域朝向上部机架后端;c. The turning frame is in a horizontal state, and the wood clamping area is facing the rear end of the upper frame;
d、两条L形夹臂的夹持部处于相距最近的状态;d. The clamping parts of the two L-shaped clamp arms are in the closest state;
e、推板未进入木料夹持区域;e. The push plate does not enter the wood clamping area;
f、铲臂和钩臂均转动至竖直;f. Both the shovel arm and the hook arm are rotated to be vertical;
拾取高位木料的方法如下:The method of picking up high-level wood is as follows:
S01,根据第一组木料的摆放位姿调整机器人的位姿:S01, adjust the pose of the robot according to the placement of the first group of wood:
a、启动电机A,以调整上部机架的高度,使木料夹持区域的高度与第一组木料的摆放高度相适应;a. Start the motor A to adjust the height of the upper frame so that the height of the wood clamping area is adapted to the height of the first group of wood;
b、启动电机B,驱动翻转架绕转轴向上部机架前端转动,直至转动至水平状态;b. Start the motor B to drive the turning frame to rotate around the front end of the upper frame until it turns to a horizontal state;
c、同步启动两个气缸B,使两个气缸B的活塞杆同步伸出,使两个L形夹臂背向移动,以扩大两个橡胶块之间的距离,直至两个橡胶块之间的距离足以容纳第一组木料的两端;c. Start the two cylinders B synchronously, so that the piston rods of the two cylinders B extend out synchronously, so that the two L-shaped clamp arms move back to expand the distance between the two rubber blocks until the gap between the two rubber blocks distance sufficient to accommodate the ends of the first set of timbers;
d、控制电动滚轮动作,以调整机器人的位置和朝向,使木料夹持区域的朝向与第一组木料的放置朝向相适应;d. Control the action of the electric roller to adjust the position and orientation of the robot, so that the orientation of the wood clamping area is compatible with the placement orientation of the first group of wood;
S02,夹取第一组木料:S02, clamping the first group of wood:
a、两个气缸A同步启动,驱动滑架沿水平轨道向上部机架前端移动,使两条L形夹臂从上部机架前端伸出,当木料夹持区域将第一组木料的两端包容在内时,气缸A停止动作;a. The two cylinders A are started synchronously, and the drive carriage moves to the front end of the upper frame along the horizontal track, so that the two L-shaped clamp arms protrude from the front end of the upper frame. When the wood clamping area connects the two ends of the first group of wood When contained, cylinder A stops moving;
b、两个气缸B的活塞杆以第一速度同步伸出,直至两块橡胶块与目标木料的两端面接触后,两个气缸B的活塞杆以第二速度持续同步伸出,以逐渐增大夹持力,当两个压力传感器检测到的压力均达到第一预定数值时,木料被牢固夹持在两块橡胶块之间,不会发生滑移或掉落,即完成第一组木料的夹持;b. The piston rods of the two cylinders B protrude synchronously at the first speed until the two rubber blocks contact the two ends of the target wood, and the piston rods of the two cylinders B continue to protrude synchronously at the second speed to gradually increase Large clamping force, when the pressure detected by the two pressure sensors reaches the first predetermined value, the wood is firmly clamped between the two rubber blocks without slipping or falling, and the first group of wood is completed clamping;
S03,将第一组木料转移至木料放置座中:启动电机B,驱动翻转架绕转轴向上部机架后端翻转,当目标木料翻转至木料放置座正上方时,两个气缸B的活塞杆同步缩回,将目标木料卸载,目标木料随即掉入木料放置座上;S03, transfer the first group of wood to the wood placement seat: start the motor B, drive the overturning frame to rotate around the rear end of the upper frame, and when the target wood is turned over to the top of the wood placement seat, the piston rods of the two cylinders B Retract synchronously, unload the target wood, and then the target wood will fall into the wood placement seat;
S04,根据第二组木料的摆放位姿调整机器人的位姿:S04, adjust the posture of the robot according to the placement posture of the second group of wood:
a、启动电机A,以调整上部机架的高度,使夹持翻转机构的高度与第二组木料的摆放高度相适应;a. Start the motor A to adjust the height of the upper frame so that the height of the clamping turning mechanism is compatible with the placement height of the second group of wood;
b、启动电机B,驱动翻转架绕转轴向上部机架前端翻转,直至转动至水平状态;b. Start the motor B to drive the turning frame to rotate around the front end of the upper rack until it turns to a horizontal state;
c、同步启动两个气缸B,使两个气缸B的活塞杆同步伸出,使两个L形夹臂背向移动,以扩大两个橡胶块之间的距离,直至两个橡胶块之间的距离足以容纳第二组木料的两端;c. Start the two cylinders B synchronously, so that the piston rods of the two cylinders B extend out synchronously, so that the two L-shaped clamp arms move back to expand the distance between the two rubber blocks until the gap between the two rubber blocks distance sufficient to accommodate the ends of the second set of timbers;
d、控制电动滚轮动作,以调整机器人的位置和朝向,使木料夹持区域的朝向与第二组木料的放置朝向相适应,并确保木料夹持区域的活动范围包容第二组木料的放置位置;d. Control the action of the electric roller to adjust the position and orientation of the robot, so that the orientation of the wood clamping area is compatible with the placement orientation of the second group of wood, and ensure that the activity range of the wood clamping area accommodates the placement position of the second group of wood ;
S05,夹取第二组木料:S05, clamping the second group of timber:
a、两个气缸A同步启动,驱动滑架沿水平轨道向上部机架前端移动,使两条L形夹臂从上部机架前端伸出,当木料夹持区域将第二组木料的两端包容在内时,气缸A停止动作;a. The two cylinders A are started synchronously, and the drive carriage moves to the front end of the upper frame along the horizontal track, so that the two L-shaped clamping arms protrude from the front end of the upper frame. When the wood clamping area, the two ends of the second group of wood When contained, cylinder A stops moving;
b、两个气缸B的活塞杆以第一速度同步伸出,直至两块橡胶块与第二组木料的两端面接触后,两个气缸B的活塞杆以第二速度持续同步伸出,以逐渐增大夹持力,当两个压力传感器检测到的压力均达到第一预定数值时,木料被牢固夹持在两块橡胶块之间,不会发生滑移或掉落,即完成第二组木料的夹持;b. The piston rods of the two cylinders B protrude synchronously at the first speed until the two rubber blocks contact the two ends of the second group of wood, and the piston rods of the two cylinders B continue to protrude synchronously at the second speed. Gradually increase the clamping force. When the pressure detected by the two pressure sensors reaches the first predetermined value, the wood will be firmly clamped between the two rubber blocks without slipping or falling, and the second process will be completed. Clamping of groups of timber;
木料的高位卸载方法如下:The high-level unloading method of timber is as follows:
S01,根据第一组木料的卸载位置调整机器人的位姿:S01, adjust the pose of the robot according to the unloading position of the first group of wood:
a、控制两个电机C同步启动,通过两个橡胶块的转动带动第一组木料转动,使第一组木料的放置面与卸载区域的卸载面平行;a. Control the two motors C to start synchronously, and drive the first group of wood to rotate through the rotation of the two rubber blocks, so that the placement surface of the first group of wood is parallel to the unloading surface of the unloading area;
b、启动电机A,以调整上部机架的高度,使第一组木料的放置面高于卸载区域的卸载面0.1-1cm;b. Start the motor A to adjust the height of the upper frame so that the placement surface of the first group of wood is 0.1-1cm higher than the unloading surface of the unloading area;
c、控制电动滚轮动作,以调整下部机架的位姿,使第一组木料的朝向平行于预设的卸载朝向,并使第一组木料的放置面的边缘与卸载区域的卸载面的边缘上下正对;c. Control the action of the electric roller to adjust the posture of the lower frame, so that the direction of the first group of wood is parallel to the preset unloading direction, and make the edge of the placement surface of the first group of wood and the edge of the unloading surface of the unloading area Right up and down;
S02,卸载第一组木料:S02, unloading the first group of timber:
根据卸载区域的空间容纳性判断采用何种卸载方式;当卸载区域正上方的空间不足以容纳第一组木料伸入时,采用侧推式卸载;当卸载区域正上方空间足以容纳第一组木料伸入时,采用直落式卸载;According to the space capacity of the unloading area, determine which unloading method to use; when the space directly above the unloading area is not enough to accommodate the first group of timbers, use side push unloading; when the space directly above the unloading area is sufficient to accommodate the first group of timbers When extending in, it adopts straight-down unloading;
侧推式卸载如下:a、两个气缸B的活塞杆以第二速度持续同步缩回,以逐渐减小夹持力,当两个压力传感器检测到的压力均达到第二预定数值时,即完成减压操作;b、气缸C的活塞杆伸出,驱动推板伸入木料夹持区域,将第一组木料从木料夹持区域中水平推出,第一组木料推出后,即落在卸载区域的卸载面上;Side-push unloading is as follows: a. The piston rods of the two cylinders B are continuously retracted synchronously at the second speed to gradually reduce the clamping force. When the pressure detected by the two pressure sensors reaches the second predetermined value, that is Complete the decompression operation; b. The piston rod of the cylinder C is stretched out, and the push plate is driven to extend into the wood clamping area, and the first group of wood is pushed out horizontally from the wood clamping area. After the first group of wood is pushed out, it falls on the unloading the unloading face of the area;
直落式卸载如下:a、两个气缸A同步启动,驱动滑架沿水平轨道向上部机架前端移动,使木料夹持区域伸入到卸载区域的卸载面的正上方;b、两个气缸B的活塞杆以第一速度持续同步缩回,使第一组木料从两个橡胶块之间掉落,第一组木料掉落后,即落在卸载区域的卸载面上;The straight-down unloading is as follows: a. The two cylinders A start synchronously, and the drive carriage moves to the front end of the upper frame along the horizontal track, so that the wood clamping area extends directly above the unloading surface of the unloading area; b. The two cylinders The piston rod of B is continuously and synchronously retracted at the first speed, so that the first group of wood falls from between the two rubber blocks, and after the first group of wood falls, it falls on the unloading surface of the unloading area;
S03,夹取第二组木料:S03, clamping the second group of timber:
a、同步启动两个气缸B,使两个气缸B的活塞杆同步伸出,使两个L形夹臂背向移动,以扩大两个橡胶块之间的距离,直至两个橡胶块之间的距离足以容纳第二组木料的两端;a. Start the two cylinders B synchronously, so that the piston rods of the two cylinders B extend out synchronously, so that the two L-shaped clamp arms move back to expand the distance between the two rubber blocks until the distance between the two rubber blocks distance sufficient to accommodate the ends of the second set of timbers;
b、启动电机B,驱动翻转架绕转轴向上部机架后端翻转,使木料夹持区域翻转至木料放置座上方,并将第二组木料包容在内;b. Start the motor B, drive the turning frame to rotate around the axis and turn over the rear end of the upper frame, so that the wood clamping area is turned over to the top of the wood placement seat, and the second group of wood is contained;
c、两个气缸B的活塞杆以第一速度同步伸出,直至两块橡胶块与第二组木料的两端面接触后,两个气缸B的活塞杆以第二速度持续同步伸出,以逐渐增大夹持力,当两个压力传感器检测到的压力均达到第一预定数值时,木料被牢固夹持在两块橡胶块之间,不会发生滑移或掉落,即完成第二组木料的夹持;c. The piston rods of the two cylinders B protrude synchronously at the first speed until the two rubber blocks contact the two ends of the second group of wood, and the piston rods of the two cylinders B continue to protrude synchronously at the second speed. Gradually increase the clamping force. When the pressure detected by the two pressure sensors reaches the first predetermined value, the wood will be firmly clamped between the two rubber blocks without slipping or falling, and the second process will be completed. Clamping of groups of timber;
S04,根据第二组木料的卸载位置调整机器人的位姿:S04, adjust the pose of the robot according to the unloading position of the second group of wood:
a、启动电机B,驱动夹持有第二组木料的翻转架绕转轴向上部机架前端翻转,直至转动至水平状态;a. Start the motor B to drive the turning frame holding the second group of wood to turn around the front end of the upper frame until it turns to a horizontal state;
b、控制两个电机C同步启动,通过两个橡胶块的转动带动第二组木料转动,使第二组木料的放置面与卸载区域的卸载面平行;b. Control the two motors C to start synchronously, and drive the second group of wood to rotate through the rotation of the two rubber blocks, so that the placement surface of the second group of wood is parallel to the unloading surface of the unloading area;
b、启动电机A,以调整上部机架的高度,使第二组木料的放置面高于卸载区域的卸载面0.-cm;b. Start the motor A to adjust the height of the upper frame so that the placement surface of the second group of wood is 0.-cm higher than the unloading surface of the unloading area;
c、控制电动滚轮动作,以调整下部机架的位置,使第二组木料的朝向平行于预设的卸载朝向,并使第二组木料的放置面的边缘与卸载区域的卸载面的边缘上下正对;c. Control the action of the electric roller to adjust the position of the lower frame so that the direction of the second group of wood is parallel to the preset unloading direction, and make the edge of the placement surface of the second group of wood and the edge of the unloading surface of the unloading area up and down Is on;
S05,卸载第二组木料:S05, unloading the second group of timber:
根据卸载区域的空间容纳性判断采用何种卸载方式;当卸载区域正上方的空间不足以容纳第二组木料伸入时,采用侧推式卸载;当卸载区域正上方空间足以容纳第二组木料伸入时,采用直落式卸载;According to the space capacity of the unloading area, determine which unloading method to use; when the space directly above the unloading area is not enough to accommodate the second group of timbers, use side push unloading; when the space directly above the unloading area is sufficient to accommodate the second group of timbers When extending in, it adopts straight-down unloading;
侧推式卸载如下:a、两个气缸B的活塞杆以第二速度持续同步缩回,以逐渐减小夹持力,当两个压力传感器检测到的压力均达到第二预定数值时,即完成减压操作;b、气缸C的活塞杆伸出,驱动推板伸入木料夹持区域,将第二组木料从木料夹持区域中水平推出,第二组木料推出后,即落在卸载区域的卸载面上;Side-push unloading is as follows: a. The piston rods of the two cylinders B are continuously retracted synchronously at the second speed to gradually reduce the clamping force. When the pressure detected by the two pressure sensors reaches the second predetermined value, that is Complete the decompression operation; b. The piston rod of the cylinder C is stretched out, and the push plate is driven to extend into the wood clamping area, and the second group of wood is pushed out horizontally from the wood clamping area. After the second group of wood is pushed out, it falls on the unloading the unloading face of the area;
直落式卸载如下:a、两个气缸A同步启动,驱动滑架沿水平轨道向上部机架前端移动,使木料夹持区域伸入到卸载区域的卸载面的正上方;b、两个气缸B的活塞杆以第一速度持续同步缩回,使第二组木料从两个橡胶块之间掉落,第二组木料掉落后,即落在卸载区域的卸载面上;The straight-down unloading is as follows: a. The two cylinders A start synchronously, and the drive carriage moves to the front end of the upper frame along the horizontal track, so that the wood clamping area extends directly above the unloading surface of the unloading area; b. The two cylinders The piston rod of B is continuously and synchronously retracted at the first speed, so that the second group of wood falls from between the two rubber blocks, and after the second group of wood falls, it falls on the unloading surface of the unloading area;
拾取低位木料的方法如下:The method of picking up low-level wood is as follows:
S01,根据木料的摆放位姿调整机器人的位姿:S01, adjust the pose of the robot according to the placement of the wood:
a、控制电动滚轮动作,以调整机器人的位置和朝向,使下部机架的前端中心区域正对低位木料的长度方向中心区域;a. Control the action of the electric roller to adjust the position and orientation of the robot, so that the central area of the front end of the lower frame is facing the central area of the low timber in the length direction;
b、同步启动两台电机E,以驱动两条铲臂同步向下转动,直至两条铲臂的前端接触低位木料的放置面,并确保两条铲臂的前端连线平行于低位木料的中心线,并确认低位木料的长度长于两条铲臂的前端连线长度;b. Start the two motors E synchronously to drive the two shovel arms to rotate downward synchronously until the front ends of the two shovel arms touch the placement surface of the low wood, and ensure that the connecting line of the front ends of the two shovel arms is parallel to the center of the low wood Line, and confirm that the length of the low wood is longer than the length of the front end of the two shovel arms;
S02,铲取低位木料:S02, shoveling low wood:
a、控制电动滚轮动作,使机器人加速向下部机架的前端移动,使低位木料在惯性作用下滚动到两条铲臂上;a. Control the action of the electric roller, so that the robot accelerates to move to the front end of the lower frame, so that the low-position wood rolls to the two shovel arms under the action of inertia;
b、然后立即同步启动两台电机E,以驱动两条铲臂向上转动,使低位木料滞留在两条铲臂上,不会从两条铲臂的前端滑落;b. Then immediately start the two motors E synchronously to drive the two shovel arms to rotate upwards, so that the low-level wood stays on the two shovel arms and will not slip from the front ends of the two shovel arms;
木料低位卸载的方法如下:The method of low-level unloading of timber is as follows:
S01,根据低位木料的卸载位置调整机器人的位姿:控制电动滚轮动作,以调整下部机架的位姿,将机器人移动至卸载区域,并使低位木料的朝向平行于预设的卸载朝向;S01, adjust the pose of the robot according to the unloading position of the low-position wood: control the action of the electric roller to adjust the pose of the lower frame, move the robot to the unloading area, and make the direction of the low-position wood parallel to the preset unloading direction;
S02,卸载低位木料:同步启动两台电机E,以驱动两条铲臂同步向下转动,直至两条铲臂的前端接触卸载区域的卸载面,放置在两条铲臂上的低位木料随即从两条铲臂的前端滚落到卸载面上。S02, unloading low-level wood: start two motors E synchronously to drive the two shovel arms to rotate downwards synchronously until the front ends of the two shovel arms touch the unloading surface of the unloading area, and the low-level wood placed on the two shovel arms is immediately removed from the The front ends of the two shovel arms roll down onto the unloading surface.
本发明进一步的技术方案是:在拾取高位木料方法的S02和S05步骤中,第一速度大于第二速度,第一速度取值范围为1-4cm/s,第二速度的取值范围为0.1-0.5mm/s。A further technical solution of the present invention is: in steps S02 and S05 of the method for picking up high-position timber, the first speed is greater than the second speed, the value range of the first speed is 1-4cm/s, and the value range of the second speed is 0.1 -0.5mm/s.
本发明再进一步的技术方案是:在拾取高位木料方法的S02和S05步骤中,第一预定数值为保证被夹持的木料不滑移掉落的最小压力增加50-80N。A further technical solution of the present invention is: in steps S02 and S05 of the method for picking up high-level timber, the first predetermined value is an increase of 50-80N to ensure that the clamped timber does not slip and fall.
本发明更进一步的技术方案是:在拾取高位木料方法的S02和S05步骤完成时,若两个压力传感器的检测的压力数值相差不超过10%,即表示目标木料的夹取姿态端正;若两个压力传感器检测的压力数值相差超过10%,即表示目标木料夹持位置不正,则将目标木料卸载后重新夹取。A further technical solution of the present invention is: when steps S02 and S05 of the method for picking up high-position wood are completed, if the difference between the pressure values detected by the two pressure sensors is not more than 10%, it means that the clamping posture of the target wood is correct; If the pressure values detected by two pressure sensors differ by more than 10%, it means that the clamping position of the target wood is not correct, and the target wood is unloaded and clamped again.
本发明更进一步的技术方案是:在木料高位卸载方法的S02、S03和S05步骤中,第一速度大于第二速度,第一速度取值范围为1-4cm/s,第二速度的取值范围为0.1-0.5mm/s。A further technical solution of the present invention is: in steps S02, S03 and S05 of the timber high-level unloading method, the first speed is greater than the second speed, the value range of the first speed is 1-4cm/s, and the value of the second speed The range is 0.1-0.5mm/s.
本发明更进一步的技术方案是:在木料高位卸载方法的S02、S03和S05步骤中,第一预定数值为保证被夹持的木料不滑移掉落的最小压力增加50-80N;第二预定数值为保证被夹持的木料不滑移掉落的最小压力增加10-20N。A further technical solution of the present invention is: in steps S02, S03 and S05 of the high-level unloading method for timber, the first predetermined value is to increase the minimum pressure by 50-80N to ensure that the clamped timber does not slip and fall; the second predetermined The value is to increase the minimum pressure by 10-20N to ensure that the clamped wood does not slip and fall.
本发明与现有技术相比具有如下优点:Compared with the prior art, the present invention has the following advantages:
1、其用于木料的自动化搬运和卸载作业,相比人工操作,极大减轻了工人的劳动强度,可实现夹取高位木料、木料高位卸载、拾取低位木料、木料低位卸载四种作业,在大多数的使用场景中均可适用。1. It is used for automatic handling and unloading of wood. Compared with manual operation, it greatly reduces the labor intensity of workers. It can realize four operations: clamping high-position wood, high-level unloading of wood, picking up low-level wood, and low-level unloading of wood. Applicable in most usage scenarios.
2、通过摄像头获取木料搬运机器人前端及两侧的视野,通过四块发光板为木料搬运机器人提供照明功能。基于发光板的照明和摄像头的拍摄画面,远程操作人员可以很直观清晰的获取木料搬运机器人周边的环境情况,从而便于向木料搬运机器人下达移动控制指令,相比人工搬运木料,能够很大程度上降低木料两端磕碰的情况。2. Obtain the front and side views of the wood handling robot through the camera, and provide lighting functions for the wood handling robot through four light-emitting panels. Based on the lighting of the luminescent panel and the shooting pictures of the camera, the remote operator can intuitively and clearly obtain the surrounding environment of the wood handling robot, so that it is convenient to issue movement control instructions to the wood handling robot. Compared with manual handling of wood, it can largely Reduce the collision of wood ends.
以下结合图和实施例对本发明作进一步描述。Below in conjunction with figure and embodiment the present invention will be further described.
附图说明Description of drawings
图1为本发明在初始状态下的结构示意图;Fig. 1 is the structural representation of the present invention in the initial state;
图2为下部机架总成的示意图;Figure 2 is a schematic diagram of the lower frame assembly;
图3为木料夹持总成的结构示意图;Fig. 3 is a structural schematic diagram of the wood clamping assembly;
图4为上部机架、下部机架、升降驱动机构的位置关系示意图;Fig. 4 is a schematic diagram of the positional relationship between the upper frame, the lower frame, and the lifting drive mechanism;
图5为拾取高位木料方法的S03步骤结束时的状态图;Fig. 5 is the state diagram when the S03 step of picking up the high-position timber method ends;
图6为木料高位卸载方法的S05步骤结束时的状态图;Fig. 6 is the state diagram when the S05 step of timber high position unloading method ends;
图7为拾取低位木料方法的S02步骤结束时的状态图;Fig. 7 is the state diagram when the S02 step of picking up the low-level timber method ends;
图8为木料低位卸载方法的S02步骤结束时的状态图。Fig. 8 is a state diagram at the end of step S02 of the timber low-level unloading method.
图例说明:下部机架11;导向杆111;发光板112;电池架113;电动滚轮12;铲臂131;电机E132;钩臂141;电机F142;上部机架21;滑块211;元件安置板212;元件安置区域213;电机A221;螺母222;丝杆223;水平轨道311;滑架312;边框3121;木料放置座3122;元件安装板3123;滑块3124;气缸A313;翻转架321;转轴322;电机B323;L形夹臂324;气缸B325;电机C326;橡胶块327;气缸C331;推板332;摄像头100。Legend: lower frame 11; guide
具体实施方式detailed description
实施例1:Example 1:
如图1-4所示,木料搬运机器人,包括下部机架总成、上部机架总成、木料夹持总成和摄像头100。As shown in FIGS. 1-4 , the wood handling robot includes a lower frame assembly, an upper frame assembly, a wood clamping assembly and a
下部机架总成包括下部机架11和电动滚轮12。The lower frame assembly includes a lower frame 11 and an
下部机架11为矩形框架,其下端四角处设有滚轮安装区域,其上部四角处设有竖直布置的导向杆111。四个电动滚轮12分别可转动安装在下部机架11的四个滚轮安装区域内,四个电动滚轮12均可独立控制运转,通过控制各个电动滚轮12的转速实现机器人直行或差速转向。The lower frame 11 is a rectangular frame, the four corners of its lower end are provided with roller installation areas, and the four corners of its upper part are provided with
上部机架总成包括上部机架21和升降驱动机构。The upper frame assembly includes an
上部机架21为矩形框架,其下端四角处设有滑块211,上部机架21通过其下端四角处的滑块211滑动安装在下部机架11四角处的导向杆111上。The
升降驱动机构包括电机A221、螺母222、丝杆223、主动轮、从动轮和同步带。电机A221固定安装在下部机架11上,螺母222可转动的安装在上部机架21的下端,丝杆223呈竖直布置,丝杆223下端可转动安装在下部机架11上,上端与螺母222旋配,主动轮固定安装在电机A221的机轴上,从动轮固定安装在丝杆223下端杆体上,同步带绕设在主动轮和从动轮之间。电机A221的动力通过主动轮、同步带、从动轮、丝杆223,传递至螺母222上,驱动螺母222沿丝杆223转动上升或转动下降,进而带动上部机架21上升或下降。升降驱动机构的数量共有两组,两组升降驱动机构共同为上部机架21提供升降驱动力。Lifting drive mechanism comprises motor A221,
木料夹持总成包括平移驱动机构、夹持翻转机构和木料推出机构。The timber clamping assembly includes a translational drive mechanism, a clamping turning mechanism and a timber push-out mechanism.
平移驱动机构包括水平轨道311、滑架312和气缸A313。两条水平轨道311固定安装在上部机架21上端两侧,且相互平行布置。滑架312包括边框3121、固定安装在边框3121内的木料放置座3122(所述木料放置座3122的两侧设有位置相对的弧形卡口)、固定连接在边框3121一端的元件安装板3123、固定安装在边框3121两侧的滑块3124,滑架312通过两个滑块3124滑动安装在两条水平轨道311之间。两个气缸A313分别固定安装在两条轨道311上,两个气缸A313的活塞杆朝相同的水平方向伸出,并分别与两个滑块3124固定连接,两个气缸A313的活塞杆同步伸缩以驱动滑架312沿两条水平轨道311做往复直线移动,进而使滑架312在未超出上部机架21前端和超出上部机架21前端之间变换。The translation drive mechanism includes a
夹持翻转机构包括翻转架321、转轴322、电机B323、L形夹臂324、气缸B325、电机C326、橡胶块327和压力传感器(图中未示出)。翻转架321呈T形,其包括独臂和两条相对布置的对称臂,翻转架321在独臂的端部通过转轴322可转动的安装在元件安装板3123上。电机B323固定安装在元件安装板3123上,电机B323的机轴与转轴322连接,以驱动翻转架321绕转轴322转动。L形夹臂324一端为连接部,另一端为夹持部,两条L形夹臂324分别通过连接部与两条对称臂滑动连接,两条L形夹臂324的夹持部相互正对布置。两个气缸B325分别固定安装在两条对称臂上,两个气缸B325的活塞杆分别与两条L形夹臂324连接,以驱动L形夹臂324沿对应的对称臂移动,以使两条L形夹臂324的夹持部相互远离或靠近。两个电机C326分别固定安装在两条L形夹臂324的夹持部上。两块橡胶块327分别固定连接在两个电机C326的机轴上,并相互正对布置,两个橡胶块327之间形成木料夹持区域。两片压力传感器嵌入式安装在橡胶块327内。The clamping turning mechanism includes a
木料推出机构包括气缸C331和推板332。气缸C331固定安装在独臂上,气缸C331的活塞杆平行于独臂布置,并位于独臂的正下方,推板332固定连接在气缸C331的活塞杆的端头上,并正对木料夹持区域的中部,其被气缸C331驱动而伸入或退出木料夹持区域。Timber pushing out mechanism comprises cylinder C331 and push
三个摄像头100分别固定安装在上部机架21的前端及两侧,以获取上部机架21前端及两侧的视野,从而为远程操控木料搬运机器人提供视觉支持。The three
优选,上部机架21中部设有元件安置板212,上部机架21在元件安置板212上方设有元件安置区域213;相应的,元件安置区域213内固定安装有压缩气瓶(图中未示出)和电磁阀(图中未示出),压缩气瓶通过管道与气缸A313和气缸C331连通,电磁阀设在压缩气瓶与气缸A313之间的管道上,以及压缩气瓶与气缸C331之间的管道上。Preferably, the middle part of the
优选,下部机架11上部两侧设有对称布置的电池架113;相应的,电池架113内可拆卸安装有电池(图中未示出),电池与各需电部件电连接,从而为各需电部件的运行提供电力支持。Preferably,
优选,下部机架11的下端四边中心处分别设有发光板112。发光板112可在暗光环境下提供照明,从而为远程操控下部机架总成移动提供照明支持。Preferably, light-emitting
优选,下部机架总成还包括圆棒料铲托装置。圆棒料铲托装置设在下部机架11的前端下部。圆棒料铲托装置包括铲臂131和第一转动驱动机构。两条铲臂131分别在后端铰接安装在下部机架11的前端下部两侧,两条铲臂131分别在前端向上弯曲5-10°。两组第一转动驱动机构均安装在下部机架11上,并分别与两条铲臂131关联,以驱动对应的铲臂131绕铲臂131后端的铰接处转动。第一转动驱动机构包括电机E132和第一传动组件,电机E132固定安装在下部机架11上,第一传动组件设在电机E132与铲臂131之间。所述第一传动组件为同步带副,包括主动轮A、从动轮A和同步带A,主动轮A固定安装在电机E132的机轴上,从动轮A固定安装在铲臂131的铰接转轴上,同步带绕设在主动轮A和从动轮A之间。电机E132的动力通过第一传动组件传递至铲臂131上,以驱动铲臂131绕铲臂131后端的铰接处转动。Preferably, the lower frame assembly further includes a round bar shoveling device. Round bar material shovel holder device is located at the front end bottom of lower frame 11. The round bar shoveling device includes a
优选,下部机架总成还包括拖车装置。拖车装置设在下部机架11的前端下部。拖车装置包括钩臂141和第二转动驱动机构。钩臂141在后端设有第一铰接处和第二铰接处,钩臂141在前端向下弯曲90°,钩臂141的数量有两条,两条钩臂141分别通过第一铰接处铰接安装在下部机架11的前端下部两侧。两组第二转动驱动机构均安装在下部机架11上,并分别与两条钩臂141关联,以驱动对应的钩臂141绕第二铰接处转动。第二转动驱动机构包括电机F142和第二传动组件,电机F142固定安装在下部机架11上,第二传动组件设在电机F142与钩臂141之间。所述第二传动组件为摇臂-连杆传动结构,包括摇臂和连杆,摇臂前端固定安装在电机F142的机轴上,摇臂后端与连杆前端铰接,连杆后端与钩臂141的第二铰接处铰接。电机F142的动力通过第二传动组件传递至钩臂141上,以驱动钩臂141绕第二铰接处转动。Preferably, the lower frame assembly further includes a trailer arrangement. Trailer device is located at the front end bottom of lower frame 11. The trailer device includes a
简述本发明的应用:上述的木料搬运机器人用于木料搬运作业,可实现夹取高位木料(参看图5)、木料高位卸载(参看图6)、拾取低位木料(参看图7)、木料低位卸载(参看图8)四种作业;其中,夹取高位木料和木料高位卸载是从前至后依次接续的操作,拾取低位木料和木料低位卸载是从前至后依次接续的操作。所述的高位木料是指:放置在夹持翻转机构升降移动的高度区间内的木料;所述的高位卸载是指:在夹持翻转机构可升降移动的高度区间内卸载木料;所述的低位木料是指:放置在铲臂131可铲取操作的高度区间内的圆柱形木料;所述的低位卸载是指:在铲臂131可铲取操作的高度区间内卸载圆柱形木料。Briefly describe the application of the present invention: the above-mentioned wood handling robot is used for wood handling operations, and can realize clamping of high-level wood (see Figure 5), high-level unloading of wood (see Figure 6), picking up low-level wood (see Figure 7), and low-level wood Unloading (referring to Fig. 8) four kinds of operations; Wherein, clamping high-position timber and timber high-position unloading are the operations that are sequentially followed from front to back, and picking up low-position timber and timber low-position unloading are operations that are sequentially continued from front to back. The high-position wood refers to: the wood placed in the height range of the lifting and moving of the clamping and turning mechanism; the high-level unloading refers to: the unloading of wood in the height range of the clamping and turning mechanism can be lifted and moved; the low-level Timber refers to: cylindrical timber placed within the height range where the
上述四种作业中,所述木料为具有两个相对的平整端面的一组直杆形木料,一组直杆形木料为一根木料或多根相同尺寸绑扎为一捆的木料。In the above four operations, the wood is a group of straight rod-shaped wood with two opposite flat end surfaces, and a group of straight rod-shaped wood is a single wood or a plurality of woods of the same size bound into a bundle.
在夹取高位木料和木料高位卸载这两种作业中,木料的长度不短于两个橡胶块327之间所能形成的最短距离。在拾取低位木料和木料低位卸载这两种作业中,木料为圆柱形木料,木料的长度不短于两条铲臂131之间的间距。In the two operations of clamping high-position wood and high-position unloading of wood, the length of the wood is not shorter than the shortest distance that can be formed between the two rubber blocks 327 . In the two operations of picking up low-level wood and low-level unloading of wood, the wood is cylindrical wood, and the length of the wood is not shorter than the distance between the two
执行木料搬运作业之前,木料搬运机器人处于初始状态,在初始状态下:Before performing wood handling operations, the wood handling robot is in the initial state, in the initial state:
a、上部机架21处在其运动行程的最低位置;a. The
b、滑架312未超出上部机架21前端;b. The
c、翻转架321处于水平状态,木料夹持区域朝向上部机架21后端;c. The
d、两条L形夹臂324的夹持部处于相距最近的状态;d. The clamping portions of the two L-shaped clamping
e、推板332未进入木料夹持区域;e. The
f、铲臂131和钩臂141均转动至竖直。f. Both the
拾取高位木料的方法如下:The method of picking up high-level wood is as follows:
S01,根据第一组木料的摆放位姿调整机器人的位姿:S01, adjust the pose of the robot according to the placement of the first group of wood:
a、启动电机A221,以调整上部机架21的高度,使木料夹持区域的高度与第一组木料的摆放高度相适应;a. Start the motor A221 to adjust the height of the
b、启动电机B323,驱动翻转架321绕转轴322向上部机架21前端转动,直至转动至水平状态;b. Start the motor B323 to drive the turning
c、同步启动两个气缸B325,使两个气缸B325的活塞杆同步伸出,使两个L形夹臂324背向移动,以扩大两个橡胶块327之间的距离,直至两个橡胶块327之间的距离足以容纳第一组木料的两端;c. Start the two cylinders B325 synchronously, so that the piston rods of the two cylinders B325 are extended synchronously, so that the two L-shaped
d、控制电动滚轮12动作,以调整机器人的位置和朝向,使木料夹持区域的朝向与第一组木料的放置朝向相适应。d. Control the action of the
S02,夹取第一组木料:S02, clamping the first group of wood:
a、两个气缸A313同步启动,驱动滑架312沿水平轨道311向上部机架21前端移动,使两条L形夹臂324从上部机架21前端伸出,当木料夹持区域将第一组木料的两端包容在内时,气缸A313停止动作;a. The two cylinders A313 start synchronously, and the
b、两个气缸B325的活塞杆以第一速度同步伸出,直至两块橡胶块327与目标木料的两端面接触后,两个气缸B325的活塞杆以第二速度持续同步伸出,以逐渐增大夹持力,当两个压力传感器检测到的压力均达到第一预定数值时,木料被牢固夹持在两块橡胶块327之间,不会发生滑移或掉落,即完成第一组木料的夹持。b. The piston rods of the two cylinders B325 are extended synchronously at the first speed until the two
S03,将第一组木料转移至木料放置座中:启动电机B323,驱动翻转架321绕转轴322向上部机架21后端翻转,当目标木料翻转至木料放置座3122正上方时,两个气缸B325的活塞杆同步缩回,将目标木料卸载,目标木料随即掉入木料放置座3122上。S03, transfer the first group of wood to the wood placement seat: start the motor B323, drive the turning
S04,根据第二组木料的摆放位姿调整机器人的位姿:S04, adjust the posture of the robot according to the placement posture of the second group of wood:
a、启动电机A221,以调整上部机架21的高度,使夹持翻转机构的高度与第二组木料的摆放高度相适应;a. Start the motor A221 to adjust the height of the
b、启动电机B323,驱动翻转架321绕转轴322向上部机架21前端翻转,直至转动至水平状态;b. Start the motor B323 to drive the turning
c、同步启动两个气缸B325,使两个气缸B325的活塞杆同步伸出,使两个L形夹臂324背向移动,以扩大两个橡胶块327之间的距离,直至两个橡胶块327之间的距离足以容纳第二组木料的两端;c. Start the two cylinders B325 synchronously, so that the piston rods of the two cylinders B325 are extended synchronously, so that the two L-shaped
d、控制电动滚轮12动作,以调整机器人的位置和朝向,使木料夹持区域的朝向与第二组木料的放置朝向相适应,并确保木料夹持区域的活动范围包容第二组木料的放置位置。d. Control the action of the
S05,夹取第二组木料:S05, clamping the second group of timber:
a、两个气缸A313同步启动,驱动滑架312沿水平轨道311向上部机架21前端移动,使两条L形夹臂324从上部机架21前端伸出,当木料夹持区域将第二组木料的两端包容在内时,气缸A313停止动作;a. The two cylinders A313 start synchronously, and the
b、两个气缸B325的活塞杆以第一速度同步伸出,直至两块橡胶块327与第二组木料的两端面接触后,两个气缸B325的活塞杆以第二速度持续同步伸出,以逐渐增大夹持力,当两个压力传感器检测到的压力均达到第一预定数值时,木料被牢固夹持在两块橡胶块327之间,不会发生滑移或掉落,即完成第二组木料的夹持。b. The piston rods of the two cylinders B325 protrude synchronously at the first speed until the two
在S02和S05步骤中,第一速度大于第二速度,第一速度取值范围为1-4cm/s,第二速度的取值范围为0.1-0.5mm/s。In steps S02 and S05, the first speed is greater than the second speed, the value range of the first speed is 1-4 cm/s, and the value range of the second speed is 0.1-0.5 mm/s.
在S02和S05步骤中,第一预定数值为保证被夹持的木料不滑移掉落的最小压力增加50-80N。In steps S02 and S05, the first predetermined value is the minimum pressure increase of 50-80N to ensure that the clamped wood does not slip and fall.
在S02和S05步骤完成时,若两个压力传感器的检测的压力数值相差不超过10%,即表示目标木料的夹取姿态端正;若两个压力传感器检测的压力数值相差超过10%,即表示目标木料夹持位置不正,则将目标木料卸载后重新夹取。When steps S02 and S05 are completed, if the difference between the pressure values detected by the two pressure sensors does not exceed 10%, it means that the clamping posture of the target wood is correct; if the difference between the pressure values detected by the two pressure sensors exceeds 10%, it means If the clamping position of the target wood is not correct, unload the target wood and clamp it again.
木料的高位卸载方法如下:The high-level unloading method of timber is as follows:
S01,根据第一组木料的卸载位置调整机器人的位姿:S01, adjust the pose of the robot according to the unloading position of the first group of wood:
a、控制两个电机C326同步启动,通过两个橡胶块327的转动带动第一组木料转动,使第一组木料的放置面与卸载区域的卸载面平行;a. Control the two motors C326 to start synchronously, and drive the first group of wood to rotate through the rotation of the two
b、启动电机A221,以调整上部机架21的高度,使第一组木料的放置面高于卸载区域的卸载面0.1-1cm;b. Start the motor A221 to adjust the height of the
c、控制电动滚轮12动作,以调整下部机架11的位姿,使第一组木料的朝向平行于预设的卸载朝向,并使第一组木料的放置面的边缘与卸载区域的卸载面的边缘上下正对。c. Control the action of the
S02,卸载第一组木料:S02, unloading the first group of timber:
根据卸载区域的空间容纳性判断采用何种卸载方式;当卸载区域正上方的空间不足以容纳第一组木料伸入时,采用侧推式卸载;当卸载区域正上方空间足以容纳第一组木料伸入时,采用直落式卸载;According to the space capacity of the unloading area, determine which unloading method to use; when the space directly above the unloading area is not enough to accommodate the first group of timbers, use side push unloading; when the space directly above the unloading area is sufficient to accommodate the first group of timbers When extending in, it adopts straight-down unloading;
侧推式卸载如下:a、两个气缸B325的活塞杆以第二速度持续同步缩回,以逐渐减小夹持力,当两个压力传感器检测到的压力均达到第二预定数值时,即完成减压操作;b、气缸C331的活塞杆伸出,驱动推板332伸入木料夹持区域,将第一组木料从木料夹持区域中水平推出,第一组木料推出后,即落在卸载区域的卸载面上;Side-push unloading is as follows: a. The piston rods of the two cylinders B325 continue to retract synchronously at the second speed to gradually reduce the clamping force. When the pressure detected by the two pressure sensors reaches the second predetermined value, that is Complete the decompression operation; b, the piston rod of the cylinder C331 is stretched out, and the
直落式卸载如下:a、两个气缸A313同步启动,驱动滑架312沿水平轨道311向上部机架21前端移动,使木料夹持区域伸入到卸载区域的卸载面的正上方;b、两个气缸B325的活塞杆以第一速度持续同步缩回,使第一组木料从两个橡胶块327之间掉落,第一组木料掉落后,即落在卸载区域的卸载面上。The straight-down unloading is as follows: a, two cylinders A313 start synchronously, and drive the
S03,夹取第二组木料:S03, clamping the second group of timber:
a、同步启动两个气缸B325,使两个气缸B325的活塞杆同步伸出,使两个L形夹臂324背向移动,以扩大两个橡胶块327之间的距离,直至两个橡胶块327之间的距离足以容纳第二组木料的两端;a. Synchronously start the two cylinders B325, so that the piston rods of the two cylinders B325 are extended synchronously, so that the two L-shaped
b、启动电机B323,驱动翻转架321绕转轴322向上部机架21后端翻转,使木料夹持区域翻转至木料放置座3122上方,并将第二组木料包容在内;b. Start the motor B323 to drive the overturning
c、两个气缸B325的活塞杆以第一速度同步伸出,直至两块橡胶块327与第二组木料的两端面接触后,两个气缸B325的活塞杆以第二速度持续同步伸出,以逐渐增大夹持力,当两个压力传感器检测到的压力均达到第一预定数值时,木料被牢固夹持在两块橡胶块327之间,不会发生滑移或掉落,即完成第二组木料的夹持。c. The piston rods of the two cylinders B325 protrude synchronously at the first speed until the two
S04,根据第二组木料的卸载位置调整机器人的位姿:S04, adjust the pose of the robot according to the unloading position of the second group of wood:
a、启动电机B323,驱动夹持有第二组木料的翻转架321绕转轴322向上部机架21前端翻转,直至转动至水平状态;a. Start the motor B323 to drive the overturning
b、控制两个电机C326同步启动,通过两个橡胶块327的转动带动第二组木料转动,使第二组木料的放置面与卸载区域的卸载面平行;b. Control the two motors C326 to start synchronously, and drive the second group of wood to rotate through the rotation of the two
b、启动电机A221,以调整上部机架21的高度,使第二组木料的放置面高于卸载区域的卸载面0.1-1cm;b. Start the motor A221 to adjust the height of the
c、控制电动滚轮12动作,以调整下部机架11的位置,使第二组木料的朝向平行于预设的卸载朝向,并使第二组木料的放置面的边缘与卸载区域的卸载面的边缘上下正对。c. Control the action of the
S05,卸载第二组木料:S05, unloading the second group of timber:
根据卸载区域的空间容纳性判断采用何种卸载方式;当卸载区域正上方的空间不足以容纳第二组木料伸入时,采用侧推式卸载;当卸载区域正上方空间足以容纳第二组木料伸入时,采用直落式卸载;According to the space capacity of the unloading area, determine which unloading method to use; when the space directly above the unloading area is not enough to accommodate the second group of timbers, use side push unloading; when the space directly above the unloading area is sufficient to accommodate the second group of timbers When extending in, it adopts straight-down unloading;
侧推式卸载如下:a、两个气缸B325的活塞杆以第二速度持续同步缩回,以逐渐减小夹持力,当两个压力传感器检测到的压力均达到第二预定数值时,即完成减压操作;b、气缸C331的活塞杆伸出,驱动推板332伸入木料夹持区域,将第二组木料从木料夹持区域中水平推出,第二组木料推出后,即落在卸载区域的卸载面上;Side-push unloading is as follows: a. The piston rods of the two cylinders B325 continue to retract synchronously at the second speed to gradually reduce the clamping force. When the pressure detected by the two pressure sensors reaches the second predetermined value, that is Complete the decompression operation; b, the piston rod of the cylinder C331 stretches out, drives the
直落式卸载如下:a、两个气缸A313同步启动,驱动滑架312沿水平轨道311向上部机架21前端移动,使木料夹持区域伸入到卸载区域的卸载面的正上方;b、两个气缸B325的活塞杆以第一速度持续同步缩回,使第二组木料从两个橡胶块327之间掉落,第二组木料掉落后,即落在卸载区域的卸载面上。The straight-down unloading is as follows: a, two cylinders A313 start synchronously, and drive the
在S02、S03和S05步骤中,第一速度大于第二速度,第一速度取值范围为1-4cm/s,第二速度的取值范围为0.1-0.5mm/s。In steps S02, S03 and S05, the first speed is greater than the second speed, the value range of the first speed is 1-4 cm/s, and the value range of the second speed is 0.1-0.5 mm/s.
在S02、S03和S05步骤中,第一预定数值为保证被夹持的木料不滑移掉落的最小压力增加50-80N;第二预定数值为保证被夹持的木料不滑移掉落的最小压力增加10-20N。In steps S02, S03 and S05, the first predetermined value is the minimum pressure increase of 50-80N to ensure that the clamped wood does not slip and fall; the second predetermined value is to ensure that the clamped wood does not slip and fall. The minimum pressure increases by 10-20N.
拾取低位木料的方法如下:The method of picking up low-level wood is as follows:
S01,根据木料的摆放位姿调整机器人的位姿:S01, adjust the pose of the robot according to the placement of the wood:
a、控制电动滚轮12动作,以调整机器人的位置和朝向,使下部机架11的前端中心区域正对低位木料的长度方向中心区域;a. Control the action of the
b、同步启动两台电机E132,以驱动两条铲臂131同步向下转动,直至两条铲臂131的前端接触低位木料的放置面,并确保两条铲臂131的前端连线平行于低位木料的中心线,并确认低位木料的长度长于两条铲臂131的前端连线长度。b. Start the two motors E132 synchronously to drive the two
S02,铲取低位木料:S02, shoveling low wood:
a、控制电动滚轮12动作,使机器人加速向下部机架11的前端移动,使低位木料在惯性作用下滚动到两条铲臂131上;a. Control the action of the
b、然后立即同步启动两台电机E132,以驱动两条铲臂131向上转动,使低位木料滞留在两条铲臂131上,不会从两条铲臂131的前端滑落。b. Then immediately start the two motors E132 synchronously to drive the two
木料低位卸载的方法如下:The method of low-level unloading of timber is as follows:
S01,根据低位木料的卸载位置调整机器人的位姿:控制电动滚轮12动作,以调整下部机架11的位姿,将机器人移动至卸载区域,并使低位木料的朝向平行于预设的卸载朝向。S01, adjust the pose of the robot according to the unloading position of the low-position wood: control the action of the
S02,卸载低位木料:同步启动两台电机E132,以驱动两条铲臂131同步向下转动,直至两条铲臂131的前端接触卸载区域的卸载面,放置在两条铲臂131上的低位木料随即从两条铲臂131的前端滚落到卸载面上。S02, unloading low-level timber: start two motors E132 synchronously to drive the two
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