CN113733254A - Grooving machine suitable for bamboo-wood composite floor and grooving use method thereof - Google Patents
Grooving machine suitable for bamboo-wood composite floor and grooving use method thereof Download PDFInfo
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- CN113733254A CN113733254A CN202110923129.XA CN202110923129A CN113733254A CN 113733254 A CN113733254 A CN 113733254A CN 202110923129 A CN202110923129 A CN 202110923129A CN 113733254 A CN113733254 A CN 113733254A
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- 239000002023 wood Substances 0.000 title claims abstract description 127
- 239000002131 composite material Substances 0.000 title claims abstract description 125
- 238000000034 method Methods 0.000 title claims abstract description 19
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- 230000009471 action Effects 0.000 claims abstract description 31
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- 235000017166 Bambusa arundinacea Nutrition 0.000 claims abstract description 13
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- 241001330002 Bambuseae Species 0.000 claims abstract description 13
- 235000015334 Phyllostachys viridis Nutrition 0.000 claims abstract description 13
- 239000011425 bamboo Substances 0.000 claims abstract description 13
- 238000009408 flooring Methods 0.000 claims abstract description 4
- 230000005540 biological transmission Effects 0.000 claims description 12
- 230000007246 mechanism Effects 0.000 claims description 12
- 230000001105 regulatory effect Effects 0.000 claims description 12
- 238000009434 installation Methods 0.000 claims description 10
- 238000007599 discharging Methods 0.000 claims description 9
- 238000012840 feeding operation Methods 0.000 claims description 6
- 230000008569 process Effects 0.000 claims description 5
- 239000011148 porous material Substances 0.000 claims description 3
- 230000033001 locomotion Effects 0.000 abstract description 7
- 238000004519 manufacturing process Methods 0.000 abstract description 5
- 230000000694 effects Effects 0.000 description 4
- 238000007790 scraping Methods 0.000 description 4
- 230000000149 penetrating effect Effects 0.000 description 3
- 238000010586 diagram Methods 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
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- 230000001360 synchronised effect Effects 0.000 description 2
- DSSYKIVIOFKYAU-XCBNKYQSSA-N (R)-camphor Chemical compound C1C[C@@]2(C)C(=O)C[C@@H]1C2(C)C DSSYKIVIOFKYAU-XCBNKYQSSA-N 0.000 description 1
- 244000082946 Tarchonanthus camphoratus Species 0.000 description 1
- 235000005701 Tarchonanthus camphoratus Nutrition 0.000 description 1
- 238000004026 adhesive bonding Methods 0.000 description 1
- 230000004075 alteration Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000012792 core layer Substances 0.000 description 1
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- 230000002265 prevention Effects 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 238000011084 recovery Methods 0.000 description 1
- 239000011435 rock Substances 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27C—PLANING, DRILLING, MILLING, TURNING OR UNIVERSAL MACHINES FOR WOOD OR SIMILAR MATERIAL
- B27C5/00—Machines designed for producing special profiles or shaped work, e.g. by rotary cutters; Equipment therefor
- B27C5/02—Machines with table
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27C—PLANING, DRILLING, MILLING, TURNING OR UNIVERSAL MACHINES FOR WOOD OR SIMILAR MATERIAL
- B27C5/00—Machines designed for producing special profiles or shaped work, e.g. by rotary cutters; Equipment therefor
- B27C5/02—Machines with table
- B27C5/06—Arrangements for clamping or feeding work
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
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Abstract
The invention discloses a grooving machine suitable for bamboo-wood composite floors and a grooving using method thereof, belonging to the technical field of production of the bamboo-wood composite floors, and comprising a rack and a conveyor, wherein the conveyor is arranged on the rack and is used for realizing the operations of feeding, conveying and blanking the bamboo-wood composite floors; through setting up the glassware, conveyer cooperation work unit uses, utilize glassware and conveyer simultaneous movement, make bamboo wood laminate flooring can be under the action of gravity by material loading to conveyer in proper order on, utilize the intermeshing of incomplete gear and cylindrical gear one and cylindrical gear two to use, make the unit of work not operation when material loading and carrying, material loading and transport do not go on during the unit of work operation, make bamboo wood laminate flooring's material loading, carry and the continuous high-efficient of fluting operation go on, moreover, the steam generator is simple in structure, and the work efficiency is improved.
Description
Technical Field
The invention belongs to the technical field of bamboo-wood composite floor production, and particularly relates to a grooving machine suitable for a bamboo-wood composite floor and a grooving use method thereof.
Background
The bamboo-wood composite floor is a composite regenerated product of bamboo and wood. The top-grade bamboo is adopted for the panel and the bottom plate, and the core layer is mainly made of woods such as fir, camphor wood and the like. The production and manufacturing of the composite floor are realized by means of excellent machine equipment, advanced scientific technology and standardized production process flow and through a series of about 40 complicated processes of corrosion prevention, moisture prevention, high pressure, high temperature, gluing, rotary grinding and the like, the novel composite floor can be manufactured, and the bamboo-wood composite floor is accepted in the market and becomes an ideal material for indoor decoration and finishing of household residences, hotels, even sports and entertainment places and the like. In the long run, the bamboo-wood composite floor is a ground paving material which is most consistent with the concept of environmental protection because the bamboo-wood composite floor takes bamboo as a main raw material and China is a big country of bamboo resources.
The processing of current bamboo-wood composite floor needs to carry out the fluting and handles, and fluting is efficient during the fluting, still puts into the single fluting machine of bamboo-wood composite floor and carries out the fluting operation during the fluting, can not carry out material loading, transport and fluting to bamboo-wood composite floor and go on in succession high-efficiently, has reduced work efficiency, and the function is imperfect.
Disclosure of Invention
The invention aims to provide a grooving machine suitable for a bamboo-wood composite floor and a grooving use method thereof, and aims to solve the problems that the grooving efficiency is low when the existing bamboo-wood composite floor is grooved, the bamboo-wood composite floor is still singly placed on the grooving machine for grooving operation during grooving, the continuous and efficient feeding, conveying and grooving of the bamboo-wood composite floor cannot be carried out, the working efficiency is reduced, and the function is incomplete.
In order to achieve the purpose, the invention provides the following technical scheme: a grooving machine suitable for bamboo-wood composite floors comprises a rack;
the conveyor is arranged on the rack and used for realizing the operations of feeding, conveying and discharging the bamboo-wood composite floor;
the bin is arranged on the left side of the rack through a mounting frame and used for storing the bamboo-wood composite floor, a discharge channel is formed in the right side surface of the bin, and a material guide plate is arranged below the right side surface of the bin, which is opposite to the discharge channel;
the feeding device is arranged on the mounting frame below the material box, is in transmission connection with the conveyor, is used for being matched with the bamboo-wood composite floor to move downwards under the action of gravity, and enters the conveyor to realize feeding operation after passing through a material pushing channel and a material discharging channel which are arranged on the lower surface of the material box;
the working unit is arranged on the back of the frame and used for grooving the bamboo-wood composite floor conveyed by the conveyor;
the power unit is arranged on the back of the frame and used for driving the conveyor, the loading device and the working unit to operate, the working unit does not operate when the conveyor and the loading device operate, and the working unit operates when the conveyor and the loading device do not operate, so that the continuous discontinuous operation of loading and grooving treatment of the bamboo-wood composite floor is realized;
and the blanking device is arranged on the rack and is used for carrying and blanking the processed bamboo-wood composite floor conveyed by the conveyor under the action of gravity.
By adopting the scheme, the feeding device is arranged, the conveyor is matched with the working unit for use, and the synchronous motion of the feeding device and the conveyor is utilized, so that the bamboo-wood composite floor can be sequentially fed onto the conveyor under the action of gravity, and the incomplete gear, the first cylindrical gear and the second cylindrical gear are meshed for use, so that the working unit does not work during feeding and conveying, the feeding and conveying are not carried out during the working of the working unit, and the feeding, conveying and grooving operations of the bamboo-wood composite floor can be continuously and efficiently carried out, the structure is simple, the working efficiency is improved, the pushing mechanism is matched with the material box for use, the pushing mechanism is driven to push the lowest bamboo-wood composite floor to move by driving the first connecting plate to move by the chain to realize feeding, and the pushing plate can be matched with the first spring to contract when moving to the right side by the matching of the first wedge block and the second wedge block, thereby not causing the material pushing plate and the material guide plate to generate staggered obstruction, ensuring the smooth feeding operation, adjusting the upper position and the lower position of the adjusting plate by arranging the adjuster, thereby adjusting the height of a discharge passage below the adjusting plate, satisfying the use of the feeding of bamboo-wood composite floors with different thicknesses, avoiding the phenomenon that a plurality of bamboo-wood composite floors are pushed simultaneously, using the incomplete gear and the cylindrical gear I and the cylindrical gear II, driving the feeding and the conveying to be synchronously carried out by using the left and the right of the driving wheel and the belt when the incomplete gear is meshed with the cylindrical gear I, not carrying out the grooving operation, carrying out the feeding and the conveying to be inoperable when the incomplete gear is meshed with the cylindrical gear II, using one driving motor to realize the continuous and efficient feeding, conveying and grooving, having strong integral mechanical linkage, and using the material discharger, gravity effect and travel switch and driving motor's effect when flitch cooperation bamboo-wood composite floor falls down is utilized, can pile up in order fast to the good bamboo-wood composite floor of grooving and deposit, is convenient for to bamboo-wood composite floor processing aftertreatment operation, perfect function diversity.
In the above scheme, it should be noted that the driving motor, the grooving machine and the travel switch are all electrically connected to an external power supply.
As a preferred embodiment, the conveyer is including rotating two pivot one of rack-mounted, two conveying rollers of fixed mounting at two pivot one surfaces, two connect through the conveyer belt transmission between the conveying roller, install the backup pad in the inside frame of conveyer belt, the last surface mounting of backup pad has a plurality of to be used for supporting the conveyer belt and appear collapsing's gyro wheel in order to avoid bamboo wood composite floor transportation process.
As a preferred embodiment, the material loading device comprises two rotating shafts II which are rotatably installed on the installation frame, four chain wheels which are symmetrically installed on the two rotating shafts II in a pairwise mode are four, the two chain wheels are opposite to each other and are connected through chain transmission, a plurality of first connecting plates and a plurality of first connecting plates are installed between the chains, a plurality of material pushing mechanisms used for matching with material pushing channels are installed on the first connecting plates in an equidistant mode, one of the material pushing mechanisms is arranged on the outer surfaces of the second rotating shafts and one of the first rotating shafts, and the outer surfaces of the first rotating shafts are both fixed with driving wheels which are connected through belt transmission.
As a preferred embodiment, pushing equipment includes two mounting panels one that install on the connecting plate one and be connected through connecting rod one through spring one, installs the scraping wings on mounting panel one, installs at the connecting rod two of mounting panel lower surface, installs the wedge one at the two other ends of connecting rod, the inside of spring one is provided with the telescopic link, the both ends of telescopic link respectively with connecting plate one and mounting panel between fixed connection, the wedge two that use with the cooperation of wedge is all installed through the dead lever on the right side of face around the workbin to make can utilize the elasticity of wedge one and wedge two and spring one to order about the scraping wings downstream when the scraping wings promotes bamboo wood laminate flooring and moves to the right side, avoid scraping wings and stock guide contact.
In a preferred embodiment, the right side surface of the material box is adjustably provided with an adjusting plate for adjusting the height of the discharging channel through an adjuster, the regulator comprises a fixed seat arranged on the side surface of the material box, a regulating rod arranged on the upper surface of the regulating plate and slidably penetrating through the fixed seat, an operating handle II arranged at the top end of the regulating rod, sliding sleeves clamped inside the front side and the rear side of the fixed seat, a sliding rod sleeved inside the sliding sleeves, an operating handle I arranged at one end of the sliding rod, and a clamping block arranged at the other end of the sliding rod, a plurality of clamping grooves for clamping the clamping blocks are vertically arranged on the outer surface of the adjusting rod in an array manner, a second spring is sleeved on the outer surface of the sliding rod, the two ends of the second spring are respectively abutted against the sliding sleeve and the clamping block, a limiting block is installed on one side face, close to the material box, of the adjusting plate, and a limiting groove for the limiting block to slide is formed in the right side face of the material box.
As a preferred embodiment, the work unit is including installing the installation shell at the frame back, through four rotations of pivot install at the inside reciprocal lead screw of installation shell, the sliding block at reciprocal lead screw surface is installed to the screw thread, installs at two positive connecting plates of sliding block and two rectangular pore that pass the installation shell openly and offer of connecting plate extend the installation shell and be fixed with mounting panel two, slidable mounting has I shape seat on two mounting panels, I shape seat passes through electric putter and mounting panel two and is connected, the lower surface mounting of I shape seat has the groover, the left and right sides face of sliding block all is fixed with the guide holder, but guide holder slidable mounting is at an installation internally mounted's a guide arm surface.
As a preferred embodiment, the power unit comprises a driving motor installed on the back of the frame, and an incomplete gear installed on an output shaft of the driving motor, a third rotating shaft is installed on the back of the frame in a rotating manner, a second cylindrical gear and a first cylindrical gear which are used in cooperation with the incomplete gear are respectively fixed on the outer surface of the third rotating shaft and the outer surface of one of the first rotating shafts, a first bevel gear is fixed on the outer surface of the third rotating shaft, and a second bevel gear engaged with the first bevel gear is fixed on a fourth rotating shaft at the bottom end of the reciprocating screw rod.
As a preferred embodiment, the glassware is including installing four guide arms two in the frame down, installs the limiting plate on two tops of guide arm, slides and runs through four two guide arm's lower flitch, install in the frame and with driving motor electric connection's travel switch, the surface cover of guide arm two is equipped with spring three, spring three both ends respectively with down inconsistent between flitch and the frame, install the baffle frame in the frame on flitch right side down.
As a preferred embodiment, a third connecting rod is fixed on each of the left side surface and the right side surface of the second mounting plate, a trapezoidal block is fixed at the other end of the third connecting rod, and the trapezoidal block is slidably mounted in a trapezoidal groove formed in the side surface of the mounting shell.
A grooving using method of a grooving machine suitable for bamboo-wood composite floors comprises the following steps:
s1, loading and adjusting, namely stacking the bamboo-wood composite floor to be processed in sequence and placing the bamboo-wood composite floor into a material box, adjusting the position of an adjusting plate on a discharging channel according to the thickness of the bamboo-wood composite floor, pulling an operating handle to drive a sliding rod to move during adjusting, driving a clamping block to be separated from a clamping groove, pulling an operating handle II to drive an adjusting rod to move up and down, further driving the adjusting plate to move up and down, adjusting until the height of the discharging channel below the adjusting plate is slightly larger than the thickness of the bamboo-wood composite floor, and loosening the operating handle I to drive the clamping block to be clamped into the clamping groove at the position at the moment under the elastic action of a spring II to complete fixing;
s2, feeding, starting a driving motor, driving a first rotating shaft to rotate when an incomplete gear is meshed with a first cylindrical gear, driving a second rotating shaft to rotate under the action of a driving wheel and a belt, driving a first connecting plate to move under the action of a chain wheel and a chain, driving the lowest bamboo-wood composite floor to move rightwards when a material pushing plate enters a material pushing channel, further pushing the bamboo-wood composite floor to move to the upper side of a conveying belt, driving the conveying belt to move to realize feeding when the first rotating shaft rotates, simultaneously driving the material pushing plate to move downwards under the action of a first spring when a first wedge block is contacted with a second wedge block to avoid the material pushing plate being blocked by a material guide plate, enabling the material pushing plate at the next position to enter the material pushing channel to push the next bamboo-wood composite floor by the continuous movement of the first connecting plate, and enabling the incomplete gear to be separated from the first cylindrical gear when the conveying belt drives the bamboo-wood composite floor to move to the position right below a grooving machine, at the moment, the conveying belt and the material pushing plate do not move any more;
s3, processing, wherein the incomplete gear is meshed with the cylindrical gear II to rotate the rotating shaft III, the rotating shaft III drives the rotating shaft IV to rotate under the meshing action of the bevel gear I and the bevel gear II when rotating, further drives the reciprocating screw rod to rotate, so that the sliding block drives the connecting plate to move downwards, further the grooving machine moves downwards to realize grooving operation, the incomplete gear is continuously meshed with the cylindrical gear II, the reciprocating screw rod continues to rotate after slotting to drive the slotting machine to move upwards to restore the original position, so as to finish the primary slotting treatment operation, the incomplete gear is separated from the cylindrical gear II after the primary operation is finished, at the moment, the slotting machine does not move, and the incomplete gear is meshed with the cylindrical gear, the conveyer belt and the material pushing plate are used for feeding at the moment, the continuous and effective operation of feeding and processing is completed, meanwhile, the electric push rod can be controlled according to the position to be grooved to drive the grooving machine to adjust the front and back positions;
s4, unloading, make the conveyer belt drive bamboo-wood composite floor and continue to move to down on the flitch when incomplete gear and cylindrical gear meshing after the fluting is handled, can order about its downstream under the action of gravity when bamboo-wood composite floor moves to down on the flitch, bamboo-wood composite floor piles up and can make down the flitch move to contact with travel switch when many, and then make travel switch control driving motor stop work, and then can take off the bamboo-wood composite floor transport on the flitch down, order about down flitch upward movement recovery normal position under the effect of spring three this moment, and start driving motor and continue the operation can.
Compared with the prior art, the invention has the beneficial effects that:
the grooving machine suitable for the bamboo-wood composite floor and the grooving using method thereof are used by arranging the feeder and the conveyor to be matched with the working unit, the bamboo-wood composite floor can be sequentially fed onto the conveyor under the action of gravity by utilizing synchronous motion of the feeder and the conveyor, and the incomplete gear, the first cylindrical gear and the second cylindrical gear are meshed with each other for use, so that the working unit does not operate during feeding and conveying, the feeding and conveying are not performed during the working of the working unit, and the feeding, conveying and grooving operations of the bamboo-wood composite floor can be continuously and efficiently performed;
the grooving machine suitable for the bamboo-wood composite floor and the grooving using method thereof are used by arranging the material pushing mechanism to be matched with the material box, the chain is used for driving the connecting plate to move to drive the material pushing mechanism to push the lowermost bamboo-wood composite floor to move so as to realize feeding, and the wedge block I and the wedge block II are matched so that the material pushing plate can be matched with the spring I to contract when moving to the right side, so that the material pushing plate and the material guide plate cannot be staggered and blocked, and the smooth feeding operation is ensured;
according to the grooving machine suitable for the bamboo-wood composite floors and the grooving use method of the grooving machine, the regulator is arranged to regulate the vertical position of the regulating plate, so that the height of the discharge channel below the regulating plate can be regulated, the purpose of feeding the bamboo-wood composite floors with different thicknesses is met, and the phenomenon that a plurality of bamboo-wood composite floors are pushed simultaneously is avoided;
according to the grooving machine suitable for the bamboo-wood composite floor and the grooving using method of the grooving machine, the incomplete gear, the cylindrical gear I and the cylindrical gear II are arranged for use, when the incomplete gear is meshed with the cylindrical gear I, the left and right sides of the driving wheel and the belt are used for driving feeding and conveying to be synchronously carried out, grooving operation is not carried out, when the incomplete gear is meshed with the cylindrical gear II, feeding and conveying are not carried out, grooving operation is carried out, continuous and efficient feeding, conveying and grooving are achieved by the aid of the driving motor, and the whole mechanical linkage is strong.
According to the grooving machine suitable for the bamboo-wood composite floor and the grooving using method of the grooving machine, the blanking device is arranged, the gravity effect when the blanking plate is matched with the bamboo-wood composite floor to fall and the effect of the travel switch and the driving motor are utilized, the bamboo-wood composite floor which is grooved can be rapidly and orderly stacked and stored, the finishing operation after the processing of the bamboo-wood composite floor is facilitated, and the functional diversity is improved.
Drawings
FIG. 1 is a schematic structural view of the present invention;
FIG. 2 is a rear view of the present invention;
FIG. 3 is a schematic right-view structural diagram of the present invention;
FIG. 4 is a schematic structural view of a section of the magazine and frame of the present invention;
FIG. 5 is a schematic cross-sectional view of the regulator of the present invention;
FIG. 6 is a schematic view of the structure of the feeder and the conveyor of the present invention;
FIG. 7 is a schematic view of the pushing mechanism of the present invention;
FIG. 8 is a schematic structural view of a power unit of the present invention;
FIG. 9 is a schematic structural diagram of a working unit according to the present invention;
fig. 10 is an enlarged schematic view of the structure of the present invention at a.
In the figure: 1. a frame; 2. a conveyor; 3. a mounting frame; 4. a material box; 5. a material loading device; 6. a working unit; 7. a blanking device; 8. a blanking plate; 9. a baffle frame; 10. a travel switch; 11. a power unit; 12. a first rotating shaft; 13. a conveying roller; 14. a conveyor belt; 15. a support plate; 16. a roller; 17. a second rotating shaft; 18. a sprocket; 19. a chain; 20. a first connecting plate; 21. a driving wheel; 22. a belt; 23. a material pushing mechanism; 24. a first connecting rod; 25. a first mounting plate; 26. a material pushing plate; 27. a first spring; 28. a telescopic rod; 29. a second connecting rod; 30. a first wedge block; 31. fixing the rod; 32. a second wedge block; 33. an adjusting plate; 34. a material guide plate; 35. a regulator; 36. a fixed seat; 37. a sliding sleeve; 38. a slide bar; 39. operating a first handle; 40. a clamping block; 41. a second spring; 42. adjusting a rod; 43. a second operating handle; 44. a drive motor; 45. an incomplete gear; 46. a first cylindrical gear; 47. a cylindrical gear II; 48. a rotating shaft III; 49. a first bevel gear; 50. mounting a shell; 51. a rotating shaft IV; 52. a reciprocating screw; 53. a slider; 54. a second connecting plate; 55. a second mounting plate; 56. an I-shaped seat; 57. an electric push rod; 58. a grooving machine; 59. a guide seat; 60. a first guide rod; 61. a third connecting rod; 62. a trapezoidal block; 63. a second bevel gear; 64. a second guide rod; 65. a third spring; 66. and a limiting plate.
Detailed Description
The present invention will be further described with reference to the following examples.
The following examples are intended to illustrate the invention but are not intended to limit the scope of the invention. The conditions in the embodiments can be further adjusted according to specific conditions, and simple modifications of the method of the present invention based on the concept of the present invention are within the scope of the claimed invention.
Referring to fig. 1-10, the present invention provides a grooving machine for bamboo-wood composite floor, which comprises a frame 1.
The conveyor 2 is arranged on the rack 1 and used for realizing the loading, conveying and unloading operation of the bamboo-wood composite floor, the conveyor 2 comprises two rotating shafts I12 which are rotatably arranged on the rack 1, two conveying rollers 13 which are fixedly arranged on the outer surfaces of the two rotating shafts I12, the two conveying rollers 13 are in transmission connection through a conveying belt 14, a supporting plate 15 is arranged on the rack 1 inside the conveying belt 14, a plurality of rollers 16 used for supporting the conveying belt 14 to avoid collapse and falling in the conveying process of the bamboo-wood composite floor are arranged on the upper surface of the supporting plate 15, the conveying operation of the bamboo-wood composite floor can be realized by using the rotating shafts I12 to be matched with the conveying belt 14 driven by the conveying rollers 13, the supporting plate 15 is used for supporting the conveying belt 14 in cooperation with the rollers 16, so that the conveying belt 14 cannot drop in the conveying process of the bamboo-wood composite floor, the smooth and orderly operation of the conveying operation is ensured.
The material box 4 is arranged on the left side of the frame 1 through the mounting frame 3 and used for storing bamboo-wood composite floors, a discharge channel is arranged on the right side of the material box 4, a material guide plate 34 is arranged right below the discharge channel on the right side of the material box 4, an adjusting plate 33 used for adjusting the height of the discharge channel is adjustably arranged on the right side of the material box 4 through an adjuster 35, the adjuster 35 comprises a fixed seat 36 arranged on the side of the material box 4, an adjusting rod 42 arranged on the upper surface of the adjusting plate 33 and slidably penetrating through the fixed seat 36, a second operating handle 43 arranged at the top end of the adjusting rod 42, sliding sleeves 37 clamped inside the front side and the rear side of the fixed seat 36, a sliding rod 38 sleeved inside the sliding sleeve 37, a first operating handle 39 arranged at one end of the sliding rod 38, a clamping block 40 arranged at the other end of the sliding rod 38, and a plurality of clamping grooves for clamping blocks 40 to be clamped in are arranged in a vertical array on the outer surface of the adjusting rod 42, the surface cover of slide bar 38 is equipped with spring two 41, the both ends of spring two 41 respectively with sliding sleeve 37 and fixture block 40 between inconsistent, a side that regulating plate 33 is close to workbin 4 installs the stopper, the gliding spacing groove of confession stopper is seted up to the right flank of workbin 4, use through installing fixture block 40 cooperation spring two 41, utilize inside the draw-in groove of fixture block 40 card income different positions department, and then can adjust the high position of regulating plate 33, thereby can adjust regulating plate 33 below discharging channel's height, satisfy in the bamboo wood composite floor material loading to different specification thickness and use, and can avoid the phenomenon that a plurality of bamboo wood composite floor were promoted simultaneously, only can promote a bamboo wood composite floor once when guaranteeing to push away the material.
The feeding device 5 is arranged on the mounting frame 3 below the material box 4 and is in transmission connection with the conveyor 2, is used for matching the downward movement of the bamboo-wood composite floor under the action of gravity, and enters the conveyor 2 to realize feeding operation after passing through a material pushing channel and a material discharging channel which are formed in the lower surface of the material box 4, the feeding device 5 comprises two rotating shafts two 17 which are rotatably arranged on the mounting frame 3, four chain wheels 18 which are symmetrically arranged on the two rotating shafts two 17 in pairs, two opposite chain wheels 18 are in transmission connection through chains 19, a plurality of connecting plates one 20 are arranged between the two chains 19, a plurality of material pushing mechanisms 23 used for matching with the material pushing channel are equidistantly arranged on the plurality of connecting plates one 20, driving wheels 21 are fixed on the outer surface of one rotating shaft two 17 and the outer surface of one rotating shaft one 12, and the two driving wheels 21 are in transmission connection through belts 22, the pushing mechanism 23 can move synchronously when the conveying belt 14 moves by the action of the chain wheel 18 and the chain 19 and the action of the driving wheel 21 and the belt 22, so that the feeding and the conveying are carried out synchronously.
The material pushing mechanism 23 comprises two mounting plates I25 which are mounted on a connecting plate I20 through a spring I27 and connected through a connecting rod I24, a material pushing plate 26 mounted on the mounting plate I25, a connecting rod II 29 mounted on the lower surface of the mounting plate I25, and a wedge block I30 mounted at the other end of the connecting rod II 29, wherein an expansion link 28 is arranged inside the spring I27, two ends of the expansion link 28 are respectively and fixedly connected with the connecting plate I20 and the mounting plate I25, wedge blocks II 32 matched with the wedge blocks I30 are mounted on the right sides of the front side surface and the rear side surface of the material box 4 through fixing rods 31, so that when the material pushing plate 26 pushes the bamboo-wood composite floor to move to the right side, the material pushing plate 26 can be driven to move downwards through the elasticity of the wedge blocks I30 and II 32 and the spring I27, the material pushing plate 26 is prevented from contacting with the material guide plate 34, and the material pushing plate 26 is installed to drive the bamboo-wood composite floor to move to realize material loading, and the first wedge-shaped block 30 and the second wedge-shaped block 32 are matched with the first spring 27 for use, so that the pushing plate 26 is prevented from being staggered and blocked with the material guide plate 34 when moving to the right side, and the smooth and effective operation of the feeding operation is ensured.
The working unit 6 is arranged on the back of the rack 1 and used for grooving the bamboo-wood composite floor conveyed by the conveyor 2, the working unit 6 comprises a mounting shell 50 mounted on the back of the rack 1, a reciprocating screw 52 rotatably mounted in the mounting shell 50 through a fourth rotating shaft 51, a sliding block 53 mounted on the outer surface of the reciprocating screw 52 in a threaded manner, a second connecting plate 54 mounted on the front surface of the sliding block 53, a second connecting plate 54 penetrating through a long-strip pore passage formed in the front surface of the mounting shell 50 and extending out of the mounting shell 50 and fixed with a second mounting plate 55, an I-shaped seat 56 slidably mounted on the second mounting plate 55, the I-shaped seat 56 is connected with the second mounting plate 55 through an electric push rod 57, a grooving machine 58 is mounted on the lower surface of the sliding block 56, guide seats 59 are fixed on the left side and the right side of the sliding block 53, the guide seats 59 are slidably mounted on the outer surface of a first guide rod 60 which can be mounted inside, the reciprocating screw 52 is matched with the guide seat 59 and the guide rod I60 in a rotating mode, so that the up-and-down motion stability of the sliding block 53 can be guaranteed, and the mounting plate II 55 is driven to move up and down to achieve grooving operation.
The left and right sides face of two mounting panels 55 all is fixed with three 61 of connecting rod, and the other end of three 61 of connecting rod is fixed with trapezoidal piece 62, and trapezoidal piece 62 slidable mounting utilizes three 61 cooperation trapezoidal pieces 62 of connecting rod to support two 55 of mounting panels inside the trapezoidal groove of seting up to the side of installation shell 50 for the installation stability of two 55 of mounting panels is better and the slope can not appear and rock the phenomenon.
The power unit 11 is arranged on the back of the rack 1 and used for driving the conveyor 2, the feeder 5 and the working unit 6 to operate, the working unit 6 does not operate when the conveyor 2 and the feeder 5 operate, and the working unit 6 operates when the conveyor 2 and the feeder 5 do not operate so as to realize continuous and discontinuous operation of loading and grooving treatment of the bamboo-wood composite floor, the power unit 11 comprises a driving motor 44 arranged on the back of the rack 1, an incomplete gear 45 arranged on an output shaft of the driving motor 44, a rotating shaft three 48 is rotatably arranged on the back of the rack 1, a cylindrical gear two 47 and a cylindrical gear one 46 which are matched with the incomplete gear 45 and used are respectively fixed on the outer surface of the rotating shaft three 48 and the outer surface of one rotating shaft one 12, a bevel gear one 49 is fixed on the outer surface of the rotating shaft three 48, a bevel gear two 63 meshed with the bevel gear one 49 is fixed on a rotating shaft four 51 at the bottom end of a reciprocating screw 52, the incomplete gear 45, the first cylindrical gear 46 and the second cylindrical gear 47 are matched with each other for use, feeding and conveying are synchronously carried out when the incomplete gear 45 is meshed with the first cylindrical gear 46, grooving operation is carried out when the incomplete gear 45 is meshed with the second cylindrical gear 47, continuous discontinuous feeding and grooving can be carried out by using the driving motor 44, and the working efficiency is improved.
The invention also provides a grooving using method of the grooving machine suitable for the bamboo-wood composite floor, which comprises the following steps:
s1, loading and adjusting, namely stacking the bamboo-wood composite floor to be processed in sequence and placing the bamboo-wood composite floor into a material box 4, adjusting the position of an adjusting plate 33 on a discharge channel according to the thickness of the bamboo-wood composite floor, pulling an operating handle I39 to drive a sliding rod 38 to move during adjustment, driving a clamping block 40 to be separated from a clamping groove by the sliding rod 38, pulling an operating handle II 43 to drive an adjusting rod 42 to move up and down, further driving the adjusting plate 33 to move up and down, adjusting until the height of the discharge channel below the adjusting plate 33 is slightly larger than the thickness of the bamboo-wood composite floor, and loosening the operating handle I39 to drive the clamping block 40 to be clamped into the clamping groove at the position at the moment under the elastic action of a spring II 41 to finish fixing;
s2, feeding, starting a driving motor 44, when an incomplete gear 45 is meshed with a cylindrical gear 46, driving a rotating shaft I12 to rotate, driving a rotating shaft II 17 to rotate under the action of a driving wheel 21 and a belt 22, driving a connecting plate I20 to move under the action of a chain wheel 18 and a chain 19, driving a lowermost bamboo-wood composite floor to move rightwards when a material pushing plate 26 enters a material pushing channel, further driving the bamboo-wood composite floor to move to the upper side of a conveying belt 14, driving the conveying belt 14 to move to realize feeding when the rotating shaft I12 rotates, and simultaneously driving the material pushing plate 26 to move downwards under the action of a spring I27 when a wedge block I30 is in contact with a wedge block II 32, so as to avoid the material pushing plate 26 being blocked by a material guide plate 34, and driving the connecting plate I20 to move continuously to enable the material pushing plate 26 at the next position to enter the material pushing channel to push the next bamboo-wood composite floor, when the conveying belt 14 drives the bamboo-wood composite floor to move to a position right below the grooving machine 58, the incomplete gear 45 is separated from the first cylindrical gear 46, and the conveying belt 14 and the material pushing plate 26 do not move any more;
s3, processing, wherein the incomplete gear 45 is meshed with the cylindrical gear II 47 to enable the rotating shaft III 48 to rotate, the rotating shaft III 48 drives the rotating shaft IV 51 to rotate under the meshing action of the bevel gear I49 and the bevel gear II 63 when rotating, and further drives the reciprocating screw 52 to rotate, so that the sliding block 53 drives the connecting plate II 54 to move downwards, and further enables the grooving machine 58 to move downwards to realize grooving operation, the incomplete gear 45 is continuously meshed with the cylindrical gear II 47, so that the reciprocating screw 52 rotates continuously after grooving to drive the grooving machine 58 to move upwards to return to the original position, so as to finish one grooving processing operation, the incomplete gear 45 is separated from the cylindrical gear II 47 after one processing, the grooving machine 58 does not move, the incomplete gear 45 is meshed with the cylindrical gear I46, and the conveying belt 14 and the material pushing plate 26 are used for feeding at the same time, so that the continuous and effective processing of feeding and processing is finished, meanwhile, the electric push rod 57 can be controlled according to the position to be grooved to drive the grooving machine 58 to adjust the front and back positions;
s4, blanking, after grooving, when the incomplete gear 45 is meshed with the cylindrical gear 46, the conveying belt 14 can drive the bamboo-wood composite floor to move continuously to the blanking plate 8, when the bamboo-wood composite floor moves to the blanking plate 8, the bamboo-wood composite floor can drive the bamboo-wood composite floor to move downwards under the action of gravity, when the bamboo-wood composite floor is stacked, the blanking plate 8 can move to be in contact with the travel switch 10, the travel switch 10 controls the driving motor 44 to stop working, the bamboo-wood composite floor on the blanking plate 8 can be carried and taken down, the blanking plate 8 moves upwards to recover the original position under the action of the spring three 65, and the driving motor 44 is started to continue working.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (10)
1. The utility model provides a groover suitable for bamboo wood laminate flooring which characterized in that: comprises a frame (1);
the conveyor (2) is arranged on the rack (1) and is used for realizing the operations of loading, conveying and unloading the bamboo-wood composite floor;
the bin (4) is installed on the left side of the rack (1) through the installation frame (3) and used for storing the bamboo-wood composite floor, a discharge channel is formed in the right side face of the bin (4), and a material guide plate (34) is installed below the right side face of the bin (4) and right opposite to the discharge channel;
the feeding device (5) is arranged on the mounting frame (3) below the material box (4), is in transmission connection with the conveyor (2), is used for matching with the bamboo-wood composite floor to move downwards under the action of gravity, and enters the conveyor (2) to realize feeding operation after passing through a material pushing channel and a material discharging channel which are formed in the lower surface of the material box (4);
the working unit (6) is arranged on the back of the rack (1) and is used for grooving the bamboo-wood composite floor conveyed by the conveyor (2);
the power unit (11) is arranged on the back of the rack (1) and used for driving the conveyor (2), the loading device (5) and the working unit (6) to operate, the working unit (6) does not operate when the conveyor (2) and the loading device (5) operate, and the working unit (6) operates when the conveyor (2) and the loading device (5) do not operate, so that the continuous and discontinuous operation of loading and grooving treatment of the bamboo-wood composite floor is realized;
and the blanking device (7) is arranged on the rack (1) and is used for carrying out blanking on the processed bamboo-wood composite floor conveyed out by the conveyor (2) under the action of gravity.
2. The grooving machine for bamboo-wood composite floors according to claim 1, characterized in that: conveyer (2) are including rotating two pivot (12) of installing in frame (1), and two conveying rollers (13) of fixed mounting at two pivot (12) surfaces, two connect through conveyer belt (14) transmission between conveying roller (13), install backup pad (15) on the inside frame (1) of conveyer belt (14), the last surface mounting of backup pad (15) has a plurality of to be used for supporting conveyer belt (14) in order to avoid bamboo wood composite floor transportation process to appear collapsing gyro wheel (16).
3. The grooving machine for bamboo-wood composite floors according to claim 2, wherein: go up glassware (5) and install two pivots two (17) on mounting bracket (3) including rotating, four sprocket (18) on two pivots two (17), four are installed to two bisymmetry four sprockets (18), four all connect through chain (19) transmission between two relative between sprocket (18), two install a plurality of connecting plate (20), a plurality of on connecting plate (20) equidistance install a plurality of and be used for cooperating the pushing equipment (23) that push away the material passageway used, one of them the surface and one of them of pivot two (17) the surface of pivot (12) all is fixed with drive wheel (21), and connects through belt (22) transmission between two drive wheel (21).
4. The grooving machine for bamboo-wood composite floors according to claim 3, wherein: the material pushing mechanism (23) comprises two first mounting plates (25) which are mounted on a first connecting plate (20) through a first spring (27) and connected through a first connecting rod (24), a material pushing plate (26) mounted on the first mounting plates (25), a second connecting rod (29) mounted on the lower surface of the first mounting plates (25), and a first wedge block (30) mounted at the other end of the second connecting rod (29), wherein a telescopic rod (28) is arranged inside the first spring (27), two ends of the telescopic rod (28) are fixedly connected with the first connecting plate (20) and the first mounting plates (25) respectively, two wedge blocks (32) used in cooperation with the first wedge blocks (30) are mounted on the right sides of the front side surface and the rear side surface of the material box (4) through fixing rods (31), so that the first wedge blocks (30), the second wedge blocks (32) and the elastic bodies of the first spring (27) can be utilized to drive the material pushing plate (26) to move downwards when the material pushing plate (26) pushes the bamboo-wood composite floor to move to the right side, the contact between the material pushing plate (26) and the material guiding plate (34) is avoided.
5. The grooving machine for bamboo-wood composite floors according to claim 1, characterized in that: the right flank of workbin (4) is passed through regulator (35) adjustable installation and is used for carrying out regulating plate (33) that adjusts to discharging channel height, regulator (35) is including installing fixing base (36) in workbin (4) side, install regulation pole (42) that run through fixing base (36) in regulating plate (33) upper surface and slip, install operating handle two (43) on adjusting pole (42) top, inside sliding sleeve (37) of joint both sides around fixing base (36), the cover is established at the inside slide bar (38) of sliding sleeve (37) that overlaps, install operating handle one (39) at slide bar (38) one end, install fixture block (40) at the slide bar (38) other end, the vertical array in surface of regulation pole (42) is seted up the draw-in groove that a plurality of confession fixture block (40) card was gone into, the surface cover of slide bar (38) is equipped with spring two (41), the both ends of spring two (41) respectively with sliding sleeve (37) and fixture block (40) between inconsistent, a side that regulating plate (33) are close to workbin (4) is installed the stopper, the gliding spacing groove of confession stopper is seted up to the right flank of workbin (4).
6. The grooving machine for bamboo-wood composite floors according to claim 1, characterized in that: the working unit (6) comprises a mounting shell (50) mounted on the back of the frame (1), a reciprocating screw rod (52) which is rotatably arranged in the mounting shell (50) through a fourth rotating shaft (51), a sliding block (53) which is arranged on the outer surface of the reciprocating screw rod (52) in a threaded manner, a second connecting plate (54) which is arranged on the front surface of the sliding block (53) and is fixed with a second mounting plate (55) after the second connecting plate (54) passes through a long-strip pore channel which is arranged on the front surface of the mounting shell (50) and extends out of the mounting shell (50), an I-shaped seat (56) is slidably mounted on the second mounting plate (55), the I-shaped seat (56) is connected with the second mounting plate (55) through an electric push rod (57), a grooving machine (58) is arranged on the lower surface of the I-shaped seat (56), guide seats (59) are fixed on the left side surface and the right side surface of the sliding block (53), the guide seat (59) is slidably mounted on the outer surface of the guide rod I (60) which can be mounted inside.
7. The grooving machine for bamboo-wood composite floors according to claim 6, wherein: the power unit (11) comprises a driving motor (44) arranged on the back of the rack (1) and an incomplete gear (45) arranged on an output shaft of the driving motor (44), a rotating shaft III (48) is rotatably arranged on the back of the rack (1), a cylindrical gear II (47) and a cylindrical gear I (46) which are matched with the incomplete gear (45) for use are respectively fixed on the outer surface of the rotating shaft III (48) and the outer surface of one of the rotating shafts I (12), a bevel gear I (49) is fixed on the outer surface of the rotating shaft III (48), and a bevel gear II (63) meshed with the bevel gear I (49) is fixed on a rotating shaft IV (51) at the bottom end of the reciprocating lead screw (52).
8. The grooving machine for bamboo-wood composite floors according to claim 7, wherein: lower glassware (7) is including installing four guide arm two (64) in frame (1), installs limiting plate (66) on guide arm two (64) tops, slides lower flitch (8) that run through four guide arm two (64), install in frame (1) and with driving motor (44) electric connection's travel switch (10), the surface cover of guide arm two (64) is equipped with three (65) of spring, the both ends of three (65) of spring respectively with down between flitch (8) and the frame (1) inconsistent, install baffle frame (9) on frame (1) on flitch (8) right side down.
9. The grooving machine for bamboo-wood composite floors according to claim 6, wherein: the left side surface and the right side surface of the second mounting plate (55) are both fixed with a third connecting rod (61), the other end of the third connecting rod (61) is fixed with a trapezoidal block (62), and the trapezoidal block (62) is slidably mounted inside a trapezoidal groove formed in the side surface of the mounting shell (50).
10. A grooving machine and a grooving using method thereof suitable for bamboo-wood composite floors according to any one of claims 1 to 9, characterized by comprising the following steps:
s1, material loading and adjusting, namely, sequentially stacking the bamboo-wood composite floor to be processed into a material box (4), adjusting the position of an adjusting plate (33) on a discharge channel according to the thickness of the bamboo-wood composite floor, pulling an operating handle I (39) to drive a slide rod (38) to move during adjustment, driving a clamping block (40) to be separated from the clamping groove by the slide rod (38), driving an adjusting rod (42) to move up and down by pulling an operating handle II (43), further driving the adjusting plate (33) to move up and down, adjusting until the height of the discharge channel below the adjusting plate (33) is slightly larger than the thickness of the bamboo-wood composite floor, loosening the operating handle I (39) to drive the clamping block (40) to be clamped into the clamping groove at the position under the elastic action of a spring II (41) to complete fixation;
s2, feeding, starting a driving motor (44), driving a first rotating shaft (12) to rotate when an incomplete gear (45) is meshed with a first cylindrical gear (46), driving a second rotating shaft (17) to rotate under the action of a driving wheel (21) and a belt (22), driving a first connecting plate (20) to move by a chain (19) under the action of a chain wheel (18) and a chain (19), driving a lowermost bamboo-wood composite floor to move rightwards when a material pushing plate (26) enters a material pushing channel, further pushing the bamboo-wood composite floor to move above a conveying belt (14), driving the conveying belt (14) to move to realize feeding when the first rotating shaft (12) rotates, and simultaneously driving the material pushing plate (26) to move downwards under the action of a first spring (27) when a first wedge block (30) is contacted with a second wedge block (32) to avoid the material pushing plate (26) being blocked by a material guide plate (34), the first connecting plate (20) continues to move, so that the material pushing plate (26) at the next position enters the material pushing channel to push the next bamboo-wood composite floor, when the conveying belt (14) drives the bamboo-wood composite floor to move to a position right below the grooving machine (58), the incomplete gear (45) is separated from the first cylindrical gear (46), and at the moment, the conveying belt (14) and the material pushing plate (26) do not move any more;
s3, processing, wherein the incomplete gear (45) is meshed with the cylindrical gear II (47) to enable the rotating shaft III (48) to rotate, the rotating shaft III (48) drives the rotating shaft IV (51) to rotate under the meshing action of the bevel gear I (49) and the bevel gear II (63) when rotating, and further drives the reciprocating lead screw (52) to rotate, so that the sliding block (53) drives the connecting plate II (54) to move downwards, further the grooving machine (58) moves downwards to realize grooving operation, the incomplete gear (45) is continuously meshed with the cylindrical gear II (47), the reciprocating lead screw (52) continues to rotate after grooving to drive the grooving machine (58) to move upwards to return to the original position, one-time grooving processing operation is completed, the incomplete gear (45) is separated from the cylindrical gear II (47) after one-time operation is completed, at the moment, the grooving machine (58) does not move, and the incomplete gear (45) is meshed with the cylindrical gear I (46), at the moment, the conveyer belt (14) and the material pushing plate (26) work to feed materials, so that the continuous and effective operation of feeding and processing is completed, and meanwhile, the electric push rod (57) can be controlled according to the position needing grooving to drive the grooving machine (58) to adjust the front and back positions;
s4, blanking, after grooving, when the incomplete gear (45) is meshed with the cylindrical gear I (46), the conveying belt (14) can drive the bamboo-wood composite floor to move continuously to the lower material plate (8), when the bamboo-wood composite floor moves to the lower material plate (8), the bamboo-wood composite floor can drive the bamboo-wood composite floor to move downwards under the action of gravity, when the bamboo-wood composite floor is stacked, the lower material plate (8) can move to be in contact with the travel switch (10), the travel switch (10) controls the driving motor (44) to stop working, the bamboo-wood composite floor on the lower material plate (8) can be conveyed and taken down, at the moment, the lower material plate (8) is driven to move upwards to recover the original position under the action of the spring III (65), and the driving motor (44) is started to operate continuously.
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| CN202110923129.XA CN113733254B (en) | 2021-08-12 | 2021-08-12 | Grooving machine suitable for bamboo-wood composite floor and grooving use method thereof |
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Denomination of invention: A slotting machine suitable for bamboo wood composite flooring and its slotting usage method Effective date of registration: 20230707 Granted publication date: 20220712 Pledgee: Industrial and Commercial Bank of China Limited Huoshan Branch Pledgor: ANHUI ZHI CHANG BAMBOO TECHNOLOGY Co.,Ltd. Registration number: Y2023980047715 |
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