CN113725784B - Cable mechanical installation equipment for cable duct and use method thereof - Google Patents
Cable mechanical installation equipment for cable duct and use method thereof Download PDFInfo
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- CN113725784B CN113725784B CN202111086788.9A CN202111086788A CN113725784B CN 113725784 B CN113725784 B CN 113725784B CN 202111086788 A CN202111086788 A CN 202111086788A CN 113725784 B CN113725784 B CN 113725784B
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02G—INSTALLATION OF ELECTRIC CABLES OR LINES, OR OF COMBINED OPTICAL AND ELECTRIC CABLES OR LINES
- H02G1/00—Methods or apparatus specially adapted for installing, maintaining, repairing or dismantling electric cables or lines
- H02G1/06—Methods or apparatus specially adapted for installing, maintaining, repairing or dismantling electric cables or lines for laying cables, e.g. laying apparatus on vehicle
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H49/00—Unwinding or paying-out filamentary material; Supporting, storing or transporting packages from which filamentary material is to be withdrawn or paid-out
- B65H49/18—Methods or apparatus in which packages rotate
- B65H49/20—Package-supporting devices
- B65H49/24—Rollers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H59/00—Adjusting or controlling tension in filamentary material, e.g. for preventing snarling; Applications of tension indicators
- B65H59/10—Adjusting or controlling tension in filamentary material, e.g. for preventing snarling; Applications of tension indicators by devices acting on running material and not associated with supply or take-up devices
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H67/00—Replacing or removing cores, receptacles, or completed packages at paying-out, winding, or depositing stations
- B65H67/02—Arrangements for removing spent cores or receptacles and replacing by supply packages at paying-out stations
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02G—INSTALLATION OF ELECTRIC CABLES OR LINES, OR OF COMBINED OPTICAL AND ELECTRIC CABLES OR LINES
- H02G1/00—Methods or apparatus specially adapted for installing, maintaining, repairing or dismantling electric cables or lines
- H02G1/02—Methods or apparatus specially adapted for installing, maintaining, repairing or dismantling electric cables or lines for overhead lines or cables
- H02G1/04—Methods or apparatus specially adapted for installing, maintaining, repairing or dismantling electric cables or lines for overhead lines or cables for mounting or stretching
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2701/00—Handled material; Storage means
- B65H2701/30—Handled filamentary material
- B65H2701/34—Handled filamentary material electric cords or electric power cables
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Abstract
Description
技术领域technical field
本发明涉及一种电缆安装设备,属于供电或配电电线电缆的安装领域,具体涉及一种用于电缆沟的电缆机械式安装设备及其使用方法。The invention relates to a cable installation device, which belongs to the field of installation of power supply or distribution wires and cables, in particular to a mechanical cable installation device for cable trenches and a method for using the same.
背景技术Background technique
电缆有多个互相绝缘的导线以及外层的绝缘皮包裹而成,主要用于传输电力或者电信号,电缆的种类有很多种,根据使用场景使用不同的内部填料来增加电缆的耐腐蚀性以及绝缘防潮等效果,电缆在安装和敷设的过程中需要使用到电缆沟及其内部的电缆支架,现有的电缆安装设备在配合电缆沟的电缆支架安装时还存在一些缺陷。The cable is made of multiple insulated wires and the outer layer of insulation. It is mainly used to transmit power or electrical signals. There are many types of cables. Different internal fillers are used according to the usage scenarios to increase the corrosion resistance of the cable and Insulation and moisture-proof effects, the cable needs to use the cable trench and the cable bracket inside during the installation and laying process, and the existing cable installation equipment still has some defects when it is installed with the cable bracket of the cable trench.
目前市场上的一些供电或配电电缆安装设备,在对供电或配电电缆沟内部的电缆进行安装时,需要对左右两侧以及上下两层的电缆架上的供电或配电电缆进行分批的安装工作,通常需要人工进入电缆沟的内部进行供电或配电电缆的安装工作,自动化程度较低,人力劳动安装的占比较大,不能对电缆沟内部的多出电缆进行同时安装和敷设,使用很不方便,工作效率低;Some power supply or distribution cable installation equipment currently on the market, when installing the cables inside the power supply or distribution cable trench, it is necessary to batch the power supply or distribution cables on the left and right sides and the upper and lower cable racks The installation work usually needs to manually enter the interior of the cable trench to install the power supply or distribution cables. The degree of automation is low, and the proportion of manual labor installation is relatively large. It is impossible to install and lay multiple cables inside the cable trench at the same time. Very inconvenient to use and low work efficiency;
同时现有的供电或配电电缆安装设备在对电缆敷设的过程中,不能对电缆卷盘进行自动倾斜,收卷盘在敷设和安装电缆的过程中都是平直向前移动,安装很不方便,电缆折弯程度较大,不便于操作,而且在安装的过程中不能对安装时最外侧的电缆进行自动压紧,容易散乱。At the same time, the existing power supply or distribution cable installation equipment cannot automatically tilt the cable reel during the cable laying process, and the reel moves straight forward during the cable laying and installation process, which is very uncomfortable Convenient, the cable is bent to a large extent, which is not easy to operate, and the outermost cable cannot be automatically compressed during installation, and it is easy to scatter.
因此我们对此做出改进,提出一种用于电缆沟的电缆机械式安装设备及其使用方法。Therefore, we improve this and propose a cable mechanical installation device for cable trenches and a method for using the same.
发明内容Contents of the invention
(一)本发明要解决的技术问题是:现有的供电或配电电缆安装设备,耗费人力较多,工作效率低,不便于对多个位置的供电或配电电缆进行整齐排列和压紧,容易散乱,操作很不方便的问题。(1) The technical problem to be solved by the present invention is: the existing power supply or distribution cable installation equipment consumes more manpower, has low work efficiency, and is inconvenient to neatly arrange and compress power supply or distribution cables in multiple positions , easy to scatter, and the operation is very inconvenient.
(二)技术方案(2) Technical solution
为了实现上述发明目的,本发明提供了一种用于电缆沟的电缆机械式安装设备,包括电缆沟、电缆架和搭接杆,所述电缆沟内部的左右两侧均固定设置有电缆架,电缆沟的表面放置有承托装置,承托装置的左右两侧均安装有驱动装置,所述电缆沟的顶部放置有放线盘,所述承托装置的中间固定安装有支撑组件,承托装置前端的表面固定设置有安装组件,安装组件的侧面安装有搭接杆,搭接杆和放线盘之间的连接方式为轴承连接,支撑组件的下方活动安装有压紧组件,支撑组件的内部活动安装有调节组件。In order to achieve the purpose of the above invention, the present invention provides a cable mechanical installation device for cable trenches, including cable trenches, cable racks and lap rods, cable racks are fixed on the left and right sides inside the cable trench, A supporting device is placed on the surface of the cable trench, and driving devices are installed on the left and right sides of the supporting device. A pay-off reel is placed on the top of the cable trench. The surface of the front end of the device is fixed with a mounting component, and a lap rod is installed on the side of the mounting component. The connection between the lap rod and the pay-off reel is a bearing connection. Internal activities are fitted with adjustment components.
其中,所述承托装置包括承托架、连接壳、第一连接杆、第一限位盘、第一连接轴、伸缩杆、内接板、第二连接杆、第二限位盘和第二连接轴;所述承托架的前后两端均固定安装有连接壳,连接壳的左侧轴承连接有第一连接杆,第一连接杆的左侧固定设置有第一限位盘,第一限位盘的左侧固定安装有第一连接轴,所述连接壳的内部螺栓固定有伸缩杆,伸缩杆的前端固定安装有内接板,内接板的右侧轴承安装有第二连接杆,第二连接杆的右侧固定安装有第二限位盘,第二限位盘的右侧固定安装有第二连接轴。Wherein, the supporting device includes a supporting bracket, a connecting shell, a first connecting rod, a first limiting plate, a first connecting shaft, a telescopic rod, an inner connecting plate, a second connecting rod, a second limiting plate and a second limiting plate. Two connecting shafts; the front and rear ends of the supporting bracket are fixedly equipped with connecting shells, the left bearing of the connecting shell is connected with the first connecting rod, and the left side of the first connecting rod is fixedly provided with the first limiting plate, the second A first connecting shaft is fixedly installed on the left side of a limit plate, and the inner bolt of the connecting shell is fixed with a telescopic rod, and the front end of the telescopic rod is fixedly installed with an inner connecting plate, and the right bearing of the inner connecting plate is installed with a second connecting shaft. rod, the right side of the second connecting rod is fixedly installed with the second limiting disk, and the right side of the second limiting disk is fixedly installed with the second connecting shaft.
其中,所述连接壳的内壁与内接板的外壁之间互相贴合,所述第二连接杆通过内接板与连接壳之间构成滑动结构,第二连接杆、第二限位盘和第二连接轴的中轴线在同一条直线上。Wherein, the inner wall of the connecting shell and the outer wall of the inner connecting plate are attached to each other, the second connecting rod forms a sliding structure through the inner connecting plate and the connecting shell, the second connecting rod, the second limiting plate and The central axis of the second connecting shaft is on the same straight line.
其中,所述驱动装置包括电机、皮带轮和传动带;所述电机固定安装在承托架的内部,电机的输出轴上固定设置有皮带轮,皮带轮的外侧啮合安装有传动带;所述第一连接轴和第二连接轴均通过皮带轮和传动带与连接壳之间构成转动结构。Wherein, the driving device includes a motor, a pulley and a transmission belt; the motor is fixedly installed inside the support bracket, the output shaft of the motor is fixedly provided with a pulley, and the outer side of the pulley is meshed with a transmission belt; the first connecting shaft and The second connecting shafts form a rotating structure through the belt pulley, the transmission belt and the connecting shell.
其中,所述放线盘包括支撑板、万向轮、转轴、外壳、收卷盘、转杆、第一电缆和第二电缆;所述支撑板底部的四周均转动安装有万向轮,支撑板的表面轴承安装有转轴,转轴的顶部固定设置有外壳,外壳的内部轴承安装有收卷盘,收卷盘的内部转动安装有转杆,转杆的右侧卷绕设置有第一电缆,转杆的左侧卷绕设置有第二电缆,所述外壳的形状为半圆筒,外壳通过转轴与支撑板之间构成转动结构。Wherein, the pay-off reel includes a support plate, a universal wheel, a rotating shaft, a casing, a reel, a rotating rod, a first cable, and a second cable; universal wheels are installed around the bottom of the support plate to support The surface bearing of the plate is equipped with a rotating shaft, the top of the rotating shaft is fixedly provided with a casing, the inner bearing of the casing is installed with a winding reel, the inner rotation of the rewinding reel is installed with a rotating rod, and the right side of the rotating rod is wound with a first cable, A second cable is coiled on the left side of the rotating rod, and the shape of the shell is a semi-cylindrical, and the shell forms a rotating structure through the rotating shaft and the support plate.
其中,所述支撑组件包括横杆、竖板和凸块;所述横杆的下方固定设置有竖板,竖板的前端固定安装有凸块,所述凸块在竖板的上下两侧等间距分布。Wherein, the support assembly includes a cross bar, a vertical plate and a bump; a vertical plate is fixedly arranged under the horizontal bar, and a bump is fixedly installed on the front end of the vertical plate, and the bumps are on the upper and lower sides of the vertical plate, etc. Spacing distribution.
其中,所述安装组件包括固定板、搭接板、连接块、凹槽、对接槽、对接块和内接轴;所述固定板固定安装在承托架的表面,固定板的顶部放置有搭接板,搭接板的侧面固定设置有连接块,搭接板的内部开设有凹槽,所述固定板的上方开设有对接槽,对接槽的内部贴合设置有对接块,对接槽的前端为通口结构,对接槽的后端为封闭结构,凹槽的内部活动安装有内接轴,凹槽的内壁与内接轴的外壁互相贴合,内接轴的形状为球体,内接轴的球心位于凹槽的内部,内接轴通过搭接杆和放线盘与搭接板之间构成转动结构;所述安装组件和放线盘均对称分布在承托装置的左右两侧。Wherein, the installation assembly includes a fixed plate, an overlapping plate, a connecting block, a groove, a docking groove, an abutting block and an inner shaft; the fixed plate is fixedly installed on the surface of the supporting bracket, and the top of the Connecting plate, the side of the overlapping plate is fixedly provided with a connecting block, the inside of the overlapping plate is provided with a groove, the top of the fixed plate is provided with a docking groove, the inside of the docking groove is fitted with a docking block, and the front end of the docking groove It is a through port structure, and the rear end of the docking groove is a closed structure. An inscribed shaft is installed inside the groove, and the inner wall of the groove and the outer wall of the inscribed shaft fit together. The shape of the inscribed shaft is a sphere, and the inscribed shaft The center of the ball is located inside the groove, and the inscribed shaft forms a rotating structure through the lap rod, the pay-off disc and the lap plate; the installation components and the pay-off disc are symmetrically distributed on the left and right sides of the supporting device.
其中,所述压紧组件包括第一压板、第二压板、前挡板、第三压板、第四压板、活动槽、压簧、侧接板和转辊;所述第一压板活动安装在竖板的内部,第一压板的上方贴合设置有第二压板,竖板的前端贴合设置有前挡板,竖板下方的左侧活动安装有第三压板,竖板下方的右侧活动安装有第四压板,所述第一压板、第二压板、第三压板和第四压板的内部均开设有活动槽,活动槽的内部固定设置有压簧,压簧的前端与凸块相连,所述竖板的左右两侧均固定设置有侧接板,侧接板的内部呈中空状,所述第一压板、第二压板、第三压板和第四压板的侧面均通过阻尼轴转动安装有转辊,第一压板、第二压板、第三压板和第四压板均通过压簧与凸块之间构成弹性结构,第一压板、第二压板、第三压板和第四压板的末端均呈翘起状。Wherein, the pressing assembly includes a first pressing plate, a second pressing plate, a front baffle, a third pressing plate, a fourth pressing plate, a movable groove, a pressing spring, a side connecting plate and a rotating roller; the first pressing plate is movably installed on the vertical Inside the board, a second pressure plate is attached to the top of the first pressure plate, a front baffle is attached to the front end of the vertical plate, a third pressure plate is installed on the left side below the vertical plate, and the right side under the vertical plate is installed on the right side. There is a fourth pressing plate, the inside of the first pressing plate, the second pressing plate, the third pressing plate and the fourth pressing plate are all provided with movable grooves, the inside of the movable groove is fixedly provided with compression springs, and the front ends of the compression springs are connected with the bumps, so that The left and right sides of the vertical plate are fixedly provided with side plates, and the interior of the side plates is hollow, and the sides of the first, second, third, and fourth platens are installed by rotating damping shafts. Rotating roller, the first pressing plate, the second pressing plate, the third pressing plate and the fourth pressing plate all form an elastic structure through the compression spring and the protrusion, and the ends of the first pressing plate, the second pressing plate, the third pressing plate and the fourth pressing plate are in the shape of Upturned.
其中,所述调节组件包括活动块、连通槽和弹簧;所述活动块固定安装在前挡板的顶部,所述横杆的内部开设有供活动块滑动的连通槽,连通槽的内部固定设置有弹簧,弹簧的前端与活动块相连。Wherein, the adjustment assembly includes a movable block, a communication groove and a spring; the movable block is fixedly installed on the top of the front baffle, and the inside of the crossbar is provided with a communication groove for the movable block to slide, and the inside of the communication groove is fixedly arranged There is a spring, and the front end of the spring is connected with the movable block.
一种用于电缆沟的电缆机械式安装设备的使用方法,包括以下步骤:A method for using a cable mechanical installation device for a cable trench, comprising the following steps:
S1:线缆收卷:将线缆整体缠绕在放线盘内部的左右两侧,将放线盘放置在电缆沟左右两侧,准备进行放线工作;S1: Cable winding: Wind the cable as a whole on the left and right sides inside the pay-off reel, place the pay-off reel on the left and right sides of the cable trench, and prepare for the pay-off work;
S2:放线盘安装:放线盘通过搭接杆搭接在承托装置左右两侧的安装组件上,通过安装组件推动放线盘向前移动,准备对电缆进行安装;S2: Pay-off reel installation: The pay-off reel is lapped on the installation components on the left and right sides of the supporting device through the lap rod, and the pay-off reel is pushed forward by the installation components to prepare for cable installation;
S3:适应性调节:根据电缆沟的宽度对承托装置的尺寸进行调节,根据电缆架的高度对压紧组件安装的位置进行调节;S3: Adaptive adjustment: adjust the size of the supporting device according to the width of the cable trench, and adjust the installation position of the pressing component according to the height of the cable rack;
S4:驱动装置整体前进:通过驱动装置驱动承托装置整体向前移动,在移动的过程中,安装组件通过搭接杆拉动放线盘,使得左右两侧的放线盘的后侧自动偏向电缆沟的内部,准备进行电缆的安装工作;S4: The driving device advances as a whole: the driving device drives the supporting device to move forward as a whole. During the movement, the installation component pulls the pay-off reel through the lap rod, so that the rear sides of the pay-off reels on the left and right sides are automatically biased towards the cable. The inside of the ditch is ready for cable installation work;
S5:电缆安装:将放线盘内部左右两侧电缆的电缆卷的电缆头,分别对应的放置在电缆沟左右两侧的上下两层电缆架上,随着承托装置整体向前移动,压紧组件将电缆架上靠近外侧的电缆压紧,完成电缆的安装和整齐排列工作。S5: Cable installation: Place the cable ends of the cable rolls on the left and right sides of the cable tray on the upper and lower cable racks on the left and right sides of the cable trench respectively. The tightening component compresses the cables near the outside on the cable rack to complete the installation and neat arrangement of the cables.
(三)有益效果(3) Beneficial effects
本发明所提供的一种用于电缆沟的电缆机械式安装设备及其使用方法,其有益效果是:The invention provides a cable mechanical installation device for cable trenches and its use method, the beneficial effects of which are:
1.通过设置的承托装置,实现了安装线缆更加便捷的效果,对电缆放线盘进行推动的同时利用推力使得放线盘自动向电缆沟的位置倾斜,从而使得装置在使用时线缆能够更加方便的放入电缆沟的内部,提升了装置的使用效果,解决了现有技术中对电缆安装不方便,操作比较麻烦的问题;1. Through the set supporting device, the effect of more convenient installation of cables is realized. While pushing the cable pay-off reel, the thrust is used to make the pay-off reel automatically tilt to the position of the cable groove, so that the cable can be installed when the device is in use. It can be more conveniently placed inside the cable trench, which improves the use effect of the device and solves the problems of inconvenient cable installation and troublesome operation in the prior art;
2.通过设置的驱动装置,实现了提升工作效率降低人力成本的效果,自动将装置整体向前推动的同时使得装置左右两侧的放线盘自动对线缆安装敷设,提升了装置使用的便捷性,解决了现有的电缆安装设备工作效率低的问题;2. Through the set drive device, the effect of improving work efficiency and reducing labor costs is achieved. While automatically pushing the device as a whole forward, the pay-off reels on the left and right sides of the device are automatically installed and laid on the cables, which improves the convenience of the device. It solves the problem of low working efficiency of the existing cable installation equipment;
3.通过设置的安装组件,实现了对放线盘进行快速安装和拆卸的效果,只需要将对接槽和对接块进行对接,即可完成对装置整体的前移,而且安装组件上的内接轴能够将放线盘整体倾斜,以便后续更高效的电缆安装工作,解决了现有技术中不便于对放线盘进行快速安装和拆卸的问题,具有使用更加便捷的优势;3. Through the installed installation components, the effect of quick installation and disassembly of the pay-off reel is realized. It only needs to connect the docking groove and the docking block to complete the forward movement of the device as a whole, and the internal connection on the installation components The shaft can tilt the pay-off reel as a whole, so as to facilitate the subsequent more efficient cable installation work, which solves the problem that it is not convenient to quickly install and disassemble the pay-off reel in the prior art, and has the advantage of being more convenient to use;
4.通过设置的压紧组件,实现了自动对线缆进行固定和压紧的效果,通过装置内部的弹力式压板,对第一电缆和第二电缆进行压紧,保证各处电缆整齐排列,解决了现有技术中不便于对各处电缆进行整齐码放容易散乱的问题;4. Through the set pressing component, the effect of automatically fixing and pressing the cables is realized. The first cable and the second cable are pressed through the elastic pressing plate inside the device to ensure that the cables are arranged neatly. It solves the problem in the prior art that it is not convenient to arrange the cables neatly and easily scattered;
5.通过设置的等间距分布的凸块,实现了适应电缆沟内的不同位置进行安装的效果,通过将压板安装在不同的凸块上,使得该装置能够适应不同位置的电缆架进行稳定安装和压紧工作,提升了装置的适用范围,解决了现有技术中不便于对电缆沟内不同位置的电缆进行稳定安装的问题;5. Through the equidistant distribution of bumps, the effect of adapting to different positions in the cable trench is realized. By installing the pressure plate on different bumps, the device can adapt to cable racks in different positions for stable installation. and compression work, which improves the scope of application of the device and solves the problem of inconvenient installation of cables at different positions in the cable trench in the prior art;
6.通过设置的转辊和压板,实现了在对电缆压紧的过程中能够起到防护效果,避免压板将电缆的绝缘皮剥落,解决了现有安装设备功能性单一的问题;6. Through the set of rollers and pressure plates, the protective effect can be achieved in the process of compressing the cables, preventing the pressure plates from peeling off the insulation of the cables, and solving the problem of single functionality of the existing installation equipment;
7.通过设置的承托装置,实现了适应不同宽度的电缆沟进行电缆的安装工作,通过装置内部的伸缩杆对第一限位盘和第二限位盘的位置进行调节,解决了现有技术中的电缆安装设备不能适应不同宽度的电缆沟进行电缆安装工作的问题。7. Through the set supporting device, the installation of cables adapting to cable trenches of different widths is realized, and the positions of the first and second limiting discs are adjusted through the telescopic rod inside the device, which solves the problem of existing The cable installation equipment in the technology cannot be adapted to cable trenches of different widths for cable installation work.
附图说明Description of drawings
为了更清楚地说明本发明实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following will briefly introduce the drawings that need to be used in the description of the embodiments or the prior art. Obviously, the accompanying drawings in the following description are only These are some embodiments of the present invention. Those skilled in the art can also obtain other drawings based on these drawings without creative work.
图1为本申请提供的用于电缆沟的电缆机械式安装设备的整体结构示意图;Fig. 1 is a schematic diagram of the overall structure of the cable mechanical installation equipment for the cable trench provided by the present application;
图2为本申请提供的用于电缆沟的电缆机械式安装设备的固定板和搭接板拆分结构示意图;Fig. 2 is a schematic diagram of the split structure of the fixing plate and the lapping plate of the cable mechanical installation equipment used in the cable trench provided by the present application;
图3为本申请提供的用于电缆沟的电缆机械式安装设备的连接壳正剖视结构示意图;Fig. 3 is a schematic diagram of the front sectional structure of the connection shell of the cable mechanical installation equipment used in the cable trench provided by the present application;
图4为本申请提供的用于电缆沟的电缆机械式安装设备的承托装置结构示意图;Fig. 4 is a structural schematic diagram of the supporting device for the cable mechanical installation equipment provided by the present application;
图5为本申请提供的用于电缆沟的电缆机械式安装设备的图4中A处结构示意图;Fig. 5 is a schematic diagram of the structure at A in Fig. 4 of the cable mechanical installation equipment for cable trenches provided by the present application;
图6为本申请提供的用于电缆沟的电缆机械式安装设备工作时的正视结构示意图;Fig. 6 is a schematic diagram of the front view of the cable mechanical installation equipment used in the cable trench provided by the present application;
图7为本申请提供的用于电缆沟的电缆机械式安装设备的放线盘和安装组件连接结构示意图;Fig. 7 is a schematic diagram of the connection structure between the pay-off reel and the installation component of the cable mechanical installation equipment for the cable trench provided by the present application;
图8为本申请提供的用于电缆沟的电缆机械式安装设备的图7中B处结构示意图;Fig. 8 is a schematic diagram of the structure at B in Fig. 7 of the cable mechanical installation equipment for cable trenches provided by the present application;
图9为本申请提供的用于电缆沟的电缆机械式安装设备的外壳和收卷盘连接结构示意图;Fig. 9 is a schematic diagram of the connection structure between the shell and the winding reel of the cable mechanical installation equipment for the cable trench provided by the present application;
图10为本申请提供的用于电缆沟的电缆机械式安装设备的凸块和第三压板连接结构示意图;Fig. 10 is a schematic diagram of the connection structure between the bump and the third pressure plate of the cable mechanical installation device for the cable trench provided by the present application;
图11为本申请提供的用于电缆沟的电缆机械式安装设备的图10中C处结构示意图。FIG. 11 is a schematic diagram of the structure at point C in FIG. 10 of the cable mechanical installation equipment for cable trenches provided by the present application.
1、电缆沟;1. Cable trench;
2、电缆架;2. Cable rack;
3、承托装置;301、承托架;302、连接壳;303、第一连接杆;304、第一限位盘;305、第一连接轴;306、伸缩杆;307、内接板;308、第二连接杆;309、第二限位盘;310、第二连接轴;3. Supporting device; 301, supporting bracket; 302, connecting shell; 303, first connecting rod; 304, first limiting plate; 305, first connecting shaft; 306, telescopic rod; 307, inner connecting plate; 308, the second connecting rod; 309, the second limit plate; 310, the second connecting shaft;
4、驱动装置;401、电机;402、皮带轮;403、传动带;4. Driving device; 401, motor; 402, pulley; 403, transmission belt;
5、放线盘;501、支撑板;502、万向轮;503、转轴;504、外壳;505、收卷盘;506、转杆;507、第一电缆;508、第二电缆;5. Pay-off reel; 501, support plate; 502, universal wheel; 503, rotating shaft; 504, shell; 505, reel; 506, rotating rod; 507, first cable; 508, second cable;
6、支撑组件;601、横杆;602、竖板;603、凸块;6. Support assembly; 601, cross bar; 602, vertical plate; 603, bump;
7、安装组件;701、固定板;702、搭接板;703、连接块;704、凹槽;705、对接槽;706、对接块;707、内接轴;7. Installation components; 701, fixed plate; 702, lap plate; 703, connecting block; 704, groove; 705, docking groove; 706, docking block; 707, inner shaft;
8、压紧组件;801、第一压板;802、第二压板;803、前挡板;804、第三压板;805、第四压板;806、活动槽;807、压簧;808、侧接板;809、转辊;8. Compression assembly; 801, first pressure plate; 802, second pressure plate; 803, front baffle; 804, third pressure plate; 805, fourth pressure plate; 806, movable groove; 807, pressure spring; 808, side connection Plate; 809, turn roller;
9、调节组件;901、活动块;902、连通槽;903、弹簧;9. Adjustment assembly; 901, movable block; 902, connecting groove; 903, spring;
10、搭接杆。10. Lap rod.
具体实施方式Detailed ways
下面结合说明书附图和实施例,对本发明的具体实施方式作进一步详细描述。以下实施例仅用于说明本发明,但不能用来限制本发明的范围。The specific implementation manners of the present invention will be further described in detail below in conjunction with the accompanying drawings and embodiments. The following examples are only used to illustrate the present invention, but can not be used to limit the scope of the present invention.
实施例1:Example 1:
如图1、图4、图6和图7所示,本实施方式提出一种用于电缆沟的电缆机械式安装设备,包括电缆沟1、电缆架2和搭接杆10,电缆沟1内部的左右两侧均固定设置有电缆架2,电缆沟1的表面放置有承托装置3,承托装置3能够适应不同宽度的电缆沟1使用,承托装置3的左右两侧均安装有驱动装置4,通过驱动装置4驱动整体向前移动,电缆沟1的顶部放置有放线盘5,承托装置3的中间固定安装有支撑组件6,承托装置3前端的表面固定设置有安装组件7,利用安装组件7对承托装置3和放线盘5进行拼接,安装组件7的侧面安装有搭接杆10,搭接杆10和放线盘5之间的连接方式为轴承连接,使得放线盘5在转动时不会对搭接杆10和安装组件7造成影响,支撑组件6的下方活动安装有压紧组件8,利用压紧组件8对电缆进行安装和压紧,支撑组件6的内部活动安装有调节组件9,通过调节组件9对压紧组件8进行调节,从而适应不同位置的电缆进行压紧工作。As shown in Fig. 1, Fig. 4, Fig. 6 and Fig. 7, this embodiment proposes a cable mechanical installation device for cable trenches, including a
实施例2:Example 2:
下面结合具体的工作方式对实施例1中的方案进行进一步的介绍,详见下文描述:The scheme in
如图1、图3、图4、图6、图7和图8所示,作为优选的实施方式,在上述方式的基础上,进一步的,承托装置3包括承托架301、连接壳302、第一连接杆303、第一限位盘304、第一连接轴305、伸缩杆306、内接板307、第二连接杆308、第二限位盘309和第二连接轴310;承托架301的前后两端均固定安装有连接壳302,连接壳302的左侧轴承连接有第一连接杆303,第一连接杆303的左侧固定设置有第一限位盘304,第一限位盘304与电缆沟1的左侧进行搭接,第一限位盘304的左侧固定安装有第一连接轴305,第一连接轴305能够在电缆沟1的左侧进行转动,连接壳302的内部螺栓固定有伸缩杆306,利用伸缩杆306对第一连接轴305和第二连接轴310之间的间距进行调节,从而适应宽度不同的电缆沟1使用,伸缩杆306的前端固定安装有内接板307,内接板307的右侧轴承安装有第二连接杆308,第二连接杆308的右侧固定安装有第二限位盘309,第二限位盘309用于与电缆沟1的右侧进行搭接,第二限位盘309的右侧固定安装有第二连接轴310,第二连接轴310能够在电缆沟1的右侧表面进行转动,从而使得承托装置3能够带动装置整体向前或者向后移动。As shown in Fig. 1, Fig. 3, Fig. 4, Fig. 6, Fig. 7 and Fig. 8, as a preferred embodiment, on the basis of the above method, further, the supporting
如图3所示,作为优选的实施方式,在上述方式的基础上,进一步的,连接壳302的内壁与内接板307的外壁之间互相贴合,保证内接板307能够平直的左右移动,第二连接杆308通过内接板307与连接壳302之间构成滑动结构,利用装置上的滑动结构使得该装置能够适应不同宽度的电缆沟1进行使用,提升了装置的适用范围,第二连接杆308、第二限位盘309和第二连接轴310的中轴线在同一条直线上,保证了装置整体的稳定性。As shown in Figure 3, as a preferred embodiment, on the basis of the above method, further, the inner wall of the
如图3、图4、图6和图7所示,作为优选的实施方式,在上述方式的基础上,进一步的,驱动装置4包括电机401、皮带轮402和传动带403;电机401固定安装在承托架301的内部,电机401的输出轴上固定设置有皮带轮402,电机401驱动皮带轮402转动,皮带轮402的外侧啮合安装有传动带403,皮带轮402带动传动带403转动;第一连接轴305和第二连接轴310均通过皮带轮402和传动带403与连接壳302之间构成转动结构,在第一连接轴305和第二连接轴310与传动带403的啮合作用下带动装置整体向前移动,该装置在实际使用时可用链轮链条代替皮带轮402和传动带403,但需要在第二连接轴310和第一连接轴305上安装相应的链轮。As shown in Figure 3, Figure 4, Figure 6 and Figure 7, as a preferred embodiment, on the basis of the above method, further, the
如图1、图6、图7和图9所示,作为优选的实施方式,在上述方式的基础上,进一步的,放线盘5包括支撑板501、万向轮502、转轴503、外壳504、收卷盘505、转杆506、第一电缆507和第二电缆508;支撑板501底部的四周均转动安装有万向轮502,支撑板501的表面轴承安装有转轴503,转轴503的顶部固定设置有外壳504,使得外壳504和收卷盘505能够自由旋转,外壳504的内部轴承安装有收卷盘505,利用收卷盘505对电缆线进行收放,收卷盘505的内部转动安装有转杆506,转杆506的右侧卷绕设置有第一电缆507,转杆506的左侧卷绕设置有第二电缆508,第一电缆507和第二电缆508用于对不同层电缆架2进行电缆的安装工作,外壳504的形状为半圆筒,外壳504通过转轴503与支撑板501之间构成转动结构,通过转动结构使得装置整体在向前移动时,放线盘5的末端呈倾斜状,提升了装置的使用效果。As shown in Figure 1, Figure 6, Figure 7 and Figure 9, as a preferred embodiment, on the basis of the above method, further, the pay-
如图1、图4、图5、图10和图11所示,作为优选的实施方式,在上述方式的基础上,进一步的,支撑组件6包括横杆601、竖板602和凸块603;横杆601的下方固定设置有竖板602,竖板602的前端固定安装有凸块603,利用凸块603对压板进行搭接,凸块603在竖板602的上下两侧等间距分布,使得装置能够适应不同位置的电缆线的安装敷设工作,提升了装置的实用性。As shown in Fig. 1, Fig. 4, Fig. 5, Fig. 10 and Fig. 11, as a preferred embodiment, on the basis of the above method, further, the
如图1、图2、图4、图6和图7所示,作为优选的实施方式,在上述方式的基础上,进一步的,安装组件7包括固定板701、搭接板702、连接块703、凹槽704、对接槽705、对接块706和内接轴707;固定板701固定安装在承托架301的表面,固定板701的顶部放置有搭接板702,搭接板702的侧面固定设置有连接块703,搭接板702的内部开设有凹槽704,固定板701的上方开设有对接槽705,对接槽705的内部贴合设置有对接块706,对接槽705和对接块706用于对安装组件7的上下两部分进行安装和对接,对接槽705的前端为通口结构,对接槽705的后端为封闭结构,使得承托装置3在向前移动的过程中自动推动安装组件7的上半部分,需要对安装组件7的上半部分进行拆除时,只需要向后移动承托装置3即可,提升了使用时的便捷性,凹槽704的内部活动安装有内接轴707,凹槽704的内壁与内接轴707的外壁互相贴合,内接轴707的形状为球体,内接轴707的球心位于凹槽704的内部,内接轴707通过搭接杆10和放线盘5与搭接板702之间构成转动结构,使得内接轴707能够在搭接板702的内部进行一定范围内的转动,在转动到最大范围后,搭接杆10会抵住搭接板702的表面,使得搭接杆10侧面连接的放线盘5能够自动倾斜,保证安装时的便捷性;安装组件7和放线盘5均对称分布在承托装置3的左右两侧,使得装置能够同时对电缆沟1的左右两侧进行安装工作。As shown in Figure 1, Figure 2, Figure 4, Figure 6 and Figure 7, as a preferred embodiment, on the basis of the above method, further, the installation assembly 7 includes a fixed plate 701, an overlapping plate 702, and a connecting block 703 , groove 704, docking groove 705, docking block 706 and inscribed shaft 707; fixed plate 701 is fixedly installed on the surface of bearing bracket 301, and the top of fixed plate 701 is placed with lap plate 702, and the side of lap plate 702 is fixed A connection block 703 is provided, a groove 704 is provided inside the lap joint plate 702, a docking groove 705 is provided above the fixed plate 701, and a docking block 706 is arranged on the inside of the docking groove 705, and the docking groove 705 and the docking block 706 are used For the installation and docking of the upper and lower parts of the installation assembly 7, the front end of the docking groove 705 is an open structure, and the rear end of the docking groove 705 is a closed structure, so that the supporting device 3 automatically pushes the installation assembly in the process of moving forward 7, when it is necessary to remove the upper part of the installation assembly 7, it is only necessary to move the supporting device 3 backwards, which improves the convenience of use, and the internal movement of the groove 704 is installed with an inscribed shaft 707, the inner wall of the groove 704 and the outer wall of the inscribed shaft 707 fit each other, the shape of the inscribed shaft 707 is a sphere, the center of the ball of the inscribed shaft 707 is located inside the groove 704, and the inscribed shaft 707 passes through the lap rod 10 A rotating structure is formed between the pay-off reel 5 and the lap plate 702, so that the inscribed shaft 707 can rotate within a certain range inside the lap plate 702. After turning to the maximum range, the
如图1、图4、图5、图6、图7、图10和图11所示,作为优选的实施方式,在上述方式的基础上,进一步的,压紧组件8包括第一压板801、第二压板802、前挡板803、第三压板804、第四压板805、活动槽806、压簧807、侧接板808和转辊809;第一压板801活动安装在竖板602的内部,第一压板801的上方贴合设置有第二压板802,竖板602的前端贴合设置有前挡板803,利用前挡板803和竖板602对装置内部的各处压板进行固定,提升了装置的使用效果,竖板602下方的左侧活动安装有第三压板804,竖板602下方的右侧活动安装有第四压板805,第一压板801、第二压板802、第三压板804和第四压板805的内部均开设有活动槽806,活动槽806能够对装置上的各处压板进行位置的调节,活动槽806的内部固定设置有压簧807,利用压簧807抵住压板,压板抵住电缆,从而实现电缆的压紧和稳定摆放,压簧807的前端与凸块603相连,竖板602的左右两侧均固定设置有侧接板808,侧接板808的内部呈中空状,侧接板808用于对电缆架2的上下两层电缆进行分层,第一压板801、第二压板802、第三压板804和第四压板805的侧面均通过阻尼轴转动安装有转辊809,转辊809能够对电缆进行压紧的同时还能起到对电缆的防护效果,避免压板移动时对电缆的表皮造成磨损,提升了装置使用的安全性,第一压板801、第二压板802、第三压板804和第四压板805均通过压簧807与凸块603之间构成弹性结构,第一压板801、第二压板802、第三压板804和第四压板805的末端均呈翘起状,利用压板末端的翘起部分度电缆进行稳定摆放工作。As shown in Fig. 1, Fig. 4, Fig. 5, Fig. 6, Fig. 7, Fig. 10 and Fig. 11, as a preferred embodiment, on the basis of the above method, further, the pressing assembly 8 includes a first pressing plate 801, The second pressing plate 802, the front baffle plate 803, the third pressing plate 804, the fourth pressing plate 805, the movable groove 806, the compression spring 807, the side connecting plate 808 and the rotating roller 809; the first pressing plate 801 is movably installed inside the vertical plate 602, The top of the first pressing plate 801 is fitted with a second pressing plate 802, and the front end of the vertical plate 602 is fitted with a front baffle 803, and the front baffle 803 and the vertical plate 602 are used to fix the pressing plates inside the device, thereby improving the The use effect of the device, the left side below the riser 602 is movably installed with the third press plate 804, the right side below the riser 602 is movably installed with the fourth press plate 805, the first press plate 801, the second press plate 802, the third press plate 804 and The inside of the fourth pressing plate 805 is provided with movable grooves 806, which can adjust the positions of the pressing plates on the device. The inside of the movable grooves 806 is fixedly provided with
如图1、图4、图5、图10和图11所示,作为优选的实施方式,在上述方式的基础上,进一步的,调节组件9包括活动块901、连通槽902和弹簧903;活动块901固定安装在前挡板803的顶部,横杆601的内部开设有供活动块901滑动的连通槽902,连通槽902的内部固定设置有弹簧903,弹簧903的前端与活动块901相连。As shown in Figure 1, Figure 4, Figure 5, Figure 10 and Figure 11, as a preferred embodiment, on the basis of the above method, further, the
实施例3:Example 3:
下面结合具体的工作方式对实施例1和实施例2中的方案进行进一步的介绍,详见下文描述:The schemes in
一种用于电缆沟的电缆机械式安装设备的使用方法,包括以下步骤:A method for using a cable mechanical installation device for a cable trench, comprising the following steps:
如图1、图2、图3、图4、图7、图8和图9所示,先对电缆进行收卷,将电缆卷绕在放线盘5内部的左右两侧,准备进行放线工作,将放线盘5滑动安装进安装组件7的内部,通过将搭接板702安装在固定板701的上方,然后通过对接块706和对接槽705对搭接板702和固定板701进行对接,完成对安装组件7整体的安装工作,完成安装工作后,对承托装置3的整体尺寸进行调节,通过伸缩杆306的伸缩带动第二连接轴310前后移动,从而使得该装置能够对左右两侧的第一限位盘304和第一连接轴305以及第二限位盘309和第二连接轴310之间的间距进行调节,以适应不同宽度的电缆沟1使用,全部调节完成后,将放线盘5内部的第二电缆508和第一电缆507牵引到电缆架2的表面,使得装置能够对电缆沟1内部不同位置的电缆进行同时安装,将第一电缆507引入到上层的电缆架2上,第二电缆508引入下层的电缆架2上,以便对不同层的电缆进行同时安装;As shown in Fig. 1, Fig. 2, Fig. 3, Fig. 4, Fig. 7, Fig. 8 and Fig. 9, the cable is rewound first, and the cable is wound on the left and right sides of the inside of the pay-
根据图1、图2、图3、图4、图10和图11所示,根据电缆架2的位置对电缆安装的位置进行调节,通过将第一压板801、第二压板802、第三压板804和第四压板805安装进相应的凸块603上,使得各处压板与电缆架2互相对应,从而使得电缆能适应不同位置的电缆架2进行同步安装工作,在调节完成后,如图4、图5、图10和图11所示,连通槽902内部的弹簧903推动活动块901,使得前挡板803贴紧竖板602,完成对装置上各处压板的固定工作,完成整体的适应性调节工作后,启动装置左右两侧承托架301内部的电机401,通过电机401驱动皮带轮402转动带动传动带403转动,通过传动带403带动第一连接轴305和第二连接轴310同时转动,使得装置能够整体向前移动,在承托装置3整体向前移动的过程中,结合图1和图6可以看出,图1为承托装置3静止时放线盘5的状态,图6为承托装置3向前移动时放线盘5所处的位置,此时放线盘5在底面摩擦力和自身重力的作用下呈倾斜状,搭接杆10通过凹槽704和内接轴707在搭接板702的内部转动,在内接轴707转动的过程中,外壳504后侧的通口向电缆沟1的中心处倾斜,使得放线盘5内的电缆更加方便进行安装工作,相比于传统的直线推进放线盘5,倾斜的放线盘5内的线缆不会过多的折弯,保证安装便捷的同时保证线缆的安全使用,在安装电缆的过程中,外壳504通过连接块703在支撑板501上转动,支撑板501通过万向轮502向前移动,收卷盘505通过轴承在外壳504的内部转动,从而对转杆506上的电缆进行放线和安装工作;According to Fig. 1, Fig. 2, Fig. 3, Fig. 4, Fig. 10 and Fig. 11, the cable installation position is adjusted according to the position of the
如图1、图2、图5、图6、图10和图11所示,侧接板808用于对上下层的电缆进行分隔,需要更换放线盘5时,只需要电机401反转向后移动承托装置3即可,搭接板702自动从固定板701上脱离,完成拆卸工作,此时便可以对放线盘5内部的电缆进行更换,在竖板602向前移动的过程中,第一电缆507和第二电缆508在活动槽806内部的压簧807的压力作用下,始终被第一压板801、第二压板802、第三压板804和第四压板805侧面翘起部分的转辊809压紧,由于各处压板与转辊809之间均通过阻尼轴连接,因此在转辊809阻力的作用下,电缆通过放线盘5放线时所需的扭力小于转辊809转动的阻力,此时,承托装置3向前移动时,电缆能够在转辊809的作用下自动整齐排列在电缆架2的表面,完成电缆的安装工作。As shown in Fig. 1, Fig. 2, Fig. 5, Fig. 6, Fig. 10 and Fig. 11, the
以上实施方式仅用于说明本发明,而非对本发明的限制。尽管参照实施例对本发明进行了详细说明,本领域的普通技术人员应当理解,对本发明的技术方案进行各种组合、修改或者等同替换,都不脱离本发明技术方案的精神和范围,均应涵盖在本发明的权利要求范围当中。The above embodiments are only used to illustrate the present invention, but not to limit the present invention. Although the present invention has been described in detail with reference to the embodiments, those skilled in the art should understand that various combinations, modifications or equivalent replacements of the technical solutions of the present invention do not depart from the spirit and scope of the technical solutions of the present invention, and all should cover Within the scope of the claims of the present invention.
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| CN115603218B (en) * | 2022-09-17 | 2024-07-26 | 湖北宏源光达电气建设工程有限公司 | Full-automatic equipment for laying electrical engineering cable support |
| CN115347524B (en) * | 2022-10-19 | 2022-12-20 | 山东高速德建建筑科技股份有限公司 | Cable combination device for electromechanical installation |
| CN116093834A (en) * | 2023-01-16 | 2023-05-09 | 国网江苏省电力有限公司盐城供电分公司 | Device for laying cable in cable trench |
| CN116231523B (en) * | 2023-03-07 | 2024-06-25 | 江苏源通电气有限公司 | Wiring device for power transmission construction |
| CN117013444B (en) * | 2023-08-09 | 2024-12-31 | 张大钊 | A construction structure for electric power engineering lines |
| CN117080982B (en) * | 2023-08-24 | 2024-02-06 | 金开新能科技有限公司 | Adjustable cable trench structure convenient to install |
| CN121355776B (en) * | 2025-12-16 | 2026-02-27 | 能建绿色氢氨新能源(松原)有限公司 | Cable butt joint device for cable trench cabling |
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Effective date of registration: 20250217 Address after: Room 2309, Unit 1, Building 3, Haijing International, Fengcheng Second Road, Xi'an Economic and Technological Development Zone, Shaanxi Province 710000 Patentee after: Shaanxi Yihao Industrial Co.,Ltd. Country or region after: China Address before: 610000 shuguangyuan community, Wuhou District, Chengdu, Sichuan Patentee before: Zeng Wenrui Country or region before: China |