CN113716312B - Door plant banding gyration conveying system - Google Patents

Door plant banding gyration conveying system Download PDF

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Publication number
CN113716312B
CN113716312B CN202110967358.1A CN202110967358A CN113716312B CN 113716312 B CN113716312 B CN 113716312B CN 202110967358 A CN202110967358 A CN 202110967358A CN 113716312 B CN113716312 B CN 113716312B
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chain conveyor
conveying
transverse
rotary
chain
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CN113716312A (en
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杨岚
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Shuping Seiko Machinery Nantong Co ltd
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Shuping Seiko Machinery Nantong Co ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G47/00Article or material-handling devices associated with conveyors; Methods employing such devices
    • B65G47/52Devices for transferring articles or materials between conveyors i.e. discharging or feeding devices
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G47/00Article or material-handling devices associated with conveyors; Methods employing such devices
    • B65G47/74Feeding, transfer, or discharging devices of particular kinds or types
    • B65G47/90Devices for picking-up and depositing articles or materials
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/10Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Specific Conveyance Elements (AREA)

Abstract

The invention provides a door plate edge sealing rotary conveying system which comprises a first transverse chain conveyor, a first longitudinal chain conveyor, a second transverse chain conveyor, a second longitudinal chain conveyor and a third transverse chain conveyor which are sequentially connected along a conveying direction; each of the first transverse chain conveyor, the first longitudinal chain conveyor, the second transverse chain conveyor, the second longitudinal chain conveyor and the third transverse chain conveyor is provided with at least two conveying chains; at least one chain conveyor is provided with a rotating device between two conveying chains, the rotating device comprises a lifting driver, a lifting seat driven by the lifting driver to lift, a rotary driving source arranged on the lifting seat, a transmission unit, a rotary table and an adsorption unit arranged on the rotary table, the rotary driving source is connected with the rotary table through the transmission unit and drives the rotary table to rotate, and the adsorption unit is used for downwards adsorbing the door plate. The high-speed conveying door plate is low in cost.

Description

Door plant banding gyration conveying system
Technical Field
The invention relates to the field of door plate processing, in particular to a door plate edge sealing rotary conveying system.
Background
The edge banding machine is used for edge banding the door plate, and is an important processing procedure in the door plate processing process. Currently, robots or conveyor belts are commonly used to transport door panels during edge sealing of the door panels. However, each has the following drawbacks.
First, for transporting door panels using robots: be provided with the adsorption equipment who is located the door plant upside on the robot, adsorption equipment adsorbs the door plant from the top of door plant after, the robot transport again and rotatory door plant to can accurate transport and rotatory door plant. However, since the adsorption means adsorbs the door panel upward, the adsorption direction is exactly opposite to the gravity direction of the door panel, which requires the adsorption means to have both the force of upwardly adsorbing and lifting the door panel and the force of holding the door panel while rotating. At this time, the adsorption device is required to have a larger output power of 2.2Kw to 7.5Kw for the door panel with the weight of 50Kg to 150Kg, so that the electricity consumption of the adsorption device is correspondingly improved, and finally the electricity cost of a factory is increased.
Second, for transporting door panels using conveyor belts: the conveyor belt and the lower surface of the door plate cannot be tightly adhered, and particularly when the door plate is an upper convex door plate or a lower concave door plate, the lower surface of the upper convex door plate and the lower surface of the lower concave door plate are provided with a certain radian, so that the door plate slides in the process of conveying due to poor adhesion between the lower surface of the upper convex door plate and the lower surface of the lower concave door plate, and the door plate is difficult to convey in a straight way; meanwhile, the conveying speed of the conveyor belt is reduced, and high-speed conveying cannot be realized.
Disclosure of Invention
In view of the above-mentioned drawbacks of the prior art, an object of the present invention is to provide a door panel edge banding rotary conveying system capable of realizing high-speed conveying of a door panel at low cost.
In order to achieve the above purpose, the invention provides a door plate edge sealing rotary conveying system, wherein the head end and the tail end of the door plate edge sealing rotary conveying system are respectively connected with an edge sealing outlet and an edge sealing inlet of an edge sealing machine; the door plate edge sealing rotary conveying system comprises a first transverse chain conveyor, a first longitudinal chain conveyor, a second transverse chain conveyor, a second longitudinal chain conveyor and a third transverse chain conveyor which are sequentially connected along the conveying direction, wherein the first transverse chain conveyor arranged at the conveying head end is connected with an edge sealing outlet of the edge sealing machine, the third transverse chain conveyor arranged at the conveying tail end is connected with an edge sealing inlet of the edge sealing machine, the conveying directions of the first transverse chain conveyor, the second transverse chain conveyor and the third transverse chain conveyor are parallel to the conveying direction of the edge sealing machine, and the conveying directions of the first longitudinal chain conveyor and the second longitudinal chain conveyor are perpendicular to the conveying direction of the edge sealing machine;
each of the first transverse chain conveyor, the first longitudinal chain conveyor, the second transverse chain conveyor, the second longitudinal chain conveyor and the third transverse chain conveyor is provided with at least two conveying chains;
at least one of the first transverse chain conveyor, the first longitudinal chain conveyor, the second transverse chain conveyor, the second longitudinal chain conveyor and the third transverse chain conveyor is provided with a rotating device between two conveying chains;
the rotating device comprises a lifting driver, a lifting seat driven to lift by the lifting driver, a rotary driving source arranged on the lifting seat, a transmission unit, a rotating table and an adsorption unit arranged on the rotating table, wherein the rotary driving source is connected with the rotating table through the transmission unit and drives the rotating table to rotate, the rotating table is arranged below the door plate and used for supporting the door plate, and the adsorption unit is used for downwards adsorbing the door plate.
Further, in the third transverse chain conveyor disposed at the conveying tail end, the plurality of conveying chains thereof are in one-to-one correspondence with the independent driving sources, and each independent driving source is individually controlled.
Further, in the third transverse chain conveyor arranged at the conveying tail end, a plurality of limiting blocks are fixed on the outer surface of each conveying chain, and the limiting blocks are distributed at equal intervals along the circumferential direction of the conveying chain.
Preferably, a non-slip mat is fixed to the outer end of each link plate in each conveyor chain.
Further, the transmission unit comprises a rotating shaft, the rotating shaft is rotatably arranged on the lifting seat through a bearing, the lower end of the rotating shaft is connected with the rotary driving source and is driven to rotate by the rotary driving source, and the upper end of the rotating shaft is fixed with the rotary table.
Preferably, an elastic pad is fixed on the upper end surface of the rotary table.
Further, the adsorption unit comprises a through groove formed in the elastic pad, a sucker which is arranged in the through groove and protrudes upwards from the elastic pad, a connecting pipe which can be vertically movably penetrated in the through groove of the elastic pad and the rotary table, a supporting spring sleeved on the connecting pipe, and a vacuum generator which is arranged on the rotary table, wherein the upper end of the connecting pipe is communicated with the sucker, and the upper end and the lower end of the supporting spring are respectively abutted with the sucker and the rotary table; after the lifting seat moves upwards and the elastic pad on the rotary table is abutted against the door plate, the sucking disc and the connecting pipe move downwards, and the connecting pipe is communicated with the vacuum generator.
Further, the adsorption unit comprises a vacuum generator arranged on the lifting seat, a vacuum cavity arranged in the rotary table and an adsorption hole arranged in the elastic pad, wherein the vacuum generator is communicated with the vacuum cavity, and the vacuum cavity is communicated with the adsorption hole.
Further, in the first transverse chain conveyor, the first longitudinal chain conveyor, the second transverse chain conveyor, the second longitudinal chain conveyor and the third transverse chain conveyor, a plurality of groups of floating supporting units which are arranged at intervals along the conveying direction of each conveying chain are arranged below each conveying chain of each chain conveyor; each set of floating support units comprises an elastic compression element extending up and down, the upper section of each conveyor chain acting on the upper end of the elastic compression element, the lower end of which is fixed.
Preferably, each set of floating support units further comprises a chain support, which is in abutting engagement with an upper section of the conveyor chain; the elastic compression elements in each group of floating support units are two and are fixed at the lower end of the chain support, and a channel for allowing the lower section of the conveying chain to pass through is formed between the two elastic compression elements.
Preferably, the elastic compression element is a mechanical spring or an air spring.
As described above, the door plate edge sealing rotary conveying system has the following beneficial effects:
the door plate edge sealing machine can convey the same door plate back and forth, and the angle of the door plate is changed through the rotating device in the conveying process, so that the same door plate can enter and exit the edge sealing machine for multiple times in different directions, and four edges of the door plate are sealed one by the edge sealing machine, and edge sealing processing of the door plate is completed. Particularly, in the process of rotating the door plate and reversing the door plate, the adsorption unit adsorbs the door plate downwards and reliably holds the door plate on the rotary table, so that the door plate which is conveyed at a high speed is rotated, and the high-speed conveying of the door plate is realized; in addition, the direction of the door plate adsorbed by the adsorption unit is consistent with the gravity direction of the door plate, the gravity of the door plate is used for assisting the door plate to be kept on the rotary table instead, so that the gravity of the door plate needs to be overcome when the door plate is adsorbed by the adsorption unit, and the door plate is reliably kept on the rotary table instead by using the gravity of the door plate, thereby greatly reducing the output power of the adsorption unit, correspondingly reducing the electricity cost of the adsorption unit and reducing CO (carbon monoxide) 2 The discharge of the device meets the requirement of emission reduction, and finally the high-speed conveying door plate is realized with low cost.
Drawings
Fig. 1 is a schematic diagram of a mechanism of a door panel edge banding rotary conveying system in the application, and the diagram is a top view.
Fig. 2 is a schematic view of the engagement of the third transverse chain conveyor with the edge sealer disposed at the trailing end of the conveyor in this application, the view being a top view.
Fig. 3 is a cross-sectional view taken along A-A of fig. 2.
Fig. 4 is a B-B cross-sectional view of fig. 2.
Fig. 5 is a schematic structural diagram of a first embodiment of a rotating device in the present application.
Fig. 6 is a schematic view showing the structure of the adsorption unit in fig. 5 in an initial state.
Fig. 7 is a schematic structural diagram of the adsorption unit in fig. 5 in an adsorption state.
Fig. 8 is a schematic structural diagram of a second embodiment of a rotating device in the present application.
Fig. 9 is a schematic view of a conveyor chain conveying an upper cam plate in the present application.
Fig. 10 is a schematic view of a conveyor chain conveying a recessed door panel in the present application.
Fig. 11 is a schematic structural view of the floating support unit with mechanical springs of fig. 9.
Fig. 12 is a schematic structural view of the floating support unit with air springs of fig. 9.
Description of element reference numerals
10. Door plank
101. Upper convex door plate
102. Concave door plate
20. Edge banding machine
30. First transverse chain conveyor
40. First longitudinal chain conveyor
50. Second transverse chain conveyor
60. Second longitudinal chain conveyor
70. Third transverse chain conveyor
80. Conveying chain
90. Rotary device
91. Lifting seat
92. Rotary driving source
921. Motor with a motor housing
922. Speed reducer
93. Rotary table
931. Vacuum chamber
94. Rotary shaft
941. Vacuum channel
95. Bearing
96. Elastic cushion
961. Through groove
962. Adsorption hole
97. Suction cup
98. Connecting pipe
99. Supporting spring
910. Vacuum generator
912. Connecting sleeve
110. Elastic compression element
111. Mechanical spring
112. Air spring
113. Compressed air source
114. Pressure reducing valve
120. Chain support
130. Limiting block
140. Anti-slip pad
151. First motor
152. Second motor
153. First drive sprocket
154. Second drive sprocket
155. First driven sprocket
156. Second driven sprocket
Detailed Description
Further advantages and effects of the present invention will become apparent to those skilled in the art from the disclosure of the present invention, which is described by the following specific examples.
It should be understood that the structures, proportions, sizes, etc. shown in the drawings are for illustration purposes only and should not be construed as limiting the invention to the extent that it can be practiced, since modifications, changes in the proportions, or adjustments of the sizes, which are otherwise, used in the practice of the invention, are included in the spirit and scope of the invention which is otherwise, without departing from the spirit or scope thereof. Also, the terms such as "upper," "lower," "left," "right," "middle," and "a" and the like are used herein for descriptive purposes only and not for purposes of limitation, and are intended to limit the scope of the invention as defined by the claims and the relative terms thereof as construed as corresponding to the claims.
The application relates to a door plant banding gyration conveying system for carry the polylith door plant 10 that needs banding processing in the door plant banding course of working, door plant banding gyration conveying system's head and tail both ends are used for respectively with banding export and banding entry linking of bag sealer 20. For convenience of description, in the following embodiments, a conveying direction when the door panel 10 is transferred by the edge bonding machine 20 is defined as a lateral direction, and a direction perpendicular to the conveying direction of the edge bonding machine 20 is defined as a longitudinal direction. In view of this, in the view shown in fig. 1, the left and right sides of the paper surface are in the lateral direction, and the upper and lower sides of the paper surface are in the longitudinal direction.
As shown in fig. 1, the door panel edge banding rotary conveying system related in the application comprises a first transverse chain conveyor 30, a first longitudinal chain conveyor 40, a second transverse chain conveyor 50, a second longitudinal chain conveyor 60 and a third transverse chain conveyor 70 which are sequentially connected along the conveying direction; the first transverse chain conveyor 30 arranged at the conveying head end is connected with the edge sealing outlet of the edge sealing machine 20, the third transverse chain conveyor 70 arranged at the conveying tail end is connected with the edge sealing inlet of the edge sealing machine 20, the conveying directions of the first transverse chain conveyor 30, the second transverse chain conveyor 50 and the third transverse chain conveyor 70 are parallel to the conveying direction of the edge sealing machine 20, and the conveying directions of the first longitudinal chain conveyor 40 and the second longitudinal chain conveyor 60 are perpendicular to the conveying direction of the edge sealing machine 20.
The number of the first transverse chain conveyor 30, the first longitudinal chain conveyor 40, the second transverse chain conveyor 50, the second longitudinal chain conveyor 60, and the third transverse chain conveyor 70 is at least one. When the number of the first lateral chain conveyor 30, the first longitudinal chain conveyor 40, the second lateral chain conveyor 50, the second longitudinal chain conveyor 60, and the third lateral chain conveyor 70 is plural, the respective chain conveyors are arranged side by side in the respective conveying directions. In the view shown in fig. 1, the first transverse chain conveyor 30 has one, conveying the door panel 10 to the right; the first longitudinal chain conveyor 40 has one, and conveys the door panel 10 forward; five second transverse chain conveyors 50 all convey the door panel 10 to the left; the second longitudinal chain conveyor 60 has one for conveying the door panel 10 backward; the third transverse chain conveyor 70 has one for conveying the door panels 10 to the right. The first transverse chain conveyor 30 is distributed at the banding exit on the right side of the banding machine 20, the first longitudinal chain conveyor 40 is distributed between the first transverse chain conveyor 30 and the second transverse chain conveyor 50 on the rightmost side, the second longitudinal chain conveyor 60 is distributed between the second transverse chain conveyor 50 on the leftmost side and the third transverse chain conveyor 70, and the third transverse chain conveyor 70 is distributed at the banding entrance on the left side of the banding machine 20.
Further, each of the first lateral chain conveyor 30, the first longitudinal chain conveyor 40, the second lateral chain conveyor 50, the second longitudinal chain conveyor 60, and the third lateral chain conveyor 70 is provided with at least two conveying chains 80, and a plurality of conveying chains 80 in each chain conveyor are spaced apart in a direction perpendicular to the conveying direction of each chain conveyor. Namely: the plurality of conveyor chains 80 in the first transverse chain conveyor 30, the plurality of conveyor chains 80 in the second transverse chain conveyor 50, and the plurality of conveyor chains 80 in the third transverse chain conveyor 70 are all spaced apart front to back; the plurality of transfer chains 80 in the first longitudinal chain conveyor 40 and the plurality of transfer chains 80 in the second longitudinal chain conveyor 60 are all spaced apart left and right. At least one of the first lateral chain conveyor 30, the first longitudinal chain conveyor 40, the second lateral chain conveyor 50, the second longitudinal chain conveyor 60, and the third lateral chain conveyor 70 is provided with a rotating device 90 between the two transfer chains 80. In this embodiment, two conveying chains 80 are disposed in each chain conveyor; since the rotating device 90 is disposed between the two transfer chains 80 of the two second lateral chain conveyors 50 on the far right side, the door panel edge banding rotary conveying system according to the present application is provided with two rotating devices 90. Of course, in other embodiments, only one rotation device 90 may be provided, or three rotation devices 90 may be provided.
As shown in fig. 5 or 8, the rotating device 90 includes a lift driver, a lift base 91 driven to lift by the lift driver, a rotation driving source 92 mounted on the lift base 91, a transmission unit, a rotary table 93, and an adsorption unit mounted on the rotary table 93, wherein the rotation driving source 92 is connected to the rotary table 93 through the transmission unit, drives the rotary table 93 to rotate, the rotary table 93 is disposed below the door panel 10, and is used for supporting the door panel 10, and the adsorption unit is used for downwardly adsorbing the door panel 10.
The working principle of the door plate edge sealing rotary conveying system is as follows: the door panel edge banding rotary conveying system simultaneously conveys a plurality of door panels 10 which are distributed at equal intervals along the conveying direction, the door panels 10 are generally rectangular, and four edges of the door panels need edge banding processing by an edge banding machine 20. For one door panel 10 of the plurality of door panels 10: the first door panel 10 is fed rightward into the edge banding machine 20 by the third transverse chain conveyor 70, and the edge banding machine 20 moves the door panel 10 rightward while finishing edge banding of one short side of the door panel 10. Second, the door panel 10 is successively transferred rightward by the first lateral chain conveyor 30, forward by the first longitudinal chain conveyor 40, and leftward by the second lateral chain conveyor 50; when the sensor senses that the door plate 10 reaches the rotating device 90 at the rightmost second transverse chain conveyor 50, the lifting driver acts to drive the lifting seat 91 to move upwards, the lifting seat 91 drives the rotating table 93 to move upwards together, the rotating table 93 rises upwards from between the two conveying chains 80 of the second transverse chain conveyor 50, and the rotating table 93 lifts the door plate 10 conveyed by the second transverse chain conveyor 50 upwards; the rotation driving source 92 is operated to drive the rotation table 93 to rotate 90 °, and the rotation table 93 drives the door panel 10 supported by the rotation table to rotate 90 °. Third, the lifting driver resets, the lifting seat 91 is driven to move downwards, the lifting seat 91 drives the rotary table 93 to move downwards together, the rotary table 93 moves downwards to the lower part of the conveying chain 80, and the door panel 10 is supported by the conveying chain 80 of the rightmost second transverse chain conveyor 50 again and is transferred leftwards. Fourth, when the sensor senses that the door panel 10 reaches the rotating device 90 at the second lateral chain conveyor 50 of the second right-hand side, the rotating device 90 rotates the door panel 10 by 90 ° again, so that two rotating devices 90 rotate the door panel 10 by 180 °. The fifth door panel 10 subjected to 180-degree reversing is sequentially transferred leftwards by the rest of the second transverse chain conveyors 50, backwards by the second longitudinal chain conveyors 60 and rightwards by the third transverse chain conveyors 70, and then enters the edge banding machine 20, and the edge banding machine 20 banding the other short side of the door panel 10. Sixthly, the door panel 10 is continuously transferred, 90 degrees of reversing are carried out on the door panel 10 by the rotating device 90 when the door panel passes through the first rotating device 90, and the door panel enters the edge banding machine 20 after 90 degrees of reversing, so that the edge banding machine 20 carries out edge banding on one long side of the door panel 10. Seventh, the door panel 10 is continuously transferred, 90 degrees of reversing is performed on the door panel 10 by the rotating device 90 when the door panel passes through the first rotating device 90, 90 degrees of reversing is performed on the door panel by the rotating device 90 when the door panel passes through the second rotating device 90, 180 degrees of reversing is performed on the door panel, and the door panel enters the edge banding machine 20, so that the edge banding machine 20 carries out edge banding on the other long side of the door panel 10. In this way, the door panel 10 is conveyed by the door panel edge banding rotary conveying system, and enters and exits the edge banding machine 20 four times in different directions, so that the edge banding machine 20 seals four edges of the door panel 10 one by one.
To sum up, the door panel edge sealing rotary conveying system that this application relates to carries and can carry the polylith door panel 10 simultaneously, and can make a round trip to carry same door panel 10 to change the angle of door panel 10 through rotary device 90 in the transportation process, make same door panel 10 can pass in and out the bag sealer 20 with different positions many times, thereby carry out the banding one by bag sealer 20 to four edges of this door panel 10, accomplish door panel edge sealing processing from this. In particular, in the process of rotating the door panel 10 and reversing the door panel 10, the rotating device 90 acts on the adsorption unit, the adsorption unit adsorbs the door panel 10 downwards, and the door panel 10 is reliably held on the rotary table 93, so that the door panel 10 which is rotated and conveyed at high speed is realized, the door panel 10 is prevented from sliding relative to the rotary table 93, and the accuracy of the position of the door panel 10 when entering the edge banding machine 20 is ensured. In the application, the direction of the door 10 is consistent with the gravity direction of the door 10 by the adsorption unit, so the gravity of the door 10 can assist the door 10 to be kept on the rotary table 93, and the rotating device 90 utilizes the gravity of the door 10 to avoid the gravity of the door 10 to be overcome when the door 10 is adsorbed by the adsorption unit, namely, the door 10 is reliably kept on the rotary table 93 by the adsorption unit and the gravity of the door 10, on one hand, the door 10 which is carried at high speed is rotated, namelyRealizes high-speed conveying of the door plate 10, on the other hand, can greatly reduce the output power of the adsorption unit, correspondingly reduces the electricity cost of the adsorption unit and reduces CO 2 Meets the emission reduction requirement. Finally, the door plate edge sealing rotary conveying system has the advantages that the door plate 10 is conveyed at low cost, 50-100 m/min of high-speed conveying can be realized, the edge sealing speed of the edge sealing machine 20 can be improved to 25-40 m/min, the edge sealing period is shortened, and the production efficiency of the door plate 10 is greatly improved.
Further, in the door panel edge banding rotary conveying system, the first longitudinal chain conveyor 40 and the second longitudinal chain conveyor 60 are integrally liftable, so that the first longitudinal chain conveyor 40 can be well engaged with the first transverse chain conveyor 30 and the second transverse chain conveyor 50, and the second longitudinal chain conveyor 60 can be well engaged with the second transverse chain conveyor 50 and the third transverse chain conveyor 70.
Further, since the door panel 10 is conveyed at a high speed, the door panel 10 may be inclined before entering the edge sealer 20, particularly when the door panel 10 enters the edge sealer 20 in a state of sealing a short side. In order to avoid this, as shown in fig. 2 to 4, in the third lateral chain conveyor 70 disposed at the conveying end, a plurality of conveying chains 80 thereof are in one-to-one correspondence with independent driving sources, each of which is individually controlled. In this way, in the third lateral chain conveyor 70, the conveying speed of the rear side conveying chain 80 thereof with the sealer 20 is kept identical to the sealing speed of the sealer 20, but the conveying speed of the front side conveying chain 80 may be greater than or less than the sealing speed of the sealer 20. Based on this, when the sensor detects that the front end of the door panel 10 conveyed by the third lateral chain conveyor 70 is inclined rightward, the independent driving source corresponding to the front conveying chain 80 is controlled to reduce the conveying speed of the front conveying chain 80, so that the conveying speed of the front conveying chain 80 is smaller than the edge sealing speed of the edge sealing machine 20 until the door panel 10 is aligned and does not incline. Similarly, when the sensor detects that the front end of the door panel 10 conveyed by the third transverse chain conveyor 70 is inclined to the left, the sensor controls the independent driving source corresponding to the front conveying chain 80 to increase the conveying speed of the front conveying chain 80, so that the conveying speed of the front conveying chain 80 is greater than the edge sealing speed of the edge sealing machine 20 until the door panel 10 is aligned and does not incline. Finally, the door plate 10 conveyed at high speed is effectively prevented from tilting when entering the edge bonding machine 20, the door plate 10 can be correctly and stably put into the edge bonding machine 20 while high-speed conveying is ensured, and subsequent commodity complaints are eliminated.
Preferably, as shown in fig. 2 to 4, the third transverse chain conveyor 70 includes a frame, a first motor 151, a second motor 152, and a first driving sprocket 153, a second driving sprocket 154, a first driven sprocket 155, and a second driven sprocket 156 all rotatably mounted to the frame, the first motor 151 and the second motor 152 being two independent driving sources; the first motor 151 drives the first driving sprocket 153 to rotate, and the rear side transmission chain 80 is sleeved on the peripheries of the first driving sprocket 153 and the first driven sprocket 155; the second motor 152 drives the second driving sprocket 154 to rotate, and the front side transmission chain 80 is sleeved on the outer circumferences of the second driving sprocket 154 and the second driven sprocket 156. Thus, the first motor 151 controls the turning motion of the rear side conveyor chain 80 alone, and the second motor 152 controls the turning motion of the front side conveyor chain 80 alone.
Further, as shown in fig. 3 and 4, in the third transverse chain conveyor 70 disposed at the conveying tail end, a plurality of limiting blocks 130 are fixed on the outer surface of each conveying chain 80, and the limiting blocks 130 are distributed at equal intervals along the circumferential direction of the conveying chain 80; in this embodiment, the number of the limiting blocks 130 is two. The limiting block 130 is used for effectively separating the plurality of door panels 10 conveyed by the door panel edge sealing rotary conveying system; the stopper 130 can control the sequential feeding of the plurality of door panels 10.
Further, as shown in fig. 9 and 10, the outer end of each link plate in each conveyor chain 80 is fixed with a non-slip mat 140, the non-slip mat 140 is a rubber mat, and the non-slip mat 140 is in direct contact with the lower surface of the door panel 10, so that the friction between the conveyor chain 80 and the door panel 10 is increased, the door panel 10 can be reliably held on the conveyor chain 80, slipping of the door panel 10 is avoided, and accurate high-speed conveying of the door panel 10 is ensured.
Further, among the first lateral chain conveyor 30, the first longitudinal chain conveyor 40, the second lateral chain conveyor 50, the second longitudinal chain conveyor 60, and the third lateral chain conveyor 70, each chain conveyor is provided with a plurality of sets of floating support units arranged at intervals along the conveying direction of each conveying chain 80 below each conveying chain 80 thereof. As shown in fig. 9 and 10, each set of floating support units includes an elastic compression element 110 extending up and down, and an upper portion of each conveyor chain 80 directly or indirectly acts on an upper end of the elastic compression element 110, and a lower end of the elastic compression element 110 is fixed. In this way, under the action of the door panel 10 conveyed by the conveying chain 80, the compression degree of the elastic compression element 110 can be self-adapted to the curve radian of the lower surface of the door panel 10, so that the part of the conveying chain 80 contacted with the door panel 10 can be up-and-down fluctuated, the height of the conveying chain is self-adapted to the rugged surface of the lower surface of the door panel 10, namely, the rugged surface of the lower surface of the door panel 10 is relatively absorbed, and finally, the part of the conveying chain 80 contacted with the door panel 10 is closely attached to the lower surface of the door panel 10, so that a larger contact surface is ensured between the door panel 10 and the conveying chain 80, friction between the door panel 10 and the conveying chain is increased, sliding and inclination of the door panel 10 are avoided, and the door panel 10 is accurately conveyed at a high speed, and the conveying device is particularly suitable for conveying an upper convex door panel 101 or a lower concave door panel 102 with the lower surface being non-planar at a high speed.
Preferably, as shown in fig. 9 to 12, each set of floating support units further comprises a chain bracket 120, the chain brackets 120 being in abutting engagement with the upper strand portion of the conveyor chain 80; the elastic compression elements 110 in each group of floating support units are two and are both fixed at the lower end of the chain support 120, a channel for allowing the lower section of the transmission chain 80 to pass through is formed between the two elastic compression elements 110, and the transmission chain 80 acts on the upper end of the elastic compression elements 110 through the chain support 120; the lower ends of the elastic compression elements 110 are fixed to the frames of the respective chain conveyors. When each chain conveyor conveys the upper cam plate 101, as shown in fig. 9, the elastic compression element 110 is less compressed at the intermediate position of the upper cam plate 101, and the height of the corresponding conveying chain 80 of the portion is higher; at the front and rear ends of the upper convex door plate 101, the elastic compression element 110 is more compressed, the height of the conveying chain 80 corresponding to the part is lower, the extension curve of the upper section part of the conveying chain 80 is basically consistent with the curve radian of the lower surface of the upper convex door plate 101, the conveying chain 80 is well attached to the lower surface of the upper convex door plate 101 and the warping of the lower surface of the self-adaptive upper convex door plate 101, the contact area of the upper convex door plate 101 and the lower convex door plate is large, the friction force between the upper convex door plate 101 and the lower convex door plate is increased, the upper convex door plate 101 is prevented from sliding, and the upper convex door plate 101 is conveyed at high speed. Similarly, when the conveyor chain 80 conveys the concave door panel 102, as shown in fig. 10, the elastic compression element 110 is compressed more at the middle position of the concave door panel 102, and the height of the conveyor chain 80 corresponding to the portion is lower; at both the front and rear ends of the concave door panel 102, the elastic compression element 110 is less compressed, and the height of the conveyor chain 80 corresponding to this portion is higher, so that the conveyor chain 80 better conforms to the lower surface of the concave door panel 102, adapting to the warpage of the lower surface of the concave door panel 102. The elastic compression element 110 is preferably a spring, and may be a mechanical spring 111 as shown in fig. 11 or an air spring 112 as shown in fig. 12; when the spring is an air spring 112, as shown in fig. 12, the air spring 112 is further provided with a compressed air source 113 and a pressure reducing valve 114.
Further, for the optional device: as shown in fig. 5 or 8, the rotation drive source 92 includes a motor 921 and a speed reducer 922, an output shaft of the motor 921 is connected to an input shaft of the speed reducer 922, and an output shaft of the speed reducer 922 is connected to a transmission unit. The transmission unit comprises a rotating shaft 94 extending up and down, and the rotating shaft 94 is rotatably mounted on the lifting seat 91 through two bearings 95 distributed up and down, so that the rotating shaft 94 is rotatably supported in the lifting seat 91; the lower end of the rotation shaft 94 is fixedly connected to the output shaft of the speed reducer 922 through a coupling, and the upper end of the rotation shaft 94 is fixed to the rotation table 93. Thus, when the motor 921 rotates, the motor 921 drives the rotation shaft 94 to rotate through the speed reducer 922, and the rotation shaft 94 drives the rotation table 93 to rotate together; when the lifting base 91 is lifted up and down, the motor 921, the speed reducer 922, the rotation shaft 94, and the rotation table 93 are driven to lift up and down. The lifting driver can be an air cylinder, a motor and a screw nut pair mechanism.
Preferably, an elastic pad 96 is fixed on the upper end surface of the rotary table 93; the elastic pad 96 is sponge or rubber with low elasticity. Under the dual actions of the dead weight of the door plate 10 and the downward adsorption of the door plate 10 by the adsorption unit, the door plate 10 is tightly attached to the elastic pad 96 on the rotary table 93, so that a high friction coefficient exists between the door plate 10 and the elastic pad 96, and the door plate 10 is effectively prevented from sliding when the rotary table 93 drives the door plate 10 to rotate.
Further, the structure of the adsorption unit may be various, and the rotary device 90 may have various embodiments based on the adsorption units of different structures. Two preferred embodiments are provided below.
In the first embodiment of the rotating device 90, as shown in fig. 5, there are a plurality of groups of adsorption units distributed at the outer edge of the rotary table 93. As shown in fig. 6 and 7, each of the suction units includes a through groove 961 formed in the elastic pad 96, a suction cup 97 disposed in the through groove 961 and protruding upward from the elastic pad 96, a connection pipe 98 vertically movably penetrating the through groove 961 of the elastic pad 96 and the rotary table 93, a support spring 99 fitted over the connection pipe 98, and a vacuum generator 910 mounted on the rotary table 93, the upper end of the connection pipe 98 communicates with the suction cup 97, and the upper and lower ends of the support spring 99 are respectively abutted against the suction cup 97 and the rotary table 93. In the initial state, as shown in fig. 6, the lifting base 91 and the rotary base 93 are in a lowered state, and the rotary base 93 is separated from the door panel 10, and at this time, the suction cup 97 is protruded upward from the through groove 961 of the elastic pad 96 by the supporting spring 99, and the lower end of the connection pipe 98 is disconnected from the vacuum generator 910. When the door panel 10 is rotated, as shown in fig. 7, the lifting seat 91 and the rotary table 93 are in an upward moving state, and the elastic pad 96 on the rotary table 93 abuts against the door panel 10, thereby urging the suction cup 97 and the connection pipe 98 to move downward, further compressing the support spring 99, and communicating the connection pipe 98 with the vacuum generator 910, and the vacuum generator 910 pumps vacuum to act on the suction cup 97 through the connection pipe 98, so that the suction cup 97 sucks the door panel 10 downward, and the door panel 10 is reliably held.
In the second embodiment of the rotating device 90, as shown in fig. 8, the adsorption unit includes a vacuum generator 910, a vacuum chamber 931 provided in the rotary table 93, a plurality of adsorption holes 962 provided at the outer edge of the elastic pad 96, and a connection sleeve 912 sleeved on the outer periphery of the rotating shaft 94; the connecting sleeve 912 is fixedly connected with the lifting seat 91, and the vacuum generator 910 is fixed on the connecting sleeve 912, so that the vacuum generator 910 is fixed on the lifting seat 91; the rotary shaft 94 rotatably passes through the connecting sleeve 912, a vacuum channel 941 extending up and down is arranged in the rotary shaft 94, a through hole is arranged on the connecting sleeve 912, the vacuum generator 910 is communicated with the vacuum channel 941 through the through hole on the connecting sleeve 912, the upper end of the vacuum channel 941 is communicated with the vacuum cavity 931, the vacuum cavity 931 is communicated with the adsorption hole 962, and the adsorption hole 962 penetrates through the elastic pad 96 up and down. When the door panel 10 is rotated, after the lifting seat 91 and the rotary table 93 are moved upward, the vacuum generator 910 pumps vacuum, and suction is formed at the suction hole 962 of the elastic pad 96 after passing through the through hole in the connection sleeve 912, the vacuum channel 941 in the rotary shaft 94, and the vacuum cavity 931 in the rotary table 93 in order, so that the door panel 10 is sucked downward, and the door panel 10 is reliably held. In addition, the vacuum generator 910 may also exhaust air, and at this time, after sequentially passing through the through hole on the connection sleeve 912, the vacuum channel 941 in the rotation shaft 94, and the vacuum cavity 931 in the rotation table 93, a blowing force is formed at the adsorption hole 962 of the elastic pad 96 to blow off dust on the wood surface of the door panel 10, so that additional setting of other blowing dust removing devices can be avoided, and the electricity cost and the device cost can be reduced.
In summary, the present invention effectively overcomes the disadvantages of the prior art and has high industrial utility value.
The above embodiments are merely illustrative of the principles of the present invention and its effectiveness, and are not intended to limit the invention. Modifications and variations may be made to the above-described embodiments by those skilled in the art without departing from the spirit and scope of the invention. Accordingly, it is intended that all equivalent modifications and variations of the invention be covered by the claims, which are within the ordinary skill of the art, be within the spirit and scope of the present disclosure.

Claims (8)

1. Door plant banding gyration conveying system, head and tail both ends are used for respectively with banding export and banding entry of bag sealer (20) linking, its characterized in that: the door plate edge sealing rotary conveying system comprises a first transverse chain conveyor (30), a first longitudinal chain conveyor (40), a second transverse chain conveyor (50), a second longitudinal chain conveyor (60) and a third transverse chain conveyor (70), wherein the first transverse chain conveyor (30) arranged at the conveying head end is connected with an edge sealing outlet of an edge sealing machine (20), the third transverse chain conveyor (70) arranged at the conveying tail end is connected with an edge sealing inlet of the edge sealing machine (20), the conveying directions of the first transverse chain conveyor (30), the second transverse chain conveyor (50) and the third transverse chain conveyor (70) are all parallel to the conveying direction of the edge sealing machine (20), and the conveying directions of the first longitudinal chain conveyor (40) and the second longitudinal chain conveyor (60) are all perpendicular to the conveying direction of the edge sealing machine (20);
each of the first transverse chain conveyor (30), the first longitudinal chain conveyor (40), the second transverse chain conveyor (50), the second longitudinal chain conveyor (60) and the third transverse chain conveyor (70) is provided with at least two conveying chains (80); at least one of the first transverse chain conveyor (30), the first longitudinal chain conveyor (40), the second transverse chain conveyor (50), the second longitudinal chain conveyor (60) and the third transverse chain conveyor (70) is provided with a rotating device (90) between two conveying chains (80) of the at least one chain conveyor;
the rotating device (90) comprises a lifting driver, a lifting seat (91) driven to lift by the lifting driver, a rotating driving source (92) arranged on the lifting seat (91), a transmission unit, a rotating table (93) and an adsorption unit arranged on the rotating table (93), wherein the rotating driving source (92) is connected with the rotating table (93) through the transmission unit and drives the rotating table (93) to rotate, the rotating table (93) is arranged below the door plate (10) and is used for supporting the door plate (10), and the adsorption unit is used for downwards adsorbing the door plate (10);
an elastic pad (96) is fixed on the upper end surface of the rotary table (93); the adsorption unit comprises a through groove (961) formed in the elastic pad (96), a sucker (97) arranged in the through groove (961) and protruding upwards from the elastic pad (96), a connecting pipe (98) penetrating through the through groove (961) of the elastic pad (96) and the rotary table (93) in a vertically movable mode, a supporting spring (99) sleeved on the connecting pipe (98), and a vacuum generator (910) mounted on the rotary table (93), wherein the upper end of the connecting pipe (98) is communicated with the sucker (97), and the upper end and the lower end of the supporting spring (99) are respectively in butt joint with the sucker (97) and the rotary table (93); when the lifting seat (91) moves upwards and an elastic pad (96) on the rotary table (93) is abutted against the door plate (10), the sucker (97) and the connecting pipe (98) move downwards, and the connecting pipe (98) is communicated with the vacuum generator (910);
in an initial state, the lifting seat (91) and the rotary table (93) are in a descending state, the rotary table (93) is separated from the door plate (10), the sucker (97) upwards protrudes from the through groove (961) of the elastic pad (96) under the action of the supporting spring (99), and the lower end of the connecting pipe (98) is disconnected from the vacuum generator (910);
when the door plate (10) is rotated, the lifting seat (91) and the rotary table (93) are in an upward moving state, and then the elastic pad (96) on the rotary table (93) is abutted to the door plate (10), so that the sucker (97) and the connecting pipe (98) are driven to move downwards, the supporting spring (99) is compressed, the connecting pipe (98) is communicated with the vacuum generator (910), the vacuum generator (910) is vacuumized and acts on the sucker (97) through the connecting pipe (98), the sucker (97) downwards adsorbs the door plate (10), and the door plate (10) is tightly attached to the elastic pad (96) on the rotary table (93).
2. The door panel edge banding rotary conveying system according to claim 1, wherein: in a third transverse chain conveyor (70) arranged at the conveying tail end, a plurality of conveying chains (80) are in one-to-one correspondence with independent driving sources, and each independent driving source is independently controlled.
3. The door panel edge banding rotary conveying system according to claim 2, wherein: in a third transverse chain conveyor (70) arranged at the conveying tail end, a plurality of limiting blocks (130) are fixed on the outer surface of each conveying chain (80), and the limiting blocks (130) are distributed at equal intervals along the circumferential direction of the conveying chain (80).
4. The door panel edge banding rotary conveying system according to claim 1, wherein: an anti-slip pad (140) is fixed at the outer end of each chain plate in each conveying chain (80).
5. The door panel edge banding rotary conveying system according to claim 1, wherein: the transmission unit comprises a rotating shaft (94), the rotating shaft (94) is rotatably arranged on the lifting seat (91) through a bearing (95), the lower end of the rotating shaft (94) is connected with the rotary driving source (92) and is driven to rotate by the rotary driving source (92), and the upper end of the rotating shaft (94) is fixed with the rotary table (93).
6. The door panel edge banding rotary conveying system according to claim 1, wherein: in the first transverse chain conveyor (30), the first longitudinal chain conveyor (40), the second transverse chain conveyor (50), the second longitudinal chain conveyor (60) and the third transverse chain conveyor (70), a plurality of groups of floating support units which are arranged at intervals along the conveying direction of each conveying chain (80) are arranged below each conveying chain (80) of each chain conveyor; each set of floating support units comprises an elastic compression element (110) extending up and down, the upper section of each conveyor chain (80) acting on the upper end of the elastic compression element (110), the lower end of the elastic compression element (110) being fixed.
7. The door panel edge banding rotary transportation system according to claim 6, wherein: each set of floating support units further comprises a chain support (120), wherein the chain supports (120) are in abutting fit with the upper section part of the conveying chain (80); the elastic compression elements (110) in each group of floating support units are two and are fixed at the lower end of the chain support (120), and a channel for allowing the lower section of the conveying chain (80) to pass through is formed between the two elastic compression elements (110).
8. The door panel edge banding rotary transportation system according to claim 6 or 7, wherein: the elastic compression element (110) is a mechanical spring (111) or an air spring (112).
CN202110967358.1A 2021-08-23 2021-08-23 Door plant banding gyration conveying system Active CN113716312B (en)

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ITBO20120281A1 (en) * 2012-05-23 2013-11-24 Biesse Spa MACHINE FOR EDGING WOODEN PANELS OR THE LIKE
CN206936568U (en) * 2017-07-03 2018-01-30 杭州顺达伯耐特电梯有限公司 Door-plate integral type production equipment
CN109319436B (en) * 2018-07-27 2021-03-02 东旭光电科技股份有限公司 Conveying device
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CN109592363A (en) * 2019-01-17 2019-04-09 广东科达洁能股份有限公司 A kind of plate deviation correcting device and method for correcting error
CN209720801U (en) * 2019-03-13 2019-12-03 山东泰森日盛家居科技有限公司 Door leaf edge banding machine can feeding in continuous material turning spur
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