CN113715647A - Vehicle charging system and vehicle - Google Patents

Vehicle charging system and vehicle Download PDF

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Publication number
CN113715647A
CN113715647A CN202111199832.7A CN202111199832A CN113715647A CN 113715647 A CN113715647 A CN 113715647A CN 202111199832 A CN202111199832 A CN 202111199832A CN 113715647 A CN113715647 A CN 113715647A
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CN
China
Prior art keywords
charging
power battery
switch
charge
power
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Pending
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CN202111199832.7A
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Chinese (zh)
Inventor
甘银华
毕路
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Weilai Automobile Technology Anhui Co Ltd
NIO Technology Anhui Co Ltd
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Weilai Automobile Technology Anhui Co Ltd
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Priority to CN202111199832.7A priority Critical patent/CN113715647A/en
Publication of CN113715647A publication Critical patent/CN113715647A/en
Pending legal-status Critical Current

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60LPROPULSION OF ELECTRICALLY-PROPELLED VEHICLES; SUPPLYING ELECTRIC POWER FOR AUXILIARY EQUIPMENT OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRODYNAMIC BRAKE SYSTEMS FOR VEHICLES IN GENERAL; MAGNETIC SUSPENSION OR LEVITATION FOR VEHICLES; MONITORING OPERATING VARIABLES OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRIC SAFETY DEVICES FOR ELECTRICALLY-PROPELLED VEHICLES
    • B60L53/00Methods of charging batteries, specially adapted for electric vehicles; Charging stations or on-board charging equipment therefor; Exchange of energy storage elements in electric vehicles
    • B60L53/20Methods of charging batteries, specially adapted for electric vehicles; Charging stations or on-board charging equipment therefor; Exchange of energy storage elements in electric vehicles characterised by converters located in the vehicle
    • B60L53/22Constructional details or arrangements of charging converters specially adapted for charging electric vehicles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60LPROPULSION OF ELECTRICALLY-PROPELLED VEHICLES; SUPPLYING ELECTRIC POWER FOR AUXILIARY EQUIPMENT OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRODYNAMIC BRAKE SYSTEMS FOR VEHICLES IN GENERAL; MAGNETIC SUSPENSION OR LEVITATION FOR VEHICLES; MONITORING OPERATING VARIABLES OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRIC SAFETY DEVICES FOR ELECTRICALLY-PROPELLED VEHICLES
    • B60L53/00Methods of charging batteries, specially adapted for electric vehicles; Charging stations or on-board charging equipment therefor; Exchange of energy storage elements in electric vehicles
    • B60L53/20Methods of charging batteries, specially adapted for electric vehicles; Charging stations or on-board charging equipment therefor; Exchange of energy storage elements in electric vehicles characterised by converters located in the vehicle
    • B60L53/24Using the vehicle's propulsion converter for charging
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60LPROPULSION OF ELECTRICALLY-PROPELLED VEHICLES; SUPPLYING ELECTRIC POWER FOR AUXILIARY EQUIPMENT OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRODYNAMIC BRAKE SYSTEMS FOR VEHICLES IN GENERAL; MAGNETIC SUSPENSION OR LEVITATION FOR VEHICLES; MONITORING OPERATING VARIABLES OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRIC SAFETY DEVICES FOR ELECTRICALLY-PROPELLED VEHICLES
    • B60L53/00Methods of charging batteries, specially adapted for electric vehicles; Charging stations or on-board charging equipment therefor; Exchange of energy storage elements in electric vehicles
    • B60L53/60Monitoring or controlling charging stations
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02TCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
    • Y02T10/00Road transport of goods or passengers
    • Y02T10/60Other road transportation technologies with climate change mitigation effect
    • Y02T10/70Energy storage systems for electromobility, e.g. batteries
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02TCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
    • Y02T10/00Road transport of goods or passengers
    • Y02T10/60Other road transportation technologies with climate change mitigation effect
    • Y02T10/7072Electromobility specific charging systems or methods for batteries, ultracapacitors, supercapacitors or double-layer capacitors
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02TCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
    • Y02T90/00Enabling technologies or technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02T90/10Technologies relating to charging of electric vehicles
    • Y02T90/12Electric charging stations
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02TCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
    • Y02T90/00Enabling technologies or technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02T90/10Technologies relating to charging of electric vehicles
    • Y02T90/14Plug-in electric vehicles

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  • Engineering & Computer Science (AREA)
  • Power Engineering (AREA)
  • Transportation (AREA)
  • Mechanical Engineering (AREA)
  • Charge And Discharge Circuits For Batteries Or The Like (AREA)
  • Electric Propulsion And Braking For Vehicles (AREA)

Abstract

The invention relates to the technical field of vehicles, in particular provides a vehicle charging system and a vehicle, and aims to solve the problem of how to safely and effectively use a charging facility for charging under the condition that a power battery is not matched with the voltage grade of the charging facility. The vehicle charging system of the invention may include a voltage conversion device, a charging port capacitance, a power distribution device, and a charging control device. The charging control device can control the power battery, the voltage conversion device, the power distribution device and the charging port capacitor to form different conduction loops, control the power battery to pre-charge the charging port capacitor through the conduction loops and control the charging port capacitor to discharge through the conduction loops. Based on the embodiment, the voltage conversion equipment can be used for charging facilities with different voltage levels, the conducting loop can be used for pre-charging and discharging the charging port capacitor, and the charging facility can be safely and effectively used for charging under the condition that the voltage levels of the power battery and the charging facility are not matched.

Description

Vehicle charging system and vehicle
Technical Field
The invention relates to the technical field of vehicles, and particularly provides a vehicle charging system and a vehicle.
Background
With the rapid development of electric vehicle technology, the voltage level of high voltage systems in electric vehicles is also increasing, such as from 400V to 800V. However, the charging facility is limited by factors such as cost and the like, and cannot be upgraded and modified in time, so that the charging facility cannot adapt to rapid changes of the voltage level of the high-voltage system in the electric vehicle. In order to solve the problem, patent application publication No. CN112600411A discloses a voltage conversion device, which multiplexes an inverter and a motor winding in a power control unit PEU in an electric vehicle, realizes a boosting function from a second direct-current voltage, such as 400V, to a first direct-current voltage, such as 800V, and can convert a lower voltage provided by a charging facility into a higher voltage to charge a power battery, thereby taking into account charging facilities of different voltage classes on the market.
However, in practical applications, a charging port capacitor is disposed on a side of the electric vehicle connected to the charging facility, and the charging port capacitor needs to be precharged when the electric vehicle is charged, so as to prevent surge current from being generated when a charging relay of a high-voltage system in the electric vehicle is closed and damaging the charging relay. Meanwhile, the charging port capacitor also needs to be discharged at the end of charging so as to prevent the user from being shocked by the electric energy stored in the charging port capacitor when the user disconnects the electric vehicle from the charging facility, such as pulling the charging gun out of the electric vehicle. The above patent application does not disclose how to pre-charge and discharge the charging port capacitor, which may cause a great safety risk when the voltage conversion device disclosed in the above patent application is applied to charging an electric vehicle.
Disclosure of Invention
In order to overcome the above-mentioned drawbacks, the present invention has been made to provide a vehicle charging system and a vehicle that solve or at least partially solve the technical problem of how to safely and efficiently use a charging facility to charge a vehicle in the event that a power battery in the vehicle does not match a charging facility voltage level.
In a first aspect, the present invention provides a vehicle charging system, the vehicle comprising a power battery and an electric drive system, the electric drive system comprises an inverter and a motor, wherein the direct current side of the inverter is connected with the power battery, the alternating current side of the inverter is connected with a stator winding of the motor, the charging system includes a voltage conversion device, the voltage conversion device includes the inverter, the stator winding, a first positive terminal, a second positive terminal, and a negative terminal, the first positive electrode terminal and the negative electrode terminal are connected to the positive electrode and the negative electrode on the direct current side, respectively, the second positive terminal is connected to a center tap of the stator winding, the charging system further includes a charging port capacitor, a power distribution device, and a charging control device, the power distribution equipment is respectively connected with the voltage conversion equipment and the charging port capacitor;
the charge control device is configured to:
in response to a received charging starting instruction, controlling the power battery, the voltage conversion equipment, the power distribution equipment and the charging port capacitor to form a conducting loop, and controlling the power battery to pre-charge the charging port capacitor through the conducting loop;
and in response to the received charging stop instruction, controlling the voltage conversion device, the power distribution device and the charging port capacitor to form a conductive loop, and controlling the charging port capacitor to discharge through the conductive loop.
In one aspect of the above vehicle charging system, the charging system further includes a charging port, the charging port including a positive input terminal and a negative input terminal;
the power distribution apparatus includes a first switch, a second switch, and a third switch; a first end and a second end of the first switch are respectively connected with the first positive terminal and the positive input terminal, a first end and a second end of the second switch are respectively connected with the second positive terminal and the positive input terminal, and a first end and a second end of the third switch are respectively connected with the negative terminal and the negative input terminal;
and the first end and the second end of the charging port capacitor are respectively connected with the second end of the second switch and the first end of the third switch.
In one technical solution of the above vehicle charging system, the charging control device includes a charging start control module, and the charging start control module includes a capacitor pre-charging sub-module;
the capacitance pre-charge sub-module is configured to pre-charge the charging port capacitance by performing the following operations:
in response to a received charging starting instruction, closing the second switch and controlling the first switch and the third switch to maintain an open state so as to enable the power battery, the voltage conversion device, the second switch and the charging port capacitor to form a conducting loop;
and controlling the voltage conversion equipment to reduce the voltage of the electric energy output by the power battery, transmitting the reduced voltage electric energy to the charging port capacitor through the conducting loop for pre-charging, and stopping pre-charging when the voltage of the charging port capacitor reaches a set value.
In one technical solution of the above vehicle charging system, the charging start control module further includes a first power battery charging submodule;
the first power battery charging submodule is configured to charge the power battery when an output voltage level of an external charging facility connected to the charging port matches a charging voltage level of the power battery by performing the following operations:
after the capacitor pre-charging submodule stops pre-charging, the second switch is opened, then the first switch and the third switch are closed, and finally the connection switch of the charging port and the external charging facility is closed, so that the power battery, the voltage conversion equipment, the power distribution equipment, the charging port and the external charging facility form a charging loop, and the external charging facility is controlled to charge the power battery through the charging loop;
and/or the presence of a gas in the gas,
the charging starting control module also comprises a second power battery charging submodule;
the second power battery charging submodule is configured to charge the power battery when an output voltage level of an external charging facility to which the charging port is connected does not match a charging voltage level of the power battery by performing the following operations:
after the capacitor pre-charging submodule stops pre-charging, the second switch is opened, then the third switch is closed, and finally the connection switch of the charging port and the external charging facility is closed, so that the power battery, the voltage conversion device, the power distribution device, the charging port and the external charging facility form a charging loop, and the external charging facility is controlled to charge the power battery through the charging loop.
In one aspect of the above vehicle charging system, the charging control device includes a charging stop control module, and the charging stop control module includes a first charging stop control submodule;
the first charge stop control submodule is configured to discharge the charge port capacitance when the output voltage level matches the charge voltage level by performing:
in response to the received charge stop instruction, opening a connection switch of the charge port and the external charging facility, subsequently opening a first switch and a third switch, and finally closing the second switch to form a conductive loop with the voltage conversion device, the power distribution device, and the charge port capacitance, and controlling the charge port capacitance to discharge through the conductive loop;
the charging stop instruction is an instruction for stopping charging a power battery and controlling the power battery to continue to supply power to a high-voltage system in the vehicle after the charging is stopped.
In one aspect of the above vehicle charging system, the charging control device includes a charging stop control module, and the charging stop control module includes a second charging stop control submodule;
the second charge stop control submodule is configured to discharge the charge port capacitance when the output voltage level does not match the charge voltage level by performing:
in response to the received charging stop instruction, disconnecting a connection switch of the charging port and the external charging facility to form a conductive loop with the voltage conversion device, the power distribution device, and the charging port capacitance, and controlling the charging port capacitance to discharge through the conductive loop;
the charging stop instruction is an instruction for stopping charging the power battery and controlling the power battery to continue to supply power to the high-voltage system in the vehicle after the charging is stopped, or an instruction for stopping charging the power battery and controlling the power battery to stop supplying power to the high-voltage system in the vehicle after the charging is stopped.
In one aspect of the above vehicle charging system, the voltage conversion device further includes a discharge circuit connected in parallel to a dc side of the inverter, the discharge circuit includes a power electronic device and a resistor, a first main electrode of the power electronic device is connected to a positive electrode of the dc side, a second main electrode of the power electronic device is connected to a first end of the resistor, and a second end of the resistor is connected to a negative electrode of the dc side.
In one aspect of the above vehicle charging system, when the charge stop instruction is an instruction to stop charging a power battery and to control the power battery to no longer supply power to a high-voltage system in the vehicle after the stop of charging, the first charge stop control submodule is further configured to discharge the charging port capacitance by performing the following operations when the output voltage level matches the charging voltage level:
and in response to the received charging stop instruction, opening the connecting switch, then opening the first switch and the third switch, opening the connecting switch between the power battery and the inverter, closing the second switch, and finally controlling the power electronic device to be switched on, so that the voltage conversion equipment, the power distribution equipment and the charging port capacitor form a conducting loop, and controlling the charging port capacitor to discharge through the discharging and conducting loop.
In one aspect of the above vehicle charging system, when the charge stop instruction is an instruction to stop charging a power battery and to control the power battery to no longer supply power to a high-voltage system in the vehicle after the stop of charging, the second charge stop control submodule is further configured to discharge the charging port capacitance by performing the following operations when the output voltage level does not match the charging voltage level:
and in response to the received charging stop instruction, disconnecting the connecting switch, then disconnecting the connecting switch between the power battery and the inverter, and finally controlling the power electronic device to be switched on so as to enable the voltage conversion equipment, the power distribution equipment and the charging port capacitor to form a conducting loop and control the charging port capacitor to discharge through the conducting loop.
In a second aspect, a vehicle is provided, where the vehicle includes a power battery and an electric drive system, the electric drive system includes an inverter and an electric motor, a dc side of the inverter is connected to the power battery, and an ac side of the inverter is connected to a stator winding of the electric motor, and the vehicle further includes the vehicle charging system according to any one of the above aspects of the vehicle charging system.
One or more technical schemes of the invention at least have one or more of the following beneficial effects:
in an embodiment of the present invention, the vehicle charging system may include a voltage conversion device, a charging port capacitor, a power distribution device, and a charging control device, where the power distribution device is connected to the voltage conversion device and the charging port capacitor, respectively.
The voltage conversion device may multiplex an electric drive system of the vehicle, which may include an inverter and a motor, a dc side of the inverter being connected to the power battery, and an ac side of the inverter being connected to the stator windings of the motor. The voltage conversion device may include the inverter and the stator winding, and may further include a first positive terminal, a second positive terminal, and a negative terminal, wherein the first positive terminal and the negative terminal are connected to a positive electrode and a negative electrode of a dc side in the inverter, respectively, and the second positive terminal is connected to a center tap of the stator winding. The first positive terminal, the second positive terminal, and the negative terminal constitute an external power input side of the voltage conversion device, and the direct current side of the inverter constitutes an external power output side of the voltage conversion device. When the output voltage level of the external power supply connected with the input side of the external power supply is matched with the power supply voltage level of the load connected with the output side of the external power supply, the output electric energy of the external power supply can be directly transmitted to the load; when the output voltage level of the external power supply is not matched with the power supply voltage level of the load, the voltage of the electric energy output by the external power supply can be converted, and then the electric energy after voltage conversion is transmitted to the load.
The charge control device may be configured to control the power battery, the voltage conversion device, the power distribution device, and the charging port capacitor to form a conduction loop in response to the received charge start instruction, and control the power battery to precharge the charging port capacitor via the conduction loop. By precharging the charging port capacitor, it is possible to prevent inrush current from being generated to damage the charging switch when the charging switch of the high-voltage system in the vehicle is closed (for example, the connection switches Kpos + and Kneg "between the power battery 1 and the inverter shown in fig. 2 are closed).
Further, the charging control device may be configured to control the voltage conversion device, the power distribution device, and the charging port capacitance to form a conductive loop and control the charging port capacitance to discharge through the conductive loop in response to the received charging stop instruction. By discharging the charging port capacitor, the user is prevented from being shocked by the stored energy on this charging port capacitor when the vehicle is disconnected from the external power source (e.g., disconnecting the charging port from the external charging facility connection switches K4 and K5 as shown in fig. 2).
Based on the above embodiment, not only can charging facilities with different voltage levels on the market be compatible with the voltage conversion equipment, but also the charging port capacitor can be precharged and discharged through a conducting loop formed by the charging control equipment, the power distribution equipment and the like, so that the charging facility can be safely and effectively used for charging the vehicle under the condition that the voltage levels of the vehicle and the charging facility are not matched.
Drawings
The disclosure of the present invention will become more readily understood with reference to the accompanying drawings. As is readily understood by those skilled in the art: these drawings are for illustrative purposes only and are not intended to constitute a limitation on the scope of the present invention. Moreover, in the drawings, like numerals are used to indicate like parts, and in which:
FIG. 1 is a block diagram of the main structure of a vehicle charging system according to one embodiment of the invention;
fig. 2 is a schematic diagram of a main structure of a vehicle charging system according to another embodiment of the invention;
FIG. 3 is a schematic diagram of the state of the vehicle charging system of FIG. 2 when used to charge an 800V power battery using an 800V charging post, according to one embodiment of the present invention;
FIG. 4 is a schematic diagram of a state of the vehicle charging system of FIG. 2 when used to charge an 800V power battery using a 400V charging post, according to one embodiment of the present invention;
FIG. 5 is a flow chart illustrating the main steps of pre-charging a charge port capacitor according to one embodiment of the present invention;
FIG. 6 is a flow chart illustrating the main steps of discharging the charging port capacitor after the 800V power battery is charged by the 800V charging post according to an embodiment of the present invention;
FIG. 7 is a flow chart illustrating the main steps of discharging the charging port capacitor after the 800V power battery is charged by using the 400V charging pile according to an embodiment of the present invention;
list of reference numerals
1: a power battery; 2: a voltage conversion device; 3: a power distribution apparatus; 4: a charging port; 21: a first positive terminal; 22: a second positive terminal; 23: a negative terminal; 41: a positive input terminal of the charging port; 42: and a negative input terminal of the charging port.
Detailed Description
Some embodiments of the invention are described below with reference to the accompanying drawings. It should be understood by those skilled in the art that these embodiments are only for explaining the technical principle of the present invention, and are not intended to limit the scope of the present invention.
In the description of the present invention, a "module" or "processor" may include hardware, software, or a combination of both. A module may comprise hardware circuitry, various suitable sensors, communication ports, memory, may comprise software components such as program code, or may be a combination of software and hardware. The processor may be a central processing unit, a microprocessor, a digital signal processor, or any other suitable processor. The processor has data and/or signal processing functionality. The processor may be implemented in software, hardware, or a combination thereof. Non-transitory computer readable storage media include any suitable medium that can store program code, such as magnetic disks, hard disks, optical disks, flash memory, read-only memory, random-access memory, and the like. The term "a and/or B" denotes all possible combinations of a and B, such as a alone, B alone or a and B. The term "at least one A or B" or "at least one of A and B" means similar to "A and/or B" and may include only A, only B, or both A and B. The singular forms "a", "an" and "the" may include the plural forms as well.
The following explains the terms related to the present invention.
The power electronic device may be a fully-controlled power Semiconductor device, such as a Metal-Oxide-Semiconductor Field-Effect Transistor (MOSFET), an Insulated Gate Bipolar Transistor (IGBT), an Integrated Gate Commutated Thyristor (IGCT), or the like. Meanwhile, all the fully-controlled power semiconductor devices are three-terminal devices, such as a MOSFET (metal-oxide-semiconductor field effect transistor) comprising a source electrode, a drain electrode and a gate electrode, an IGBT comprising a collector electrode, an emitter electrode and a gate electrode, and an IGCT comprising a collector electrode, an emitter electrode and a gate electrode. Wherein the source, drain, collector and emitter are main electrodes and the gate and gate are control electrodes. For clarity of description of the main electrodes of the power electronic device, the main electrodes in the power input direction of the power electronic device are described as first main electrodes (such as the drain of a MOSFET and the collector of an IGBT) and the main electrodes in the power output direction are described as second main electrodes (such as the source of a MOSFET and the emitter of an IGBT).
Referring to fig. 1, fig. 1 is a main structural block diagram of a vehicle charging system according to an embodiment of the present invention. In the embodiment of the invention, the vehicle can comprise a power battery and an electric drive system, the electric drive system can comprise an inverter and an electric motor, the direct current side of the inverter is connected with the power battery, the alternating current side of the inverter is connected with the stator winding of the electric motor, the inverter can convert the direct current output by the power battery into alternating current, and then the electric motor can operate under the control of the alternating current to provide power for driving the vehicle to run. As shown in fig. 1, the vehicle charging system in the embodiment of the invention may include a power battery 1, a voltage conversion device 2, a power distribution device 3, a charging port 4, and a charging control device (not shown in fig. 1), each of which is specifically described below.
A voltage conversion device 2
In an embodiment of the present invention, the voltage conversion device 2 may include an inverter and a stator winding of a motor in the electric drive system, wherein the three-phase stator windings of the motor are connected in a Y-connection manner and form a center tap. Furthermore, the voltage conversion device 2 may further include a first positive terminal 21, a second positive terminal 22, and a negative terminal 23, the first positive terminal 21 and the negative terminal 23 being connected to a positive pole and a negative pole on the direct current side, respectively, and the second positive terminal 22 being connected to a center tap of the stator winding.
Referring to fig. 2, the inverter may be a three-phase full-bridge type inverter including three-phase legs, each of which includes an upper leg and a lower leg, respectively. The upper bridge arm and the lower bridge arm of the first phase bridge arm respectively comprise power electronic devices Q1 and Q2, the upper bridge arm and the lower bridge arm of the second phase bridge arm respectively comprise power electronic devices Q3 and Q4, the upper bridge arm and the lower bridge arm of the third phase bridge arm respectively comprise power electronic devices Q5 and Q6, the three phase bridge arms are respectively connected with a three-phase stator winding L, and the three-phase stator winding L is connected in a Y-shaped connection mode to form a center tap. The voltage conversion device 2 has a first positive terminal 21 connected to a positive electrode on the dc side of the inverter, a second positive terminal 22 connected to a center tap of the three-phase stator winding L, and a negative terminal 23 connected to a negative electrode on the dc side of the inverter.
With continued reference to fig. 2, in the present embodiment, the first positive terminal 21, the second positive terminal 22, and the negative terminal 23 constitute an external power supply input side of the voltage conversion device 2, and the direct current side in the inverter constitutes an external power supply output side of the voltage conversion device 2. When the output voltage level of the external power supply connected to the input side of the external power supply matches, if equal to, the supply voltage level of the load connected to the output side of the external power supply, the first positive terminal 21 and the negative terminal 23 may be controlled to be connected to the external power supply, so that the direct current output from the external power supply may be directly input to the load for supplying power via the first positive terminal 21 and the negative terminal 23 and the positive electrode and the negative electrode on the direct current side in the inverter. When the output voltage level of the external power supply does not match the supply voltage level of the load, the second positive terminal 22 and the negative terminal 23 can be controlled to be connected with the external power supply, the inverter is controlled to perform voltage conversion on the direct current input from the second positive terminal 22 and the negative terminal 23, and the direct current after the voltage conversion is input to the load through the positive electrode and the negative electrode on the direct current side in the inverter to perform power supply. For example: if the output voltage level of the external power supply is less than the supply voltage level of the load, the inverter can be controlled to perform boost conversion on the direct current.
Referring again to fig. 1, in the embodiment of the present invention, the load connected to the output side of the external power supply may be a power battery of the vehicle, and the external power supply connected to the input side of the external power supply may be an external charging facility capable of charging the power battery. The first positive terminal 21 and the negative terminal 23 are controlled to be connected to the external charging facility when the output voltage level of the external charging facility matches the charging voltage level of the power battery, and the second positive terminal 22 and the negative terminal 23 are controlled to be connected to the external charging facility when the output voltage level of the external charging facility does not match the charging voltage level of the power battery. Further, in the present embodiment, a voltage conversion device disclosed in patent application with publication number CN112600411A may be adopted, and detailed description of the specific structure and operation principle of the voltage conversion device is omitted here.
Second, the power distribution equipment 3
The power distribution device 3 may be connected to the voltage conversion device 2 and the charging port capacitor (not shown in fig. 1), respectively, in the embodiment of the present invention. The power distribution apparatus 3 may be configured to switch the connection between the voltage conversion apparatus 2 and the charging port capacitance in response to an instruction sent by the charging control apparatus to form a conductive loop with the power battery 1, the voltage conversion apparatus 2, the power distribution apparatus 3, and the charging port capacitance when the charging port capacitance needs to be precharged or discharged, and thus the charging port capacitance may be precharged or discharged through this conductive loop. Meanwhile, the power distribution device 3 may be configured to switch the connection manner between the voltage conversion device 2 and the charging port capacitance in response to an instruction transmitted by the charging control device to control the power battery 1, the voltage conversion device 2, the power distribution device 3, the charging port 4 and the external charging facility to form a charging loop, and thus the power battery 1 may be charged through this charging loop.
Referring to fig. 2, in one embodiment, the power distribution apparatus 3 may include a first switch K1, a second switch K2, and a third switch K3. First and second ends of the first switch K1 are connected to the first positive terminal 21 and the positive input terminal 41 of the charging port 4, respectively, first and second ends of the second switch K2 are connected to the second positive terminal 22 and the positive input terminal 41, respectively, and first and second ends of the third switch K3 are connected to the negative terminal 23 and the negative input terminal 42 of the charging port 4, respectively. The first terminal and the second terminal of the charging port capacitor Cport are connected to the second terminal of the second switch K2 and the first terminal of the third switch K3, respectively.
According to the embodiment of the voltage conversion device 2, when the output voltage level of the external charging facility matches the charging voltage level of the power battery 1, the first positive terminal 21 and the negative terminal 23 can be controlled to be connected to the external charging facility, so that the direct current output by the external charging facility can be directly input to the power battery 1 for charging through the first positive terminal 21 and the negative terminal 23 and the positive electrode and the negative electrode on the direct current side in the inverter. Referring to fig. 3, when the output voltage level of the external charging facility matches the charging voltage level of the power battery 1, the first switch K1 may be closed so that the first positive terminal 21 is connected to the positive input terminal of the charging port 4, the third switch K3 may be closed so that the negative terminal 23 is connected to the negative input terminal of the charging port 4, and the second switch K2 may be opened, so that the power battery 1, the voltage conversion device 2, the power distribution device 3, and the external charging facility may form a charging loop through which the external charging facility may charge the power battery by the above-described switching control. Since the charging port capacitor Cport is connected to this charging circuit, the charging port capacitor Cport needs to be precharged before the power battery is charged, and also needs to be discharged when the charging is finished.
When the output voltage level of the external charging facility does not match the charging voltage level of the power battery 1, the second positive terminal 22 and the negative terminal 23 may be controlled to be connected to the external charging facility, so that the direct current output by the external charging facility may be directly input to the power battery 1 for charging via the positive electrode and the negative electrode on the direct current side in the inverter connected to the second positive terminal 22 and the negative terminal 23. Referring to fig. 4, when the output voltage level of the external charging facility does not match the charging voltage level of the power battery 1, the second switch K2 may be closed such that the second positive terminal 22 is connected to the positive input terminal of the charging port 4, the third switch K3 may be closed such that the negative terminal 23 is connected to the negative input terminal of the charging port 4, and the first switch K1 may be opened, so that the power battery 1, the voltage conversion device 2, the power distribution device 3, and the external charging facility may form a charging loop through which the external charging facility may charge the power battery by the above-described switching control. Since the charging port capacitor Cport is connected to this charging circuit, the charging port capacitor Cport needs to be precharged before the power battery is charged, and also needs to be discharged when the charging is finished.
Third, charging control equipment
In the embodiment of the present invention, the charge control device may be configured to perform the following operations:
in response to the received charging start instruction, controlling the power battery 1, the voltage conversion device 2, the power distribution device 3 and the charging port capacitor to form a conducting loop, and controlling the power battery 1 to pre-charge the charging port capacitor through the conducting loop; and controlling the voltage conversion device 2, the power distribution device 3, and the charging port capacitor to form a conductive loop in response to the received charging stop instruction, and controlling the charging port capacitor to discharge through this conductive loop.
The charge start command is a command for starting charging of the power battery by the vehicle using the charging facility, and the charge stop command is a command for stopping charging of the power battery by the vehicle using the charging facility.
In one implementation of the embodiment of the present invention, the charging control device may include a charging start control module, and the charging start control module may include a capacitor pre-charging sub-module. In the present embodiment, the capacitance pre-charging sub-module may be configured to pre-charge the charging port capacitance Cport by performing the following operations when the power distribution apparatus 3 shown in fig. 2 is employed:
step 11: in response to the received charge start command, the second switch K2 is closed and the first switch K1 and the third switch K3 are controlled to maintain an open state, so that the power battery 1, the voltage conversion device 2, the second switch K2 and the charge port capacitance Cport form a conductive loop.
Step 12: and controlling the voltage conversion equipment 2 to reduce the voltage of the electric energy output by the power battery 1, transmitting the reduced voltage electric energy to the charging port capacitor Cport for pre-charging through the conducting loop formed in the step 11, and stopping pre-charging when the voltage of the charging port capacitor Cport reaches a set value. That is, the charging port capacitor Cport is precharged with the electric energy stored in the power battery 1, and before the precharging, the electric energy output from the power battery 1 is stepped down so that the voltage level of the electric energy output from the power battery 1 matches the charging voltage level of the charging port capacitor Cport, and then the charging port capacitor Cport is precharged with the power battery 1.
In the present embodiment, the on/off control of the arms of the inverter in the voltage conversion device 2 may be performed so that the voltage conversion device 2 can step down the electric energy output from the power battery 1. For example, all upper legs in the inverter may be controlled to maintain an on state (i.e., power electronics Q1, Q3, and Q5 are controlled to maintain an on state), and all lower legs may be controlled to maintain an off state (i.e., power electronics Q2, Q4, and Q6 are controlled to maintain an off state). In addition, all upper bridge arms in the inverter can be controlled to be connected for a period of time, and then all the upper bridge arms are controlled to be disconnected. And controlling all the lower bridge arms to be switched off during the switching-on period of the upper bridge arm, controlling all the lower bridge arms to be switched on during the switching-off period of the upper bridge arm, and enabling the switching-on time of the upper bridge arm to be longer than that of the lower bridge arm.
Further, in the embodiment of the present invention, the charging start control module may further include a first power battery charging submodule and a second power battery charging submodule, and the first power battery charging submodule or the second power battery charging submodule may be used to charge the power battery when the capacitor of the charging port is precharged by the capacitor precharging submodule. The first power battery charging submodule and the second power battery charging submodule are specifically explained below.
1. First power battery charging submodule
In an embodiment of the invention the first power battery charging submodule may be configured to charge the power battery 1 when the output voltage level of the external charging facility to which the charging port 4 is connected matches the charging voltage level of the power battery 1 using the power distribution apparatus 3 shown in fig. 2 by performing the following operations:
after the capacitor pre-charging submodule stops pre-charging, the second switch K2 is opened, then the first switch K1 and the third switch K3 are closed, and finally the connection switches of the charging port 4 and the external charging facility (the switches K4 and K5 shown in fig. 2) are closed, so that the power battery 1, the voltage conversion device 2, the power distribution device 3, the charging port 4 and the external charging facility form a charging loop, and the external charging facility is controlled to charge the power battery 1 through the charging loop.
2. Charging submodule of second power battery
In an embodiment of the invention, the second power battery charging submodule may be configured to charge the power battery when the output voltage level of the external charging facility to which the charging port 4 is connected and the charging voltage level of the power battery 1 are not matched by adopting the power distribution apparatus 3 shown in fig. 2, by performing the following operations:
after the capacitor pre-charging submodule stops pre-charging, the second switch K2 is opened, then the third switch K3 is closed, and finally the connection switches (the switches K4 and K5 shown in fig. 2) of the charging port 4 and the external charging facility are closed, so that the power battery 1, the voltage conversion device 2, the power distribution device 3, the charging port 4 and the external charging facility form a charging loop, and the external charging facility is controlled to charge the power battery 1 through the charging loop. Referring to the foregoing embodiment of the voltage conversion device 2, in the charging stage of the power battery, when the output voltage level of the external charging facility does not match the charging voltage level of the power battery 1, the voltage conversion device 2 needs to be controlled to perform electric energy conversion, such as boosting, on the dc power output by the external charging facility, so that the dc power after electric energy conversion matches the charging voltage level of the power battery 1.
The method for controlling the pre-charging of the charging port capacitor of the vehicle charging system shown in fig. 2 is further described with reference to fig. 5 and an external charging facility as an example. The charging voltage level of the power battery 1 in the vehicle is 800V in the present embodiment. Referring to fig. 5, the method for controlling the charging port capacitor precharge may include the following steps S101 to S105:
step S101: and (3) entering a handshake stage after the gun insertion is detected, and controlling the charging port 4 to be opened after connection switches K4 and K5 of the external charging facility are closed. That is, the control mode of connecting the switches K4 and K5 in the handshake phase is first closed and then opened after detecting that the charging gun of the charging post is inserted into the charging port (gun insertion) of the vehicle.
Step S102: it is detected whether the output voltage level of the external charging facility is 800V or 400V. If it is detected that the output voltage level is 800V, indicating that the output voltage level of the external charging facility matches the charging voltage level of the power battery 1, steps S1031 to S1034 are performed, and the process goes to step S105 after the completion of the execution. If the output voltage level is detected to be 400V, which indicates that the output voltage level of the external charging facility does not match with the charging voltage level of the power battery 1, the steps S1041 to S1044 are executed, and the process goes to the step S105 after the execution is completed.
Step S1031: the second switch K2 is closed.
Step S1032: the voltage conversion device 2 is controlled to step down the electric energy output by the power battery 1 and pre-charge the charging port capacitor.
Step S1033: after completion of the precharge, the voltage conversion device 2 is controlled to stop operating and the second switch K2 is opened.
Step S1034: the first switch K1 and the third switch K3 are closed.
Step S1041: the second switch K2 is closed.
Step S1042: the voltage conversion device 2 is controlled to step down the electric energy output by the power battery 1 and pre-charge the charging port capacitor.
Step S1043: the voltage conversion device 2 is controlled to stop operating after the completion of the precharge.
Step S1044: the third switch K3 is closed.
Step S105: the connection switches K4 and K5 of the charging port 4 and the external charging facility are closed. After the connection switches K4 and K5 are closed, the external charging facility can be controlled to charge the power battery 1. In the charging phase of the power battery, the control manner of the voltage conversion device 2 may refer to the foregoing method embodiment, and will not be described herein again.
In one implementation of the embodiment of the present invention, the charging control device may include a charging stop control module, and the charging stop control module may be configured to form a conducting loop for discharging the charging port capacitor by controlling the voltage conversion device 2 and the power distribution device 3 after stopping charging the power battery, and control the charging port capacitor to discharge through the conducting loop, so as to discharge the electric energy stored in the charging port capacitor in time after stopping charging the power battery, and avoid a safety accident such as an electric shock due to the electric energy stored in the charging port capacitor when a user disconnects an external charging facility from the vehicle charging system. In this embodiment, the charging stop control module may include a first charging stop control submodule and a second charging stop control submodule, where the charging port capacitor may be discharged by the first charging stop control submodule when the output voltage level of the external charging facility matches the charging voltage level of the power battery, and the charging port capacitor may be discharged by the second charging stop control submodule when the output voltage level of the external charging facility does not match the charging voltage level of the power battery, and the first charging stop control submodule and the second charging stop control submodule are specifically described below.
1. First charging stop control submodule
In the embodiment of the present invention, the charge stop instruction may include an instruction to stop charging the power battery and to control the power battery to continue to supply power to the high-voltage system in the vehicle after the charge stop (hereinafter, referred to as a first charge stop instruction), or may include an instruction to stop charging the power battery and to control the power battery to stop supplying power to the high-voltage system in the vehicle after the charge stop (hereinafter, referred to as a second charge stop instruction). Wherein, after stopping charging, controlling the power battery to continue to supply power to the high-voltage system in the vehicle means that: after the power battery is stopped to be charged, the power battery is still needed to be used for supplying power to a high-voltage system in the vehicle, and high-voltage accessories such as an air conditioner, an On Board Charger (OBC) (on charger) and a DC/DC converter in the high-voltage system are continuously supplied with power.
The following specifically describes the two types of charge stop commands.
(1) A first charging stop instruction
In the present embodiment, the first charge stop control sub-module may be configured to discharge the charging port capacitance by performing the following operations when the power distribution apparatus 3 shown in fig. 2 is employed and the output voltage level matches the charging voltage level:
in response to the received charge stop instruction, the connection switches (switches K4 and K5 shown in fig. 2) of the charge port 4 and the external charging facility are opened, then the first switch K1 and the third switch K3 are opened, and finally the second switch K2 is closed to form a conductive loop of the voltage conversion device 2, the power distribution device 3, and the charge port capacitance Cport is controlled to be discharged through this conductive loop.
In the present embodiment, the arms of the inverter in the voltage conversion device 2 may be on/off controlled so that the charging port capacitances Cport and the lower arms of the inverter form a plurality of short-time on-circuits, respectively. After each formation of a conductive loop, the charging port capacitor Cport may be discharged through the conductive loop.
Referring to fig. 2, the power electronic device Q2 may be first controlled to be turned on (other power electronic devices are all turned off), so that the charging port capacitor Cport, the stator winding L and the power electronic device Q2 form a conducting loop, and the discharge current flows from the positive electrode of the charging port capacitor Cport (the end connected to the second switch K2) to the negative electrode of the charging port capacitor Cport (the end connected to the second switch K3) after sequentially flowing through the second positive electrode terminal 22, the stator winding L, the power electronic device Q2 and the negative electrode terminal 23. Then, the power electronic device Q4 is controlled to be turned on (other power electronic devices are all turned off), so that the charging port capacitor Cport, the stator winding L and the power electronic device Q2 form a conducting loop, and the discharge current flows from the positive electrode of the charging port capacitor Cport (the end connected with the second switch K2) to the second positive electrode terminal 22, the stator winding L, the power electronic device Q2 and the negative electrode terminal 23 in sequence and then flows to the negative electrode of the charging port capacitor Cport (the end connected with the second switch K3). Further, the power electronic device Q6 is controlled to be turned on (all other power electronic devices are turned off), so that the charging port capacitor Cport, the stator winding L, and the power electronic device Q2 form a conductive loop, and the discharge current flows from the positive electrode of the charging port capacitor Cport (the end connected to the second switch K2) to the second positive electrode terminal 22, the stator winding L, the power electronic device Q2, and the negative electrode terminal 23 in this order, and then flows to the negative electrode of the charging port capacitor Cport (the end connected to the second switch K3). And finally, continuously repeating the process until the voltage of the charging port capacitor Cport is reduced to a preset value, such as 60V, and stopping the discharge control.
(2) Second charge stop instruction
In this embodiment, referring to fig. 2, the voltage conversion device 2 may further include a discharge circuit connected in parallel to the dc side of the inverter, and the discharge circuit may include a power electronic device Qdischarge and a resistor Rdischarge, a first main electrode of the power electronic device Qdischarge is connected to the positive electrode of the dc side, a second main electrode of the power electronic device Qdischarge is connected to a first end of the resistor Rdischarge, and a second end of the resistor Rdischarge is connected to the negative electrode of the dc side. That is, power electronics Qdischarge and resistor Rdischarge are connected in series and then connected in parallel to the dc side of the inverter.
The first charge stop control sub-module may be configured to discharge the charging port capacitance using the above-described discharge circuit and by performing the following operations when the power distribution apparatus 3 shown in fig. 2 is employed and the output voltage level matches the charging voltage level:
in response to the received charge stop instruction, the connection switches (switches K4 and K5 shown in fig. 2) of the charging port 4 and the external charging facility are opened, then the first switch K1 and the third switch K3 are opened, the connection switches (switches Kpos + and Kneg-' shown in fig. 2) between the power battery 1 and the inverter are opened, the second switch K2 is closed, and finally the power electronics Qdischarge is controlled to be turned on, so that the voltage conversion device 2, the power distribution device 3, and the charging port capacitance Cport form a conductive loop, and the charging port capacitance Cport is controlled to be discharged through this conductive loop. In one embodiment, switches Kpos + and Kneg may be relays such as normally open relays.
In the present embodiment, one diode is provided in reverse parallel with each power electronic device in the voltage conversion device 2, and as shown in fig. 2, the power electronic devices Q1 to Q6 and the power electronic device Qdischarge are each in reverse parallel with one diode. After the power electronic device Qdischarge is controlled to be turned on, the charging port capacitor Cport may be connected in parallel (parallel branch) with the turn-on circuit, or may be connected in parallel (series-parallel branch) with the dc bus capacitor Cbus of the inverter by forming a series branch through a diode in each upper bridge arm of the inverter in the voltage converting device 2. That is to say, the conducting circuit formed after controlling the power electronic device Qdischarge to be conducted includes the parallel branch and the series-parallel branch, and the charging port capacitor Cport can be discharged through the parallel branch as well as through the series-parallel branch, so that the discharging speed of the charging port capacitor Cport is remarkably increased.
The following will further describe the discharge control method of the charging port capacitor of the vehicle charging system shown in fig. 2 by taking an external charging facility as an example of the charging pile and referring to fig. 6. The charging voltage level of the power battery 1 in the vehicle is 800V in the present embodiment, and the output voltage level of the external charging facility is also 800V. Referring to fig. 6, the method for controlling the discharge of the charging port capacitor may include the following steps S201 to S205:
step S201: detecting whether the power battery 1 continues to supply power to the high-voltage system after 800V charging is finished; if the power supply is continued, go to step S204 after step S2021-step S2023 are executed; if no power is supplied, step S2031 to step S2033 are executed, and the process proceeds to step S204.
Step S2021: the connection switches K4 and K5 of the charging port 4 and the external charging facility are disconnected first, and then the first switch K1 and the third switch K3 are disconnected.
Step S2022: the second switch K2 is closed.
Step S2023: the voltage conversion device 2 is controlled to discharge the charging port capacitance.
Step S2031: the connection switches K4 and K5 of the charging port 4 and the external charging facility are disconnected first, then the first switch K1 and the third switch K3 are disconnected, and finally the connection switches (Kpos + and Kneg-) between the power battery 1 and the inverter are disconnected.
Step S2032: the second switch K2 is closed.
Step S2033: the voltage conversion device 2 is controlled to discharge the charging port capacitance.
Step S204: and detecting whether the voltage of the capacitor at the charging port reaches a set value. If not, go to step S2023 or step S2033. If so, go to step S205.
After the process goes to step S204 after step S2021-step S2023 are executed, the process goes to step S2023 if the voltage of the charging port capacitor does not reach the set value. After proceeding to step S204 after executing step S2031 to step S2033, the process proceeds to step S2033 if the voltage of the charging port capacitance does not reach the set value.
Step S205: the second switch K2 is opened. After the K2 is turned off, the charging gun can be pulled out of the vehicle (gun pulling), and the charging is finished.
2. Second charge stop control submodule
In the embodiment of the present invention, the charging stop instruction may also include a first charging stop instruction and a second charging stop instruction, and the following specifically describes the two charging stop instructions.
(1) A first charging stop instruction
In the present embodiment, the second charge stop control submodule may be configured to discharge the charging port capacitance by performing the following operations when the power distribution apparatus 3 shown in fig. 2 is employed and the output voltage level does not match the charging voltage level:
in response to the received charging stop instruction, the connection switches (switches K4 and K5 shown in fig. 2) of the charging port 4 and the external charging facility are disconnected to form a conductive loop of the voltage conversion device 2, the power distribution device 3, and the charging port capacitance Cport is controlled to discharge through this conductive loop.
In the present embodiment, the arms of the inverter in the voltage conversion device 2 may be on/off controlled so that the charging port capacitances Cport and the lower arms of the inverter form a plurality of short-time on-circuits, respectively. After each formation of a conductive loop, the charging port capacitor Cport may be discharged through the conductive loop.
It should be noted that, in the present embodiment, the control manner of the voltage conversion device 2 is the same as the control manner of the voltage conversion device 2 adopted by the first charging stop control submodule according to the first charging stop instruction, and for brevity of description, no further description is given here.
(2) Second charge stop instruction
In the present embodiment, the second charge stop control submodule may be configured to discharge the charging port capacitance directly by performing the following operations when the power distribution apparatus 3 shown in fig. 2 is employed and the output voltage level does not match the charging voltage level:
in response to the received charging stop instruction, the connection switches (switches K4 and K5 shown in fig. 2) of the charging port 4 and the external charging facility are disconnected to form a conductive loop of the voltage conversion device 2, the power distribution device 3, and the charging port capacitance Cport is controlled to discharge through this conductive loop.
In the present embodiment, the on/off control may be performed on the arms of the inverter in the voltage conversion device 2 so that the charging port capacitances Cport and the lower arms of the inverter form a plurality of short-time on-circuits. After each formation of a conductive loop, the charging port capacitor Cport may be discharged through the conductive loop.
It should be noted that, in the present embodiment, the control manner of the voltage conversion device 2 is the same as the control manner of the voltage conversion device 2 adopted by the first charging stop control submodule according to the first charging stop instruction, and for brevity of description, no further description is given here.
Further, in an embodiment, the voltage converting device 2 may also include the discharging circuit described in the foregoing embodiment, and details of the discharging circuit are not repeated herein. In the present embodiment, the second charge stop control submodule may be configured to discharge the charging port capacitance by employing the above-described discharge circuit and by performing the following operations when the output voltage level does not match the charging voltage level with the power distribution apparatus 3 shown in fig. 2:
in response to the received charge stop instruction, the connection switches of the charging port 4 and the external charging facility (switches K4 and K5 shown in fig. 2) are opened, then the connection switches between the power battery 1 and the inverter (switches Kpos + and Kneg shown in fig. 2) are opened, and finally the power electronics Qdischarge is controlled to be turned on, so that the voltage conversion device 2, the power distribution device 3, and the charging port capacitance Cport form a conductive loop, and the charging port capacitance Cport is controlled to be discharged through this conductive loop.
In the present embodiment, one diode is provided in reverse parallel with each power electronic device in the voltage conversion device 2, and as shown in fig. 2, the power electronic devices Q1 to Q6 and the power electronic device Qdischarge are each in reverse parallel with one diode. After the power electronic device Qdischarge is controlled to be turned on, the charging port capacitor Cport may be connected in parallel (parallel branch) with the turn-on circuit, or may be connected in parallel (series-parallel branch) with the dc bus capacitor Cbus of the inverter by forming a series branch through a diode in each upper bridge arm of the inverter in the voltage converting device 2. That is to say, the on circuit formed after controlling the power electronic device Qdischarge to be on includes the parallel branch and the series-parallel branch, and the charging port capacitor Cport can be discharged not only through the parallel branch but also through the series-parallel branch, so that the discharging speed of the charging port capacitor Cport is significantly increased.
The following will further describe the discharge control method of the charging port capacitor of the vehicle charging system shown in fig. 2 by taking an external charging facility as an example of the charging pile and referring to fig. 7. The charging voltage level of the power battery 1 in the vehicle is 800V in the present embodiment, and the output voltage level of the external charging facility is also 400V. Referring to fig. 7, the method for controlling the discharge of the charging port capacitor may include the following steps S301 to S305:
step S301: detecting whether the power battery 1 continues to supply power to the high-voltage system after the 400V charging is finished; if the power supply is continued, the step S3021-step S3022 are executed and then the process goes to step S303; if no power is supplied, step S3031-step S3032 are executed, and then the process goes to step S303.
Step S3021: the connection switches K4 and K5 of the charging port 4 and the external charging facility are disconnected.
Step S3022: the voltage conversion device 2 is controlled to discharge the charging port capacitance.
Step S3031: the connection switches K4 and K5 of the charging port 4 and the external charging facility are disconnected first, and then the connection switches (Kpos + and Kneg-) between the power battery 1 and the inverter are disconnected.
Step S3032: the voltage conversion device 2 is controlled to discharge the charging port capacitance.
Step S304: and detecting whether the voltage of the capacitor at the charging port reaches a set value. If not, go to step S3022 or step S3032. If so, go to step S305.
After the process proceeds to step S304 after steps S3021 to S3022 are performed, the process proceeds to step S3032 if the voltage of the charging port capacitor does not reach the set value. After the process goes to step S304 after steps S3031 to S3032 are performed, the process goes to step S3032 if the voltage of the charging port capacitor does not reach the set value.
Step S305: the second switch K2 and the third switch K3 are opened. After the switches K2 and K3 are turned off, the charging gun can be pulled out of the vehicle (gun pulling), and the charging is finished.
So far, the technical solution of the vehicle charging system according to the present invention has been described with reference to the embodiments shown in the drawings, and the vehicle charging system according to the present invention can not only take into account charging facilities with different voltage levels on the market by using the voltage converting device, but also pre-charge and discharge the charging port capacitor through the conducting loop formed by the charging control device and the power distribution device, so that the vehicle can be charged by using the charging facility safely and effectively even if the voltage levels of the vehicle and the charging facility are not matched.
Further, the present invention provides a vehicle, in an embodiment of the vehicle according to the present invention, the vehicle may include a power battery and an electric drive system, the electric drive system may include an inverter and an electric motor, a dc side of the inverter is connected to the power battery, an ac side of the inverter is connected to a stator winding of the electric motor, and the vehicle may further include the vehicle charging system described in the foregoing embodiment of the vehicle charging system. For convenience of explanation, only the parts related to the embodiments of the present invention are shown, and details of the specific technology are not disclosed.
It will be understood by those skilled in the art that all or part of the processes in the system implementing one embodiment of the present invention may also be implemented by instructing the relevant hardware through a computer program, which may be stored in a computer-readable storage medium, and when the computer program is executed by a processor, the steps of the above-described method embodiments may be implemented. Wherein the computer program comprises computer program code, which may be in the form of source code, object code, an executable file or some intermediate form, etc. The computer-readable storage medium may include: any entity or device capable of carrying said computer program code, media, usb disk, removable hard disk, magnetic diskette, optical disk, computer memory, read-only memory, random access memory, electrical carrier wave signals, telecommunication signals, software distribution media, etc. It should be noted that the computer readable storage medium may contain content that is subject to appropriate increase or decrease as required by legislation and patent practice in jurisdictions, for example, in some jurisdictions, computer readable storage media that does not include electrical carrier signals and telecommunications signals in accordance with legislation and patent practice.
Further, it should be understood that, since the configuration of each module is only for explaining the functional units of the apparatus of the present invention, the corresponding physical devices of the modules may be the processor itself, or a part of software, a part of hardware, or a part of a combination of software and hardware in the processor. Thus, the number of individual modules in the figures is merely illustrative.
Those skilled in the art will appreciate that the various modules in the apparatus may be adaptively split or combined. Such splitting or combining of specific modules does not cause the technical solutions to deviate from the principle of the present invention, and therefore, the technical solutions after splitting or combining will fall within the protection scope of the present invention.
So far, the technical solutions of the present invention have been described in connection with the preferred embodiments shown in the drawings, but it is easily understood by those skilled in the art that the scope of the present invention is obviously not limited to these specific embodiments. Equivalent changes or substitutions of related technical features can be made by those skilled in the art without departing from the principle of the invention, and the technical scheme after the changes or substitutions can fall into the protection scope of the invention.

Claims (10)

1. A vehicle charging system, the vehicle including a power battery and an electric drive system, the electric drive system including an inverter and a motor, a direct current side of the inverter being connected to the power battery, an alternating current side of the inverter being connected to a stator winding of the motor, the charging system including a voltage conversion device, the voltage conversion device including the inverter, the stator winding, a first positive terminal, a second positive terminal and a negative terminal, the first positive terminal and the negative terminal being connected to a positive electrode and a negative electrode of the direct current side, respectively, the second positive terminal being connected to a center tap of the stator winding,
it is characterized in that the preparation method is characterized in that,
the charging system further comprises a charging port capacitor, power distribution equipment and charging control equipment, wherein the power distribution equipment is respectively connected with the voltage conversion equipment and the charging port capacitor;
the charge control device is configured to:
in response to a received charging starting instruction, controlling the power battery, the voltage conversion equipment, the power distribution equipment and the charging port capacitor to form a conducting loop, and controlling the power battery to pre-charge the charging port capacitor through the conducting loop;
and in response to the received charging stop instruction, controlling the voltage conversion device, the power distribution device and the charging port capacitor to form a conductive loop, and controlling the charging port capacitor to discharge through the conductive loop.
2. The vehicle charging system of claim 1, further comprising a charging port comprising a positive input terminal and a negative input terminal;
the power distribution apparatus includes a first switch, a second switch, and a third switch; a first end and a second end of the first switch are respectively connected with the first positive terminal and the positive input terminal, a first end and a second end of the second switch are respectively connected with the second positive terminal and the positive input terminal, and a first end and a second end of the third switch are respectively connected with the negative terminal and the negative input terminal;
and the first end and the second end of the charging port capacitor are respectively connected with the second end of the second switch and the first end of the third switch.
3. The vehicle charging system of claim 2, wherein the charge control device comprises a charge initiation control module comprising a capacitor pre-charge sub-module;
the capacitance pre-charge sub-module is configured to pre-charge the charging port capacitance by performing the following operations:
in response to a received charging starting instruction, closing the second switch and controlling the first switch and the third switch to maintain an open state so as to enable the power battery, the voltage conversion device, the second switch and the charging port capacitor to form a conducting loop;
and controlling the voltage conversion equipment to reduce the voltage of the electric energy output by the power battery, transmitting the reduced voltage electric energy to the charging port capacitor through the conducting loop for pre-charging, and stopping pre-charging when the voltage of the charging port capacitor reaches a set value.
4. The vehicle charging system of claim 3, wherein the charge initiation control module further comprises a first power battery charging sub-module;
the first power battery charging submodule is configured to charge the power battery when an output voltage level of an external charging facility connected to the charging port matches a charging voltage level of the power battery by performing the following operations:
after the capacitor pre-charging submodule stops pre-charging, the second switch is opened, then the first switch and the third switch are closed, and finally the connection switch of the charging port and the external charging facility is closed, so that the power battery, the voltage conversion equipment, the power distribution equipment, the charging port and the external charging facility form a charging loop, and the external charging facility is controlled to charge the power battery through the charging loop;
and/or the presence of a gas in the gas,
the charging starting control module also comprises a second power battery charging submodule;
the second power battery charging submodule is configured to charge the power battery when an output voltage level of an external charging facility to which the charging port is connected does not match a charging voltage level of the power battery by performing the following operations:
after the capacitor pre-charging submodule stops pre-charging, the second switch is opened, then the third switch is closed, and finally the connection switch of the charging port and the external charging facility is closed, so that the power battery, the voltage conversion device, the power distribution device, the charging port and the external charging facility form a charging loop, and the external charging facility is controlled to charge the power battery through the charging loop.
5. The vehicle charging system according to claim 4, wherein the charging control apparatus includes a charging stop control module including a first charging stop control sub-module;
the first charge stop control submodule is configured to discharge the charge port capacitance when the output voltage level matches the charge voltage level by performing:
in response to the received charge stop instruction, opening a connection switch of the charge port and the external charging facility, subsequently opening a first switch and a third switch, and finally closing the second switch to form a conductive loop with the voltage conversion device, the power distribution device, and the charge port capacitance, and controlling the charge port capacitance to discharge through the conductive loop;
the charging stop instruction is an instruction for stopping charging a power battery and controlling the power battery to continue to supply power to a high-voltage system in the vehicle after the charging is stopped.
6. The vehicle charging system according to claim 4, wherein the charging control apparatus includes a charging stop control module including a second charging stop control sub-module;
the second charge stop control submodule is configured to discharge the charge port capacitance when the output voltage level does not match the charge voltage level by performing:
in response to the received charging stop instruction, disconnecting a connection switch of the charging port and the external charging facility to form a conductive loop with the voltage conversion device, the power distribution device, and the charging port capacitance, and controlling the charging port capacitance to discharge through the conductive loop;
the charging stop instruction is an instruction for stopping charging the power battery and controlling the power battery to continue to supply power to the high-voltage system in the vehicle after the charging is stopped, or an instruction for stopping charging the power battery and controlling the power battery to stop supplying power to the high-voltage system in the vehicle after the charging is stopped.
7. The vehicle charging system according to claim 5 or 6, wherein the voltage conversion device further includes a discharge circuit connected in parallel to a direct current side in the inverter, the discharge circuit including a power electronic device and a resistor, a first main electrode of the power electronic device being connected to a positive electrode of the direct current side, a second main electrode of the power electronic device being connected to a first end of the resistor, and a second end of the resistor being connected to a negative electrode of the direct current side.
8. The vehicle charging system of claim 7, wherein the first charge stop control sub-module, when the charge stop command is a command to stop charging a power battery and to control the power battery to no longer power a high voltage system within the vehicle after stopping charging, is further configured to discharge the charge port capacitance when the output voltage level matches the charge voltage level by:
in response to the received charge stop instruction, opening the connection switch, then opening the first switch and the third switch, opening the connection switch between the power battery and the inverter, closing the second switch, and finally controlling the power electronics to be turned on so that the voltage conversion device, the power distribution device, and the charge port capacitor form a conductive loop, and controlling the charge port capacitor to discharge through the conductive loop.
9. The vehicle charging system of claim 7, wherein when the charge stop command is a command to stop charging a power battery and to control the power battery to no longer power a high voltage system within the vehicle after stopping charging, the second charge stop control submodule is further configured to discharge the charge port capacitance when the output voltage level does not match the charge voltage level by:
and in response to the received charging stop instruction, disconnecting the connecting switch, then disconnecting the connecting switch between the power battery and the inverter, and finally controlling the power electronic device to be switched on so as to enable the voltage conversion equipment, the power distribution equipment and the charging port capacitor to form a conducting loop and control the charging port capacitor to discharge through the conducting loop.
10. A vehicle comprising a power battery and an electric drive system comprising an inverter and an electric motor, the dc side of the inverter being connected to the power battery and the ac side of the inverter being connected to the stator windings of the electric motor, characterized in that the vehicle further comprises a vehicle charging system as claimed in any one of claims 1 to 9.
CN202111199832.7A 2021-10-14 2021-10-14 Vehicle charging system and vehicle Pending CN113715647A (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN117284140A (en) * 2023-11-24 2023-12-26 广汽埃安新能源汽车股份有限公司 Vehicle battery charge and discharge control method and device, electronic equipment and storage medium

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN117284140A (en) * 2023-11-24 2023-12-26 广汽埃安新能源汽车股份有限公司 Vehicle battery charge and discharge control method and device, electronic equipment and storage medium

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