CN113714078A - Primary separator for light and heavy substances of decoration garbage and manufacturing method thereof - Google Patents
Primary separator for light and heavy substances of decoration garbage and manufacturing method thereof Download PDFInfo
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- CN113714078A CN113714078A CN202111142079.8A CN202111142079A CN113714078A CN 113714078 A CN113714078 A CN 113714078A CN 202111142079 A CN202111142079 A CN 202111142079A CN 113714078 A CN113714078 A CN 113714078A
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- heavy
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- 238000005034 decoration Methods 0.000 title claims abstract description 44
- 239000000126 substance Substances 0.000 title claims abstract description 31
- 238000004519 manufacturing process Methods 0.000 title description 12
- 239000000463 material Substances 0.000 claims abstract description 63
- 238000000926 separation method Methods 0.000 claims abstract description 7
- 238000010009 beating Methods 0.000 claims abstract description 3
- 239000002699 waste material Substances 0.000 claims description 19
- 229910000831 Steel Inorganic materials 0.000 claims description 4
- 239000004744 fabric Substances 0.000 claims description 4
- 239000011521 glass Substances 0.000 claims description 4
- 239000010959 steel Substances 0.000 claims description 4
- 239000004568 cement Substances 0.000 claims description 3
- 239000011449 brick Substances 0.000 claims description 2
- 239000000919 ceramic Substances 0.000 claims description 2
- 239000003638 chemical reducing agent Substances 0.000 claims description 2
- 239000004033 plastic Substances 0.000 claims description 2
- 239000002984 plastic foam Substances 0.000 claims description 2
- 239000004575 stone Substances 0.000 claims description 2
- 239000004753 textile Substances 0.000 claims description 2
- 238000003466 welding Methods 0.000 claims description 2
- 238000005516 engineering process Methods 0.000 description 9
- 238000010276 construction Methods 0.000 description 7
- 238000004064 recycling Methods 0.000 description 6
- 238000005065 mining Methods 0.000 description 4
- 238000010586 diagram Methods 0.000 description 2
- 230000003796 beauty Effects 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 201000010099 disease Diseases 0.000 description 1
- 208000037265 diseases, disorders, signs and symptoms Diseases 0.000 description 1
- 239000000428 dust Substances 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 238000005265 energy consumption Methods 0.000 description 1
- 238000003912 environmental pollution Methods 0.000 description 1
- 238000007726 management method Methods 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
Images
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07B—SEPARATING SOLIDS FROM SOLIDS BY SIEVING, SCREENING, SIFTING OR BY USING GAS CURRENTS; SEPARATING BY OTHER DRY METHODS APPLICABLE TO BULK MATERIAL, e.g. LOOSE ARTICLES FIT TO BE HANDLED LIKE BULK MATERIAL
- B07B1/00—Sieving, screening, sifting, or sorting solid materials using networks, gratings, grids, or the like
- B07B1/10—Screens in the form of endless moving bands
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07B—SEPARATING SOLIDS FROM SOLIDS BY SIEVING, SCREENING, SIFTING OR BY USING GAS CURRENTS; SEPARATING BY OTHER DRY METHODS APPLICABLE TO BULK MATERIAL, e.g. LOOSE ARTICLES FIT TO BE HANDLED LIKE BULK MATERIAL
- B07B1/00—Sieving, screening, sifting, or sorting solid materials using networks, gratings, grids, or the like
- B07B1/46—Constructional details of screens in general; Cleaning or heating of screens
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07B—SEPARATING SOLIDS FROM SOLIDS BY SIEVING, SCREENING, SIFTING OR BY USING GAS CURRENTS; SEPARATING BY OTHER DRY METHODS APPLICABLE TO BULK MATERIAL, e.g. LOOSE ARTICLES FIT TO BE HANDLED LIKE BULK MATERIAL
- B07B1/00—Sieving, screening, sifting, or sorting solid materials using networks, gratings, grids, or the like
- B07B1/46—Constructional details of screens in general; Cleaning or heating of screens
- B07B1/4609—Constructional details of screens in general; Cleaning or heating of screens constructional details of screening surfaces or meshes
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07B—SEPARATING SOLIDS FROM SOLIDS BY SIEVING, SCREENING, SIFTING OR BY USING GAS CURRENTS; SEPARATING BY OTHER DRY METHODS APPLICABLE TO BULK MATERIAL, e.g. LOOSE ARTICLES FIT TO BE HANDLED LIKE BULK MATERIAL
- B07B1/00—Sieving, screening, sifting, or sorting solid materials using networks, gratings, grids, or the like
- B07B1/46—Constructional details of screens in general; Cleaning or heating of screens
- B07B1/50—Cleaning
- B07B1/54—Cleaning with beating devices
Abstract
A primary separator for light and heavy substances in decoration garbage comprises a light and heavy substance separation system; a housing frame; an aggregate system. Separating mixed decoration garbage into two paths, wherein light substances are separated from the first path; the second separates heavy materials. The annular net belt assembly is of a ramp type. The beater is installed in the annular mesh belt frame in the shape of Chinese character tian, heavy materials in decoration garbage slide down the ramp under the action of beating jolt and the ramp, and the heavy materials are conveyed to the lower position. Light materials in the decoration garbage are conveyed to the upper part of the ramp to be supplied to the lower part under the action of flapping and bumping and the upward rotation of the annular net belt. Light and heavy materials with the diameter less than 40mm fall into a receiving hopper below the annular rotary mesh belt under the action of a beater to be collected; the collected light and heavy substances are combined with the large and heavy substances which fall off from the upper surface of the rotating mesh belt and are more than 40mm, and the combined substances are sent to a heavy substance variation crusher by a heavy substance conveyor to be crushed.
Description
Technical Field
The invention belongs to the field of decoration garbage resource utilization.
Background
Decoration garbage belongs to the category of building garbage, however, the treatment technologies and equipment of two kinds of garbage are different, and the treatment technologies of removal garbage and construction scattering garbage belonging to the category of building garbage are simpler than the treatment technologies and equipment of decoration garbage because the waste components contained in the decoration garbage are more complicated. For decades, the construction waste recycling technology and equipment in China "directly adopt mining machinery and machine-made sandstone production technology and equipment, the equipment has poor adaptability, the environment-friendly facility is imperfect, part of project dust is discharged out of order, the energy consumption index is lacked, the production water and electricity consumption is large, professional planning and design are lacked, the part of project technology is unreasonable to cause secondary environmental pollution, and the development of the construction waste recycling is seriously influenced" (the section refers to the expert on the working meeting of the establishment of the national fixed construction waste disposal technical rules), and obviously, the background technology of the decoration waste recycling technology and equipment is self-evident.
At present, decoration garbage in China is visible everywhere in every corner of cities and rural areas, in front of a garage in a residential community, in front of a shop in a decoration shop in a commercial street, and the like. Because the disposal system of decoration garbage is incomplete or not available in all parts of the country and cities, the remote dumping events occur on the two sides of the Yangtze river, rivers, lakes and roads; the embarrassment of a production place is refracted due to the occurrence of a remote dumping event, so that the production and the life of people are worried; the decoration garbage becomes a 'stubborn disease' in cities and rural areas, and brings working pressure to the city and beauty environment management departments of the government, which are all contrary to the national policy of creating beautiful China; the decoration garbage recycling technology and equipment are urgently put into the market.
For decades, the construction waste resource recycling and accurate definition in China, namely the demolition waste in the category of the construction waste, are continuously replaced by mining machinery, and cement blocks in the demolition waste are taken out independently and crushed by the mining machinery in some provinces and markets, which is called as a construction waste treatment project; the rest is either discarded or is called as decoration garbage disposal. The resource recycling project of 100 percent of decoration garbage is small in number nationwide in the true sense. The biggest difficulty in the treatment of decoration garbage is garbage classification, which is the core. The material in the waste cannot be effectively classified, and the material is broken by mining machinery, and only the large waste is changed into small waste. The invention provides a primary separator for light and heavy substances of decoration garbage and a manufacturing method thereof, and fills the blank of the Chinese industry.
Disclosure of Invention
As shown generally in fig. 1: a primary separator for light and heavy substances in decoration garbage comprises a light and heavy substance separation system; a housing frame; an aggregate system.
A light and heavy material separation system as shown in figure 2: the feeding and distributing bucket is arranged above the shell and is arranged in the middle of the annular rotary mesh belt. As shown in fig. 3: unevenly distributed grid-like 'annular rotating mesh belt frame'; it is formed by welding 5000mm (long) and 1800 mm (wide) square steel with rectangular thick wall and high strength. 6 sets of beater are arranged on the annular rotary mesh belt frame. As shown in fig. 4: the annular rotary mesh belt is driven by an industrial chain and a variable frequency motor; the hole of the ring-shaped rotating net is 40mm multiplied by 40mm square. The ring-shaped mesh belt frame, the ring-shaped rotary mesh belt and the beater are combined into a whole, namely a ring-shaped mesh belt assembly.
A housing frame, as shown in fig. 5: a set of motor speed reducer (comprising a variable motor), a power cable and other machine shells for mounting a feeding and distributing hopper, an annular mesh belt assembly and a beater; which comprises a supporting frame and a foundation screw seat.
Thirdly, an aggregate system, as shown in fig. 6: the collecting system consists of a large light material receiving hopper, a receiving hopper and a belt conveyor which are arranged below the annular mesh belt frame and used for receiving mixed garbage with the side discharge of less than 40mm, and a large heavy material relay collecting belt conveyor which is arranged above the annular rotating mesh belt and used for receiving more than 40 mm.
Drawings
FIG. 1: a general diagram of a manufacturing method of a primary separator for light and heavy substances of decoration garbage.
FIG. 2: a feeding and distributing hopper is divided into drawings.
FIG. 3: and (5) dividing the ring-shaped mesh belt framework into pictures.
FIG. 4: and (4) dividing the ring-shaped mesh belt into drawings.
FIG. 5: and (5) dividing the shell frame into drawings.
FIG. 6: and (5) dividing a material collecting system into a diagram.
Detailed Description
The mixed decoration garbage from an upper machine, namely the decoration garbage super-large reducing bag-breaking and feeding integrated machine, is loaded into a feeding and distributing hopper, falls to a light and heavy material separation system and is separated into two paths.
The light materials separated from the first path are supplied to a special decorating garbage crusher at the lower position by a light material conveyor. It should be noted that, since the lower "dedicated pulverizer for decoration garbage" cannot pulverize heavy materials such as cement blocks, stones, bricks, ceramics, glass, etc., the function of the "primary separator for light and heavy materials" is required to satisfy the mechanical performance of the "dedicated pulverizer for decoration garbage".
The heavy materials separated from the second path are conveyed to a lower heavy material variation impact crusher by a heavy material conveyor to be crushed. The technical characteristics of the variant impact crusher are as follows: it is possible to add not more than 30% of finishing waste, it being clear that the major part of the massive light matter is distributed to the first path, so that it satisfies the mechanical properties of the "heavy matter variant impact crusher" of the second path.
The annular net belt assembly is in a ramp type (inclined up and down and an inclination angle of 25 degrees); 6 sets of beater are arranged in a field-shaped frame of the ring-shaped mesh belt, and 3 sets of beater are arranged on the left side and the right side respectively; the beater is technically characterized in that under the action of beating jolt and a ramp, heavy materials in decoration garbage slide down the ramp and are conveyed to the lower position. And the light materials in the decoration garbage are conveyed to the upper part of the ramp to be supplied to the lower part under the action of flapping and bumping and the upward rotation of the annular net belt.
The annular rotary mesh belt mesh wall material and the steering shaft material connected between the single row and the single row are made of high-strength steel, and the purpose is to bear the impact of large heavy substances in decoration garbage when the large heavy substances fall. The mesh is square 40mm x 40 mm. The purpose of frequency conversion of the annular rotating mesh belt is that if the proportion of heavy materials in decoration garbage is more than that of light materials, under the working condition, the annular rotating mesh belt and a beater need to be accelerated synchronously, so that large heavy materials above 40mm on the annular rotating mesh belt can slide off quickly. If the light material in the decoration garbage is more than the heavy material, under the working condition, the annular rotary mesh belt and the beater need to be decelerated synchronously.
Under the action of the rotation of the annular mesh belt, large block-shaped light materials are driven by the annular rotating mesh belt to move upwards in a bumpy state, the main materials of the upward movement are planar wastes such as plastic cloth, paper boxes, textile fabrics and the like, and the planar wastes are conveyed to a special decorating garbage crusher by a light material conveyor to be crushed. Heavy materials (including glass bottles, pop-top cans and the like, and some heavy materials are light but cubic, such as plastic foam and the like) with the thickness of more than 40mm slide into the receiving hopper towards the lower end of the ramp under the action of the vibration of the beater and the dead weight of the heavy materials. Light and heavy materials with the diameter less than 40mm fall into a receiving hopper below the annular rotary mesh belt under the action of a beater to be collected; the collected light and heavy substances with the size of less than 40mm are combined with the large and heavy substances with the size of more than 40mm which slide down from the upper surface of the rotating mesh belt, and the combined substances are sent to a heavy substance variation crusher by a heavy substance conveyor to be crushed.
Remark, the invention creates a decoration garbage light and heavy matter primary separator, which is the second working section on the '100% decoration garbage resource production line and the manufacturing method thereof'; the automatic control is carried out on the configuration and industrial control of the whole production line, is not described in the manufacturing method of the primary separator for the light and heavy substances of the decoration garbage, and does not apply the automatic control claim on the machine.
Claims (10)
1. A primary separator for light and heavy substances in decoration garbage comprises a light and heavy substance separation system; a housing frame; an aggregate system.
2. A 'feeding distributing hopper' of the light and heavy material separation system is arranged above the shell and is arranged in the middle of the 'annular rotating mesh belt'; unevenly distributed grid-like 'annular rotating mesh belt frame'; it is formed by welding 5000mm (long) and 1800 mm (wide) square steel with high strength and rectangular thick wall; 6 sets of beater are arranged on the annular rotating mesh belt frame; the annular rotary mesh belt is driven by an industrial chain and a variable frequency motor; the hole of the annular rotary net is a square 40mm multiplied by 40 mm; the 'annular mesh belt frame', 'annular rotary mesh belt' and 'beater' are combined into a whole, namely a 'annular mesh belt assembly'; the shell frame is a set of machine shells used for installing a feeding material hopper, an annular mesh belt assembly, a beater motor reducer (comprising a variable-frequency motor), a power cable and the like, and comprises a support frame and a foundation screw seat.
3. The collecting system consists of a large light material receiving hopper, a receiving hopper and a belt conveyor which are arranged below the annular mesh belt frame and used for receiving mixed garbage with the side discharge of less than 40mm, and a large heavy material relay collecting belt conveyor which is arranged above the annular rotating mesh belt and used for receiving more than 40 mm.
4. The mixed decoration garbage from an upper machine, namely the decoration garbage super-large reducing bag-breaking and feeding integrated machine, is loaded into a feeding and distributing hopper, falls to a light and heavy material separation system and is separated into two paths.
5. The light materials separated from the first path are supplied to a special decorating garbage crusher at the lower position by a light material conveyor; it should be noted that, since the lower "dedicated pulverizer for decoration garbage" cannot pulverize heavy materials such as cement blocks, stones, bricks, ceramics, glass, etc., the function of the "primary separator for light and heavy materials" is required to satisfy the mechanical performance of the "dedicated pulverizer for decoration garbage".
6. The heavy materials separated from the second path are conveyed to a lower heavy material variation impact crusher by a heavy material conveyor to be crushed; the technical characteristics of the variant impact crusher are as follows: it is possible to add not more than 30% of finishing waste, it being clear that the major part of the massive light matter is distributed to the first path, so that it satisfies the mechanical properties of the "heavy matter variant impact crusher" of the second path.
7. The annular net belt assembly is in a ramp type (inclined up and down and an inclination angle of 25 degrees); 6 sets of beater are arranged in a field-shaped frame of the ring-shaped mesh belt, and 3 sets of beater are arranged on the left side and the right side respectively; the beater is technically characterized in that under the action of beating jolt and a ramp, heavy materials in decoration garbage slide down to the lower part of the ramp and are conveyed to the lower part; and the light materials in the decoration garbage are conveyed to the upper part of the ramp to be supplied to the lower part under the action of flapping and bumping and the upward rotation of the annular net belt.
8. The annular rotating mesh belt mesh wall material and the steering shaft material connected between the single row and the single row are made of high-strength steel, and the purpose is to bear the impact of large heavy substances in decoration garbage when the large heavy substances fall; the meshes are square 40mm multiplied by 40 mm; if the proportion of heavy materials in the decoration garbage is more than that of light materials, under the working condition, the annular rotating mesh belt and a beater need to be accelerated synchronously, so that large heavy materials above 40mm on the annular rotating mesh belt slide off quickly; if the light material in the decoration garbage is more than the heavy material, under the working condition, the annular rotary mesh belt and the beater need to be decelerated synchronously.
9. Under the action of the rotation of the annular mesh belt, large block-shaped light materials are driven by the annular rotating mesh belt to move upwards in a bumpy state, the main materials of the upward movement are planar wastes such as plastic cloth, paper boxes, textile fabrics and the like, and the planar wastes are conveyed to a special decorating garbage crusher by a light material conveyor to be crushed.
Heavy materials (including glass bottles, pop-top cans and the like, and some heavy materials are light but cubic, such as plastic foam and the like) with the thickness of more than 10.40mm slide into the receiving hopper towards the lower end of the ramp under the action of the vibration of the beater and the dead weight of the heavy materials; light and heavy materials with the diameter less than 40mm fall into a receiving hopper below the annular rotary mesh belt under the action of a beater to be collected; the collected light and heavy substances with the size of less than 40mm are combined with the large and heavy substances with the size of more than 40mm which slide down from the upper surface of the rotating mesh belt, and the combined substances are sent to a heavy substance variation crusher by a heavy substance conveyor to be crushed.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202111142079.8A CN113714078A (en) | 2021-09-28 | 2021-09-28 | Primary separator for light and heavy substances of decoration garbage and manufacturing method thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202111142079.8A CN113714078A (en) | 2021-09-28 | 2021-09-28 | Primary separator for light and heavy substances of decoration garbage and manufacturing method thereof |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN113714078A true CN113714078A (en) | 2021-11-30 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202111142079.8A Pending CN113714078A (en) | 2021-09-28 | 2021-09-28 | Primary separator for light and heavy substances of decoration garbage and manufacturing method thereof |
Country Status (1)
| Country | Link |
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| CN (1) | CN113714078A (en) |
Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103551303A (en) * | 2013-10-29 | 2014-02-05 | 保定市方正机械厂 | Bounce screen |
| CN108714565A (en) * | 2018-04-28 | 2018-10-30 | 中电建水环境治理技术有限公司 | A kind of flip-over type garbage sorting system |
| CN109078971A (en) * | 2018-10-18 | 2018-12-25 | 李智 | A kind of integrated sorting unit of vertical daily garbage |
| CN109530231A (en) * | 2018-11-21 | 2019-03-29 | 陆炯 | A kind of solid waste separating and treating apparatus and solid waste integrated conduct method |
| CN208758077U (en) * | 2018-05-18 | 2019-04-19 | 浙江双金机械集团股份有限公司 | Building waste dry-type separation system |
| CN110947739A (en) * | 2019-12-19 | 2020-04-03 | 苏州科普森环保科技有限公司 | Automatic sorting line for building decoration garbage |
| CN211538923U (en) * | 2019-07-18 | 2020-09-22 | 广东亨益环保集团有限公司 | Household garbage deep sorting system |
| CN111922024A (en) * | 2019-05-13 | 2020-11-13 | 贾成俊 | Building decoration garbage sorting and crushing treatment process |
-
2021
- 2021-09-28 CN CN202111142079.8A patent/CN113714078A/en active Pending
Patent Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103551303A (en) * | 2013-10-29 | 2014-02-05 | 保定市方正机械厂 | Bounce screen |
| CN108714565A (en) * | 2018-04-28 | 2018-10-30 | 中电建水环境治理技术有限公司 | A kind of flip-over type garbage sorting system |
| CN208758077U (en) * | 2018-05-18 | 2019-04-19 | 浙江双金机械集团股份有限公司 | Building waste dry-type separation system |
| CN109078971A (en) * | 2018-10-18 | 2018-12-25 | 李智 | A kind of integrated sorting unit of vertical daily garbage |
| CN109530231A (en) * | 2018-11-21 | 2019-03-29 | 陆炯 | A kind of solid waste separating and treating apparatus and solid waste integrated conduct method |
| CN111922024A (en) * | 2019-05-13 | 2020-11-13 | 贾成俊 | Building decoration garbage sorting and crushing treatment process |
| CN211538923U (en) * | 2019-07-18 | 2020-09-22 | 广东亨益环保集团有限公司 | Household garbage deep sorting system |
| CN110947739A (en) * | 2019-12-19 | 2020-04-03 | 苏州科普森环保科技有限公司 | Automatic sorting line for building decoration garbage |
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| PB01 | Publication | ||
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Application publication date: 20211130 |