CN113702563B - Galvanized layer uniformity detection device for hot galvanizing and detection method thereof - Google Patents
Galvanized layer uniformity detection device for hot galvanizing and detection method thereof Download PDFInfo
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- CN113702563B CN113702563B CN202111011440.3A CN202111011440A CN113702563B CN 113702563 B CN113702563 B CN 113702563B CN 202111011440 A CN202111011440 A CN 202111011440A CN 113702563 B CN113702563 B CN 113702563B
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- 238000001514 detection method Methods 0.000 title claims abstract description 89
- 238000005246 galvanizing Methods 0.000 title claims abstract description 17
- 230000007246 mechanism Effects 0.000 claims abstract description 95
- 238000004140 cleaning Methods 0.000 claims abstract description 50
- 238000005192 partition Methods 0.000 claims abstract description 36
- 238000007689 inspection Methods 0.000 claims abstract description 20
- 230000000087 stabilizing effect Effects 0.000 claims description 52
- 238000000034 method Methods 0.000 claims description 13
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 claims description 12
- HCHKCACWOHOZIP-UHFFFAOYSA-N Zinc Chemical compound [Zn] HCHKCACWOHOZIP-UHFFFAOYSA-N 0.000 claims description 12
- 229910052802 copper Inorganic materials 0.000 claims description 12
- 239000010949 copper Substances 0.000 claims description 12
- 239000011701 zinc Substances 0.000 claims description 12
- 229910052725 zinc Inorganic materials 0.000 claims description 12
- 239000011248 coating agent Substances 0.000 claims description 11
- 238000000576 coating method Methods 0.000 claims description 11
- 239000013049 sediment Substances 0.000 claims description 10
- 239000007788 liquid Substances 0.000 claims description 9
- 238000009434 installation Methods 0.000 claims description 8
- 230000008569 process Effects 0.000 claims description 8
- ARUVKPQLZAKDPS-UHFFFAOYSA-L copper(II) sulfate Chemical compound [Cu+2].[O-][S+2]([O-])([O-])[O-] ARUVKPQLZAKDPS-UHFFFAOYSA-L 0.000 claims description 5
- 229910000365 copper sulfate Inorganic materials 0.000 claims description 4
- 238000000638 solvent extraction Methods 0.000 claims description 3
- 230000008602 contraction Effects 0.000 claims description 2
- 239000000047 product Substances 0.000 description 43
- 238000003912 environmental pollution Methods 0.000 description 6
- 239000002699 waste material Substances 0.000 description 6
- 230000007613 environmental effect Effects 0.000 description 5
- 239000003381 stabilizer Substances 0.000 description 4
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 4
- 230000000694 effects Effects 0.000 description 3
- 238000005406 washing Methods 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 2
- 239000002244 precipitate Substances 0.000 description 2
- 238000011076 safety test Methods 0.000 description 2
- 230000004075 alteration Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 229910000366 copper(II) sulfate Inorganic materials 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
Classifications
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N31/00—Investigating or analysing non-biological materials by the use of the chemical methods specified in the subgroup; Apparatus specially adapted for such methods
- G01N31/005—Investigating or analysing non-biological materials by the use of the chemical methods specified in the subgroup; Apparatus specially adapted for such methods investigating the presence of an element by oxidation
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- Health & Medical Sciences (AREA)
- Life Sciences & Earth Sciences (AREA)
- Molecular Biology (AREA)
- Physics & Mathematics (AREA)
- Chemical & Material Sciences (AREA)
- Analytical Chemistry (AREA)
- Biochemistry (AREA)
- General Health & Medical Sciences (AREA)
- General Physics & Mathematics (AREA)
- Immunology (AREA)
- Pathology (AREA)
- Coating With Molten Metal (AREA)
Abstract
The invention discloses a galvanized layer uniformity detection device for hot galvanizing and a detection method thereof, which comprises a main body, wherein an inspection tank is arranged in the main body, lifting cylinders are arranged at two sides of the bottom of the inspection tank, a bearing frame is arranged above the lifting cylinders, a bearing disc is inserted in the bearing frame, a lapping groove is arranged at two sides above the inspection tank, a plurality of partition frames are detachably arranged in the lapping groove, a clamping mechanism is detachably arranged between the partition frames, and a cleaning tank is arranged in the left side of the main body. According to the invention, the clamping mechanism, the fixing mechanism, the cleaning pool and the receiving frame are arranged, so that the clamping mechanism is matched with the fixing mechanism for use, the product can be quickly and conveniently fixed, meanwhile, the product can be conveniently detached, the product can be quickly placed into the cleaning pool, the cleaning efficiency is improved, the cleaning pool can comprehensively clean the detected product, and the accuracy of follow-up detection data is improved.
Description
Technical Field
The invention relates to the technical field of hot galvanizing product detection, in particular to a galvanized layer uniformity detection device for hot galvanizing and a detection method thereof.
Background
The uniformity of the zinc layer influences the corrosion resistance and the service life of the product, and the zinc layer is subjected to detection and assessment by being listed in a standard. The uniformity of the coating can be assessed by coating uniformity or coating thickness average H and standard deviation S. Necessary measures should be taken in the hot dip galvanization process to improve the uniformity of the galvanization layer.
The existing zinc layer uniformity detection device cannot clean red copper generated when detecting the surface of a detected product in the use process rapidly and efficiently, so that the detection efficiency is low, the practicability is poor, the existing zinc layer uniformity detection device cannot detect a plurality of products at the same time when in use, and meanwhile, the sediment generated by detection is not collected, and is directly discharged, so that environmental pollution and resource waste are caused.
Therefore, how to ensure high detection efficiency, enhance the practicability of the detection equipment, reduce resource waste, improve environmental protection and clean production is a problem to be solved at present.
Patent number CN201520105043.6 discloses a galvanized copper sulfate test washing tank, and it includes a basin, the splendid attire has water in the basin, be equipped with a test container that is equipped with the cupric sulfate solution and a plurality of washing container that is equipped with water in the basin, test container and washing container lower part are equipped with supersonic generator, and the basin lower part is equipped with ultrasonic frequency switch. The test container and the cleaning container are positioned in the water tank through a bracket. The utility model is provided with a plurality of cleaning containers and an ultrasonic generator, which can adapt to samples with various shapes, and the samples are placed into the cleaning tank during test, so that the sediment on the surfaces of the samples can be removed without any tool, and the utility model is suitable for simultaneously cleaning a plurality of samples, and is convenient and quick. The utility model is provided with the bracket, so that the test container and the cleaning container can be conveniently and stably positioned in the water tank.
The device has the following disadvantages when in use: 1. the device has low detection efficiency and poor effect when in use, and the detection result is inaccurate, so that improvement is needed; 2. the device can not detect a plurality of products simultaneously when using, does not have the function of collecting to the precipitate that detects the production simultaneously, and direct emission leads to environmental pollution and wasting of resources, so still need improve.
Disclosure of Invention
The invention aims to provide a galvanized layer uniformity detection device for hot galvanizing and a detection method thereof, which are used for solving the problems that the existing galvanized layer uniformity detection device for hot galvanizing provided in the prior art is low in detection efficiency and poor in effect when in use, so that a detection result is inaccurate, a plurality of products cannot be detected at the same time when in use, and meanwhile, sediment generated by detection is not collected, and is directly discharged, so that environmental pollution and resource waste are caused.
In order to solve the technical problems, the invention provides the following technical scheme: the utility model provides a zinc coating homogeneity detection device for hot galvanizing process, includes the main part, the inspection pond has been seted up to the inside bottom both sides of inspection pond, the promotion cylinder is installed to promotion cylinder top, it has the tray to accept the inside grafting of frame, the groove has been seted up to inspection pond top both sides, it has a plurality of partition frames to take inside demountable installation of groove, demountable installation has clamping mechanism between the partition frame, the clearance pond has been seted up to the inside left side of main part, the screw rod groove is installed to the inside both sides of clearance pond, the motor is installed to screw rod tank bottom, motor power take off shaft has the threaded rod, threaded rod outside threaded connection has the thread bush, the thread bush outside is connected with the bearing bush, the bearing bush outside is connected with the movable block, the mounting panel is installed in the movable block outside, the stabilizer is installed to the movable block both sides, the stabilizer inside both sides of screw rod groove have been seted up to the stabilizer sliding connection in the stabilizer groove, mounting panel internally mounted has a plurality of miniature motors, miniature motor power take off shaft is connected with the clearance tray.
Preferably, the partition frame with fixed establishment is all installed on clamping mechanism right side, fixed establishment includes spring groove, round pin piece and fastening spring, spring groove internally mounted has fastening spring one end, the round pin piece is installed to the fastening spring other end, through installing fixed establishment, can dismantle and install clamping mechanism and partition frame fast convenient, has improved the efficiency of detection.
Preferably, the pin hole is formed in the left side of the lap groove, the pin block is inserted into the pin hole, the partition frame and the fixing block are arranged below the left side of the clamping mechanism, the jack is formed in the bottom of the lap groove, the fixing block is inserted into the jack, the fixing block is matched with the jack for use, and the partition frame and the clamping mechanism can be rapidly positioned, so that the installation efficiency is improved.
Preferably, the test pool is provided with a bearing disc stabilizing groove on two sides, one end of a bearing disc stabilizing block is slidably connected with the bearing disc stabilizing groove, the other end of the bearing disc stabilizing block is connected with two sides of the bearing frame, and the bearing disc stabilizing block is matched with the bearing disc stabilizing groove for use, so that the stability of the bearing disc and the bearing frame during pushing is improved.
Preferably, the pin block stabilizing blocks are arranged on two sides of the pin block, the pin block stabilizing grooves are formed in two sides of the inner portion of the spring groove, the pin block stabilizing blocks are slidably connected in the pin block stabilizing grooves, the pin block stabilizing blocks ensure the stability of the pin block in the moving process, and the disassembly and installation stability is improved.
Preferably, the clamping mechanism comprises a clamping frame moving groove, a clamping frame A and a clamping frame B, the lower parts of the clamping frame A and the clamping frame B are slidably connected inside the clamping frame moving groove, contraction springs are arranged on the inner parts of the two sides of the clamping frame A and the two sides of the clamping frame B, and the surface of the clamping mechanism is fast fixed to a product to be detected, so that the detection is convenient, and the detection efficiency is improved.
Preferably, the collecting tank is arranged at the bottom of the cleaning tank, the collecting box is detachably arranged in the collecting tank, and the collecting box can recover cleaned products, so that the environmental protection performance is improved.
The partition frame internally provided with a plurality of partition rods, and partition filter screens are arranged between the partition rods, the partition frame can separate detection products, and a plurality of clamping mechanisms can be stored in the inspection pool, so that the detection efficiency is improved.
The electric power input ends of the motor and the miniature motor are electrically connected with the electric power output end of an external power supply.
A detection method of a galvanized layer uniformity detection device for hot galvanizing processing comprises the following steps:
Firstly, injecting copper sulfate experimental liquid required for detection into a detection tank, standing the detection liquid, then placing a product to be detected into a clamping mechanism, when the clamping mechanism is used, pushing a clamping frame A and a clamping frame B in opposite directions to drive shrinkage springs in the clamping mechanism to stretch the product to be detected, then placing the product to be detected into the clamping mechanism, then loosening the clamping frame A and the clamping frame B, shrinking the shrinkage springs at the moment, driving the clamping frame A and the clamping frame B to move in a clamping frame moving groove in the clamping mechanism below the clamping mechanism, closing the clamping frame moving groove, fixing the product to be detected, and placing the clamping mechanism and the product to be detected into the detection tank at the moment;
Step (B), then, inserting a fixed block on one side of the clamping mechanism into the jack, then sliding a pin block in the fixed mechanism on the other side of the clamping mechanism, moving the pin block and simultaneously driving a fastening spring in a spring groove to shrink and store force, simultaneously moving pin block stabilizing blocks on two sides of the pin block in the pin block stabilizing groove, then loosening the pin block, and ejecting and inserting the pin block into a pin hole in the inner side of the lap groove by the fastening spring release force to fix the clamping mechanism;
step (C), repeating the placing flow of the clamping mechanism, inserting the partition frame into the inspection pool, and partitioning the clamping mechanism;
step (D), then, according to the detection requirement, standing the product which is detected by the clamping mechanism, wherein the product cannot move or shake during the standing;
Step (E), afterwards, after a period of time is detected, the clamping mechanism and the detection product are taken up by the pin block in the movable fixing mechanism, then the clamping mechanism and the detection product are placed into the cleaning pool, at the moment, an external power supply is used for powering on the miniature motor, the miniature motor works to rotate to drive the cleaning disc to rotate, the cleaning disc cleans the product which is detected once in the clamping mechanism, compact red copper generated on the surface of the detection product is cleaned, in the cleaning process, the motor in the cleaning pool is powered on through the external power supply, at the moment, the motor works to rotate to drive the threaded rod, the threaded rod rotates to drive the threaded sleeve on the outer side to rotate, the bearing sleeve rotates to drive the bearing sleeve on the outer side to rotate, the stabilizing blocks on the two sides of the moving block slide in the stabilizing groove, the rotation of the moving block is limited, and therefore the threaded sleeve and the bearing sleeve are driven to move up and down in the screw groove, and then the moving block and the mounting plate are driven to move up and down in the cleaning pool, and the detection product in the clamping mechanism are cleaned up and down;
Step (F), then, repeating the step (B), the step (D) and the step (E), repeatedly checking the detection product for a plurality of times, and checking the uniformity of the surface zinc coating;
And (G) after the detection is finished, extracting detection liquid in the detection pool, at the moment, working through an external lifting cylinder, ejecting the bearing frame and the bearing disc, then extracting the bearing disc from the bearing frame, simultaneously, collecting the sediment borne on the surface of the bearing disc, then extracting the collection box from the collection tank, collecting the cleaned red copper, and finishing the whole detection.
Compared with the prior art, the invention has the beneficial effects that:
1. According to the invention, the fixing mechanism, the clamping mechanism, the partition frame and the cleaning pool are arranged, the product to be detected is fixed through the clamping mechanism and is matched with the fixing mechanism, the detected product is conveniently and conveniently placed into the detection pool for detection, the practicability is improved, the partition frame partitions the detection pool, a plurality of products can be detected at the same time, the detection efficiency is improved, the cleaning pool is matched with the internal cleaning disk for use, red copper existing on the surface of the detected product can be cleaned efficiently, and the accuracy of the detection result is improved.
2. According to the invention, the lifting cylinder, the bearing plate, the bearing frame and the collecting box are arranged, so that the sediment at the bottom of the inspection pool can be conveniently and rapidly sent out from the inside by matching with the bearing plate, the sediment can be collected and converged by matching with the bearing plate, the collecting box is matched with the collecting tank for use, red copper cleaning matters generated by detection can be collected, the possibility of resource waste and environmental pollution is reduced, and the environmental protection of equipment is improved.
Drawings
FIG. 1 is a schematic diagram of the overall structure of the present invention;
FIG. 2 is a schematic view of a partition frame according to the present invention;
FIG. 3 is a schematic view of a clamping mechanism according to the present invention;
FIG. 4 is a schematic view of the structure of the receiving frame and the receiving tray of the present invention;
FIG. 5 is a schematic view of the structure of the mounting plate and the cleaning plate of the present invention;
fig. 6 is a schematic structural view of the partition mechanism of the present invention.
In the figure: 1. a main body; 2. a jack; 3. a checking pool; 4. a screw groove; 5. a moving block; 6. cleaning a pool; 7. cleaning the disc; 8. a mounting plate; 9. a pin hole; 10. a groove is formed; 11. lifting the cylinder; 12. a thread sleeve; 13. a receiving tray stabilizing groove; 14. a bearing disc stabilizing block; 15. a receiving frame; 16. a receiving tray; 17. a partition frame; 18. a fixed block; 19. isolating the filter screen; 20. a partition rod; 21. a fixing mechanism; 2101. a pin block; 2102. a pin block stabilizing block; 2103. pin block stabilizing grooves; 2104. a fastening spring; 2105. a spring groove; 22. a clamping mechanism; 23. a clamping frame A; 24. a clamping frame moving groove; 25. a clamping frame B; 26. a motor; 27. a retraction spring; 28. a stabilizing groove; 29. a stabilizing block; 30. a threaded rod; 31. a micro motor; 32. a bearing sleeve; 33. a collection tank; 34. and a collection box.
Detailed Description
In order to solve the problems that the existing galvanized layer uniformity detection device for hot galvanizing is low in detection efficiency and poor in effect, so that a plurality of products cannot be detected simultaneously in use and precipitates generated by detection are not collected, and are directly discharged, so that environmental pollution and resource waste are caused, the technical scheme of the invention is clearly and completely described by combining the drawings in the invention, and obviously, the described invention is only a part of the invention, not the whole invention. All other inventions obtained by those skilled in the art without making any creative effort based on the inventions in the present invention are within the protection scope of the present invention.
Referring to fig. 1-6, the invention provides safety test equipment for an automobile child safety seat, which comprises a main body 1, wherein a test pool 3 is arranged in the main body 1, lifting cylinders 11 are arranged on two sides of the inner bottom of the test pool 3, a bearing frame 15 is arranged above the lifting cylinders 11, a bearing plate 16 is inserted in the bearing frame 15, a plurality of partition frames 17 are detachably arranged in the bearing frame 15, a clamping mechanism 22 is detachably arranged between the partition frames 17, a cleaning pool 6 is arranged in the left side of the main body 1, screw grooves 4 are arranged in the two sides of the cleaning pool 6, a motor 26 is arranged at the bottom of the screw grooves 4, a threaded rod 30 is connected with threads on the outer side of the threaded rod 30, a bearing sleeve 32 is connected on the outer side of the threaded rod 12, a moving block 5 is provided with a mounting plate 8 on the outer side of the moving block 5, stabilizing blocks 29 are arranged on two sides of the screw grooves 4, the stabilizing blocks 29 are slidably connected in the stabilizing grooves 28, a plurality of miniature motor output shafts 31 are arranged in the mounting plate 8, a miniature motor output shafts 31 are connected with the miniature motor 21 and the bearing plate 22, and the cleaning pool can be conveniently and rapidly and fixedly matched with the cleaning pool 6, and the safety test equipment can be conveniently and rapidly disassembled by the clamping mechanism is fixed in the cleaning pool 6, and the cleaning equipment can be conveniently and rapidly cleaned by the clamping mechanism is fixedly and conveniently and rapidly installed.
Further cut off frame 17 and clamping mechanism 22 right side and all install fixed establishment 21, fixed establishment 21 includes spring groove 2105, round pin piece 2101 and fastening spring 2104, and spring groove 2105 internally mounted has fastening spring 2104 one end, and round pin piece 2101 is installed to the fastening spring 2104 other end, and fixed establishment 21 can carry out quick dismantlement to cut off frame 17 and clamping mechanism 22, has improved the efficiency of detection.
Further take the inside pinhole 9 of having seted up in groove 10 left side, and round pin piece 2101 peg graft inside pinhole 9, cut off frame 17 and clamping mechanism 22 left side below and all install fixed block 18, take the groove 10 bottom to have seted up jack 2, and fixed block 18 peg graft inside jack 2, and fixed block 18 cooperation jack 2 uses, can carry out quick location to cut off frame 17 and clamping mechanism 22, has improved the efficiency of installation.
Further, the two sides of the inspection pool 3 are provided with a bearing disc stabilizing groove 13, one end of a bearing disc stabilizing block 14 is slidably connected with the bearing disc stabilizing groove 13, the other end of the bearing disc stabilizing block 14 is connected to the two sides of a bearing frame 15, and the bearing disc stabilizing block 14 ensures the lifting stability of the bearing frame 15.
The pin block stabilizing blocks 2102 are mounted on two sides of the further pin block 2101, the pin block stabilizing grooves 2103 are formed in two sides of the inner portion of the spring groove 2105, the pin block stabilizing blocks 2102 are connected inside the pin block stabilizing grooves 2103 in a sliding mode, and the pin block stabilizing blocks 20 can limit movement of the pin block 2101 and prevent deflection.
Further collection tank 33 has been seted up to clearance pond 6 bottom, and collection tank 33 inside demountable installation has collection box 34, and collection box 34 can collect the red copper that the clearance was out, reduces the wasting of resources, improves the feature of environmental protection.
Further cut off frame 17 internally mounted has a plurality of cut off poles 20, and installs the cut off filter screen 19 between the cut off poles 20, cuts off frame 17 and can cut apart inspection cell 3, has improved the efficiency of inspection.
The power input ends of the further motor 26 and the micro motor 31 are electrically connected to the power output end of the external power source.
The inspection method based on the zinc coating uniformity detection device for hot galvanizing comprises the following steps:
Firstly, pouring copper sulfate experimental liquid required for detection into a detection tank 3, standing the detection liquid, then placing a product to be detected into a clamping mechanism 22, when the clamping mechanism 22 is used, firstly pushing a clamping frame A23 and a clamping frame B25 in opposite directions to drive a shrinkage spring 27 in the clamping mechanism to stretch, then placing the product to be detected into the clamping mechanism 22, then loosening the clamping frame A23 and the clamping frame B25, shrinking the shrinkage spring 27 at the moment, driving the clamping frame A23 and the clamping frame B25 to move in a clamping frame moving groove 24 in the clamping mechanism 22 below, and closing to fix the product to be detected, and then placing the clamping mechanism 22 and the product to be detected into the detection tank 3 together;
Step B, then, when the clamping mechanism is put in, the fixed block 18 on one side of the clamping mechanism 22 is inserted into the jack 2, then the pin block 2101 in the fixed mechanism 21 on the other side of the clamping mechanism 22 is slid, the pin block 2101 moves and drives the fastening spring 2104 in the spring groove 2105 to shrink and store force, meanwhile, the pin block stabilizing blocks 2102 on two sides of the pin block 2101 move in the pin block stabilizing groove 2103, then the pin block 2101 is loosened, and the fastening spring 2104 releases force to push out the pin block 2101 into the pin hole 9 in the inner side of the lap groove 10, so that the clamping mechanism 22 is fixed;
Step C, repeating the placing process of the clamping mechanism 22, inserting the partition frame 17 into the inspection pool 3, and partitioning the clamping mechanism 22;
step D, then, according to the detection requirement, standing the product which is detected by the clamping mechanism 22, wherein the product cannot move or shake during the standing;
Step E, afterwards, after a period of time is detected, the inner pin block 2101 of the movable fixing mechanism 21 picks up the clamping mechanism 22 together with the detected product, then the clamping mechanism is placed into the cleaning pool 6, the miniature motor 31 is electrified through an external power supply, the miniature motor 31 works and rotates to drive the cleaning disc 7 to rotate, the cleaning disc 7 cleans the product detected once in the clamping mechanism 22, compact red copper generated on the surface of the detected product is cleaned, in the cleaning process, the external power supply is used for electrifying the motor 26 in the cleaning pool 6, at the moment, the motor 26 works and rotates to drive the threaded rod 30 to rotate, the threaded rod 30 rotates to drive the outer thread bush 12 to rotate, the threaded bush 12 rotates to drive the outer bearing bush 32 to rotate, the bearing bush 32 drives the movable block 5 to rotate, the stabilizing blocks 29 on two sides of the movable block 5 slide in the stabilizing groove 28, the rotation of the movable block 5 is limited, the threaded bush 12 and the bearing bush 32 are driven to move up and down in the screw groove 4, and the movable block 5 and the mounting plate 8 and the cleaning disc 7 are driven to move up and down in the interior of the cleaning pool 6, and the surface of the clamping mechanism 22 and the detected product is cleaned up and down;
step F, then repeating the step B, the step D and the step E, repeatedly checking the detected product for a plurality of times, and checking the uniformity of the galvanized layer on the surface of the detected product;
And G, after the detection is finished, extracting the detection liquid in the inspection pool 3, at the moment, working through the external lifting cylinder 11, ejecting the bearing frame 15 and the bearing disc 16, then extracting the bearing disc 16 from the bearing frame 15, simultaneously, carrying out the meeting of the sediment borne on the surface of the bearing disc 16, then extracting the collecting box 34 from the collecting groove 33, collecting the cleaned red copper, and finishing the whole detection.
The galvanized layer uniformity detection device and method for hot galvanizing has the following advantages:
1. According to the invention, the fixing mechanism, the clamping mechanism, the partition frame and the cleaning pool are arranged, the product to be detected is fixed through the clamping mechanism and is matched with the fixing mechanism, the detected product is conveniently and conveniently placed into the detection pool for detection, the practicability is improved, the partition frame partitions the detection pool, a plurality of products can be detected at the same time, the detection efficiency is improved, the cleaning pool is matched with the internal cleaning disk for use, red copper existing on the surface of the detected product can be cleaned efficiently, and the accuracy of the detection result is improved.
2. According to the invention, the lifting cylinder, the bearing plate, the bearing frame and the collecting box are arranged, so that the sediment at the bottom of the inspection pool can be conveniently and rapidly sent out from the inside by matching with the bearing plate, the sediment can be collected and converged by matching with the bearing plate, the collecting box is matched with the collecting tank for use, red copper cleaning matters generated by detection can be collected, the possibility of resource waste and environmental pollution is reduced, and the environmental protection of equipment is improved.
Although the present invention has been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made therein without departing from the spirit and scope of the invention as defined by the appended claims and their equivalents.
Claims (5)
1. The utility model provides a zinc-plated layer homogeneity detection device for hot galvanizing processing, includes main part (1), its characterized in that: the utility model discloses a stable tank, including main part (1) and main part (1), inspection pond (3) are internally provided, lifting cylinder (11) are installed to inspection pond (3) inside bottom both sides, lifting cylinder (11) top is installed and is accepted frame (15), accept frame (15) inside grafting has and accept dish (16), inspection pond (3) top both sides have been seted up and have been taken groove (10), take groove (10) inside demountable installation has a plurality of partition frame (17), demountable installation has clamping mechanism (22) between partition frame (17), clearance pond (6) have been seted up in main part (1) left side inside, clearance pond (6) inside both sides are installed screw groove (4), motor (26) are installed to screw groove (4) bottom, motor (26) power output shaft has threaded rod (30), threaded connection has thread bush (12) in the outside, thread bush (12) outside is connected with bearing bush (32), the bearing bush (32) outside is connected with movable block (5), movable block (5) outside, movable block (8) installs inside stable tank (28) are seted up in both sides, stable tank (28) are installed in both sides, the stabilizing block (29) is slidably connected inside the stabilizing groove (28), a plurality of micro motors (31) are arranged inside the mounting plate (8), and a power output shaft of each micro motor (31) is connected with a cleaning disc (7);
The right sides of the partition frame (17) and the clamping mechanism (22) are respectively provided with a fixing mechanism (21), the fixing mechanism (21) comprises a spring groove (2105), a pin block (2101) and a fastening spring (2104), one end of the fastening spring (2104) is arranged in the spring groove (2105), and the other end of the fastening spring (2104) is provided with the pin block (2101);
A pin hole (9) is formed in the left side of the lap groove (10), the pin block (2101) is inserted into the pin hole (9), a fixed block (18) is arranged below the left sides of the partition frame (17) and the clamping mechanism (22), an inserting hole (2) is formed in the bottom of the lap groove (10), and the fixed block (18) is inserted into the inserting hole (2);
The clamping mechanism (22) comprises a clamping frame moving groove (24), a clamping frame A (23) and a clamping frame B (25), wherein the lower parts of the clamping frame A (23) and the clamping frame B (25) are in sliding connection with the inside of the clamping frame moving groove (24), and contraction springs (27) are arranged in the two sides of the clamping frame A (23) and the two sides of the clamping frame B (25);
A collecting tank (33) is arranged at the bottom of the cleaning pool (6), and a collecting box (34) is detachably arranged in the collecting tank (33);
A plurality of partition rods (20) are arranged in the partition frame (17), and partition filter screens (19) are arranged between the partition rods (20).
2. The zinc coating uniformity detection device for hot dip galvanizing according to claim 1, wherein: the test pool is characterized in that the two sides of the test pool (3) are provided with bearing disc stabilizing grooves (13), one end of a bearing disc stabilizing block (14) is slidably connected with the bearing disc stabilizing grooves (13), and the other end of the bearing disc stabilizing block (14) is connected with the two sides of the bearing frame (15).
3. The zinc coating uniformity detection device for hot dip galvanizing according to claim 1, wherein: pin piece stabilizing blocks (2102) are arranged on two sides of each pin piece (2101), pin piece stabilizing grooves (2103) are formed in two sides of the inner portion of each spring groove (2105), and the pin piece stabilizing blocks (2102) are connected inside the pin piece stabilizing grooves (2103) in a sliding mode.
4. The zinc coating uniformity detection device for hot dip galvanizing according to claim 1, wherein: the electric power input ends of the motor (26) and the miniature motor (31) are electrically connected with the electric power output end of an external power supply.
5. The method for using the zinc coating uniformity detection device for hot galvanizing according to claim 3, wherein the method comprises the following steps: the method comprises the following steps:
Firstly, injecting copper sulfate experimental liquid required for detection into a detection pond (3), standing the detection liquid, then placing a product to be detected into a clamping mechanism (22), pushing a clamping frame A (23) and a clamping frame B (25) in opposite directions respectively when the clamping mechanism (22) is used, driving a shrinkage spring (27) in the clamping mechanism to stretch, then placing the product to be detected into the clamping mechanism (22), then loosening the clamping frame A (23) and the clamping frame B (25), shrinking the shrinkage spring (27) at the moment, driving the clamping frame A (23) and the clamping frame B (25) to move in a clamping frame moving groove (24) in the clamping mechanism (22) below, and closing to fix the product to be detected, and placing the clamping mechanism (22) and the product to be detected into the detection pond (3) at the moment;
step (B), then, when the clamping mechanism is put in, the fixed block (18) on one side of the clamping mechanism (22) is inserted into the jack (2), then the pin block (2101) in the fixed mechanism (21) on the other side of the clamping mechanism (22) is slid, the pin block (2101) moves and drives the fastening spring (2104) in the spring groove (2105) to shrink and store force, meanwhile, the pin block stabilizing blocks (2102) on two sides of the pin block (2101) move in the pin block stabilizing groove (2103), then the pin block (2101) is loosened, the pin block (2101) is ejected and inserted into the pin hole (9) in the inner side of the lap groove (10) by the release force of the fastening spring (2104), and the clamping mechanism (22) is fixed;
Step (C), repeating the placing flow of the clamping mechanism (22), inserting the partition frame (17) into the inspection pool (3), and partitioning the clamping mechanism (22);
Step (D), then, according to the detection requirement, standing the product detected by the clamping mechanism (22) and keeping the product stationary, wherein the product cannot move and shake;
Step (E), afterwards, after a period of time is detected, the inner pin block (2101) of the movable fixing mechanism (21) picks up the clamping mechanism (22) together with the detected product, then the clamping mechanism is put into the cleaning pool (6), the miniature motor (31) is electrified through an external power supply, the miniature motor (31) works and rotates to drive the cleaning disc (7) to rotate, the cleaning disc (7) cleans the product detected once in the clamping mechanism (22), compact red copper generated on the surface of the detected product is cleaned, in the cleaning process, the motor (26) in the cleaning pool (6) is electrified through the external power supply, the motor (26) works and rotates at the moment, the threaded rod (30) is driven to rotate, the threaded rod (30) rotates and simultaneously drives the outer threaded sleeve (12) to rotate, the threaded sleeve (12) simultaneously drives the outer bearing sleeve (32) to rotate, the bearing sleeve (32) on both sides of the moving block (5) rotates, the stabilizing blocks (29) slide in the stabilizing groove (28) to limit the rotation of the moving block (5), thereby realizing the purpose of cleaning the threaded sleeve (12) and the threaded sleeve (32) on the inner side of the bearing sleeve (8) and the inner side of the moving disc (7), cleaning up and down the surfaces of the clamping mechanism (22) and the internal detection product;
Step (F), then, repeating the step (B), the step (D) and the step (E), repeatedly checking the detection product for a plurality of times, and checking the uniformity of the surface zinc coating;
And (G) after the detection is finished, extracting the detection liquid in the detection pool (3), ejecting the bearing frame (15) and the bearing disc (16) through the operation of the external lifting cylinder (11), extracting the bearing disc (16) from the bearing frame (15), collecting and converging the sediment borne on the surface of the bearing disc (16), extracting the collecting box (34) from the collecting groove (33), collecting the cleaned red copper, and finishing the whole detection.
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| KR100340425B1 (en) * | 2000-08-29 | 2002-06-12 | 이형도 | An apparatus for uniform coating of board |
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| CN209379597U (en) * | 2018-09-20 | 2019-09-13 | 浙江航峰铁塔有限公司 | A kind of service sink |
| CN210434735U (en) * | 2019-07-23 | 2020-05-01 | 天津双源金属制品有限公司 | Dust absorbing device for workpiece surface spraying |
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