Disclosure of Invention
Based on this, it is necessary to provide an elevator guide rail installation accuracy detecting device with simple structure, high measurement accuracy and high measurement efficiency, aiming at the problems of low measurement accuracy and low measurement efficiency of elevator guide rail installation accuracy in the conventional operation. In addition, an elevator guide rail installation accuracy detection method for performing measurement operation by using the device is also provided.
The technical scheme is as follows:
In one aspect, there is provided an elevator guide rail installation accuracy detecting device, comprising:
The two reference sample lines are respectively arranged on one sides of the two groups of guide rails, and the reference sample lines are plumb lines;
The device comprises two detection brackets, a first displacement sensor, a second displacement sensor, a third displacement sensor, a fourth displacement sensor and a fifth displacement sensor, wherein the two detection brackets are respectively connected with two groups of guide rails in a sliding way, the detection assemblies are arranged on the detection brackets and comprise a first displacement sensor, a second displacement sensor, a third displacement sensor, a fourth displacement sensor and the fifth displacement sensor, the direction perpendicular to the side surfaces of the guide rails is preset as a first direction, the direction perpendicular to the top surfaces of the guide rails is preset as a second direction, the first displacement sensor is used for measuring the first direction distance between one side surface of the guide rails and the first direction of the guide rails, the second displacement sensor is used for measuring the second direction distance between the other side surface of the guide rails and the first direction of the guide rails, the third displacement sensor is used for measuring the second direction distance between the top surfaces of the guide rails and the second direction of the guide rails, and the fifth displacement sensor is used for measuring the second direction distance between the reference sample lines and the reference sample lines;
and the driving assembly is used for driving the detection bracket to move on the guide rail.
The technical scheme is further described as follows:
In one embodiment, the drive assembly includes an elevator car and the test bracket is secured to a top surface of the elevator car.
In one of the embodiments, the drive assembly further comprises a connector by which the detection bracket is fixed to the top surface of the elevator car.
In one embodiment, the connecting piece is set to be a magnetic attraction piece, the top surface of the elevator car is provided with a first magnetic attraction part for magnetically attracting and matching with the magnetic attraction piece, and the detection support is provided with a second magnetic attraction part for magnetically attracting and matching with the magnetic attraction piece.
In one embodiment, the elevator car is provided with a first roller which is in sliding connection with the guide rail, the rim of the first roller is abutted to the side face of the guide rail, the shaft lever is provided with a reflective tape, and the detection assembly further comprises a photoelectric velometer which is arranged towards the reflective tape.
In one of the embodiments, the elevator car is further provided with a second roller, the rim of which abuts the top surface of the guide rail.
In one embodiment, the detection assembly is movably disposed on the detection support.
In one embodiment, the detection support is provided with an adjusting chute, and the detection assembly is slidably arranged in the adjusting chute.
In one embodiment, the distances between the first displacement sensor, the second displacement sensor and the third displacement sensor and the corresponding surface to be measured of the guide rail are set between 10mm and 100mm, and the distances between the fourth displacement sensor and the fifth displacement sensor and the corresponding reference sample line are set between 10mm and 100 mm.
On the other hand, the invention also provides an elevator guide rail installation accuracy detection method, which is characterized by comprising the elevator guide rail installation accuracy detection device and further comprising the following steps:
the reference sample lines are respectively arranged on one side of the two groups of guide rails, so that the reference sample lines are vertically downward;
slidingly connecting the detection bracket with the guide rail, and enabling the detection bracket to slide relative to the guide rail under the drive of the driving assembly;
aligning the first displacement sensor with one side surface of one group of guide rails along a first direction, and measuring the distance between one side surface of the guide rail and the first direction of the first displacement sensor, wherein the distance is recorded as L a1;
Aligning the fourth displacement sensor with the reference sample line arranged at one side corresponding to the guide rail along a first direction, measuring the distance between the reference sample line and the fourth displacement sensor along the first direction, recording as L b1, and recording that the horizontal distance between the first displacement sensor and the fourth displacement sensor is constant K;
calculating the distance L X1 between one side surface of the guide rail and the first direction corresponding to the reference sample line according to the data measured by the first displacement sensor and the fourth displacement sensor, and continuously detecting to obtain continuous sampling data L X1......LXn:
LX1=La1+Lb1+K
......
LXn=Lan+Lbn+K
Comparing the front and back adjacent sampling data to obtain a side perpendicularity deviation value L △X1......L△Xn of one group of guide rails:
L△X1=LX1-LX2=(La1+Lb1+K)-(La2+Lb2+K)=(La1+Lb1)-(La2+Lb2)
......
L△Xn=(Lan+Lbn)-(La(n+1)+Lb(n+1))
comparing the fluctuation range of the deviation value with a standard allowable value, judging whether the deviation value is qualified or not if the deviation value is not beyond the standard allowable value, judging whether the deviation value is unqualified or not if the deviation value is beyond the standard allowable value, and marking the flaw point by an operator according to the data detected at the moment and the position;
Similarly, recording the distance between one side surface of the other group of guide rails and the first direction corresponding to the reference sample line as L x1, comparing and analyzing the fluctuation range of the deviation value with a standard allowable value if the deviation value is not beyond the standard allowable value, judging the guide rails to be qualified, judging the guide rails to be unqualified as flaw points if the deviation value is beyond the standard allowable value, and marking the flaw points by operators according to the data detected at the moment and the position;
Aligning the second displacement sensor with the other side face of one group of guide rails along a first direction, measuring the distance between the other side face of one group of guide rails and the first direction of the second displacement sensor, recording as L c1, and recording that the distance between the second displacement sensor and the fourth displacement sensor in the first direction is a constant G;
calculating the distance L Y1 between the other side face of one group of guide rails and the first direction of the reference sample line according to the data measured by the second displacement sensor and the fourth displacement sensor, and continuously detecting to obtain continuous sampling data L Y1......LYn:
LY1=Lb1+G-Lc1
......
LYn=Lbn+G-Lcn
Comparing the front and back adjacent sampling data to obtain a perpendicularity deviation value L ΔY1......L△Yn of the other side face of one group of guide rails:
L△Y1=LY1-LY2=(Lb1+G-Lc1)-(Lb2+G-Lc2)=(Lb1-Lc1)-(Lb2-Lc2)
......
LΔYn=(Lbn-Lcn)-(Lb(n+1)-Lc(n+1))
comparing the fluctuation range of the deviation value with a standard allowable value, judging whether the deviation value is qualified or not if the deviation value is not beyond the standard allowable value, judging whether the deviation value is unqualified or not if the deviation value is beyond the standard allowable value, and marking the flaw point by an operator according to the data detected at the moment and the position;
Similarly, recording the distance L y1 between the other side face of the other group of guide rails and the first direction corresponding to the reference sample line, wherein the verticality deviation value of the other side face of the other group of guide rails is L △y1......L△yn, comparing and analyzing the fluctuation range of the deviation value with a standard allowable value, judging whether the fluctuation range is qualified or not if the fluctuation range is not beyond the standard allowable value, judging whether the fluctuation range is unqualified or not if the fluctuation range is beyond the standard allowable value, and marking the flaw point by an operator according to the data detected at the moment;
The third displacement sensor is aligned with the top surface of one group of guide rails along the second direction, the distance between the top surface of the guide rail and the second direction of the third displacement sensor is measured and recorded as L d1, the fifth displacement sensor is aligned with the reference sample line arranged on one side of the corresponding guide rail along the second direction, the distance between the reference sample line and the second direction of the fifth displacement sensor is measured and recorded as L e1, the sum of the two is used for obtaining perpendicularity sampling data L Z1 of the top surface of one group of guide rails at a certain moment, and continuous sampling data L Z1......LZn are continuously detected:
LZ1=Ld1+Le1
......
LZn=Ldn-Len
comparing the front and back adjacent sampling data to obtain a set of top surface verticality deviation values L △Z1......L△Zn of the guide rail:
LΔZ1=LZ1-LZ2=(Ld1+Le1)-(Ld2+Le2)
......
LΔZn=(Ldn+Len)-(Ld(n+1)+Le(n+1))
comparing the fluctuation range of the deviation value with a standard allowable value, judging whether the deviation value is qualified or not if the deviation value is not beyond the standard allowable value, judging whether the deviation value is unqualified or not if the deviation value is beyond the standard allowable value, and marking the flaw point by an operator according to the data detected at the moment and the position;
Similarly, recording perpendicularity sampling data L z1 of the top surface of the other group of guide rails, wherein the perpendicularity deviation value of one side surface of the other group of guide rails is L △z1......L△zn, comparing and analyzing the fluctuation range of the deviation value with a standard allowable value, judging whether the guide rails are qualified if the fluctuation range of the deviation value does not exceed the standard allowable value, judging whether the guide rails are unqualified defects if the fluctuation range of the deviation value exceeds the standard allowable value, and marking the defects by an operator according to the data detected at the moment;
Calculating the distance data between one side surface of the two groups of guide rails and the corresponding reference sample line to obtain the deviation value of the distance between the working surface of the same side of the two groups of guide rails and the corresponding reference sample line, namely the opposite degree deviation value of the guide rails, and recording the deviation value as L △O1......L△On:
L△O1=LX1-Lx1
......
L△On=LXn-Lxn
comparing the fluctuation range of the deviation value with a standard allowable value, judging whether the deviation value is qualified or not if the deviation value is not beyond the standard allowable value, judging whether the deviation value is unqualified or not if the deviation value is beyond the standard allowable value, and marking the flaw point by an operator according to the data detected at the moment and the position;
Similarly, calculating to obtain an opposite degree deviation value L △P1......L△Pn between the other sides of the two groups of guide rails, wherein the opposite degree deviation value L △Q1......L△Qn between the top surfaces of the two groups of guide rails, comparing and analyzing the fluctuation range of the deviation value with a standard allowable value, judging whether the guide rails are qualified if the fluctuation range of the deviation value does not exceed the standard allowable value, judging whether the guide rails are unqualified defects if the fluctuation range of the deviation value exceeds the standard allowable value, and marking the defects by operators according to the data detected at the moment;
Recording the distance between the top surface of the other group of guide rails measured by the third displacement sensor for detecting the other group of guide rails and the second direction corresponding to the third displacement sensor as L f1, recording the distance between the top surfaces of the two groups of guide rails in the second direction corresponding to the third displacement sensor as a constant H, calculating to obtain the distance between the top surfaces of the two groups of guide rails in the second direction at a certain moment, namely the track gauges of the two groups of guide rails, recording as L R1, and continuously detecting to obtain continuous sampling data L R1......LRn:
LR1=Ld1+Lf1+H
......
LRn=Ldn+Lfn+H
comparing the front and back adjacent sampling data to obtain track gauge deviation values L △R1......LΔRn of the two groups of guide rails:
L△R1=LR1-LR2=(Ld1+Lf1+H)-(Ld2+Lf2+H)=(Ld1+Lf1)-(Ld2+Lf2)
......
L△Rn=(Ldn+Lfn)-(Ld(n+1)+Lf(n+1))
And comparing the fluctuation range of the deviation value with a standard allowable value, judging whether the deviation value is qualified or not if the deviation value is not beyond the standard allowable value, judging whether the deviation value is unqualified or not if the deviation value is beyond the standard allowable value, and marking the flaw point by an operator according to the data detected at the moment.
The invention has the beneficial effects that:
Compared with the prior art, the elevator guide rail installation precision detection device is characterized in that two vertical downward reference sample lines, namely plumb lines, are respectively arranged on one sides of two groups of guide rails and are used as the reference for detection. And the two detection brackets are respectively connected with the two groups of guide rails in a sliding manner, the detection brackets are provided with detection assemblies, and the detection brackets are driven to slide on the guide rails through the driving mechanism, so that the detection assemblies can accurately detect the verticality, the opposite direction and the track gauge of the guide rail installation.
Specifically, the detection assembly comprises a first displacement sensor, a second displacement sensor, a third displacement sensor, a fourth displacement sensor and a fifth displacement sensor. The method comprises the steps that a direction perpendicular to the side face of the guide rail is preset to be a first direction, a direction perpendicular to the top face of the guide rail is preset to be a second direction, the first displacement sensor is used for measuring the first direction distance between one side face of the guide rail and the guide rail, the second displacement sensor is used for measuring the first direction distance between the other side face of the guide rail and the guide rail, the third displacement sensor is used for measuring the second direction distance between the top face of the guide rail and the guide rail, the fourth displacement sensor is used for measuring the first direction distance between the reference sample line and the guide rail, and the fifth displacement sensor is used for measuring the second direction distance between the reference sample line and the guide rail.
And synchronously recording and processing the related data through each displacement sensor, and automatically completing judgment and displaying the result after the test is finished. Compared with the prior art, the device is simple to operate, is favorable for guaranteeing the measurement accuracy, improves the efficiency of detection operation, and can also greatly lighten the working strength of operators.
Detailed Description
In order that the above objects, features and advantages of the invention will be readily understood, a more particular description of the invention will be rendered by reference to the appended drawings. In the following description, numerous specific details are set forth in order to provide a thorough understanding of the present invention. The present invention may be embodied in many other forms than described herein and similarly modified by those skilled in the art without departing from the spirit of the invention, whereby the invention is not limited to the specific embodiments disclosed below.
As shown in fig. 1 to 3, in one embodiment, there is provided an installation accuracy detecting device for an elevator guide rail 200, which includes two reference lines 100, two detecting brackets 300 and a driving assembly 400, the two reference lines 100 are respectively disposed at one side of two sets of guide rails 200, and the reference lines 100 are plumb lines. The two detection brackets 300 are respectively connected with the two groups of guide rails 200 in a sliding way, and the detection brackets 300 are provided with detection components for detecting each data of the guide rails 200. The driving assembly 400 is used for driving the detection support 300 to move on the guide rail 200, so that the detection assembly on the detection support 300 corresponds to the data of each point of the detection guide rail 200.
By providing two vertically downward reference lines 100, i.e. plumb lines, on one side of the two sets of rails 200, respectively, they are used as reference for detection. And the two detection brackets 300 are respectively connected with the two groups of guide rails 200 in a sliding way, detection components are arranged on the detection brackets 300, the detection brackets 300 are driven to slide on the guide rails 200 through a driving mechanism, and the detection components can accurately detect the verticality, the subtending degree and the track gauge of the installation of the guide rails 200.
Specifically, the detection assembly includes a first displacement sensor 310, a second displacement sensor 320, a third displacement sensor 330, a fourth displacement sensor 340, and a fifth displacement sensor 350. The first displacement sensor 310 is used for measuring the first directional distance between one side surface of the guide rail 200 and the guide rail, the second displacement sensor 320 is used for measuring the first directional distance between the other side surface of the guide rail 200, the third displacement sensor 330 is used for measuring the second directional distance between the top surface of the guide rail 200 and the guide rail, the fourth displacement sensor 340 is used for measuring the first directional distance between the reference sample line 100 and the guide rail 200, and the fifth displacement sensor 350 is used for measuring the second directional distance between the reference sample line 100 and the guide rail 200.
And synchronously recording and processing the related data through each displacement sensor, and automatically completing judgment and displaying the result after the test is finished. Compared with the prior art, the device is simple to operate, is favorable for guaranteeing the measurement accuracy, improves the efficiency of detection operation, and can also greatly lighten the working strength of operators.
In this embodiment, the system further includes a control module 700, a power module 500 and a terminal module 600, which are connected to each other, where the control module 700 is further connected to the power module 500 and the detection component, respectively, so as to control the power module 500 to detect the power supplied by the component, and ensure that the detection component works normally. And, the control module 700 receives and processes the data recorded by the detection assembly and outputs the data to the terminal module 600, so that an operator can check the related data analysis on the terminal module 600 to obtain a final detection result. In this embodiment, the terminal is a notebook computer that can be placed directly on the top surface of the elevator car 410 to receive data records and analysis of the control module 700 and the detection assembly. The control module 700 is provided on the test stand 300 so as to receive data of the test assembly. Furthermore, in order to facilitate operations such as on-site wiring, the power module 500 may be directly placed on the top surface of the elevator car 410, and connected to the control module 700 and the detection assembly by wires, respectively.
In one embodiment, the drive assembly 400 includes an elevator car 410 with the test bracket 300 secured to the top surface of the elevator car 410. The elevator car 410 is controlled to slowly run between the guide rails 200 at the maintenance speed, so that the detection support 300 is driven to relatively move relative to the guide rails 200, and the detection assembly on the detection support 300 realizes data detection on each point of the guide rails 200.
In one embodiment, the driving assembly 400 further includes a connecting piece, the detecting bracket 300 is fixed on the top surface of the elevator car 410 through the connecting piece, so as to ensure that the detecting bracket 300 and the elevator car 410 are stably installed, and avoid errors in data detection caused by movement of the detecting bracket 300 during the movement process. Specifically, in one embodiment, the connecting piece is configured as a magnetic attraction piece 420, the top surface of the elevator car 410 is provided with a first magnetic attraction portion for magnetically attracting and matching with the magnetic attraction piece 420, and the detection support 300 is provided with a second magnetic attraction portion for magnetically attracting and matching with the magnetic attraction piece 420. More specifically, in the present embodiment, the detection bracket 300 is made of a magnetic metal so that the magnetic attraction member 420 can be directly attracted to the outer surface of the detection bracket 300. In addition, the other end of the magnetic attraction piece 420 is directly magnetically attracted and matched with the magnetic metal beam 415 on the top surface of the elevator car 410, so that the detection bracket 300 is directly fixed and attracted on the top surface of the elevator car 410 through the magnetic attraction piece 420.
In one of the embodiments, the elevator car 410 is provided with a first roller 411 for sliding connection with the guide rail 200, and the rim of the first roller 411 abuts against the side surface of the guide rail 200. The shaft lever 412 of the first roller 411 is provided with a reflective tape 413, and the reflective tape 413 is adhered to the shaft lever 412 of the guide shoe in an adhesive manner. The detection assembly further comprises a photoelectric velocimeter 360 arranged towards the reflective light band 413, and in the process of running the elevator car 410 on the guide rail 200, the linear speed of the rotation of the shaft lever 412 is continuously detected through the photoelectric velocimeter 360, and the position of the detection support 300 on the guide rail 200 can be calculated by multiplying the running time, so that the position of each measuring point measured by the detection assembly can be further determined, and the accuracy of measurement is guaranteed.
More preferably, in one of the embodiments, the elevator car 410 is further provided with a second roller 414, the rim of the second roller 414 abutting the top surface of the guide rail 200. The second roller 414 assists the elevator car 410 to slide on the guide rail 200, so that the elevator car 410 drives the detection support 300 to move on the guide rail 200 more stably, and the detection accuracy of data is prevented from being affected due to shaking of the detection support 300 in the moving process.
In one embodiment, the detection assembly is movably disposed on the detection support 300 such that the detection assembly can be movably adjusted to accurately align with the object under test. Specifically, in one embodiment, the detecting bracket 300 is provided with an adjusting chute 370, and the detecting component is slidably disposed in the adjusting chute 370, so that the corresponding detecting component can be adjusted to a corresponding detecting position by adjusting the chute 370, which is beneficial to ensuring the accuracy of the detected data.
In one embodiment, the first, second and third displacement sensors 310, 320 and 330 are disposed between 10mm and 100mm from the corresponding surface to be measured of the guide rail 200, and the fourth and fifth displacement sensors 340 and 340 are disposed between 10mm and 100mm from the corresponding reference line 100. The displacement sensor is prevented from being too close to the measured object to touch, and inaccurate data measurement caused by too far away from the measured object is avoided, so that the reliability and the accuracy of detection data are ensured. Of course, the distance between the sensor and the object to be measured may be specifically adjusted according to the parameter specification of the actually used displacement sensor, and is not limited to the above-described data.
On the other hand, there is also provided a method for detecting the installation accuracy of the elevator guide rail 200, including the apparatus for detecting the installation accuracy of the elevator guide rail 200, further including the steps of:
The reference lines 100 are respectively arranged at one side of the two sets of guide rails 200 such that the reference lines 100 are vertically downward;
slidably connecting the sensing bracket 300 with the guide rail 200, and allowing the sensing bracket 300 to slide relative to the guide rail 200 under the driving of the driving assembly 400;
Aligning the first displacement sensor 310 to one side of one of the guide rails 200 along the first direction, and measuring the distance between one side of the guide rail 200 and the first direction of the first displacement sensor 310, which is recorded as L a1;
Aligning the fourth displacement sensor 340 with the reference sample line 100 arranged at one side of the corresponding guide rail 200 along the first direction, measuring the distance between the reference sample line 100 and the fourth displacement sensor 340 along the first direction, recording as L b1, and recording that the horizontal distance between the first displacement sensor 310 and the fourth displacement sensor 340 is constant K;
By the data measured by the first displacement sensor 310 and the fourth displacement sensor 340, the distance between one side surface of the guide rail 200 and the corresponding reference sample line 100 in the first direction is calculated as L X1, and continuous detection is performed to obtain continuous sampling data L X1......LXn:
LX1=La1+Lb1+K
......
LXn=Lan+Lbn+K
Comparing the front and back adjacent sampling data to obtain a side perpendicularity deviation value L △X1......L△Xn of one group of guide rails 200:
L△X1=LX1-LX2=(La1+Lb1+K)-(La2+Lb2+K)=(La1+Lb1)-(La2+Lb2)
......
L△Xn=(Lan+Lbn)-(La(n+1)+Lb(n+1))
comparing the fluctuation range of the deviation value with a standard allowable value, judging whether the deviation value is qualified or not if the deviation value is not beyond the standard allowable value, judging whether the deviation value is unqualified or not if the deviation value is beyond the standard allowable value, and marking the flaw point by an operator according to the data detected at the moment and the position;
Similarly, recording the distance L x1 between one side surface of the other group of guide rails 200 and the first direction of the corresponding reference sample line 100, wherein the verticality deviation value of one side surface of the other group of guide rails 200 is L △x1......L△xn, comparing and analyzing the fluctuation range of the deviation value with the standard allowable value, judging whether the guide rails are qualified if the fluctuation range of the deviation value does not exceed the standard allowable value, judging whether the guide rails are unqualified defects if the fluctuation range of the deviation value exceeds the standard allowable value, and marking the defects by an operator according to the data detected at the moment;
aligning the second displacement sensor 320 to the other side surface of one set of guide rails 200 along the first direction, measuring the distance between the other side surface of one set of guide rails 200 and the second displacement sensor 320 along the first direction, recording as L c1, and recording that the distance between the second displacement sensor 320 and the fourth displacement sensor 340 along the first direction is a constant G;
The distance between the other side surface of one set of guide rails 200 and the reference line 100 in the first direction is calculated as L Y1 by the data measured by the second displacement sensor 320 and the fourth displacement sensor 340, and continuous sampling data L Y1......LYn are obtained by continuous detection:
LY1=Lb1+G-Lc1
......
LYn=Lbn+G-Lcn
comparing the front and back adjacent sampling data to obtain a verticality deviation value L ΔY1......LΔYn of the other side face of one group of guide rails 200:
L△Y1=LY1-LY2=(Lb1+G-Lc1)-(Lb2+G-Lc2)=(Lb1-Lc1)-(Lb2-Lc2)
......
L△Yn=(Lbn-Lcn)-(Lb(n+1)-Lc(n+1))
comparing the fluctuation range of the deviation value with a standard allowable value, judging whether the deviation value is qualified or not if the deviation value is not beyond the standard allowable value, judging whether the deviation value is unqualified or not if the deviation value is beyond the standard allowable value, and marking the flaw point by an operator according to the data detected at the moment and the position;
Similarly, recording that the distance between the other side surface of the other group of guide rails 200 and the corresponding reference sample line 100 in the first direction is L y1, comparing and analyzing the fluctuation range of the deviation value with a standard allowable value if the deviation value is not beyond the standard allowable value, judging that the guide rails are qualified, judging that the guide rails are unqualified defects if the deviation value is beyond the standard allowable value, and marking the defects by an operator according to the data detected at the moment and the position;
The third displacement sensor 330 is aligned with the top surface of one group of guide rails 200 along the second direction, the distance between the top surface of the guide rail 200 and the second direction of the third displacement sensor 330 is measured and recorded as L d1, the fifth displacement sensor 350 is aligned with the reference sample line 100 arranged on one side of the corresponding guide rail 200 along the second direction, the distance between the reference sample line 100 and the second direction of the fifth displacement sensor 350 is measured and recorded as L e1, the two are added to obtain perpendicularity sampling data L Z1 of the top surface of one group of guide rails 200 at a certain moment, and continuous sampling data L Z1......LZn are continuously detected:
LZ1=Ld1+Le1
......
LZn=Ldn-Len
Comparing the front and back adjacent sampling data to obtain a top surface verticality deviation value L △ Z1......L△Zn of one group of guide rails 200:
L△Z1=LZ1-LZ2=(Ld1+Le1)-(Ld2+Le2)
......
L△Zn=(Ldn+Len)-(Ld(n+1)+Le(n+1))
comparing the fluctuation range of the deviation value with a standard allowable value, judging whether the deviation value is qualified or not if the deviation value is not beyond the standard allowable value, judging whether the deviation value is unqualified or not if the deviation value is beyond the standard allowable value, and marking the flaw point by an operator according to the data detected at the moment and the position;
Similarly, the perpendicularity sampling data L z1 of the top surface of the other group of guide rails 200 is recorded, the perpendicularity deviation value of one side surface of the other group of guide rails 200 is L △z1......L△zn, the fluctuation range of the deviation value is compared with the standard allowable value, if the fluctuation range of the deviation value does not exceed the standard allowable value, the standard allowable value is judged to be qualified, if the fluctuation range of the deviation value exceeds the standard allowable value, the standard allowable value is judged to be a defective spot which is not qualified, and the defective spot is marked by an operator according to the data detected at the moment;
calculating the distance data between one side surface of the two sets of guide rails 200 and the corresponding reference line 100 to obtain a deviation value of the distance between the working surface of the same side of the two sets of guide rails 200 and the corresponding reference line 100, namely, the opposite degree deviation value of the guide rails 200, and recording the deviation value as L △O1......L△On:
L△O1=LX1-Lx1
......
L△On=LXn-Lxn
comparing the fluctuation range of the deviation value with a standard allowable value, judging whether the deviation value is qualified or not if the deviation value is not beyond the standard allowable value, judging whether the deviation value is unqualified or not if the deviation value is beyond the standard allowable value, and marking the flaw point by an operator according to the data detected at the moment and the position;
Similarly, calculating the opposite degree deviation value L △P1......L△Pn between the other sides of the two groups of guide rails 200, the opposite degree deviation value L △Q1......L△Qn between the top surfaces of the two groups of guide rails 200, comparing and analyzing the fluctuation range of the deviation value with the standard allowable value, judging to be qualified if the fluctuation range does not exceed the standard allowable value, judging to be a defective spot which is unqualified if the fluctuation range does not exceed the standard allowable value, and marking the defective spot by an operator according to the data detected at the moment;
recording the distance between the top surface of the other set of guide rails 200 measured by the third displacement sensor 330 for detecting the other set of guide rails 200 and the second direction corresponding to the third displacement sensor as L f1, recording the distance between the top surfaces of the two sets of guide rails 200 in the second direction corresponding to the third displacement sensor 330 as a constant H, calculating to obtain the distance between the top surfaces of the two sets of guide rails 200 in the second direction at a certain moment, namely, the track gauge of the two sets of guide rails 200, recording as L R1, and continuously detecting to obtain continuous sampling data L R1......LRn:
LR1=Ld1+Lf1+H
......
LRn=Ldn+Lfn+H
Comparing the front and back adjacent sampled data to obtain the track gauge deviation value L △R1......LΔRn of the two groups of guide rails 200:
L△R1=LR1-LR2=(Ld1+Lf1+H)-(Ld2+Lf2+H)=(Ld1+Lf1)-(Ld2+Lf2)
......
LΔRn=(Ldn+Lfn)-(Ld(n+1)+Lf(n+1))
And comparing the fluctuation range of the deviation value with a standard allowable value, judging whether the deviation value is qualified or not if the deviation value is not beyond the standard allowable value, judging whether the deviation value is unqualified or not if the deviation value is beyond the standard allowable value, and marking the flaw point by an operator according to the data detected at the moment.
It should be noted that the "body" and "portion" may be a part of the corresponding "member", i.e., the "body" and "portion" may be integrally formed with the other portion of the "member", or may be a separate member which is separable from the other portion of the "member", i.e., the "body" and "portion" may be independently formed and then integrally formed with the other portion of the "member". The expressions of "a body" and "a portion" are merely examples of embodiments, which are intended to facilitate reading, and are not intended to limit the scope of the application, so long as the features described above are included and the actions are the same, it is to be understood that the application is equivalent.
It should be noted that the components included in the units, the assemblies, the mechanisms and the devices of the application can be flexibly combined, that is, the modular production can be performed according to actual needs, so that the modular assembly is convenient. The above-mentioned components are only one embodiment of the present application, and for convenience of reading, not limitation of the scope of protection of the present application, so long as the above components are included and the same function should be understood as the equivalent technical solutions of the present application.
In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", "axial", "radial", "circumferential", etc. indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings are merely for convenience in describing the present invention and simplifying the description, and do not indicate or imply that the device or element being referred to must have a specific orientation, be configured and operated in a specific orientation, and therefore should not be construed as limiting the present invention. The term "and/or" as used in this invention includes any and all combinations of one or more of the associated listed items.
Furthermore, the terms "first," "second," and the like, are used for descriptive purposes only and are not to be construed as indicating or implying a relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defining "a first" or "a second" may explicitly or implicitly include at least one such feature. In the description of the present invention, the meaning of "plurality" means at least two, for example, two, three, etc., unless specifically defined otherwise.
In the present invention, unless explicitly specified and limited otherwise, the terms "mounted," "connected," "secured," and the like are to be construed broadly, and may be, for example, fixedly connected, detachably connected, or integrally formed, mechanically connected, electrically connected, directly connected, indirectly connected through an intervening medium, or in communication between two elements or in an interaction relationship between two elements, unless otherwise explicitly specified. The specific meaning of the above terms in the present invention can be understood by those of ordinary skill in the art according to the specific circumstances.
In the present invention, unless expressly stated or limited otherwise, a first feature "up" or "down" a second feature may be the first and second features in direct contact, or the first and second features in indirect contact via an intervening medium. Moreover, a first feature being "above," "over" and "on" a second feature may be a first feature being directly above or obliquely above the second feature, or simply indicating that the first feature is level higher than the second feature. The first feature being "under", "below" and "beneath" the second feature may be the first feature being directly under or obliquely below the second feature, or simply indicating that the first feature is less level than the second feature.
It will be understood that when an element is referred to as being "mounted," "positioned," "secured" or "disposed" on another element, it can be directly on the other element or intervening elements may also be present. When an element is referred to as being "connected" to another element, it can be directly connected to the other element or intervening elements may also be present. Further, when one element is considered as "fixed transmission connection" and the other element, the two elements may be fixed in a detachable connection manner, or may be fixed in a non-detachable connection manner, so that power transmission can be achieved, for example, sleeving, clamping, integrally forming and fixing, welding, etc., which may be achieved in the prior art, and no more details are needed. When an element is perpendicular or nearly perpendicular to another element, it is meant that the ideal conditions for both are perpendicular, but certain vertical errors may exist due to manufacturing and assembly effects. The terms "vertical," "horizontal," "left," "right," and the like are used herein for illustrative purposes only and are not meant to be the only embodiment. The term "and/or" as used herein includes any and all combinations of one or more of the associated listed items.
It will be further understood that when interpreting the connection or positional relationship of elements, although not explicitly described, the connection and positional relationship are to be interpreted as including the range of errors that should be within an acceptable range of deviations from the particular values as determined by those skilled in the art. For example, "about," "approximately," or "substantially" may mean within one or more standard deviations, and is not limited herein.
The technical features of the above embodiments may be arbitrarily combined, and all possible combinations of the technical features in the above embodiments are not described for brevity of description, however, as long as there is no contradiction between the combinations of the technical features, they should be considered as the scope of the description.
The foregoing examples illustrate only a few embodiments of the invention, which are described in detail and are not to be construed as limiting the scope of the invention. It should be noted that it will be apparent to those skilled in the art that several variations and modifications can be made without departing from the spirit of the invention, which are all within the scope of the invention. Accordingly, the scope of protection of the present invention is to be determined by the appended claims.