Disclosure of Invention
The invention aims to provide a press packing device for loose and soft materials, which solves the problems in the background technology.
In order to achieve the purpose, the invention provides the following technical scheme: a press packing device for loose soft materials comprises a rack and a trolley, wherein the rack is of a rectangular frame structure, conveying lines are arranged below the rack and on the side edge of a discharge port and consist of a motor and a conveying chain, a roller line is arranged in the middle of each conveying line along the conveying direction, lifting tables are arranged at two ends of each conveying line, a material pressing assembly is fixed above the rack, a material pushing assembly is arranged on one side of the rack along the conveying direction, a bag sleeving assembly is arranged on the side edge of the rack far away from the material pushing assembly, lifting assemblies are arranged above the rack and on two sides of the rack along the conveying direction, and the trolley is a movable frame for weighing and carrying materials and is used for feeding the materials on the rack;
the elevating platform contains the base of rectangle structure, be equipped with lift cylinder in the middle of base length direction's the one end, lift cylinder's tailpiece of the piston rod is connected with the first support frame of rectangle structure, the lift cylinder end of keeping away from of first support frame is equipped with a plurality of bearings, the second support frame that is connected with the rectangle structure is rotated to the lift cylinder end that is close to of base, the centre of first support frame and second support frame is rotated and is connected with the connecting rod, the lift cylinder end that keeps away from that of first support frame is close to lift cylinder end and second support frame is connected with the crane of rectangle structure, along crane length direction's both sides all are equipped with a plurality of perpendicular to length direction's roller bearing, the centre of crane is equipped with the lifter plate.
Preferably, the pressing assembly comprises a first fixing plate fixed above the rack, a pressing oil cylinder is fixed in the middle of the first fixing plate, four first guide assemblies in a square array are arranged on the first fixing plate, the four first guide assemblies use the pressing oil cylinder as a symmetry center, and ends, far away from the first fixing plate, of the pressing oil cylinder and the four first guide assemblies are connected with a pressing plate.
Preferably, the first guide assembly is of a two-stage guide structure and comprises inner and outer guide sleeves which are arranged in a relative sliding manner, the outer guide sleeves of the first guide assembly are fixed on the first fixing plate, the ends, close to the pressing plate, of the four inner guide sleeves of the first guide assembly are connected with the first connecting plate, and the inner guide sleeves of the first guide assembly are internally provided with guide pillars which are connected with the pressing plate and are arranged in a sliding manner.
Further preferably, the material pushing assembly comprises a second fixing plate, the second fixing plate is fixed on the side edge, away from the bagging assembly, of the rack, a material pushing oil cylinder is fixed in the middle of the second fixing plate, two second guide assemblies symmetrically arranged on two sides of the material pushing oil cylinder are arranged on the second fixing plate, and the ends, away from the second fixing plate, of the material pushing oil cylinder and the two second guide assemblies are connected with a push plate.
Preferably, the second guide assembly is a two-stage guide structure and comprises inner and outer guide sleeves which are arranged in a relative sliding manner, the outer guide sleeve of the second guide assembly is fixed on the second fixing plate, the ends, close to the push plate, of the inner guide sleeves of the two second guide assemblies are connected with a second connecting plate, and a guide pillar which is connected with the push plate and is arranged in the inner guide sleeve of the second guide assembly in a sliding manner is arranged in the inner guide sleeve of the second guide assembly.
Further preferably, the lifting assembly comprises a lifting oil cylinder, the lifting oil cylinder is vertically fixed on the frame, a piston rod end of the lifting oil cylinder is provided with clamping plates, guide rods which are fixed on the frame and symmetrically arranged are arranged on two sides of the lifting oil cylinder, and the clamping plates are slidably sleeved on the guide rods.
Further preferably, the cover bag subassembly contains the ejection of compact box of rectangle structure, ejection of compact box is fixed in the frame, the upper and lower both sides of ejection of compact box all are equipped with the mounting panel, two the one end of mounting panel all is equipped with induction motor, induction motor's output shaft end is connected with the connecting axle, the cover is equipped with six pinch roller connecting plates, six on the connecting axle the pinch roller connecting plate rotates to be fixed in the mounting panel, adjacent two be equipped with the pinch roller between the pinch roller connecting plate, it is three the pinch roller all links with the connecting axle, and is middle be equipped with electric putter between two pinch roller connecting plates that the pinch roller corresponds, and it is connected with the mounting panel.
Further preferably, the handcart contains frame, material frame, pressure sensor and wheel, the frame is the rectangular frame structure, four pressure sensor divides the bottom crossbeam top of locating the frame, four the wheel divides the bottom crossbeam below of locating the frame, the material frame is fixed in four pressure sensor's top, the material frame is the rectangle activity framework, two sides of the length direction of material frame are the activity curb plate, are equipped with the arm-tie on it, two sides of the width direction of material frame are fixed curb plate.
Further preferably, the frame be close to fixed curb plate end and be equipped with the handrail, two the both sides of fixed curb plate all are connected with the baffle, two be equipped with the display screen on any of the fixed curb plate, the below of display screen is equipped with the battery, the battery is rechargeable battery, is equipped with Micro USB interface, Type-C interface and the USB interface that charges on it.
Further preferably, two guide frames are arranged on the inner side of the rack along the two sides of the conveying direction, a plurality of rolling shafts are arranged on the four guide frames, a plurality of lock catches are arranged on the rack, a housing is arranged on the outer side of the rack, and an operation screen is fixed on the housing.
Has the advantages that: according to the press-packing device for the loose soft materials, the trolley is used for loading the materials and weighing the materials, pre-pressing weighing equipment and procedures are not required to be added, one pre-pressing weighing person is reduced, the material loading person can consciously load the materials according to the weight, the material loading efficiency is greatly improved, and the cost is saved; the trolley is lifted to the conveying height of the conveying line through the lifting platform, the lifting platform is simple in structure, stable in lifting, simple, convenient and safe to operate, the comfort and the safety of operation are improved, and the conveying efficiency is improved; the fluffy materials are compacted by the material pressing component, the materials are smoothly pushed into the pocket fixed on the bag sleeving component by the material pushing component, and the materials can be completely pushed out, so that the material pressing and pushing are optimized, the downward pressing is more stable, and the material crushing rate is lower; the number of bagging personnel is reduced through the bagging assembly, the packaging efficiency of the whole machine is improved, the amount of manual labor is reduced, and the operation cost is reduced; the device is controlled through artificial intelligence, and the automation mechanized operation, remote diagnosis, material data management and analysis of being convenient for are convenient for.
Drawings
FIG. 1 is a schematic structural diagram of a press-packing device for loose soft materials according to an embodiment of the present invention;
fig. 2 is a schematic structural view of the feeding and discharging of the trolley of the bale pressing device for loose soft materials disclosed in the embodiment of the present invention;
FIG. 3 is a schematic structural diagram of a lift disclosed in the embodiments of the present invention;
fig. 4 is a schematic structural view of a swaging assembly disclosed in the embodiments of the present disclosure;
FIG. 5 is a schematic structural diagram of a pusher assembly according to an embodiment of the present disclosure;
FIG. 6 is a schematic structural diagram of a frame and a lifting assembly according to an embodiment of the present disclosure;
FIG. 7 is a schematic structural view of a bag set assembly according to an embodiment of the present invention;
FIG. 8 is a schematic view of a cart according to an embodiment of the present invention;
fig. 9 is a schematic structural view of a cart frame of the cart disclosed in the embodiment of the present invention.
Reference numerals: 1-a machine frame, 11-a guide frame, 12-a lock catch, 13-a housing, 14-an operation screen, 2-a conveying line, 21-a roller line, 3-a lifting platform, 31-a base, 32-a lifting cylinder, 33-a first support frame, 34-a second support frame, 35-a connecting rod, 36-a lifting frame, 37-a bearing, 38-a rolling shaft, 39-a lifting plate, 4-a material pressing component, 41-a first fixing plate, 42-a material pressing cylinder, 43-a first guide component, 44-a pressing plate, 45-a first connecting plate, 5-a material pushing component, 51-a second fixing plate, 52-a material pushing cylinder, 53-a second guide component, 54-a push plate, 55-a second connecting plate, 6-a lifting component and 61-a lifting cylinder, 62-clamping plate, 63-guide rod, 7-bagging component, 71-discharging box body, 72-mounting plate, 73-induction motor, 74-connecting shaft, 75-pinch roller connecting plate, 76-pinch roller, 77-electric push rod, 8-trolley, 81-frame, 82-material frame, 821-movable side plate, 8211-pulling plate, 822-fixed side plate, 823-baffle plate, 824-display screen, 825-battery, 83-handrail, 84-pressure sensor and 85-wheel.
Detailed Description
The following are specific embodiments of the present invention and are further described with reference to the drawings, but the present invention is not limited to these embodiments.
Example one
As shown in fig. 1-9, a press packaging device for loose soft materials comprises a frame 1 and a trolley 8, wherein the frame 1 is a frame structure with a rectangular structure, a conveying line 2 is arranged below the frame 1 and on the side edge of a discharge port, the conveying line 2 is composed of a motor and a conveying chain, a roller line 21 is arranged in the middle of the conveying line 2 along the conveying direction, lifting tables 3 are arranged at two ends of the conveying line 2, a material pressing component 4 is fixed above the frame 1, a material pushing component 5 is arranged on one side of the frame 1 along the conveying direction, a bag sleeving component 7 is arranged on the side of the frame 1 far away from the material pushing component 5, lifting components 6 are arranged above the frame 1 and on two sides along the conveying direction, and the trolley 8 is a movable frame for weighing and carrying materials and is used for loading the materials on the frame 1;
the elevating platform 3 contains the base 31 of rectangular structure, be equipped with lift cylinder 32 in the middle of the one end of base 31 length direction, the tailpiece of the piston rod of lift cylinder 32 is connected with the first support frame 33 of rectangular structure, the lift cylinder 32 end of keeping away from of first support frame 33 is equipped with a plurality of bearings 37, the lift cylinder 32 end rotation that is close to of base 31 is connected with the second support frame 34 of rectangular structure, the centre of first support frame 33 and second support frame 34 rotates and is connected with the connecting rod 35, the lift cylinder 32 end of keeping away from of being close to of first support frame 33 and second support frame 34 is connected with the crane 36 of rectangular structure, both sides along crane 36 length direction all are equipped with a plurality of perpendicular to length direction's roller 38, the centre of crane 36 is equipped with lifter plate 39.
In the application, the trolley 8 is used for loading materials and weighing the materials, so that the materials in the trolley 8 reach the set weight, a prepressing weighing person is reduced, the material loading person can consciously load the materials according to the weight, the loading efficiency is greatly improved, and the cost is saved; then manually pushing the trolley 8 to the lifting platform 3, wherein the lifting platform 3 is used for lifting the trolley 8 to the conveying height of the conveying line 2, the first supporting frame 33 is obliquely and upwards jacked up by extending out a piston rod of the lifting oil cylinder 32, and then the second supporting frame 34 is driven by the connecting rod 35 to be synchronously lifted up with the first supporting frame 33, so that the lifting frame 36 is jacked up upwards, the lifting of the lifting platform 3 is realized, the structure is simple, the lifting is stable, the operation is simple, convenient and safe, the comfort and the safety of the operation are improved, and meanwhile, the bearing 37 ensures the smooth lifting of the first supporting frame 33; the conveying line 2 is used for conveying the trolley 8 loaded with materials to the lower part of the material pressing assembly 4 and moving the empty trolley 8 out of the rack 1, and the trolley 8 is automatically lifted and conveyed, so that the conveying efficiency is improved; the material pressing component 4 is used for compacting fluffy materials, and the height of the compacted materials is lower than the height of a discharge hole of the bagging component 7, so that the compressed materials can be smoothly pushed into a fixed pocket on the bagging component 7 from the trolley 7 by the material pushing component 5, and the materials can be completely pushed out, the material pressing and pushing are optimized, the pressing and pushing are more stable, and the material crushing rate is lower; the lifting assembly 6 is used for extracting the movable side plate 821 of the trolley 8, the push plate 54 of the pushing assembly 5 stretches into and out, the compressed materials are pushed out of the material frame 82 and pushed into the bagging assembly 7, the bagging assembly 7 reduces the number of bagging personnel, the packaging efficiency of the whole machine is improved, the amount of manual labor is reduced, and the operation cost is reduced.
The pressing assembly 4 includes a first fixing plate 41 fixed above the frame 1, a pressing cylinder 42 is fixed in the middle of the first fixing plate 41, four first guide assemblies 43 in a square array are arranged on the first fixing plate 41, the four first guide assemblies 43 use the pressing cylinder 42 as a symmetry center, and ends of the pressing cylinder 42 and the four first guide assemblies 43, which are far away from the first fixing plate 41, are connected with a pressing plate 44. The material pressing component 4 is used for compressing materials, the pressing plate 44 is driven to press downwards through the material pressing oil cylinder 42, the whole material pressing is achieved, the stability of pressing of the pressing plate 44 is guaranteed through the four first guide components 43, the pressing is more stable, and the material crushing rate is lower.
The first guiding assembly 43 is a double-stage guiding structure and comprises inner and outer guide sleeves which are arranged in a relative sliding manner, the outer guide sleeves of the first guiding assembly 43 are fixed on the first fixing plate 41, the ends, close to the pressing plate 44, of the inner guide sleeves of the four first guiding assemblies 43 are connected with a first connecting plate 45, and guide columns which are connected with the pressing plate 44 and are arranged in the inner guide sleeves of the first guiding assembly 43 in a sliding manner are arranged. Through the arrangement of the double-stage guide structure, the sufficient pushing stroke of the material pressing oil cylinder 42 is ensured, and the material pressing effect is ensured.
The pushing assembly 5 comprises a second fixing plate 51 fixed on the side of the frame 1 far away from the bagging assembly 7, a pushing cylinder 52 is fixed in the middle of the second fixing plate 51, two second guiding assemblies 53 symmetrically arranged on two sides of the pushing cylinder 52 are arranged on the second fixing plate 51, and pushing plates 54 are connected to the ends of the pushing cylinder 52 and the two second guiding assemblies 53 far away from the second fixing plate 51. The pushing assembly 5 is used for pushing the compressed materials of the pressing assembly 4 out of the material frame 82 and into a pocket fixed on the bagging assembly 7, and the pushing cylinder 52 drives the push plate 54 to realize pushing, so that pushing is more stable, and the material crushing rate is low.
The second guiding assembly 53 is a double-stage guiding structure and comprises inner and outer guide sleeves which are arranged in a relative sliding manner, the outer guide sleeves of the second guiding assembly 53 are fixed on the second fixing plate 51, the ends, close to the push plate 54, of the inner guide sleeves of the two second guiding assemblies 53 are connected with a second connecting plate 55, and guide columns which are connected with the push plate 54 and are arranged in the inner guide sleeves of the second guiding assembly 53 in a sliding manner are arranged. Through the arrangement of the double-stage guide structure, the sufficient pushing stroke of the material pushing oil cylinder 52 is ensured, and the material pressing effect is ensured.
The lifting assembly 6 comprises a lifting oil cylinder 61, the lifting oil cylinder 61 is vertically fixed on the frame 1, a piston rod end of the lifting oil cylinder 61 is provided with a clamping plate 62, two sides of the lifting oil cylinder 61 are provided with guide rods 63 which are fixed on the frame 1 and symmetrically arranged, and the clamping plate 62 is slidably sleeved on the guide rods 63.
In this application, splint 62 has two, and its lower setting, before handcart 8 enters into frame 1, lifting unit 6 drive splint 62 is located and sets for the height, when guaranteeing that handcart 8 enters into frame 1, arm-tie 8211 on handcart 8's activity curb plate 821 enters into between two upper and lower arm-tie 8211, when guaranteeing that the piston rod of lift cylinder 61 rises, rises through pulling splint 62, realizes pushing away push pedal 54 that material subassembly 5 enters into in material frame 82 and the material in it is released.
In this application, the side of splint 62 is equipped with the deflector, is equipped with the slot that corresponds on the frame 1 for the location direction of splint 62 when going up and down guarantees that lifting means 6 operates stably, and movable side plate 821 promotes smoothly.
Bagging subassembly 7 contains ejection of compact box 71 of rectangle structure, ejection of compact box 71 is fixed in on frame 1, the upper and lower both sides of ejection of compact box 71 all are equipped with mounting panel 72, the one end of two mounting panels 72 all is equipped with induction motor 73, induction motor 73's output shaft end is connected with connecting axle 74, the cover is equipped with six pinch roller connecting plates 75 on the connecting axle 74, six pinch roller connecting plates 75 rotate to be fixed in on the mounting panel 72, be equipped with pinch roller 76 between two adjacent pinch roller connecting plates 75, three pinch roller 76 all links with connecting axle 74 mutually, be equipped with electric putter 77 between two pinch roller connecting plates 75 that middle pinch roller 76 corresponds, it is connected with mounting panel 72.
In this application, cover bag subassembly 7 is used for strutting and fixing of material packing pocket, realizes automatic cover bag, improves cover bag efficiency, reduces cover bag personnel quantity and the output of the amount of labour, reduces cover bag cost. The connecting shaft 74 is driven to rotate by the induction motor 73, the pressing wheel 76 is driven to rotate, the pocket is automatically sleeved towards the mounting plate 72, the rotating surface of the pressing wheel 76 is provided with ruler-shaped bulges or embossing, the friction force between the pressing wheel 76 and the pocket is increased, and the automatic pocket sleeving action of the pocket is ensured. Meanwhile, the electric push rod 77 is used for lifting the pinch roller connecting plate 75, so that the bags can be conveniently pressed on the pinch rollers 76 and the side walls of the discharging box body 71.
Handcart 8 contains frame 81, material frame 82, pressure sensor 84 and wheel 85, frame 81 is the rectangular frame structure, four pressure sensor 84 branch are located the bottom crossbeam top of frame 81, four wheel 85 branch are located the bottom crossbeam below of frame 81, material frame 82 is fixed in the top of four pressure sensor 84, material frame 82 is the rectangle activity framework, two sides of the length direction of material frame 82 are movable curb plate 821, be equipped with arm-tie 8211 on it, two sides of the width direction of material frame 82 are fixed curb plate 822.
In this application, pressure sensor 84 is the rectangular array and arranges and be fixed in on frame 81, and handcart 8 is used for the loading and weighing of material, and artifical or mechanical material loading back, pressure sensor 84 of material frame 82 below is weighed the material of putting into it, guarantees that the weight of the interior material of material frame 82 is appointed weight, guarantees that the weight of the material package of packing is unanimous. The movable side plate 821 of the handcart 8 can be lifted up, so that materials can be conveniently pushed out from the lower part of the material frame 82, the pull plate 8211 is used for a stress point when the movable side plate 821 is lifted up, the handcart can be conveniently pushed by the wheels 85 at will, and materials in different positions can be loaded and carried.
Frame 81 be close to fixed curb plate 822 end and be equipped with handrail 83, and the both sides of two fixed curb plates 822 all are connected with baffle 823, are equipped with display screen 824 on any of two fixed curb plates 822, and the below of display screen 824 is equipped with battery 825, and battery 825 is rechargeable battery, is equipped with the interface that charges of Micro USB, Type-C on it and the USB interface.
In the application, the handrails 83 facilitate manual pushing of the trolley 8, and the baffle 823 is used for improving the connection stability of the fixed side plate 822, ensuring the structural strength of the material frame 82, and supporting the movable side plate 821; the display screen 824 is used for displaying the weight of the materials and the shipping times, and the battery 825 is used for supplying power to the display screen 824 and the pressure sensor 84, wherein the battery 825 is a rechargeable battery, different connection modes can be realized for charging, and the charging is convenient.
The inboard both sides along direction of delivery of frame 1 all are equipped with two leading truck 11, all are equipped with a plurality of rollers on four leading trucks 11, are equipped with a plurality of hasps 12 in the frame 1, and the outside of frame 1 is equipped with housing 13, is fixed with operation screen 14 on the housing 13.
In this application, leading truck 11 is used for the direction of handcart 8 when getting into in frame 1, guarantees that handcart 8 gets into in the frame 1 smoothly, and hasp 12 is used for the locking after putting in place of handcart 8, and handcart 8 can not appear rocking and removing when guaranteeing that the material in handcart 8 is compressed and is released, guarantees that the material is compressing the stability of the device when promoting, guarantees that the operation of borduring is smooth and easy. The housing 13 plays a role in protection, and can prevent dust and isolate dust at the same time, so that the working environment is clean; the operation screen 14 is convenient for artificial intelligence to control, and the automation mechanized operation of being convenient for, and simultaneously, the remote system is connected to the operation screen 14, is convenient for remote diagnosis, material data management and analysis. And the pressing packaging device has the advantages of simple and attractive appearance, accordance with the characteristics of intelligent equipment, small occupied area and compact structure.
In this application, this loose soft material is with pressing a packet work flow of device does:
1) starting a power supply of the trolley 8 to ensure that no sundries exist in the material frame 82, then pressing a zero clearing button to display the weight of the display screen 824 as zero, pushing the trolley 8 to a loading position, and quickly loading the materials by an operator until the number on the display screen 824 reaches a set value;
2) after the materials are loaded, pushing the trolley 8 to a lifting plate 39 of a lifting table 3 at the loading position of the rack 1, enabling a lifting oil cylinder 32 to act, driving a lifting frame 36 and the lifting plate 39 to lift through a first supporting frame 33 and a second supporting frame 34, lifting the trolley 8 loaded with the materials to a set height, manually pushing the trolley 8, enabling the trolley 8 to move to the rack 1 through a rolling shaft 38 and move to a conveying line 2 below the rack 1, and moving to a set position through the conveying line 2;
3) when the material pressing assembly 4 acts, the pressing plate 44 is driven to move downwards by the material pressing oil cylinder 42 to press the material to a set position, and the handcart 8 is fixed by the lock catch 12 on the frame 1;
4) the lifting assembly 6 is actuated, the clamping plate 62 is driven to ascend through the lifting oil cylinder 61, and simultaneously the clamping plate 62 pulls the pull plate 8211 on the movable side plate 821 of the trolley 8 to ascend, so that the movable side plate 821 is lifted to a set height;
5) the pushing assembly 5 moves, the pushing cylinder 52 drives the push plate 54 to move, compressed materials are pushed out of the material frame 82 and pushed towards the discharging box body 71 of the bagging assembly 7, meanwhile, a pocket for packaging is manually sleeved on the side wall of the discharging box body 71, then the connecting shaft 74 is driven to rotate through the induction motor 73, the pressing wheel 76 is driven to rotate, the pocket is sleeved on the discharging box body 71, the pushing assembly 5 pushes the compressed materials out of the discharging box body 71 and pushes the compressed materials into the pocket, then the pushing cylinder 52 and the push plate 54 of the pushing assembly 5 reset, the material pressing cylinder 42 and the pressing plate 44 of the material pressing assembly 4 reset, finally the lifting cylinder 61 and the clamping plate 62 of the lifting assembly 6 reset, the movable side plate 821 of the trolley 8 is pushed back to the material frame 82, and the material frame 82 of the trolley 8 resets;
6) hasp 12 is opened, and transfer chain 2 sends out handcart 8 from the below of frame 1 and removes to elevating platform 3, places ground with handcart 8 through the decline of elevating platform 3, and handcart 8 is walked to the manual work, accomplishes the overall process of material packing.
Finally, it should be noted that: although the present invention has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that changes may be made in the embodiments and/or equivalents thereof without departing from the spirit and scope of the invention. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the content of the present invention within the scope of the protection of the present invention.