Novel vertical-horizontal conversion five-axis linkage machining center
Technical Field
The invention relates to the technical field of numerical control machine tool equipment, in particular to a novel vertical-horizontal conversion five-axis linkage machining center.
Background
The five-axis linkage machining center shaft system consists of XYZ linear shafts, a rotary C shaft and a swing A shaft (or a main shaft 10). The rotary shaft C is used for clamping a part to do rotary motion, and the swing shaft A (or the main shaft 10) is used for following the cutter to do swing motion.
The overall layout structure of the existing five-axis linkage machining center has various types: however, the following 2 structures are common:
the first step is that a crown block type wall body base bed body is adopted, a Z-axis main shaft is arranged in front of a sliding saddle and moves up and down, an X-axis sliding saddle is arranged on a cross beam and moves left and right, a Y-axis cross beam stretches over the base bed body and moves back and forth integrally, and an A/C axis is of a cradle turntable structure and is fixedly supported on a vertical wall at the front part of the base bed body.
The disadvantages of this structure: firstly, the moving part dragged by the Y axis has large mass, low moving acceleration and poor dynamic response characteristic, thereby influencing the five-axis linkage performance of the whole machine; secondly, the swing C axis is superposed on the A axis, the swing direction is parallel to the X axis movement direction, so that the pendulum effect of the swing C axis is caused, and the positioning precision and the acceleration performance of the swing main shaft 10 are influenced when the X axis moves in an acceleration and deceleration manner; thirdly, the bed structure of the crown block type wall body base is complex, the integral processing manufacturability of the casting is poor, the precision is not easy to guarantee, fourthly, the A/C shaft is of a cradle turntable structure, the size of the processed part is easily limited by the size of the turntable, and the processing range of large parts is not easy to meet.
And (II) a gantry frame beam structure is adopted, a Z-axis main shaft is arranged in front of a saddle and moves up and down, an X-axis saddle is arranged on a beam of the gantry frame and moves left and right, the beam of the gantry frame is integrally supported on a base bed body, an A/C axis is a cradle turntable structure and is integrally arranged on a base central line and moves back and forth and is a Y axis.
The disadvantages of this structure: firstly, the moving parts integrated on the Y axis are too large in mass and too high in load, the dynamic response characteristic is poor, and meanwhile, the number of superposed connection links of shafting above the machined part is too large, so that the integral cutting rigidity of the machine tool is reduced, and the performance of five-axis linkage of the whole machine is greatly influenced; secondly, the swing C axis is superposed on the X axis, the swing direction is parallel to the motion direction of the X axis, so that the pendulum effect of the swing main shaft 10 is caused, the positioning precision and the acceleration performance of the swing main shaft 10 can be influenced when the X axis moves at an accelerated speed, thirdly, the A/C axis is of a cradle turntable structure, the size of a machined part is easily limited by the size of the turntable, and the machining range of a large part is not easy to meet.
Disclosure of Invention
1. Technical problem to be solved
The invention aims to solve the problems that the size of a machined part is easily limited by the size of a rotary table and the machining range of a large part is not easy to meet in the prior art, and provides a novel vertical-horizontal conversion five-axis linkage machining center.
2. Technical scheme
In order to achieve the purpose, the invention adopts the following technical scheme:
a novel vertical-horizontal conversion five-axis linkage machining center comprises a lathe bed and a stand column, wherein the stand column is fixedly connected with the top of one end of the lathe bed, the top of the lathe bed is fixedly connected with a Y-axis slide rail, a saddle is slidably connected onto the Y-axis slide rail, one end, close to the stand column, of the lathe bed is fixedly connected with a first driving mechanism, and the output end of the first driving mechanism is in threaded connection with the bottom of the saddle;
the top of the bed saddle is fixedly connected with an X-axis sliding rail, the top of the X-axis sliding rail is slidably connected with an installation plate, the top of the installation plate is rotatably connected with a rotary table, a second driving mechanism is fixedly connected in the X-axis sliding rail, the output end of the second driving mechanism is in threaded connection with the bottom of the installation plate, and one side of the upright post, which is close to the bed body, is fixedly connected with a Z-axis sliding rail;
sliding connection has the transmission piece on the Z axle slide rail, the bottom of transmission piece is rotated and is connected with the main shaft, one side fixedly connected with tool magazine that the stand is close to the main shaft, the top fixedly connected with third actuating mechanism of stand, the output of third actuating mechanism and the bottom threaded connection of transmission piece, the bottom fixedly connected with yaw of main shaft.
Preferably, the upright column is fixedly connected with the top of the lathe bed through a plurality of locking bolts.
Preferably, the bottom of the lathe bed is fixedly connected with a plurality of supporting foot pads.
Preferably, the swing angle range of the swing head is ± 180 °.
Preferably, the rotation angle of the turntable is 360 °.
Preferably, a plurality of fixing openings are formed in the outer wall of the upright post.
Preferably, two sides of the upright post are fixedly connected with the top of the lathe bed through a plurality of reinforcing plates.
Preferably, the first driving mechanism, the second driving mechanism and the third driving mechanism all comprise a servo motor and a lead screw, and the output end of the servo motor is fixedly connected with the lead screw.
3. Advantageous effects
Compared with the prior art, the invention has the advantages that:
(1) in the invention, the swinging main shaft mechanism with larger moving mass is only superposed on one linear shaft, namely the Z shaft, the center line of the swinging shaft and the Z shaft form a 45 degree angle, and the shaft system superposition parallel to the swinging direction is avoided, so that the mass distribution of each moving shaft system is uniform, the best acceleration performance and dynamic response characteristic are realized, and the influence on the positioning precision and the acceleration performance of the swinging main shaft when the shaft system parallel to the swinging direction performs acceleration and deceleration movement can be avoided.
(2) The spindle of the machine tool is driven by the spindle to swing at an angle of +/-180 degrees, and when the spindle swings at an angle of 45 degrees to a vertical position, vertical machining can be realized; when the main shaft 45-degree swing head swings to a horizontal position, horizontal machining can be realized, and the vertical and horizontal types can be freely converted; the device can also swing to other angles to realize complex curved surface processing, and is convenient for realizing one-time clamping and whole-process processing of workpieces.
(3) According to the invention, the rotating shaft is superposed on the X axis, so that the machining of large parts can be realized, the machining range is large, the turntable is provided with the turntable bearing with high axial and radial bearing capacity, high overturning rigidity and high precision, and the bearing capacity of the turntable is large.
(4) According to the invention, the tool magazine is laterally hung on the left side of the upright post, when tool changing is needed, the tool magazine moves to a tool changing position, and meanwhile, the main shaft needs to swing to a vertical position and move to an upper tool changing point, so that automatic tool changing is realized, the processing time is saved, and the processing efficiency is improved.
Drawings
Fig. 1 is a schematic perspective structure view of a novel vertical-horizontal conversion five-axis linkage machining center provided by the invention;
fig. 2 is a schematic front view structural diagram of a novel vertical-horizontal conversion five-axis linkage machining center provided by the invention;
fig. 3 is a schematic side view of a novel vertical-horizontal conversion five-axis linkage machining center according to the present invention;
fig. 4 is a schematic top view structure diagram of a novel vertical-horizontal conversion five-axis linkage machining center provided by the invention.
In the figure: the automatic tool changing machine comprises a machine body 1, a column 2, a 3Y-axis sliding rail, a 4 saddle, a 5X-axis sliding rail, a 6 mounting plate, a 7 turntable, an 8Z-axis sliding rail, a 9 transmission block, a 10 main shaft, a 11 tool magazine, a 12 swinging head, a 13 locking bolt, a 14 supporting foot pad, a 15 reinforcing plate, a 16 servo motor and a 17 lead screw.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments.
Example 1:
referring to fig. 1-4, a novel vertical-horizontal conversion five-axis linkage machining center comprises a machine body 1 and a stand column 2, wherein a plurality of fixing ports are formed in the outer wall of the stand column 2, the stand column 2 is convenient to fix, two sides of the stand column 2 are fixedly connected with the top of the machine body 1 through a plurality of reinforcing plates 15, the stability of the stand column 2 is enhanced, the stand column 2 is fixedly connected with the top of one end of the machine body 1, the stand column 2 is fixedly connected with the top of the machine body 1 through a plurality of locking bolts 13, the stand column 2 is convenient to disassemble, and a plurality of supporting foot pads 14 are fixedly connected with the bottom of the machine body 1 and used for supporting the machine body 1;
in the invention, the swing angle range of the swing head 12 is +/-180 degrees, the top of the bed body 1 is fixedly connected with a Y-axis slide rail 3, the Y-axis slide rail 3 is connected with a bed saddle 4 in a sliding manner, one end of the bed body 1 close to the upright post 2 is fixedly connected with a first driving mechanism, and the output end of the first driving mechanism is in threaded connection with the bottom of the bed saddle 4;
according to the invention, an X-axis slide rail 5 is fixedly connected to the top of a saddle 4, an installation plate 6 is slidably connected to the top of the X-axis slide rail 5, a rotary table 7 is rotatably connected to the top of the installation plate 6, and the rotary angle of the rotary table 7 is 360 degrees;
in the invention, a second driving mechanism is fixedly connected in an X-axis sliding rail 5, the output end of the second driving mechanism is in threaded connection with the bottom of an installation plate 6, and a Z-axis sliding rail 8 is fixedly connected on one side of a stand column 2 close to a lathe bed 1;
according to the invention, a transmission block 9 is connected on a Z-axis slide rail 8 in a sliding manner and used for driving a main shaft 10 to move, the bottom of the transmission block 9 is rotatably connected with the main shaft 10, one side of an upright post 2 close to the main shaft 10 is fixedly connected with a tool magazine 11, the top of the upright post 2 is fixedly connected with a third driving mechanism, and the output end of the third driving mechanism is in threaded connection with the bottom of the transmission block 9;
in the invention, the bottom of the main shaft 10 is fixedly connected with a swing head 12, the first driving mechanism, the second driving mechanism and the third driving mechanism respectively comprise a servo motor 16 and a lead screw 17, and the output end of the servo motor 16 is fixedly connected with the lead screw 17.
In the invention, the swinging main shaft 10 mechanism with larger moving mass is only superposed on one linear shaft, namely the Z shaft, and the central line of the swinging shaft and the Z shaft form a 45 degree angle, so that the shaft system superposition parallel to the swinging direction is avoided, thus the mass distribution of each moving shaft system is uniform, the best acceleration performance and dynamic response characteristic are realized, and the influence on the positioning precision and the acceleration performance of the swinging main shaft 10 when the shaft system parallel to the swinging direction performs acceleration and deceleration movement can be avoided.
In the invention, a spindle 1045-degree swing head of a machine tool is driven by a spindle 10 and can swing within +/-180 degrees, and when the spindle 1045-degree swing head swings to a vertical position, vertical machining can be realized; when the main shaft 1045-degree swinging head swings to a horizontal position, horizontal machining can be realized, and the vertical and horizontal types can be freely converted; the device can also swing to other angles to realize complex curved surface processing, and is convenient for realizing one-time clamping and whole-process processing of workpieces.
In the invention, the rotating shaft is superposed on the X axis, the processing of large parts can be realized, the processing range is large, the turntable 7 is provided with the turntable 7 bearing with high axial and radial bearing capacity, high overturning rigidity and high precision, and the bearing capacity of the turntable 7 is large.
According to the invention, the tool magazine 11 is laterally hung on the left side of the upright post 2, when tool changing is needed, the tool magazine 11 is moved to a tool changing position, and meanwhile, the main shaft 10 needs to swing to be vertical and move to an upper tool changing point, so that automatic tool changing is realized, the processing time is saved, and the processing efficiency is improved.
The above description is only for the preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art should be considered to be within the technical scope of the present invention, and the technical solutions and the inventive concepts thereof according to the present invention should be equivalent or changed within the scope of the present invention.