CN113681355A - A new type of vertical-horizontal conversion five-axis linkage machining center - Google Patents

A new type of vertical-horizontal conversion five-axis linkage machining center Download PDF

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Publication number
CN113681355A
CN113681355A CN202110925132.5A CN202110925132A CN113681355A CN 113681355 A CN113681355 A CN 113681355A CN 202110925132 A CN202110925132 A CN 202110925132A CN 113681355 A CN113681355 A CN 113681355A
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China
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fixedly connected
axis
machining center
horizontal conversion
driving mechanism
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CN202110925132.5A
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李青
朱洪
陈进平
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Chengdu Yuding Special Processing Technology Co Ltd
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Chengdu Yuding Special Processing Technology Co Ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23QDETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
    • B23Q37/00Metal-working machines, or constructional combinations thereof, built-up from units designed so that at least some of the units can form parts of different machines or combinations; Units therefor in so far as the feature of interchangeability is important
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23QDETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
    • B23Q1/00Members which are comprised in the general build-up of a form of machine, particularly relatively large fixed members
    • B23Q1/01Frames, beds, pillars or like members; Arrangement of ways
    • B23Q1/015Frames, beds, pillars

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Machine Tool Units (AREA)

Abstract

本发明公开了一种新型立卧转换五轴联动加工中心,包括床身和立柱,所述立柱与床身一端的顶部固定连接,所述床身的顶部固定连接有Y轴滑轨,所述Y轴滑轨上滑动连接有床鞍,所述床身靠近立柱的一端固定连接有第一驱动机构,所述第一驱动机构的输出端与床鞍的底部螺纹连接;所述床鞍的顶部固定连接有X轴滑轨,所述X轴滑轨的顶部滑动连接有安装板。本发明将机床的主轴45°摆头,由主轴驱动,可做±180°摆动,当主轴45°摆头摆动到垂直位置时,可实现立式加工;当主轴45°摆头摆动到水平位置时,可实现卧式加工,立式和卧式可自由转换;还可以摆动到其他角度实现复杂曲面加工,便于工件实现一次装夹、全工序加工。

Figure 202110925132

The invention discloses a novel vertical-horizontal conversion five-axis linkage machining center, comprising a bed and a column, the column is fixedly connected with the top of one end of the bed, the top of the bed is fixedly connected with a Y-axis slide rail, the A saddle is slidably connected to the Y-axis slide rail, a first drive mechanism is fixedly connected to one end of the bed close to the column, and the output end of the first drive mechanism is threadedly connected to the bottom of the saddle; the top of the saddle is An X-axis slide rail is fixedly connected, and a mounting plate is slidably connected to the top of the X-axis slide rail. The invention swings the main shaft of the machine tool at 45° and is driven by the main shaft, and can swing by ±180°. When the main shaft swings at 45° to a vertical position, vertical processing can be realized; when the main shaft swings at a 45° swing to a horizontal position It can realize horizontal machining, vertical and horizontal can be freely converted; it can also swing to other angles to realize complex curved surface machining, which is convenient for workpieces to realize one-time clamping and full-process machining.

Figure 202110925132

Description

Novel vertical-horizontal conversion five-axis linkage machining center
Technical Field
The invention relates to the technical field of numerical control machine tool equipment, in particular to a novel vertical-horizontal conversion five-axis linkage machining center.
Background
The five-axis linkage machining center shaft system consists of XYZ linear shafts, a rotary C shaft and a swing A shaft (or a main shaft 10). The rotary shaft C is used for clamping a part to do rotary motion, and the swing shaft A (or the main shaft 10) is used for following the cutter to do swing motion.
The overall layout structure of the existing five-axis linkage machining center has various types: however, the following 2 structures are common:
the first step is that a crown block type wall body base bed body is adopted, a Z-axis main shaft is arranged in front of a sliding saddle and moves up and down, an X-axis sliding saddle is arranged on a cross beam and moves left and right, a Y-axis cross beam stretches over the base bed body and moves back and forth integrally, and an A/C axis is of a cradle turntable structure and is fixedly supported on a vertical wall at the front part of the base bed body.
The disadvantages of this structure: firstly, the moving part dragged by the Y axis has large mass, low moving acceleration and poor dynamic response characteristic, thereby influencing the five-axis linkage performance of the whole machine; secondly, the swing C axis is superposed on the A axis, the swing direction is parallel to the X axis movement direction, so that the pendulum effect of the swing C axis is caused, and the positioning precision and the acceleration performance of the swing main shaft 10 are influenced when the X axis moves in an acceleration and deceleration manner; thirdly, the bed structure of the crown block type wall body base is complex, the integral processing manufacturability of the casting is poor, the precision is not easy to guarantee, fourthly, the A/C shaft is of a cradle turntable structure, the size of the processed part is easily limited by the size of the turntable, and the processing range of large parts is not easy to meet.
And (II) a gantry frame beam structure is adopted, a Z-axis main shaft is arranged in front of a saddle and moves up and down, an X-axis saddle is arranged on a beam of the gantry frame and moves left and right, the beam of the gantry frame is integrally supported on a base bed body, an A/C axis is a cradle turntable structure and is integrally arranged on a base central line and moves back and forth and is a Y axis.
The disadvantages of this structure: firstly, the moving parts integrated on the Y axis are too large in mass and too high in load, the dynamic response characteristic is poor, and meanwhile, the number of superposed connection links of shafting above the machined part is too large, so that the integral cutting rigidity of the machine tool is reduced, and the performance of five-axis linkage of the whole machine is greatly influenced; secondly, the swing C axis is superposed on the X axis, the swing direction is parallel to the motion direction of the X axis, so that the pendulum effect of the swing main shaft 10 is caused, the positioning precision and the acceleration performance of the swing main shaft 10 can be influenced when the X axis moves at an accelerated speed, thirdly, the A/C axis is of a cradle turntable structure, the size of a machined part is easily limited by the size of the turntable, and the machining range of a large part is not easy to meet.
Disclosure of Invention
1. Technical problem to be solved
The invention aims to solve the problems that the size of a machined part is easily limited by the size of a rotary table and the machining range of a large part is not easy to meet in the prior art, and provides a novel vertical-horizontal conversion five-axis linkage machining center.
2. Technical scheme
In order to achieve the purpose, the invention adopts the following technical scheme:
a novel vertical-horizontal conversion five-axis linkage machining center comprises a lathe bed and a stand column, wherein the stand column is fixedly connected with the top of one end of the lathe bed, the top of the lathe bed is fixedly connected with a Y-axis slide rail, a saddle is slidably connected onto the Y-axis slide rail, one end, close to the stand column, of the lathe bed is fixedly connected with a first driving mechanism, and the output end of the first driving mechanism is in threaded connection with the bottom of the saddle;
the top of the bed saddle is fixedly connected with an X-axis sliding rail, the top of the X-axis sliding rail is slidably connected with an installation plate, the top of the installation plate is rotatably connected with a rotary table, a second driving mechanism is fixedly connected in the X-axis sliding rail, the output end of the second driving mechanism is in threaded connection with the bottom of the installation plate, and one side of the upright post, which is close to the bed body, is fixedly connected with a Z-axis sliding rail;
sliding connection has the transmission piece on the Z axle slide rail, the bottom of transmission piece is rotated and is connected with the main shaft, one side fixedly connected with tool magazine that the stand is close to the main shaft, the top fixedly connected with third actuating mechanism of stand, the output of third actuating mechanism and the bottom threaded connection of transmission piece, the bottom fixedly connected with yaw of main shaft.
Preferably, the upright column is fixedly connected with the top of the lathe bed through a plurality of locking bolts.
Preferably, the bottom of the lathe bed is fixedly connected with a plurality of supporting foot pads.
Preferably, the swing angle range of the swing head is ± 180 °.
Preferably, the rotation angle of the turntable is 360 °.
Preferably, a plurality of fixing openings are formed in the outer wall of the upright post.
Preferably, two sides of the upright post are fixedly connected with the top of the lathe bed through a plurality of reinforcing plates.
Preferably, the first driving mechanism, the second driving mechanism and the third driving mechanism all comprise a servo motor and a lead screw, and the output end of the servo motor is fixedly connected with the lead screw.
3. Advantageous effects
Compared with the prior art, the invention has the advantages that:
(1) in the invention, the swinging main shaft mechanism with larger moving mass is only superposed on one linear shaft, namely the Z shaft, the center line of the swinging shaft and the Z shaft form a 45 degree angle, and the shaft system superposition parallel to the swinging direction is avoided, so that the mass distribution of each moving shaft system is uniform, the best acceleration performance and dynamic response characteristic are realized, and the influence on the positioning precision and the acceleration performance of the swinging main shaft when the shaft system parallel to the swinging direction performs acceleration and deceleration movement can be avoided.
(2) The spindle of the machine tool is driven by the spindle to swing at an angle of +/-180 degrees, and when the spindle swings at an angle of 45 degrees to a vertical position, vertical machining can be realized; when the main shaft 45-degree swing head swings to a horizontal position, horizontal machining can be realized, and the vertical and horizontal types can be freely converted; the device can also swing to other angles to realize complex curved surface processing, and is convenient for realizing one-time clamping and whole-process processing of workpieces.
(3) According to the invention, the rotating shaft is superposed on the X axis, so that the machining of large parts can be realized, the machining range is large, the turntable is provided with the turntable bearing with high axial and radial bearing capacity, high overturning rigidity and high precision, and the bearing capacity of the turntable is large.
(4) According to the invention, the tool magazine is laterally hung on the left side of the upright post, when tool changing is needed, the tool magazine moves to a tool changing position, and meanwhile, the main shaft needs to swing to a vertical position and move to an upper tool changing point, so that automatic tool changing is realized, the processing time is saved, and the processing efficiency is improved.
Drawings
Fig. 1 is a schematic perspective structure view of a novel vertical-horizontal conversion five-axis linkage machining center provided by the invention;
fig. 2 is a schematic front view structural diagram of a novel vertical-horizontal conversion five-axis linkage machining center provided by the invention;
fig. 3 is a schematic side view of a novel vertical-horizontal conversion five-axis linkage machining center according to the present invention;
fig. 4 is a schematic top view structure diagram of a novel vertical-horizontal conversion five-axis linkage machining center provided by the invention.
In the figure: the automatic tool changing machine comprises a machine body 1, a column 2, a 3Y-axis sliding rail, a 4 saddle, a 5X-axis sliding rail, a 6 mounting plate, a 7 turntable, an 8Z-axis sliding rail, a 9 transmission block, a 10 main shaft, a 11 tool magazine, a 12 swinging head, a 13 locking bolt, a 14 supporting foot pad, a 15 reinforcing plate, a 16 servo motor and a 17 lead screw.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments.
Example 1:
referring to fig. 1-4, a novel vertical-horizontal conversion five-axis linkage machining center comprises a machine body 1 and a stand column 2, wherein a plurality of fixing ports are formed in the outer wall of the stand column 2, the stand column 2 is convenient to fix, two sides of the stand column 2 are fixedly connected with the top of the machine body 1 through a plurality of reinforcing plates 15, the stability of the stand column 2 is enhanced, the stand column 2 is fixedly connected with the top of one end of the machine body 1, the stand column 2 is fixedly connected with the top of the machine body 1 through a plurality of locking bolts 13, the stand column 2 is convenient to disassemble, and a plurality of supporting foot pads 14 are fixedly connected with the bottom of the machine body 1 and used for supporting the machine body 1;
in the invention, the swing angle range of the swing head 12 is +/-180 degrees, the top of the bed body 1 is fixedly connected with a Y-axis slide rail 3, the Y-axis slide rail 3 is connected with a bed saddle 4 in a sliding manner, one end of the bed body 1 close to the upright post 2 is fixedly connected with a first driving mechanism, and the output end of the first driving mechanism is in threaded connection with the bottom of the bed saddle 4;
according to the invention, an X-axis slide rail 5 is fixedly connected to the top of a saddle 4, an installation plate 6 is slidably connected to the top of the X-axis slide rail 5, a rotary table 7 is rotatably connected to the top of the installation plate 6, and the rotary angle of the rotary table 7 is 360 degrees;
in the invention, a second driving mechanism is fixedly connected in an X-axis sliding rail 5, the output end of the second driving mechanism is in threaded connection with the bottom of an installation plate 6, and a Z-axis sliding rail 8 is fixedly connected on one side of a stand column 2 close to a lathe bed 1;
according to the invention, a transmission block 9 is connected on a Z-axis slide rail 8 in a sliding manner and used for driving a main shaft 10 to move, the bottom of the transmission block 9 is rotatably connected with the main shaft 10, one side of an upright post 2 close to the main shaft 10 is fixedly connected with a tool magazine 11, the top of the upright post 2 is fixedly connected with a third driving mechanism, and the output end of the third driving mechanism is in threaded connection with the bottom of the transmission block 9;
in the invention, the bottom of the main shaft 10 is fixedly connected with a swing head 12, the first driving mechanism, the second driving mechanism and the third driving mechanism respectively comprise a servo motor 16 and a lead screw 17, and the output end of the servo motor 16 is fixedly connected with the lead screw 17.
In the invention, the swinging main shaft 10 mechanism with larger moving mass is only superposed on one linear shaft, namely the Z shaft, and the central line of the swinging shaft and the Z shaft form a 45 degree angle, so that the shaft system superposition parallel to the swinging direction is avoided, thus the mass distribution of each moving shaft system is uniform, the best acceleration performance and dynamic response characteristic are realized, and the influence on the positioning precision and the acceleration performance of the swinging main shaft 10 when the shaft system parallel to the swinging direction performs acceleration and deceleration movement can be avoided.
In the invention, a spindle 1045-degree swing head of a machine tool is driven by a spindle 10 and can swing within +/-180 degrees, and when the spindle 1045-degree swing head swings to a vertical position, vertical machining can be realized; when the main shaft 1045-degree swinging head swings to a horizontal position, horizontal machining can be realized, and the vertical and horizontal types can be freely converted; the device can also swing to other angles to realize complex curved surface processing, and is convenient for realizing one-time clamping and whole-process processing of workpieces.
In the invention, the rotating shaft is superposed on the X axis, the processing of large parts can be realized, the processing range is large, the turntable 7 is provided with the turntable 7 bearing with high axial and radial bearing capacity, high overturning rigidity and high precision, and the bearing capacity of the turntable 7 is large.
According to the invention, the tool magazine 11 is laterally hung on the left side of the upright post 2, when tool changing is needed, the tool magazine 11 is moved to a tool changing position, and meanwhile, the main shaft 10 needs to swing to be vertical and move to an upper tool changing point, so that automatic tool changing is realized, the processing time is saved, and the processing efficiency is improved.
The above description is only for the preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art should be considered to be within the technical scope of the present invention, and the technical solutions and the inventive concepts thereof according to the present invention should be equivalent or changed within the scope of the present invention.

Claims (8)

1. The novel vertical-horizontal conversion five-axis linkage machining center comprises a lathe bed (1) and a stand column (2), and is characterized in that the stand column (2) is fixedly connected with the top of one end of the lathe bed (1), a Y-axis slide rail (3) is fixedly connected with the top of the lathe bed (1), a saddle (4) is slidably connected onto the Y-axis slide rail (3), a first driving mechanism is fixedly connected with one end, close to the stand column (2), of the lathe bed (1), and the output end of the first driving mechanism is in threaded connection with the bottom of the saddle (4);
an X-axis sliding rail (5) is fixedly connected to the top of the saddle (4), an installation plate (6) is slidably connected to the top of the X-axis sliding rail (5), a rotary table (7) is rotatably connected to the top of the installation plate (6), a second driving mechanism is fixedly connected to the inside of the X-axis sliding rail (5), the output end of the second driving mechanism is in threaded connection with the bottom of the installation plate (6), and a Z-axis sliding rail (8) is fixedly connected to one side, close to the bed body (1), of the stand column (2);
sliding connection has transmission piece (9) on Z axle slide rail (8), the bottom of transmission piece (9) is rotated and is connected with main shaft (10), one side fixedly connected with tool magazine (11) that main shaft (10) are close to in stand (2), the top fixedly connected with third actuating mechanism of stand (2), the output of third actuating mechanism and the bottom threaded connection of transmission piece (9), the bottom fixedly connected with yaw (12) of main shaft (10).
2. The novel vertical-horizontal conversion five-axis linkage machining center is characterized in that the upright column (2) is fixedly connected with the top of the machine body (1) through a plurality of locking bolts (13).
3. The novel vertical-horizontal conversion five-axis linkage machining center according to claim 1, characterized in that a plurality of supporting foot pads (14) are fixedly connected to the bottom of the machine body (1).
4. The novel vertical-horizontal conversion five-axis linkage machining center as claimed in claim 1, wherein the swing angle range of the swing head (12) is +/-180 degrees.
5. The novel vertical-horizontal conversion five-axis linkage machining center according to claim 1, wherein the rotation angle of the rotary table (7) is 360 degrees.
6. The novel vertical-horizontal conversion five-axis linkage machining center according to claim 1, characterized in that a plurality of fixing ports are formed in the outer wall of the upright column (2).
7. The novel vertical-horizontal conversion five-axis linkage machining center is characterized in that two sides of the upright column (2) are fixedly connected with the top of the machine body (1) through a plurality of reinforcing plates (15).
8. The novel vertical-horizontal conversion five-axis linkage machining center according to claim 1, wherein the first driving mechanism, the second driving mechanism and the third driving mechanism are all provided with a servo motor (16) and a lead screw (17), and an output end of the servo motor (16) is fixedly connected with the lead screw (17).
CN202110925132.5A 2021-08-12 2021-08-12 A new type of vertical-horizontal conversion five-axis linkage machining center Pending CN113681355A (en)

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Application Number Priority Date Filing Date Title
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Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH045326U (en) * 1990-05-02 1992-01-17
CN202144016U (en) * 2010-12-30 2012-02-15 中捷机床有限公司 Five-axis linkage horizontal machining center machine tool
CN108237440A (en) * 2018-03-30 2018-07-03 科德数控股份有限公司 A kind of horizontal five axis milling vehicle Compositions of metal-working machines
CN213135814U (en) * 2020-08-14 2021-05-07 江苏德速智能机械股份有限公司 Oscillating type vertical and horizontal machining center
CN215967794U (en) * 2021-08-12 2022-03-08 成都煜鼎特种加工技术有限公司 Novel vertical-horizontal conversion five-axis linkage machining center

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH045326U (en) * 1990-05-02 1992-01-17
CN202144016U (en) * 2010-12-30 2012-02-15 中捷机床有限公司 Five-axis linkage horizontal machining center machine tool
CN108237440A (en) * 2018-03-30 2018-07-03 科德数控股份有限公司 A kind of horizontal five axis milling vehicle Compositions of metal-working machines
CN213135814U (en) * 2020-08-14 2021-05-07 江苏德速智能机械股份有限公司 Oscillating type vertical and horizontal machining center
CN215967794U (en) * 2021-08-12 2022-03-08 成都煜鼎特种加工技术有限公司 Novel vertical-horizontal conversion five-axis linkage machining center

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Application publication date: 20211123