CN113680971A - Casting equipment - Google Patents

Casting equipment Download PDF

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Publication number
CN113680971A
CN113680971A CN202110825495.1A CN202110825495A CN113680971A CN 113680971 A CN113680971 A CN 113680971A CN 202110825495 A CN202110825495 A CN 202110825495A CN 113680971 A CN113680971 A CN 113680971A
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CN
China
Prior art keywords
block
casting
telescopic driving
assembly
recovery
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Granted
Application number
CN202110825495.1A
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Chinese (zh)
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CN113680971B (en
Inventor
段玉波
李小欣
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Foshan Sanshui Fenglu Aluminium Co Ltd
Guangdong Fenglu Aluminium Co Ltd
Original Assignee
Foshan Sanshui Fenglu Aluminium Co Ltd
Guangdong Fenglu Aluminium Co Ltd
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Application filed by Foshan Sanshui Fenglu Aluminium Co Ltd, Guangdong Fenglu Aluminium Co Ltd filed Critical Foshan Sanshui Fenglu Aluminium Co Ltd
Priority to CN202110825495.1A priority Critical patent/CN113680971B/en
Publication of CN113680971A publication Critical patent/CN113680971A/en
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Publication of CN113680971B publication Critical patent/CN113680971B/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22CFOUNDRY MOULDING
    • B22C9/00Moulds or cores; Moulding processes
    • B22C9/08Features with respect to supply of molten metal, e.g. ingates, circular gates, skim gates
    • B22C9/082Sprues, pouring cups
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22DCASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
    • B22D41/00Casting melt-holding vessels, e.g. ladles, tundishes, cups or the like
    • B22D41/04Casting melt-holding vessels, e.g. ladles, tundishes, cups or the like tiltable
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22DCASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
    • B22D41/00Casting melt-holding vessels, e.g. ladles, tundishes, cups or the like
    • B22D41/06Equipment for tilting
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22DCASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
    • B22D41/00Casting melt-holding vessels, e.g. ladles, tundishes, cups or the like
    • B22D41/12Travelling ladles or similar containers; Cars for ladles
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P10/00Technologies related to metal processing
    • Y02P10/20Recycling

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Manufacture And Refinement Of Metals (AREA)
  • Vertical, Hearth, Or Arc Furnaces (AREA)

Abstract

The invention provides casting equipment, which comprises a smelting device, a casting device, a plurality of container structures and a recovery device, wherein the smelting device is used for smelting a molten metal; the casting device comprises a chassis and a flow channel structure arranged on the chassis, wherein one end of the flow channel structure is a feeding end, and the other end of the flow channel structure is a discharging end; the smelting device is communicated with the feeding end of the runner structure; the smelting device is used for driving metal solution into the runner structure; the container structures are arranged on the base plate and are respectively matched with the base plate for loading the metal solution; the recovery device is arranged at a lower station of a discharge end of the casting device and used for recovering the metal solution in the flow channel structure. The invention solves the problem that the flow channel of the traditional casting equipment is easy to block, and has the advantages of simple structure and low manufacturing cost.

Description

Casting equipment
Technical Field
The invention relates to the technical field of alloy treatment, in particular to casting equipment.
Background
The casting is a technological process of smelting metal into liquid meeting certain requirements, pouring the liquid into a casting mold, cooling, solidifying and cleaning to obtain a casting with a preset shape, size and performance. Casting is one of the fundamental processes in the modern device manufacturing industry, because of the near shaping, the cast blank achieves the purpose of no machining or little machining, which reduces cost and manufacturing time to a certain extent.
However, in the conventional casting equipment, since the metal solution stops flowing in the flow channel and is gradually cooled and solidified during the casting process, the flow channel is easily blocked,
disclosure of Invention
Based on the above, in order to solve the problem that the flow channel of the traditional casting equipment is easy to block, the invention provides the casting equipment, which has the following specific technical scheme:
a casting apparatus comprising
A smelting device;
the casting device comprises a chassis and a flow channel structure arranged on the chassis, wherein one end of the flow channel structure is a feeding end, and the other end of the flow channel structure is a discharging end; the smelting device is communicated with the feeding end of the runner structure;
the container structures are arranged on the base plate and are respectively matched with the base plate for loading the metal solution; a plurality of said container structures each communicating with said flow path structure;
and the recovery device is arranged at the lower station of the casting device and is used for recovering the metal solution in the flow channel structure.
According to the casting equipment, the metal solution is driven to enter the runner structure through the smelting device, and then the metal solution respectively enters the plurality of container structures through the runner structure, so that cooling solidification is realized; through being provided with recovery unit, recovery unit retrieves the metallic solution in the runner structure, prevents that metallic solution from cooling and solidifying and blockking up the runner structure in the runner structure. The casting equipment solves the problem that the flow channel of the traditional casting equipment is easy to block.
Furthermore, a first switch assembly is arranged at the discharge end of the flow channel structure and used for controlling the communication state between the discharge end of the flow channel structure and the outside; the first switch assembly comprises a support, a lifting block and a first telescopic driving block; the first telescopic driving block is used for driving the lifting block to reciprocate up and down, the support is arranged on the chassis, one end of the first telescopic driving block is connected with the support, and the other end of the first telescopic driving block is connected with the lifting block.
Further, the bracket comprises a transverse part and two vertical parts, wherein one end of the transverse part is connected with one end of one vertical part, and the other end of the transverse part is connected with one end of the other vertical part; a lifting space is formed between the transverse part and the two vertical parts; the flow passage structure penetrates through the lifting space; the end, far away from the transverse part, of each vertical part is connected with the chassis, and the end, far away from the lifting block, of the first telescopic driving block is connected with the transverse part.
Further, the runner structure includes sprue and a plurality of subchannel, every the one end of subchannel all with sprue intercommunication, every the other end of subchannel correspond with one the container structure intercommunication.
Furthermore, the container structure includes a plurality of sliding blocks and a plurality of flexible drive blocks of second, every flexible drive block of second corresponds a sliding block, the sliding block with chassis sliding connection, the flexible drive block's of second one end with the sliding block is connected, the flexible drive block's of second other end with the chassis is connected, the flexible drive block of second is used for controlling sliding block reciprocating motion.
Further, when the second telescopic driving blocks extend simultaneously, casting spaces are formed between the sliding blocks and the chassis, and each casting space is communicated with one end, away from the main runner, of one of the branch runners.
Further, the casting device further comprises a plurality of second switch assemblies, the second switch assemblies are respectively used for controlling the communication state between the main runner and the casting spaces, the structures of the second switch assemblies are the same as those of the first switch assembly, and the brackets of the second switch assemblies are arranged on the chassis; each branch channel penetrates through the lifting space of one second switch assembly.
Furthermore, the recovery device comprises a rack, a linear module, a third telescopic driving block and a recovery assembly, wherein the linear module, the third telescopic driving block and the recovery assembly are arranged on the rack; one end of the third telescopic driving block is connected with the recovery assembly, and the other end of the third telescopic driving block is connected with the moving end of the linear module; the third telescopic driving block is used for driving the recovery assembly to reciprocate up and down; the linear module is used for driving the recovery assembly to do reciprocating horizontal motion between the discharging end and the smelting furnace.
Furthermore, the recovery assembly comprises a recovery container, a driving assembly and a support frame, the recovery container is hinged to the support frame, the driving assembly is arranged on the support frame, the output end of the driving assembly is connected with the recovery container, and the driving assembly is used for driving the recovery container to rotate; and one end of the third telescopic driving block, which is far away from the linear module, is connected with the support frame.
Furthermore, the driving assembly comprises a gear block, a gear shaft, a connecting arm, a linkage arm and a rotary driving block; the rotary driving block is arranged on the supporting frame, the gear block is sleeved on the output end of the rotary driving block, one end of the gear shaft is hinged with the supporting frame, and the gear block is meshed with the gear shaft; one end of the connecting arm is connected with the gear shaft, the other end of the connecting arm is connected with one end of the linkage arm, and the other end of the linkage arm is connected with the bottom surface of the recovery container; the rotation driving block is used for driving the linkage arm to rotate.
Drawings
The invention will be further understood from the following description in conjunction with the accompanying drawings. The components in the figures are not necessarily to scale, emphasis instead being placed upon illustrating the principles of the embodiments. Like reference numerals designate corresponding parts throughout the different views.
Fig. 1 is a partial schematic structural view of a casting device of a casting apparatus according to an embodiment of the present invention;
FIG. 2 is one of the schematic views of the operation of the casting apparatus of the casting plant according to an embodiment of the present invention;
FIG. 3 is a second schematic view of the casting apparatus according to the first embodiment of the present invention;
fig. 4 is a schematic structural diagram of a recycling device of a casting apparatus according to an embodiment of the present invention.
Description of reference numerals:
1-a casting device; 11-a chassis; 12-a flow channel structure; 121-a main flow channel; 122-a shunt; 2-a container structure; 21-a slider; 22-a second telescopic drive block; 3-a recovery unit; 31-a linear module; 32-a third telescopic driving block; 33-a recovery assembly; 331-a recovery vessel; 332-a drive assembly; 3321-gear block; 3322-gear shaft; 3323-linker arm; 3324-linkage arm; 3325-rotation driving block; 333-support frame; 4-casting space.
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention more apparent, the present invention is further described in detail below with reference to embodiments thereof. It should be understood that the detailed description and specific examples, while indicating the scope of the invention, are intended for purposes of illustration only and are not intended to limit the scope of the invention.
It will be understood that when an element is referred to as being "secured to" another element, it can be directly on the other element or intervening elements may also be present. When an element is referred to as being "connected" to another element, it can be directly connected to the other element or intervening elements may also be present. The terms "vertical," "horizontal," "left," "right," and the like as used herein are for illustrative purposes only and do not represent the only embodiments.
Unless defined otherwise, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention belongs. The terminology used herein in the description of the invention is for the purpose of describing particular embodiments only and is not intended to be limiting of the invention. As used herein, the term "and/or" includes any and all combinations of one or more of the associated listed items.
The terms "first" and "second" used herein do not denote any particular order or quantity, but rather are used to distinguish one element from another.
As shown in fig. 1 to 4, a casting apparatus according to an embodiment of the present invention includes a melting device, a casting device 1, a plurality of container structures 2, and a recovery device 3; the casting device 1 comprises a chassis 11 and a flow channel structure 12 arranged on the chassis 11, wherein one end of the flow channel structure 12 is a feeding end, and the other end of the flow channel structure 12 is a discharging end; the smelting device is communicated with the feed end of the runner structure 12; the smelting device is used for driving the metal solution into the runner structure 12; the container structures 2 are arranged on the base plate 11, and the container structures 2 are respectively matched with the base plate 11 for loading metal solution; a plurality of said container structures 2 each communicating with said flow path structure 12; the recovery device 3 is arranged at the lower station of the discharge end of the casting device 1, and the recovery device 3 is used for recovering the metal solution in the flow channel structure 12.
In the casting equipment, the metal solution is driven to enter the runner structure 12 through the smelting device, and then the metal solution respectively enters the container structures 2 through the runner structure 12 to realize cooling solidification; by providing the recovery device 3, the recovery device 3 recovers the metal solution in the flow channel structure 12, preventing the metal solution from cooling and solidifying in the flow channel structure 12 and clogging the flow channel structure 12. The casting equipment solves the problem that the flow channel of the traditional casting equipment is easy to block.
In one embodiment, the discharge end of the flow channel structure 12 is provided with a first switch assembly, and the first switch assembly is used for controlling the communication state between the discharge end of the flow channel structure 12 and the outside; the first switch component comprises a bracket, a lifting block and a first telescopic driving block; the first telescopic driving block is used for driving the lifting block to reciprocate up and down, the support is arranged on the chassis 11, one end of the first telescopic driving block is connected with the support, and the other end of the first telescopic driving block is connected with the lifting block. Therefore, the lifting block is driven to descend by the first telescopic driving block, and the discharge end is closed; the smelting device then drives the metal solution into the runner structure 12, and as the discharge end is closed, rapid filling of the metal solution into the plurality of container structures 2 is achieved.
In one embodiment, the bracket comprises a transverse part and two vertical parts, wherein one end of the transverse part is connected with one end of one vertical part, and the other end of the transverse part is connected with one end of the other vertical part; a lifting space is formed between the transverse part and the two vertical parts; the flow passage structure 12 passes through the lifting space; the end of the two vertical parts far away from the transverse part is connected with the chassis 11, and the end of the first telescopic driving block far away from the lifting block is connected with the transverse part.
In one embodiment, as shown in fig. 2, the flow channel structure 12 includes a main flow channel 121 and a plurality of branch flow channels 122, one end of each branch flow channel 122 is communicated with the main flow channel 121, and the other end of each branch flow channel 122 is correspondingly communicated with one container structure 2. So, through being provided with a plurality of subchannel 122, the metal solution fills fast to a plurality of container structure 2 in, avoids the metal solution to solidify in the cooling of mainstream way 121.
In one embodiment, as shown in fig. 2 and 3, the container structure 2 includes a plurality of sliding blocks 21 and a plurality of second telescopic driving blocks 22, each second telescopic driving block 22 corresponds to one sliding block 21, the sliding blocks 21 are slidably connected with the chassis 11, one end of each second telescopic driving block 22 is connected with the sliding block 21, the other end of each second telescopic driving block 22 is connected with the chassis 11, and the second telescopic driving blocks 22 are used for controlling the sliding blocks 21 to reciprocate; when the plurality of second telescopic driving blocks 22 are simultaneously extended, casting spaces 4 are formed between the plurality of sliding blocks 21 and the chassis 11, and each casting space 4 is communicated with one end of one of the branch runners 122 away from the main runner 121. So, after the metal solution formed the foundry goods in casting space 4 internal cooling, keep away from the foundry goods through the flexible drive block 22 drive sliding block 21 of a plurality of seconds, then take out the foundry goods, avoid getting a in-process, sliding block 21 and foundry goods friction and damage the foundry goods.
In one embodiment, the casting apparatus 1 further includes a plurality of second switch assemblies, each of which is used for controlling a communication state between the main runner 121 and the plurality of casting spaces 4, and has the same structure as the first switch assembly, and supports of the plurality of second switch assemblies are provided on the base plate 11; each of the branch passages 122 passes through a lifting space of a second switching assembly, respectively. So, through being provided with the second switch module, when casting space 4 is full of the metal solution, the second switch module breaks off the connection between casting space 4 and sprue 121, avoids the metal solution to flow back to sprue 121.
In one embodiment, as shown in fig. 4, the recycling device 3 includes a rack, and a linear module 31, a third telescopic driving block 32 and a recycling assembly 33 installed on the rack, wherein the linear module 31 is disposed above the chassis 11; one end of the third telescopic driving block 32 is connected with the recovery component 33, and the other end of the third telescopic driving block 32 is connected with the moving end of the linear module 31; the third telescopic driving block 32 is used for driving the recovery component 33 to reciprocate up and down; the linear module 31 is used for driving the recovery assembly 33 to reciprocate horizontally between the discharge end and the smelting device. The recovery assembly 33 is arranged to recover the metal solution in the main flow passage 121; by providing the linear die set 31, the recovery assembly 33 is realized to convey the recovered metal solution into the smelting device.
In one embodiment, as shown in fig. 4, the recycling assembly 33 includes a recycling container 331, a driving assembly 332 and a supporting frame 333, the recycling container 331 is hinged to the supporting frame 333, the driving assembly 332 is disposed on the supporting frame 333, an output end of the driving assembly 332 is connected to the recycling container 331, and the driving assembly 332 is configured to drive the recycling container 331 to rotate; one end of the third telescopic driving block 32 far away from the linear module 31 is connected with a support frame 333; the driving assembly 332 comprises a gear block 3321, a gear shaft 3322, a connecting arm 3323, a linkage arm 3324 and a rotary driving block 3325; the rotary driving block 3325 is arranged on the supporting frame 333, the gear block 3321 is sleeved on the output end of the rotary driving block 3325, one end of the gear shaft 3322 is hinged with the supporting frame 333, and the gear block 3321 is meshed with the gear shaft 3322; one end of the connecting arm 3323 is connected with the gear shaft 3322, the other end of the connecting arm 3323 is connected with one end of the linkage arm 3324, and the other end of the linkage arm 3324 is connected with the bottom surface of the recovery container 331; the rotary drive block 3325 is used to drive the linkage arm 3324 to rotate. In this way, the driving unit 332 drives the melting furnace to rotate, thereby pouring the molten metal in the recovery container 331 into the melting apparatus.
In one embodiment, the linear module 31 is located above the chassis 11.
In one embodiment, the chassis 11 comprises a body, a refractory layer and an electrothermal felt; the electric heating felt is laid on the upper surface of the base plate 11, and the fire-resistant layer covers the upper surface of the electric heating felt; the sliding block 21 is slidably connected with the flame retardant coating. So through being provided with the electric heat felt, at the in-process of metal solution filling casting space 4, the electric heat felt continuously heats metal solution, realizes that metal solution temperature is even, avoids the inhomogeneous quality that influences the foundry goods of metal solution temperature.
In one embodiment, the main channel 121 is designed to be a slope with a high feeding end and a low discharging end; through the main runner 121 of inclined plane design, realize that metal solution flows to the discharge end from the feed end.
In one embodiment, the smelting device is searched for by the model, the technical personnel directly purchase the smelting device on the market, and the smelting device can be known by directly reading the technical specification of the smelting device when the equipment with the model needs to be known, so that the smelting device is not described in detail.
The working principle is as follows:
firstly, a smelting device drives metal solution to enter a runner structure 12, and meanwhile, a first switch assembly closes a discharging end; then the metal solution is quickly filled in the plurality of container structures 2; the smelting device stops pouring the metal solution, and meanwhile, the second switch assembly disconnects the casting space 4 from the main runner 121; the recovery container 331 is located below the discharge end, then the first switch component opens the discharge end, and the metal solution in the main flow passage 121 flows into the recovery container 331 through the discharge end; when the metal solution in the main runner 121 is collected into the recovery container 331, the third telescopic driving block 32 drives the recovery container 331 to rise, the linear module 31 drives the recovery container 331 to move to the upper part of the smelting device, the driving assembly 332 drives the smelting furnace to rotate, and the metal solution in the recovery container 331 is poured into the smelting device.
When the metal solution in the casting space 4 is cooled and solidified gradually, the second telescopic driving block 22 contracts to drive the sliding block 21 to move away gradually, and then the casting is taken out.
And then repeating the steps.
The technical features of the embodiments described above may be arbitrarily combined, and for the sake of brevity, all possible combinations of the technical features in the embodiments described above are not described, but should be considered as being within the scope of the present specification as long as there is no contradiction between the combinations of the technical features.
The above-mentioned embodiments only express several embodiments of the present invention, and the description thereof is more specific and detailed, but not construed as limiting the scope of the invention. It should be noted that, for a person skilled in the art, several variations and modifications can be made without departing from the inventive concept, which falls within the scope of the present invention. Therefore, the protection scope of the present patent shall be subject to the appended claims.

Claims (10)

1. A casting apparatus, comprising
A smelting device;
the casting device comprises a chassis and a flow channel structure arranged on the chassis, wherein one end of the flow channel structure is a feeding end, and the other end of the flow channel structure is a discharging end; the smelting device is communicated with the feeding end of the runner structure;
the container structures are arranged on the base plate and are respectively matched with the base plate for loading the metal solution; a plurality of said container structures each communicating with said flow path structure;
and the recovery device is arranged at a lower station of the discharge end of the casting device and used for recovering the metal solution in the flow channel structure.
2. The casting apparatus according to claim 1, wherein the discharge end of the runner structure is provided with a first switch assembly for controlling a communication state of the discharge end of the runner structure with the outside; the first switch assembly comprises a support, a lifting block and a first telescopic driving block; the first telescopic driving block is used for driving the lifting block to reciprocate up and down, the support is arranged on the chassis, one end of the first telescopic driving block is connected with the support, and the other end of the first telescopic driving block is connected with the lifting block.
3. The casting apparatus according to claim 2, wherein the bracket includes a lateral portion and two vertical portions, one end of the lateral portion being connected to one end of one of the vertical portions, and the other end of the lateral portion being connected to one end of the other of the vertical portions; a lifting space is formed between the transverse part and the two vertical parts; the flow passage structure penetrates through the lifting space; the end, far away from the transverse part, of each vertical part is connected with the chassis, and the end, far away from the lifting block, of the first telescopic driving block is connected with the transverse part.
4. The casting apparatus of claim 3, wherein the runner structure includes a main runner and a plurality of sub-runners, one end of each of the sub-runners communicating with the main runner and the other end of each of the sub-runners communicating with a corresponding one of the container structures.
5. The casting apparatus of claim 4, wherein the container structure comprises a plurality of sliding blocks and a plurality of second telescopic driving blocks, each second telescopic driving block corresponds to one sliding block, the sliding blocks are slidably connected with the chassis, one end of each second telescopic driving block is connected with the sliding blocks, the other end of each second telescopic driving block is connected with the chassis, and the second telescopic driving blocks are used for controlling the sliding blocks to reciprocate.
6. The casting apparatus according to claim 5, wherein when a plurality of said second telescopic driving blocks are simultaneously extended, a plurality of said sliding blocks and said base plate form casting spaces therebetween, each of said casting spaces communicating with one end of one of said sub-runners remote from said main runner.
7. The casting apparatus according to claim 5, wherein the casting device further includes a plurality of second switch assemblies for controlling communication between the main runner and the plurality of casting spaces, respectively, the plurality of second switch assemblies having the same structure as the first switch assembly, and a plurality of holders for the second switch assemblies being provided on the base pan; each branch channel penetrates through the lifting space of one second switch assembly.
8. The casting apparatus of claim 1, wherein the recovery device comprises a frame and a linear module, a third telescopic driving block and a recovery assembly mounted on the frame, the linear module being disposed above the base pan; one end of the third telescopic driving block is connected with the recovery assembly, and the other end of the third telescopic driving block is connected with the moving end of the linear module; the third telescopic driving block is used for driving the recovery assembly to reciprocate up and down; the linear module is used for driving the recovery assembly to do reciprocating horizontal motion between the discharging end and the smelting furnace.
9. The casting apparatus according to claim 8, wherein the recovery assembly includes a recovery container, a driving assembly and a supporting frame, the recovery container is hinged to the supporting frame, the driving assembly is disposed on the supporting frame, an output end of the driving assembly is connected to the recovery container, and the driving assembly is configured to drive the recovery container to rotate; and one end of the third telescopic driving block, which is far away from the linear module, is connected with the support frame.
10. The casting apparatus of claim 9, wherein the drive assembly includes a gear block, a gear shaft, a connecting arm, a linkage arm, and a rotary drive block; the rotary driving block is arranged on the supporting frame, the gear block is sleeved on the output end of the rotary driving block, one end of the gear shaft is hinged with the supporting frame, and the gear block is meshed with the gear shaft; one end of the connecting arm is connected with the gear shaft, the other end of the connecting arm is connected with one end of the linkage arm, and the other end of the linkage arm is connected with the bottom surface of the recovery container; the rotation driving block is used for driving the linkage arm to rotate.
CN202110825495.1A 2021-07-21 2021-07-21 Casting equipment Active CN113680971B (en)

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