Background
The laser welding is a high-efficiency precise welding method which uses a laser beam with high energy density as a heat source, is one of important aspects of the application of laser material processing technology, is mainly used for welding thin-wall materials and low-speed welding in the period of 70 th century, and belongs to heat conduction type welding, namely, the welding process is characterized in that laser radiation heats the surface of a workpiece, the surface heat is diffused to the inside through heat conduction, and the workpiece is melted to form a specific molten pool by controlling parameters such as the width, the energy, the peak power, the repetition frequency and the like of laser pulses.
At least the following problems are not solved in the prior art:
1. When welding to planar plates such as steel plates, a user holds the welding gun for a long time, muscle soreness can be caused, the holding is unstable, and the shaking of the hand can drive the shaking of the welding gun, so that the welding process is extremely unstable, the welding effect can be affected, and meanwhile, the user holds the welding gun for a long time, so that the user can feel the pain of the arm.
2. In the prior art, when the laser cable is used, the laser cable is manually coiled and placed on the box body, so that the device is troublesome, the coiling efficiency is low, and the laser cable is easily dropped on the ground when placed on the box body, so that the ground is disordered, and the problems of the reduction of the neatness of the working environment and the damage to the laser cable caused by manual stepping occur.
Therefore, the invention provides a laser welding device with synchronous cleaning before and after welding.
Disclosure of Invention
The invention aims to provide a laser welding device with synchronous cleaning before and after welding, which is used for solving at least one technical problem in the background technology.
In order to achieve the above purpose, the present invention provides the following technical solutions:
a laser welding apparatus with pre-weld post-weld synchronous cleaning comprising:
The welding device comprises a shell, wherein a laser cable is connected to the shell, a welding gun is connected to the other end of the laser cable, and a positioning guide mechanism is fixed on the outer wall of the welding gun and used for directional movement of the welding gun;
The positioning guide mechanism comprises a clamping ring, an arc plate and a roller assembly, wherein the clamping ring is detachably connected to the outer wall of the welding gun, arc opening parts are symmetrically formed in the outer walls of the two sides of the clamping ring, the roller assembly is slidably connected to the two inner parts of the arc opening parts, one end of the roller assembly is fixedly provided with the arc plate, the arc plate is located in the clamping ring, and when the clamping ring is fixed to the outer wall of the welding gun, the outer wall of the welding gun extrudes the arc plate to enable the roller assembly to be fixed to the clamping ring.
Preferably, a control panel is arranged on the upper surface of the shell, a through hole is formed in the center of the upper surface of the shell, and a box door is hinged to the front surface of the shell.
Preferably, a laser welding head is fixed at the center of one end of the welding gun, a laser cleaning unit is fixed at one side of the laser welding head, and a shielding gas side-blowing unit is fixed at the other side of the laser welding head.
Preferably, a plurality of heat dissipation holes are linearly and uniformly formed in the edge position of the lower end of one end side surface of the shell.
Preferably, support columns are fixedly connected to four corners of the lower surface of the shell.
Preferably, the snap ring comprises two semicircular plates, the lower ends of the two semicircular plates are hinged together, and the upper ends of the two semicircular plates are fixedly connected through a bolt and nut assembly.
Preferably, the roller assembly comprises a connecting column, the arc plate is fixed at one end of the connecting column, the other end of the connecting column is rotationally connected with a U-shaped frame, and two supporting legs of the U-shaped frame are rotationally provided with rollers.
Preferably, the inner wall of the arc-shaped plate is fixedly provided with an arc-shaped air bag, the connecting column is fixedly provided with a rotating shaft, the U-shaped frame is provided with a rotating hole, the inner wall of the rotating hole is fixedly provided with an annular air bag, the arc-shaped air bag is communicated with the annular air bag, and the annular air bag is movably sleeved on the rotating shaft.
Preferably, the device also comprises a collecting device, wherein the collecting device comprises a cavity, a shaking handle, a line concentration column, a connecting body and a line concentration cavity; the utility model discloses a portable electric power source, including casing, handle, ball bearing, connecting body, wire concentration post, wire concentration chamber, connecting body, handle and ball bearing, the inside edge central point of casing is provided with the cavity, the inside central point of cavity is provided with the handle that shakes, the one end of handle that shakes passes the lateral wall of casing and extends to its outside, the side surface fixedly connected with wire concentration post of handle that shakes, the wire concentration chamber has been seted up to the lower surface edge position of cavity, the upper wall symmetry of cavity is connected with two connecting bodies, the one end internal circle face rotation of connecting body is connected with the handle that shakes, the hookup location of handle and connecting body is provided with ball bearing.
Compared with the prior art, the invention has the beneficial effects that:
According to the invention, the positioning guide mechanism is arranged, so that the steel plate can be welded in a rolling manner by utilizing the roller assembly, the pain of the arm of a user caused by holding the welding gun for a long time can be reduced, and the problems that the user is unstable in holding due to muscle pain caused by holding the welding gun for a long time, the shaking of the hand can drive the shaking of the welding gun, the welding process is extremely unstable, and the welding effect can be influenced are solved.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
Example 1
1-2, A laser welding device with synchronous cleaning before and after welding comprises a shell 1, wherein a laser cable 8 is connected to the shell 1, the other end of the laser cable 8 is connected with a welding gun 9, a positioning and guiding mechanism 13 is fixed on the outer wall of the welding gun 9, and the positioning and guiding mechanism 13 is used for directional movement of the welding gun 9;
The positioning guide mechanism 13 comprises a clamping ring 131, an arc-shaped plate 134 and roller assemblies, wherein the clamping ring 131 is detachably connected to the outer wall of the welding gun 9, arc-shaped opening parts are symmetrically formed in the outer walls of the two sides of the clamping ring 131, the roller assemblies are slidably connected to the inner parts of the two arc-shaped opening parts, one end of each roller assembly is fixedly provided with the arc-shaped plate 134, the arc-shaped plate 134 is positioned in the clamping ring 131, and when the clamping ring 131 is fixed on the outer wall of the welding gun 9, the arc-shaped plate 134 is extruded by the outer wall of the welding gun 9 to enable the roller assemblies to be fixed on the clamping ring 131; when welding gun 9 needs the welded steel sheet, at first with snap ring 131 joint in the suitable position of welding gun 9, then adjust the roller assembly to suitable angle through the arc opening to screw up snap ring 131 fixedly through bolt nut assembly 132, under the extrusion of the outer wall of welding gun 9 this moment, can make arc 134 tightly laminate on the inner wall of snap ring 131, and then realize that arc 134 is fixed on snap ring 131, just so also with the position fixing of roller assembly.
In a specific embodiment of the present invention, as shown in fig. 1, a control panel 2 is disposed on the upper surface of a housing 1, a through hole 3 is disposed in the center of the upper surface of the housing 1, and a door 4 is hinged to the front surface of the housing 1.
In one embodiment of the present invention, as shown in fig. 1, a laser welding head 10 is fixed to a center position of one end of a welding gun 9, a laser cleaning unit 11 is fixed to one side of the laser welding head 10, and a shielding gas side blowing unit 12 is fixed to the other side of the laser welding head 10.
In a specific embodiment of the invention, as shown in fig. 1, a plurality of heat dissipation holes 6 are linearly and uniformly formed at the edge of the lower end of one end side surface of the shell 1, and the heat generated during the operation of the device can be dissipated by forming the heat dissipation holes 6, so that the normal operation temperature of the device is maintained, the problem that the device fails due to the excessively high temperature is avoided, and the service life of the device is greatly prolonged.
In a specific embodiment of the invention, as shown in fig. 1, support columns 5 are fixedly connected to four corners of the lower surface of the casing 1, and the support columns 5 can support the casing 1, so that the casing 1 is more stable during operation, and meanwhile, the problem that the casing 1 is scratched due to movement or vibration caused by direct contact of the casing 1 with the ground can be avoided.
In one embodiment of the present invention, as shown in fig. 2, the snap ring 131 includes two semicircular plates, the lower ends of which are hinged together, and the upper ends of which are fixedly connected by a bolt and nut assembly 132, which corresponds to the clip of the prior art.
In one embodiment of the present invention, as shown in fig. 2, the roller assembly includes a connection post 137, an arc plate 134 is fixed at one end of the connection post 137, the other end of the connection post 137 is rotatably connected with a U-shaped frame 133, and two legs of the U-shaped frame 133 are rotatably mounted with rollers 135.
In a specific embodiment of the invention, as shown in fig. 2, an arc-shaped air bag 136 is fixed on the inner wall of the arc-shaped plate 134, a rotating shaft 138 is fixed on the connecting column 137, a rotating hole is arranged on the U-shaped frame 133, an annular air bag 139 is fixed on the inner wall of the rotating hole, the arc-shaped air bag 136 is communicated with the annular air bag 139, the annular air bag 139 is movably sleeved on the rotating shaft 138, the U-shaped frame 133 can also adjust the angle on the connecting column 137, and further the angle change of the roller 135 is realized, so that the welding requirements of different environments such as narrow space can be realized, in a specific adjusting step, only the angle of the U-shaped frame 133 is required to be adjusted, then when the clamping ring 131 is screwed and fastened through the bolt and nut assembly 132, the outer wall of the welding gun 9 extrudes the arc-shaped air bag 136, at the moment, the gas in the arc-shaped air bag 136 is extruded into the annular air bag 139, the friction force between the annular air bag 139 and the rotating shaft 138 can be increased after the annular air bag 139 is expanded, the locking of the U-shaped frame is realized, the effect is further, the redundant locking action is not required, and various locking operations can be realized, and convenience is brought to workers to use.
When the welding gun 9 needs to weld a steel plate, the clamping ring 131 is clamped at a proper position of the welding gun 9, the roller assembly is adjusted to a proper angle through the arc opening, the clamping ring 131 is tightly screwed and fixed through the bolt and nut assembly 132, the arc plate 134 is tightly attached to the inner wall of the clamping ring 131 under the extrusion of the outer wall of the welding gun 9, and the arc plate 134 is further fixed on the clamping ring 131, so that the position of the roller assembly is fixed, the roller assembly can be used for welding the steel plate in a rolling manner by arranging the positioning guide mechanism 13, the problem that the user can feel arm pain due to long-time holding of the welding gun 9, muscle pain caused by holding is solved, the shaking of the hand can drive the welding gun 9 to cause extremely unstable welding process and influence the welding effect is solved, meanwhile, the roller assembly 135 can be adjusted to a proper angle by utilizing the mutual cooperation of the arc opening and the arc plate 134 so as to adapt to the positions of the steel plate to be welded, and the universal welding unit 11 is not easy to clean and clean the welding position to be welded; the base materials are connected by laser welding, and protective gas is blown into the welding part and the peripheral air of a molten pool by utilizing a protective gas side blowing unit 12, so that the welding seam is prevented from being oxidized as much as possible, and finally, the welding seam is cleaned by a laser cleaning unit 11, so that the welding seam is more attractive on one hand, the subsequent polishing procedure is reduced, and the labor intensity and the production cost are reduced;
In addition, the angle of the U-shaped frame 133 can be adjusted on the connecting column 137, so that the angle change of the roller 135 is realized, the welding requirements of different environments, such as a narrow space, can be realized, in a specific adjusting step, only the angle of the U-shaped frame 133 is required to be adjusted, then when the clamping ring 131 is screwed and fastened through the bolt and nut assembly 132, the outer wall of the welding gun 9 extrudes the arc-shaped air bag 136, at the moment, the gas in the arc-shaped air bag 136 is extruded into the annular air bag 139, the friction force between the annular air bag 139 and the rotating shaft 138 can be increased after the annular air bag 139 is expanded, the locking of the U-shaped frame is realized, the matching effect is strong, various locking can be realized without redundant locking actions, and the welding gun is convenient for workers to use.
Example 2
The following technical schemes are added on the basis of the technical scheme of the embodiment 1:
As an embodiment of the present invention, as shown in fig. 3 and 4, the device further comprises a collecting device 7, wherein the collecting device 7 comprises a cavity 71, a shaking handle 72, a wire collecting post 73, a connector 74 and a wire collecting cavity 75; the center position of the inner edge of the shell 1 is provided with a cavity 71, the center position of the inner edge of the cavity 71 is provided with a shaking handle 72, one end of the shaking handle 72 penetrates through the side wall of the shell 1 and extends to the outside, a line concentration column 73 is fixedly connected to the side surface of the shaking handle 72, a line concentration cavity 75 is arranged at the edge position of the lower surface of the cavity 71, the upper wall of the cavity 71 is symmetrically connected with two connecting bodies 74, the inner circular surface of one end of each connecting body 74 is rotationally connected with the shaking handle 72, and a ball bearing is arranged at the connecting position of the shaking handle 72 and each connecting body 74.
To sum up, this embodiment is when using, when the welding work begins, can handheld welder 9, directly extract laser cable 8, select suitable length of taking out, when the welding work is finished, through the rotation of rocking handle 72, thereby drive the rotation of line concentration post 73, in order to reach the purpose of collecting laser cable 8, the inside laser cable 8 rolling of cavity 71 is in the inside of line concentration chamber 75 simultaneously, can make laser cable 8 concentrate in fixed position through setting up collection device 7, therefore increased the space of use of this device, the space occupation volume has been reduced, collect simultaneously conveniently, make the user not manual coiling, also avoided because laser cable 8 drops on subaerial and cause the ground to be mixed and disorderly, thereby lead to operational environment's clean and tidy degree and the problem of manual stepping on laser cable 8 and damage device.
Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made therein without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.