Folding type membrane electrode plate packaging assembly and manufacturing method thereof
Technical Field
The invention relates to the field of membrane electrode plate packaging, in particular to a folding membrane electrode plate packaging assembly and a manufacturing method thereof.
Background
In the prior art, a plurality of membrane electrode plates need to be packaged and boxed in a transportation process, the packaging mode is that a plurality of membrane electrode plates are stacked together and then bundled together through rubber bands, then the membrane electrode plates are placed in a vacuum packaging bag for vacuum sealing, and finally the plurality of membrane electrode plates which are vacuum sealed are stacked together and boxed, and then boxed for transportation.
Disclosure of Invention
In order to solve the technical problems, the invention provides a folding membrane electrode plate packaging assembly and a manufacturing method thereof, which are simple in design and convenient to use, and solve the problem that two ends of a membrane electrode plate are easy to damage after being packaged.
The technical scheme of the invention is as follows:
the utility model provides a foldable membrane electrode plate package assembly, it includes top board, holding down plate, side pad portion, rubber band, and side pad portion designs to be about two sets of and two sets of side pad portion symmetry installation, and two sets of side pad portions correspond the both ends position of installing between top board and holding down plate, side pad portion includes a plurality of layers and separates the gasket, and two adjacent outside limits of separating the gasket link to each other, and two adjacent inboard edges of separating the gasket form the opening, and the both ends of a plurality of membrane electrode board correspond respectively and insert in two adjacent openings of separating the gasket, and the top board is in the same place through the rubber band fastening with the holding down plate outside, forms a package assembly.
The folding membrane electrode plate packaging assembly further comprises a vacuum packaging bag, wherein the vacuum packaging bag is sleeved outside the packaging assembly, and the vacuum packaging bag is internally vacuumized.
Foldable membrane electrode board package assembly still include the reference column that supplementary membrane electrode board was inserted, the locating hole has been designed respectively to the four corners position of top board and holding down plate, a through-hole has all been designed respectively to the partition gasket both ends intermediate position of side pad portion, the reference column can cooperate and insert in locating hole and the through-hole.
A V-shaped notch or a U-shaped notch or an arc-shaped notch is designed in the middle of one side of the inner side edge of the separation gasket; the width of the separation gasket is larger than that of the membrane electrode plate.
A method for packaging a film electrode plate by a folding film electrode plate packaging assembly comprises the following steps:
1) firstly, a lower pressing plate is placed on a workbench, and positioning columns are respectively inserted into the two ends of the lower pressing plate in positioning holes far away from an operation side.
2) The left and right groups of side pad parts are respectively placed on the two ends of the lower pressure plate.
3) The membrane electrode plates are sequentially inserted into the openings of the two groups of side pad parts from bottom to top, and two ends of the adjacent membrane electrode plates are separated through the separation gaskets.
4) Pressing an upper pressing plate on the two groups of side pad parts, and correspondingly sleeving positioning holes of the upper pressing plate on the two positioning columns; and the rest two positioning columns sequentially penetrate through the positioning holes of the upper pressing plate, the through holes of the side pad parts and the positioning holes of the lower pressing plate from top to bottom to perform four-corner positioning.
5) The rubber band is sleeved on the outer sides of the upper pressing plate and the lower pressing plate to be bundled, so that the upper pressing plate and the lower pressing plate clamp the left group of side pad parts and the right group of side pad parts, and the left group of side pad parts and the right group of side pad parts clamp a plurality of membrane electrode plates inserted at intervals to form a bundled assembly.
6) And taking down the four positioning columns, putting the bundled assembly into a vacuum packaging bag, vacuumizing, and sealing the bundled assembly.
7) And finally, putting the components subjected to vacuum sealing into a packaging box, and stacking and packaging.
A method for manufacturing side pad parts of a folding membrane electrode plate packaging assembly comprises the following steps:
1) the method comprises the following steps of punching a plurality of rectangular flaky pads in sequence, forming two symmetrical separation gaskets by punching each time, connecting the outer sides of the two separation gaskets, and completing punching of a through hole and a V-shaped notch or a U-shaped notch or an arc-shaped notch to form a first intermediate.
2) The first intermediate body is put into a folding tool to be folded, the two separation gaskets are folded, an opening is formed between the inner side edges of the two separation gaskets, and the second intermediate body is formed at the moment.
3) A plurality of second intermediate bodies are overlapped together, and adjacent separation gaskets form composite separation gaskets through a hot-pressing composite tool, so that side pad parts with single-piece separation gaskets on the upper side and the lower side and a plurality of composite separation gaskets in the middle are formed.
The fifty percent discount frock is including rolling over the sword, the guide pillar, spacing arch and base, intermediate position is opened above the base has a V type groove, be fixed with four guide pillars above the base, it is the rectangle form to install two guide pillars and four guide pillars respectively in V type groove both sides, it is located V type groove top to roll over the sword, roll over the sword lower extreme and design into V type sword mouth, it has two recesses respectively to roll over the sword blade both sides design, the guide pillar inboard of rolling over the sword both sides corresponds the recess that is located rolling over the sword both sides respectively, still design eight spacing archs that are used for fixing a position rectangle slice pad above the base, two spacing archs are a set of, the four corners position of rectangle slice pad designs a set ofly respectively, two spacing archs of every group correspond the design respectively and are in the bight both sides position of rectangle slice pad.
The hot-pressing composite tool comprises an upper plate, a lower plate, an upper die, a lower die, a cylinder and a temperature controller, wherein the lower ends of two sides of the upper plate are respectively connected to the upper ends of two sides of the lower plate through vertical supports, the cylinder is installed in the middle of the upper surface of the upper plate, the telescopic end of the lower end of the cylinder penetrates through the upper plate and then is connected with the upper die, the lower die is installed on the upper surface of the lower plate and is positioned below the upper die, heating wires and thermocouples are respectively installed in the upper die and the lower die, and the heating wires and the thermocouples are respectively connected with the temperature controller through wires; and two sides of the upper surface of the lower die are respectively provided with a positioning pin, the through holes for separating the gaskets can be correspondingly sleeved on the positioning pins, and two sides of the upper surface of the upper die are respectively provided with a positioning pin hole matched with the positioning pins.
The thickness of the monolithic spacer was 0.125mm and the thickness of the composite spacer was 0.25 mm.
The separation gasket is made of non-transparent plastic or transparent plastic.
The invention has the advantages that:
1. the end parts of the membrane electrode plates are separated and protected by a plurality of separating gaskets designed on the side gasket parts, gaps among the end parts are filled, and the membrane electrode plates are prevented from being deformed and damaged by touch; meanwhile, the upper and lower pressing plates are designed to further protect the safety of the membrane electrode plate.
2. The folding membrane electrode plate packaging assembly can be matched with a packaging method thereof to rapidly and safely package the membrane electrode plate.
3. The manufacturing method of the side pad of the foldable membrane electrode plate packaging assembly is reasonable and complete, is simple and convenient to operate, and improves the manufacturing precision and efficiency of the side pad by combining a self-made folding tool and a hot-pressing composite tool.
Drawings
FIG. 1 is a schematic of the present invention.
FIG. 2 is a first schematic view of a membrane electrode plate fully inserted between a plurality of spacers of two sets of left and right side pad portions according to the present invention.
FIG. 3 is a second schematic view of a membrane electrode plate fully inserted between a plurality of spacers of the left and right side pad portions according to the present invention.
Fig. 4 is a schematic view of the state where the upper platen is placed in the present invention.
Fig. 5 is a schematic view of the folding tool of the present invention.
Fig. 6 is a schematic diagram of the folding tool of the present invention folded in half.
Fig. 7 is a schematic view of the thermal compression composite tool of the present invention.
Detailed Description
Referring to fig. 1, a foldable membrane electrode plate package assembly, it includes top board 1, holding down plate 2, side pad portion 3, rubber band 4, and side pad portion 3 designs for controlling two sets of and two sets of side pad portions 3 symmetry installation, and two sets of side pad portions 3 correspond the both ends position of installing between top board 1 and holding down plate 2, side pad portion 3 includes that a plurality of layers separate gasket 31, and two adjacent outside limits of separating gasket 31 link to each other, and two adjacent inside limits of separating gasket 31 form the opening, and the both ends of a plurality of membrane electrode plate 5 correspond respectively and insert in two adjacent openings of separating gasket 31, and top board 1 and 2 outsides of holding down plate are in the same place through the fastening of rubber band 4, form a package assembly. The design of side portion of filling up, fill up the clearance at membrane electrode plate both ends through separating the gasket, and the outside limit of separating the gasket links to each other, can wrap up the tip of membrane electrode board, avoid external touching membrane electrode board's tip, even extrude the side portion of filling up the outside, the clearance between the membrane electrode board is filled by separating the gasket, can not warp, safety and reliability, still design top board and holding down plate simultaneously and carry out centre gripping side portion of filling up and membrane electrode board, further protect the centre and the tip of membrane electrode board, guarantee safety in the packing transportation of membrane electrode board, reduce the unnecessary loss.
The folding membrane electrode plate packaging assembly further comprises a vacuum packaging bag, wherein the vacuum packaging bag is sleeved outside the packaging assembly, and the vacuum packaging bag is internally vacuumized. The vacuum packaging bag is used for carrying out vacuum bag sealing on the bundled and packaged membrane electrode plates, so that the membrane electrode plates are further prevented from being dislocated in the transportation and movement, and the membrane electrode plates can be prevented from generating unnecessary reaction in the air by vacuumizing, so that the service life of the membrane electrode plates is ensured.
Referring to fig. 2-4, the foldable membrane electrode plate packaging assembly further includes a positioning column 6 for assisting insertion of the membrane electrode plate 5, positioning holes 7 are respectively designed at four corners of the upper pressing plate 1 and the lower pressing plate 2, through holes 32 are respectively designed at middle positions of two ends of the separation pad 31 of the side pad portion 3, and the positioning column 6 can be inserted into the positioning holes 7 and the through holes 32 in a matching manner. The reference column design is convenient for side pad portion and holding down plate location, and the back membrane plate electrode of being convenient for inserts between the separation gasket of side pad portion, and the top board installation location of being convenient for at last to and four accurate location of final top board, side pad portion, holding down plate and membrane plate electrode, when the rubber band fastening like this, the structure is compacter, the packing transportation of being convenient for.
As shown in fig. 2-3, a V-shaped notch 33 or a U-shaped notch or an arc-shaped notch is designed in the middle of one side of the inner side edge of the spacer 31, and the notch is designed to avoid the protrusion of the end of the membrane electrode plate for packaging convenience; as shown in fig. 3, the width of the spacer 31 is greater than the width of the membrane electrode plate 5, and the width of the membrane electrode plate is less than or equal to the distance between the two through holes on the spacer.
Referring to fig. 1-4, a method for packaging a membrane electrode plate by a folding membrane electrode plate packaging assembly comprises the following steps:
1) firstly, a lower pressing plate 2 is placed on a workbench, and positioning columns 6 are respectively inserted into positioning holes 7 at two ends of the lower pressing plate 2 far away from the operation side.
2) The left and right groups of side pad parts 3 are respectively arranged on the two ends of the lower press plate 2.
3) A plurality of membrane electrode plates 5 are sequentially inserted into the openings of the two groups of side pad parts 3 from bottom to top, and two ends of the adjacent membrane electrode plates 5 are separated through a plurality of separation gaskets 31.
4) Pressing the upper pressing plate 1 on the two groups of side pad parts 3, and correspondingly sleeving the positioning holes 7 of the upper pressing plate 1 on the two positioning columns 6; and the remaining two positioning columns 6 sequentially penetrate through the positioning holes 7 of the upper pressing plate 1, the through holes 32 of the side pad parts 3 and the positioning holes 7 of the lower pressing plate 2 from top to bottom to perform four-corner positioning, so that the end parts of the two ends of the membrane electrode plate are respectively positioned between the two through holes 32 of the side pad parts on the corresponding sides.
5) The rubber band 4 is sleeved outside the upper pressing plate 1 and the lower pressing plate 2 to be bundled, so that the upper pressing plate 1 and the lower pressing plate 2 clamp the left group of side pad parts 3 and the right group of side pad parts 3 clamp a plurality of membrane electrode plates 5 inserted at intervals, and a bundled assembly is formed.
6) And taking down the four positioning columns 6, putting the bundled assembly into a vacuum packaging bag, vacuumizing, and sealing the bundled assembly.
7) And finally, putting the components subjected to vacuum sealing into a packaging box, and stacking and packaging.
Referring to fig. 5-7, a method for manufacturing a side pad part of a folded membrane electrode plate package assembly includes the following steps:
1) firstly, a plurality of rectangular flaky gaskets are punched in sequence, two symmetrical separating gaskets 31 are formed by punching each time, the outer sides of the two separating gaskets 31 are connected, and at the moment, the through holes 32 and the V-shaped notches 33 or the U-shaped notches or the arc-shaped notches are all punched to form a first intermediate body.
2) The first intermediate body is put into a folding tool to be folded in half, the two separation gaskets 31 are folded, an opening is formed between the inner side edges of the two separation gaskets, and the second intermediate body is formed at the moment.
3) A plurality of second intermediate bodies are overlapped together, and the adjacent separation gaskets 31 form the composite separation gasket 31 through a hot-pressing composite tool, so that the side pad parts 3 with single separation gaskets 31 at the upper and lower sides and a plurality of composite separation gaskets 31 in the middle are formed.
As shown in fig. 5-6, the folding tool includes a folding knife 11, guide pillars 12, limiting protrusions 13 and a base 14, a V-shaped groove 15 is formed in the middle position on the base 14, four guide pillars 12 are fixed on the base 14, two guide pillars 12 are respectively installed on two sides of the V-shaped groove 15, the four guide pillars 12 are rectangular, the folding knife 11 is located above the V-shaped groove 15, the lower end of the folding knife 11 is designed to be a V-shaped knife edge, two grooves are respectively designed on two sides of a knife body of the folding knife 11, inner sides of the guide pillars 12 on two sides of the folding knife 11 are respectively located in the grooves on two sides of the folding knife 11, eight limiting protrusions 13 for locating rectangular sheet pads are further designed on the base 14, the two limiting protrusions 13 are a group, four corners of the rectangular sheet pads are respectively designed to be a group, and the two limiting protrusions 13 of each group are respectively designed on two sides of the corner; the folding knife is designed to be operated manually, a handle is designed on the folding knife, and the folding knife can also be controlled to lift by an air cylinder. When the folding knife is used, the folding knife is manually lifted, the punched rectangular flaky pad (a first intermediate body) is placed on the base, the position is limited through the limiting protrusion, the folding knife is put down, and the V-shaped knife edge at the lower end of the folding knife is matched with the V-shaped groove to extrude the folded rectangular flaky pad to form a second intermediate body; the folding knife moves up and down under the guiding action of the four guide posts, and the groove leans against the guide posts to be matched.
As shown in fig. 7, the hot-pressing compound tool comprises an upper plate 21, a lower plate 22, an upper die 23, a lower die 24, a cylinder 25 and a temperature controller 26, wherein the lower ends of the two sides of the upper plate 21 are respectively connected to the upper ends of the two sides of the lower plate 22 through vertical braces 28, the cylinder 25 is installed in the middle of the upper surface of the upper plate 21, the telescopic end of the lower end of the cylinder 25 penetrates through the upper plate 21 and then is connected with the upper die 23, the lower die 24 is installed on the upper surface of the lower plate 22, the lower die 24 is located below the upper die 23, heating wires and thermocouples are respectively installed in the upper die 23 and the lower die 24, and the heating wires and the thermocouples are respectively connected with the temperature controller 26 through wires; the two sides of the upper surface of the lower die 24 are respectively provided with a positioning pin 27, the through hole 32 of the separation gasket 31 can be correspondingly sleeved on the positioning pin 27, and the two sides of the upper surface of the upper die 23 are respectively provided with a positioning pin hole matched with the positioning pin 27. When the composite spacer is used, the two separating spacers of the second intermediate are overlapped together and placed on the lower die, the through holes of the separating spacers are sleeved on the positioning pins 27 for positioning, the upper die is driven by the air cylinder to be pressed down, the positioning pin holes of the upper die are matched with the positioning pins 27 of the lower die for positioning, the two separating spacers are pressed together by the upper die and the lower die, the temperature controller is started at the moment, the temperature controller controls the heating wires in the upper die and the lower die to heat the two separating spacers, after the heating wires are heated to a set temperature, the thermocouple feeds back the temperature to the temperature controller, the temperature controller controls the heating wires to stop heating, the pressure is maintained for a period of time, the air cylinder drives the upper die to reset, and the two separating spacers are hot-pressed and compounded into one piece to form the composite separating spacer; fig. 7 shows that V-shaped protrusions or U-shaped protrusion openings or arc-shaped protrusions can be further designed on the lower mold to match with the V-shaped notches 33 or U-shaped notches or arc-shaped notches formed by punching the first intermediate body.
The thickness of the monolithic spacer was 0.125mm and the thickness of the composite spacer was 0.25 mm. The thickness of the composite separation gasket is the same as the gap between the adjacent membrane electrode plates, so that the design function is that when the end part of the membrane electrode plate is subjected to external acting force, the separation gasket can play a supporting role and disperse the force, and the end part of the membrane electrode plate is not easy to deform.
The separation pad 31 is made of non-transparent plastic or transparent plastic. The plastic material is light, the hardness is not easy to wear the membrane electrode plate, the side pad part is convenient to process and manufacture by adopting the plastic material, and the cost is low; the transparent material is adopted to facilitate the observation of the condition of the membrane electrode plate by personnel.