CN113635458A - Automatic rough machining equipment for stone plane embossment - Google Patents
Automatic rough machining equipment for stone plane embossment Download PDFInfo
- Publication number
- CN113635458A CN113635458A CN202110893435.3A CN202110893435A CN113635458A CN 113635458 A CN113635458 A CN 113635458A CN 202110893435 A CN202110893435 A CN 202110893435A CN 113635458 A CN113635458 A CN 113635458A
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- axis
- moving device
- stone
- power head
- processing equipment
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- 239000004575 stone Substances 0.000 title claims abstract description 49
- 238000003754 machining Methods 0.000 title abstract description 27
- 230000033001 locomotion Effects 0.000 claims abstract description 39
- 230000005540 biological transmission Effects 0.000 claims description 43
- 230000007246 mechanism Effects 0.000 claims description 39
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 6
- 238000005520 cutting process Methods 0.000 abstract description 4
- 238000000034 method Methods 0.000 abstract description 4
- 238000010923 batch production Methods 0.000 abstract description 3
- 239000000463 material Substances 0.000 description 5
- 238000004519 manufacturing process Methods 0.000 description 3
- 230000009471 action Effects 0.000 description 2
- 229910003460 diamond Inorganic materials 0.000 description 2
- 239000010432 diamond Substances 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 235000003276 Apios tuberosa Nutrition 0.000 description 1
- 235000010777 Arachis hypogaea Nutrition 0.000 description 1
- 235000010744 Arachis villosulicarpa Nutrition 0.000 description 1
- 244000133018 Panax trifolius Species 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 238000005034 decoration Methods 0.000 description 1
- 230000001419 dependent effect Effects 0.000 description 1
- 239000000428 dust Substances 0.000 description 1
- 238000003912 environmental pollution Methods 0.000 description 1
- 238000001914 filtration Methods 0.000 description 1
- 230000036541 health Effects 0.000 description 1
- 230000000704 physical effect Effects 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 238000005096 rolling process Methods 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28D—WORKING STONE OR STONE-LIKE MATERIALS
- B28D1/00—Working stone or stone-like materials, e.g. brick, concrete or glass, not provided for elsewhere; Machines, devices, tools therefor
- B28D1/02—Working stone or stone-like materials, e.g. brick, concrete or glass, not provided for elsewhere; Machines, devices, tools therefor by sawing
- B28D1/04—Working stone or stone-like materials, e.g. brick, concrete or glass, not provided for elsewhere; Machines, devices, tools therefor by sawing with circular or cylindrical saw-blades or saw-discs
- B28D1/044—Working stone or stone-like materials, e.g. brick, concrete or glass, not provided for elsewhere; Machines, devices, tools therefor by sawing with circular or cylindrical saw-blades or saw-discs the saw blade being movable on slide ways
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28D—WORKING STONE OR STONE-LIKE MATERIALS
- B28D7/00—Accessories specially adapted for use with machines or devices of the preceding groups
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28D—WORKING STONE OR STONE-LIKE MATERIALS
- B28D7/00—Accessories specially adapted for use with machines or devices of the preceding groups
- B28D7/005—Devices for the automatic drive or the program control of the machines
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28D—WORKING STONE OR STONE-LIKE MATERIALS
- B28D7/00—Accessories specially adapted for use with machines or devices of the preceding groups
- B28D7/04—Accessories specially adapted for use with machines or devices of the preceding groups for supporting or holding work or conveying or discharging work
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Mining & Mineral Resources (AREA)
- Processing Of Stones Or Stones Resemblance Materials (AREA)
Abstract
The invention discloses automatic rough machining equipment for plane relief of stone, which comprises a workbench and a power head, wherein a circular saw blade is arranged on the power head, the workbench is provided with a moving device, the power head is arranged on the moving device, the moving device can drive the power head to move in the X direction, the Y direction and the Z direction, a deflection device is arranged on the power head, the circular saw blade is arranged on the deflection device, the deflection device can drive the circular saw blade to perform deflection motion, the deflection of the deflection motion is 0-180 degrees, a stone plate is placed on the workbench, and the power head performs determinant saw cutting machining on the stone according to a required angle to achieve a full-automatic rough machining target; the mode of simple mechanical and manual rough machining of the conventional stone plane embossment is changed, and the method has the advantages of high efficiency, labor liberation, standardized batch production and the like.
Description
Technical Field
The invention relates to the stone processing machinery industry, in particular to automatic rough machining equipment for plane relief of stone.
Background
At present, stone decoration is widely applied in the field of buildings, stone plane relief is more favored, but the rough machining of the stone plane relief generally adopts single-process mechanical machining or a machining mode combining simple machinery and manual operation; the single-process machining has low production efficiency; manual operation is high in labor intensity of workers, large in required labor amount, low in production efficiency, incapable of being produced in large batch and adapting to huge market demands, and meanwhile, manual machining is excessively dependent on skills of workers, so that the quality of manual machining cannot be guaranteed; especially, a large amount of dust is generated in the processing, which seriously pollutes the environment and damages the health of operators.
Disclosure of Invention
The invention provides automatic rough machining equipment for a stone plane embossment, which at least solves the problems of low efficiency, high labor intensity and excessive dependence on manual skills in rough machining of the stone plane embossment in the prior art.
The invention discloses automatic rough machining equipment for plane relief of stone, which comprises a workbench and a power head, wherein a circular saw blade is arranged on the power head, the workbench is provided with a moving device, the power head is arranged on the moving device, the moving device can drive the power head to move in the X direction, the Y direction and the Z direction, a deflection device is arranged on the power head, the circular saw blade is arranged on the deflection device, the deflection device can drive the circular saw blade to perform deflection motion, and the deflection of the deflection motion is 0-180 degrees.
Furthermore, the power head comprises a ram, a main shaft supporting frame, a main shaft box, an electric main shaft and a Z-axis rotary motion motor;
the ram is provided with an upper plate and a side plate, the main shaft supporting frame is arranged on the upper plate of the ram, and the main shaft box is connected with the main shaft supporting frame; the Z-axis rotary motion motor is arranged on the main shaft supporting frame; the main spindle box is in transmission connection with a Z-axis rotary motion motor;
the electric spindle is positioned in the spindle box; the deflection device is arranged between the spindle box and the ram side plate and is arranged on the spindle box;
and the deflection device is in transmission connection with the electric spindle.
Further, the deflection device is a turbine worm transmission device, the deflection device is further provided with a deflection motion motor, and the worm is in transmission connection with the deflection motion motor.
Furthermore, the lower end of the electric spindle is provided with a bevel gear transmission mechanism, and the bevel gear transmission mechanism is in transmission connection with the circular saw blade.
Furthermore, the workbench comprises a table top and upright columns, the upright columns are positioned on two sides of the table top, and the upright columns are provided with cross beams; and a Y-direction moving device is arranged between the upright post and the cross beam, a Z-direction moving device is arranged on the cross beam, and an X-direction moving device is arranged between the Z-direction moving device and the cross beam.
Further, the Z-direction movement device comprises a sliding saddle and a ball screw mechanism, and the ball screw mechanism is positioned at the upper part of the sliding saddle; the ram is provided with a screw nut, and the ball screw mechanism is matched with the screw nut.
Further, the Y-direction moving device comprises a Y-axis gear rack transmission mechanism and a Y-axis guide rail;
the Y-axis guide rail is arranged at the top end of the upright post, two ends of the cross beam are arranged on the Y-axis guide rail, and two ends of the cross beam are provided with slide carriages;
the Y-axis gear rack transmission mechanism is arranged on the upright post, and the slide carriage is connected with the Y-axis gear rack transmission mechanism in a transmission way.
Furthermore, the X-direction moving device comprises an X-axis gear rack transmission mechanism and an X-axis sliding rail, and the X-axis gear rack transmission mechanism is arranged on the cross beam;
the X-axis slide rail is arranged on the side face of the cross beam, a slide block is fixed on the saddle, and the slide block is slidably mounted on the X-axis slide rail.
Furthermore, the table top is provided with a plurality of T-shaped grooves which are longitudinally arranged.
Further, a water tank is arranged below the workbench, a through hole is formed in the T-shaped groove, and the water tank is connected with the through hole through a pipeline.
The stone plate is placed on the workbench, and the power head performs row-to-row saw cutting on the stone according to a required angle, so that a full-automatic rough machining target is achieved; the mode that the traditional stone plane embossment rough machining is performed in a mode of simple machinery and manual work is changed, and the stone plane embossment rough machining device has the advantages of being high in efficiency, capable of liberating labor force, capable of achieving standardized mass production and the like.
Drawings
FIG. 1 is a schematic structural view of an automatic rough machining apparatus for stone plane relief according to the present invention;
FIG. 2 is a front view of the automatic rough machining apparatus for stone plane relief according to the present invention;
FIG. 3 is a side sectional view of the automatic rough machining apparatus for planar relief of stone according to the present invention;
fig. 4 is a schematic view of a power head structure in the automatic rough machining apparatus for stone plane relief according to the present invention.
101. A column; 102. a Y-axis gear; 103. a Y-axis motor; 104. a limiting block; 105. a Y-axis guide rail; 106. a Z-axis motor; 107. a ball screw mechanism; 108. a slider; 109. an X-axis slide rail; 110. a slide carriage; 111. a work table; 112. a ground nut; 113. anchor bolts; 201. a table top; 202. a baffle plate; 203. a cross beam; 204. an X-axis gear; 205. an X-axis rack; 206. an X-axis motor; 207. a saddle; 208. a motor support frame; 209. a motor fixing bolt; 210. a lead screw nut; 211. a worm and gear mechanism; 212. a thrust ball bearing; 216. an electric spindle; 217. a helical gear transmission mechanism; 218. a circular saw blade; 301. a turbine; 302. a scroll bar; 304. a ram; 305. a main shaft support frame; 306. a Z-axis rotational motion motor; 307. a main spindle box; 308. an electric spindle; 309. a helical gear.
Detailed Description
In order to make the technical solutions of the present invention better understood, the technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
It should be noted that the terms "first," "second," and the like in the description and claims of the present invention and in the drawings described above are used for distinguishing between similar elements and not necessarily for describing a particular sequential or chronological order.
The automatic rough machining equipment for plane relief of stone in the embodiment is shown in fig. 1-3, the machining equipment comprises a workbench 111 and a power head, a circular saw blade 218 is arranged on the power head, the workbench 111 is provided with a moving device, the power head is arranged on the moving device, the moving device can drive the power head to move in the X direction, the Y direction and the Z direction, a deflection device is arranged on the power head, the circular saw blade 218 is arranged on the deflection device, the deflection device can drive the circular saw blade 218 to perform deflection motion, and the deflection of the deflection motion is 0-180 degrees
In this embodiment, a stone plate is placed on the workbench 111, and the power head moves in the X direction and the Y direction on the workbench 111 as required, so as to adjust the position of the power head; the circular saw blade 218 is adjusted in angle by the yaw mechanism as required by the knife-in angle; the stone material sawing machine can move in the Z direction as required, the depth of a cutter can be adjusted, and the stone material is subjected to row-line sawing processing, so that the aims of full-automatic rough processing and batch production are achieved.
Preferably, as shown in fig. 4, the power head includes a ram 304, a spindle support 305, a headstock 307, an electric spindle 308, and a Z-axis rotary motion motor 306;
the ram 304 is provided with an upper plate and a side plate, the spindle support frame 305 is mounted on the upper plate of the ram 304, and the spindle box 307 is connected with the spindle support frame 305; the Z-axis rotational motion motor 306 is mounted on the spindle support bracket 305; the main spindle box 307 is in transmission connection with a Z-axis rotary motion motor 306;
the electric spindle 308 is positioned in the spindle box 307; the deflection device is arranged between a main spindle box 307 and a side plate of the ram 304, and the deflection device is arranged on the main spindle box 307;
the deflection device is in transmission connection with an electric spindle 308.
The Z-axis rotary motion motor 306 is positioned at the top end of the spindle support frame 305, and the Z-axis rotary motion motor 306 is in transmission connection with the spindle box 307 through a thrust ball bearing 212; the electric spindle 308 is in driving connection with the circular saw blade 218.
In this embodiment, the deflecting device drives the electric spindle 308 to deflect, so as to adjust the angle of the circular saw blade 218; the Z-axis rotary motion motor 306 controls the headstock 307 to perform rotary motion.
Preferably, the deflection device is a turbine worm transmission device, and is also provided with a deflection motion motor, and the worm is in transmission connection with the deflection motion motor;
the deflection motion motor drives the worm to rotate, the worm wheel 301 is meshed with the worm 302, and the worm wheel 301 drives the electric spindle 308 to deflect.
The turbine worm transmission device of the embodiment is used for completing the deflection motion of the main spindle box 307 within the range of 0-180 degrees, so that the included angle between the circular saw blade 218 and the horizontal direction is ensured to be within the range of 0-90 degrees for saw cutting.
In this embodiment, the circular saw blade 218 is held by a platen, and after the sawing process is completed, the platen is removed and the circular saw blade 218 is removed and replaced with a grinding wheel.
Preferably, the lower end of the electric spindle 308 is provided with a bevel gear transmission mechanism 217, and the bevel gear transmission mechanism 217 is in transmission connection with the circular saw blade 218.
Preferably, the workbench 111 comprises a table 201 and a column 101, the column 101 is located at two sides of the table 201, and a beam 203 is arranged on the column 101; a Y-direction moving device is arranged between the upright column 101 and the cross beam 203, a Z-direction moving device is arranged on the cross beam 203, and an X-direction moving device is arranged between the Z-direction moving device and the cross beam 203.
Wherein, the side of workstation 111 is equipped with baffle 202, and workstation 111 has lower rag nut 112, rag bolt 113 for adjust workstation 111 level, guarantee the stability of slabstone stone material in the course of working.
Preferably, the Z-direction movement device comprises a saddle 207 and a ball screw mechanism 107, wherein the ball screw mechanism 107 is positioned at the upper part of the saddle 207; the ram 304 is provided with a screw nut 210, and the ball screw mechanism 107 is matched with the screw nut 210.
The Z-axis motor 106 is arranged in the embodiment, a motor support frame 208 is arranged on a saddle 207, the Z-axis motor 106 is arranged on the motor support frame 208 through a motor fixing bolt 209, and the Z-axis motor 106 is in transmission connection with the ball screw mechanism 107; the screw nut 210 mounted on the ram 304 is matched with the ball screw to complete the Z-axis linear motion, and the positioning precision can be improved by the structure.
Preferably, the Y-direction moving device comprises a Y-axis rack and pinion transmission mechanism, a Y-axis guide rail 105;
the Y-axis guide rail 105 is installed at the top end of the upright post 101, two ends of the cross beam 203 are installed on the Y-axis track, and two ends of the cross beam 203 are provided with slide carriages 110;
the Y-axis gear rack transmission mechanism is arranged on the upright post 101, and the slide carriage 110 is connected with the Y-axis gear rack transmission mechanism in a transmission way.
In this embodiment, the beam 203 moves along the Y-axis guide rail 105 in the Y direction through the carriage 110 and the Y-axis gear 102, the two sides of the Y-axis guide rail 105 are provided with the limit blocks 104, the upright columns 101 on the two sides of the worktable 111 are both provided with the Y-axis motor 103, the Y-axis motor 103 is a servo motor, and the linear motion in the Y direction is realized by the servo motors on the two sides driving the Y-axis gear 102 to move on the rack, so that the beam 203 moves on the Y-axis guide rail 105.
Preferably, the X-direction moving device comprises an X-axis rack and pinion transmission mechanism and an X-axis slide rail 109, and the X-axis rack and pinion transmission mechanism is installed on the cross beam 203;
the X-axis slide rail 109 is arranged on the side surface of the cross beam 203, the sliding saddle 207 is provided with the sliding block 108, and the sliding block 108 is slidably arranged on the X-axis slide rail 109.
In this embodiment, the Z-direction moving device is connected to the X-direction moving device through the slider 108, and the Z-direction moving device moves along the X-axis sliding rail 109 in the X direction by being driven by the X-axis motor 206 through the X-axis gear 204 and the X-axis rack 205.
Preferably, a plurality of T-shaped grooves are formed in the table-board 201 and are longitudinally arranged.
In the embodiment, the T-shaped groove is arranged to prevent the saw blade from being damaged by the contact with the bed surface when the saw blade is used for sawing the stone, and the saw blade penetrates through the stone part to enter the T-shaped groove when the stone is sawed, so that the saw blade is protected.
Preferably, a water tank is arranged below the workbench 111, a through hole is formed in the T-shaped groove, and the water tank is connected with the through hole through a pipeline.
The through-hole in this embodiment T type groove realizes the required cooling of stone material panel processing and filtering action.
When the stone plate lifting device is used, a stone plate is directly placed on the workbench 111, the power head performs Z-axis linear motion through the ball screw transmission mechanism, the power head achieves X-axis linear motion on the cross beam 203 through the rack and pinion transmission mechanism, and the cross beam 203 device achieves Y-axis linear motion through the slide carriage 110 and the rack and pinion transmission mechanism above the upright post 101; the worm gear mechanism drives the main shaft box 307 to swing to a required angle, and drives the diamond saw blade to perform row-column saw cutting on the stone plate; after the sawing processing is finished, the processing allowance of the stone plate is presented in the form of a stone bar (cantilever beam); the diamond circular saw blade 218 is detached, a grinding wheel is installed at the tail end of the electric spindle 308, and according to the physical property of the stone brittle material and the cantilever beam root fracture principle, the root fracture of the stone bar (cantilever beam) is realized by utilizing the horizontal component force action in the grinding wheel rolling process, so that the requirement of high-efficiency full-automatic profiling machining (rough machining) is met.
The invention changes the prior rough processing mode of stone plane embossment, greatly improves the processing efficiency, reduces the labor intensity and the environmental pollution, and can carry out batch production.
Finally, it should be noted that the above-mentioned embodiments are only used for illustrating the technical solutions of the present invention and not for limiting the same, and although the present invention is described in detail with reference to the above-mentioned embodiments, it should be understood by those skilled in the art that the modifications and equivalents of the specific embodiments of the present invention can be made by those skilled in the art after reading the present specification, but these modifications and variations do not depart from the scope of the claims of the present application.
Claims (10)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110893435.3A CN113635458A (en) | 2021-08-04 | 2021-08-04 | Automatic rough machining equipment for stone plane embossment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110893435.3A CN113635458A (en) | 2021-08-04 | 2021-08-04 | Automatic rough machining equipment for stone plane embossment |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN113635458A true CN113635458A (en) | 2021-11-12 |
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ID=78419645
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202110893435.3A Pending CN113635458A (en) | 2021-08-04 | 2021-08-04 | Automatic rough machining equipment for stone plane embossment |
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| Country | Link |
|---|---|
| CN (1) | CN113635458A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN118663983A (en) * | 2024-08-23 | 2024-09-20 | 兴化市华成机械制造有限公司 | Dustproof cutting equipment for stainless steel parts |
-
2021
- 2021-08-04 CN CN202110893435.3A patent/CN113635458A/en active Pending
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN118663983A (en) * | 2024-08-23 | 2024-09-20 | 兴化市华成机械制造有限公司 | Dustproof cutting equipment for stainless steel parts |
| CN118663983B (en) * | 2024-08-23 | 2025-01-07 | 兴化市华成机械制造有限公司 | Dustproof cutting equipment for stainless steel parts |
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Application publication date: 20211112 |