CN113635053B - Earphone equipment - Google Patents
Earphone equipment Download PDFInfo
- Publication number
- CN113635053B CN113635053B CN202111083911.1A CN202111083911A CN113635053B CN 113635053 B CN113635053 B CN 113635053B CN 202111083911 A CN202111083911 A CN 202111083911A CN 113635053 B CN113635053 B CN 113635053B
- Authority
- CN
- China
- Prior art keywords
- workpiece
- conveying
- tray
- axis moving
- assembling
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
- 238000004806 packaging method and process Methods 0.000 claims abstract description 17
- 239000000463 material Substances 0.000 claims description 25
- 210000001503 joint Anatomy 0.000 claims description 17
- 238000007599 discharging Methods 0.000 claims description 11
- 230000007306 turnover Effects 0.000 claims description 9
- 230000000007 visual effect Effects 0.000 claims description 8
- 238000001514 detection method Methods 0.000 claims description 5
- 238000004064 recycling Methods 0.000 claims description 2
- 238000012546 transfer Methods 0.000 description 17
- 238000010586 diagram Methods 0.000 description 5
- 239000003292 glue Substances 0.000 description 5
- 238000000034 method Methods 0.000 description 4
- 210000000078 claw Anatomy 0.000 description 3
- 238000005538 encapsulation Methods 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 238000003754 machining Methods 0.000 description 2
- 230000001360 synchronised effect Effects 0.000 description 2
- 238000009825 accumulation Methods 0.000 description 1
- 238000013459 approach Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000001105 regulatory effect Effects 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P21/00—Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control
- B23P21/004—Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control the units passing two or more work-stations whilst being composed
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Automatic Assembly (AREA)
Abstract
The invention discloses an earphone assembly device, which comprises: the first rack, the second rack and the third rack; the first rack is provided with a first feeding mechanism for sending out a first tray, and is also provided with a first conveying mechanism for conveying the first tray, and a first assembling mechanism and a second assembling mechanism for assembling a first workpiece and a second workpiece into the first tray; the second rack is provided with a second carrying mechanism for transferring the first tray, and is also provided with a third assembling mechanism and a dispensing mechanism for assembling a third workpiece and dispensing the first workpiece into the first tray; a third carrying mechanism for transferring the first tray is arranged on the third rack, a fourth assembling mechanism and a packaging mechanism for assembling a fourth workpiece and a packaging shell into the first tray are also arranged on the third rack, and a first blanking mechanism for receiving the first tray is arranged at the end part of the third carrying mechanism; the first tray is provided with a fifth workpiece and a sixth workpiece in an arrangement.
Description
Technical field:
The invention relates to the technical field of automatic production, in particular to earphone assembly equipment.
The background technology is as follows:
With the continuous development of science and technology, more people like to go up wireless earphone, and it has the unable portability of replacing of wired earphone, replaces the wire connection through the radio wave, has saved the restraint sense of earphone cord, makes user experience more comfortable.
The wireless earphone on the market is developed towards the direction of smaller and smaller volume at present, thereby leading to smaller and smaller parts of the earphone, requiring finer assembly process and higher assembly precision, and obviously, the traditional manual assembly process is not applicable any more, and is difficult to meet the assembly precision and assembly efficiency.
In view of this, the present inventors have proposed the following means.
The invention comprises the following steps:
the invention aims to overcome the defects of the prior art and provides earphone assembly equipment.
In order to solve the technical problems, the invention adopts the following technical scheme: this earphone equipment includes: the first rack, the second rack and the third rack are arranged in parallel;
A first feeding mechanism for feeding first trays one by one is arranged on one side of the first rack, a first conveying mechanism which is in butt joint with the first feeding mechanism to convey the first trays, and a first assembling mechanism and a second assembling mechanism for assembling first workpieces and second workpieces into the first trays on the first conveying mechanism in sequence are also arranged on the first rack;
The second rack is provided with a second carrying mechanism which is in butt joint with the first carrying mechanism and is used for transferring the first tray, and the second rack is also provided with a third assembling mechanism and a dispensing mechanism for assembling a third workpiece and dispensing in sequence into the first tray on the second carrying mechanism;
The third rack is provided with a third carrying mechanism which is in butt joint with the second carrying mechanism and is used for transferring the first tray, the third rack is also provided with a fourth assembling mechanism and a packaging mechanism which are used for assembling a fourth workpiece and a packaging shell into the first tray on the third carrying mechanism in sequence, and the end part of the third carrying mechanism is provided with a first blanking mechanism which is used for receiving the first tray one by one;
The first tray is provided with a plurality of fifth workpieces and sixth workpieces in a arrayed mode, and the first workpieces, the second workpieces, the third workpieces and the fourth workpieces are sequentially arranged in the fifth workpieces and/or the sixth workpieces.
Furthermore, in the above technical solution, the packaging mechanism includes a first X-axis moving module mounted at the rear end of the third frame and crossing over the third handling mechanism, a turnover module mounted on the first X-axis moving module and used for grabbing the turnover angle of the sixth workpiece, and a first assembling manipulator mounted on the first X-axis moving module and used for grabbing the turned sixth workpiece, where the turnover module and the first assembling manipulator independently move.
Furthermore, in the above technical solution, the overturning module includes a first Z-axis moving module mounted on the first X-axis moving module, a first material taking device hinged to the lower end of the first Z-axis moving module and used for grabbing the sixth workpiece, and a first driving device mounted on the first Z-axis moving module and used for driving the first material taking device to overturn.
Furthermore, in the above technical scheme, the first assembly manipulator includes a first Y-axis moving module mounted on the first X-axis moving module, a first CCD vision alignment system mounted on the first Y-axis moving module and used for photographing and detecting, a second Z-axis moving module mounted beside the first CCD vision alignment system, a first Z-axis rotating module mounted on the second Z-axis moving module, and a second material taking device mounted on the first Z-axis rotating module and used for grabbing the sixth workpiece.
Furthermore, in the above technical solution, the fourth assembling mechanism includes a fourth transporting mechanism disposed in parallel beside the third transporting mechanism, a second feeding mechanism disposed at one side of the fourth transporting mechanism and configured to send out the second trays one by one, a second discharging mechanism mounted beside the second feeding mechanism and configured to recycle the second trays, a conveying device disposed between the second discharging mechanism and the second feeding mechanism and configured to convey the second trays, and a fourth workpiece assembling manipulator disposed between the third transporting mechanism and the fourth transporting mechanism and configured to grasp a fourth workpiece in the second trays and mounted on the first tray, wherein a plurality of fourth workpieces are arranged on the second trays.
Furthermore, in the above technical solution, the fourth workpiece assembling manipulator includes a second X-axis moving module mounted at the front end of the third frame and crossing over the third carrying mechanism and the fourth carrying mechanism, a second Y-axis moving module mounted on the second X-axis moving module, a second CCD vision alignment system mounted on the second Y-axis moving module and detecting photographing, and a third material taking device mounted beside the second CCD vision alignment system and used for grabbing the fourth workpiece.
Furthermore, in the above technical solution, the third assembling mechanism includes a third workpiece assembling manipulator installed at the front end of the second frame and crossing over the second transporting mechanism, and a third workpiece feeding device disposed at one end of the third workpiece assembling manipulator and used for arranging and delivering the third workpiece, the dispensing mechanism crosses over the rear end of the second transporting mechanism, and a UV lamp curing device crossing over the second transporting mechanism is further disposed beside the dispensing mechanism.
Furthermore, in the above technical solution, the first assembling mechanism includes a first workpiece feeding device installed beside the first transporting mechanism, and a first workpiece assembling manipulator disposed between the first workpiece feeding device and the first transporting mechanism and used for grabbing the first workpiece and installed on the first tray, where the first workpiece assembling manipulator and the fourth workpiece assembling manipulator have the same structure.
Furthermore, in the above technical solution, the second assembling mechanism includes a second workpiece feeding device installed beside the first conveying mechanism, a first detecting device installed beside the second workpiece feeding device and used for detecting the position of the second workpiece, and a second workpiece assembling manipulator arranged between the second workpiece feeding device and the first conveying mechanism and used for grabbing the second workpiece and installed on the first tray, where the second workpiece assembling manipulator and the fourth workpiece assembling manipulator have the same structure.
Furthermore, in the above technical scheme, a first conveying adjustment mechanism for adjusting the conveying speed of the first tray is arranged between the first conveying mechanism and the second conveying mechanism, and a second conveying adjustment mechanism for adjusting the conveying speed of the first tray is arranged between the second conveying mechanism and the third conveying mechanism.
By adopting the technical scheme, compared with the prior art, the invention has the following beneficial effects: according to the invention, the first rack, the second rack and the third rack are arranged in parallel, the first tray is continuously transferred through butt joint of the first conveying mechanism, the second conveying mechanism and the third conveying mechanism, the first tray is fed out one by one and stacked and stored one by one through the first feeding mechanism and the first discharging mechanism which are arranged at the front end of the first conveying mechanism and the rear end of the third conveying mechanism, the first workpiece, the second workpiece and the third workpiece are sequentially arranged in the fifth workpiece and/or the sixth workpiece through the first assembling mechanism, the second assembling mechanism and the third assembling mechanism, the fourth workpiece is fixed in the fifth workpiece and/or the sixth workpiece through dispensing mechanism, the fourth workpiece is arranged in the fifth workpiece and/or the sixth workpiece through the fourth assembling mechanism, and the sixth workpiece and the fifth workpiece are covered together through the packaging mechanism, so that the automatic assembly of the front end of the earphone is completed, the manual assembly is replaced, the assembly efficiency is improved, the cost is saved, and the assembly efficiency is improved.
Description of the drawings:
FIG. 1 is a schematic diagram of the structure of the present invention;
FIG. 2 is a schematic diagram of a third frame according to the present invention;
FIG. 3 is a schematic diagram of a third frame according to the present invention;
FIG. 4 is a perspective view of the encapsulation mechanism of the present invention;
FIG. 5 is an enlarged view of a portion of FIG. 4 at A;
FIG. 6 is a perspective view of a fourth workpiece assembly robot in accordance with the present invention;
FIG. 7 is a perspective view of a third take off device of the present invention;
FIG. 8 is a partial enlarged view at B in FIG. 7;
FIG. 9 is a schematic diagram of a second frame according to the present invention;
FIG. 10 is a schematic diagram of a second frame according to the present invention;
FIG. 11 is a perspective view of a third workpiece feeding apparatus of the present invention;
FIG. 12 is a second perspective view of a third workpiece feeding apparatus of the present invention;
FIG. 13 is a perspective view of a third Z-axis movement module according to the present invention;
FIG. 14 is a perspective view of a fourth Z-axis movement module according to the present invention;
FIG. 15 is a schematic view of a first frame of the present invention;
FIG. 16 is a second schematic view of the structure of the first frame of the present invention;
FIG. 17 is a perspective view of a second assembly mechanism of the present invention;
fig. 18 is a partial enlarged view of F in fig. 17;
FIG. 19 is a perspective view of a first positioning module according to the present invention;
FIG. 20 is an enlarged view of a portion of FIG. 11 at C;
FIG. 21 is an exploded view of a first loading mechanism of the present invention;
FIG. 22 is a front view of a first loading mechanism of the present invention;
Fig. 23 is a partial enlarged view at D in fig. 11;
Fig. 24 is a partial enlarged view at E in fig. 13.
The specific embodiment is as follows:
the invention will be further described with reference to specific examples and figures.
As shown in fig. 1 to 24, there is provided an earphone assembly apparatus including: a first frame 11, a second frame 12 and a third frame 13 arranged in parallel;
A first feeding mechanism 2 for feeding first trays 100 one by one is arranged on one side of the first frame 11, and a first carrying mechanism 41 which is in butt joint with the first feeding mechanism 2 to transfer the first trays 100, and a first assembling mechanism 3 and a second assembling mechanism 5 for assembling first workpieces and second workpieces 102 into the first trays 100 on the first carrying mechanism 41 are also arranged on the first frame 11;
A second carrying mechanism 42 which is in butt joint with the first carrying mechanism 41 and is used for transferring the first tray 100 is arranged on the second rack 12, and a third assembling mechanism 6 and a dispensing mechanism 7 for assembling a third workpiece 103 and dispensing in sequence into the first tray 100 on the second carrying mechanism 42 are also arranged on the second rack 12;
A third carrying mechanism 43 which is in butt joint with the second carrying mechanism 42 and is used for transferring the first tray 100 is arranged on the third rack 13, a fourth assembling mechanism 8 and a packaging mechanism 9 for assembling a fourth workpiece and a packaging shell into the first tray 100 on the third carrying mechanism 43 are also arranged on the third rack 13 in sequence, and a first blanking mechanism 20 for receiving the first tray 100 one by one is arranged at the end part of the third carrying mechanism 43;
A plurality of fifth workpieces and sixth workpieces 106 are arranged on the first tray 100, and the first workpiece and the second workpiece 102, and the third workpiece 103 and the fourth workpiece are sequentially installed in the fifth workpiece and/or the sixth workpiece 106. The first workpiece is an FPC, the second workpiece is an miaow cover, the third workpiece is a magnet, the fourth workpiece is a PCB, the fifth workpiece is a shell, and the sixth workpiece is a shell cover.
The first rack 11, the second rack 12 and the third rack 13 are arranged in parallel, the first tray 100 is continuously transferred by butt joint of the first conveying mechanism 41, the second conveying mechanism 42 and the third conveying mechanism 43, the first tray 100 is fed out one by one and stacked and stored one by one through the first feeding mechanism 2 and the first discharging mechanism 20 which are arranged at the front end of the first conveying mechanism 41 and the rear end of the third conveying mechanism 43, the first workpiece 102, the second workpiece 102 and the third workpiece 103 are sequentially arranged in the fifth workpiece 106 through the first assembling mechanism 3, the second assembling mechanism 5 and the third assembling mechanism 6, the fifth workpiece 106 is fixed by dispensing through the dispensing mechanism 7, the fourth workpiece is arranged in the fifth workpiece 106 and/or the sixth workpiece 106 through the fourth assembling mechanism 8, and the sixth workpiece 106 and the fifth workpiece 106 are covered together through the packaging mechanism 9, so that automatic assembly of the front end of the earphone is completed, the labor force is replaced, the labor force is saved, the assembly efficiency is improved, and the assembly cost is saved.
The packaging mechanism 9 includes a first X-axis moving module 91 mounted at the rear end of the third frame 13 and crossing over the third carrying mechanism 43, a turnover module 92 mounted on the first X-axis moving module 91 and used for grabbing a turnover angle of the sixth workpiece 106, and a first assembling manipulator 93 mounted on the first X-axis moving module 91 and used for grabbing the turned sixth workpiece 106, where the turnover module 92 and the first assembling manipulator 93 move independently. The third rack 13 is provided with a third CCD vision alignment system 94 which is located below the first X-axis moving module 91 and performs upward photographing detection.
The overturning module 92 comprises a first Z-axis moving module 921 mounted on the first X-axis moving module 91, a first material taking device 922 hinged to the lower end of the first Z-axis moving module 921 and used for grabbing the sixth workpiece 106, and a first driving device 923 mounted on the first Z-axis moving module 921 and used for driving the first material taking device 922 to overturn. The first driving device 923 includes a first motor mounted on the first X-axis moving module 921 and a driving belt assembly connected to the first motor and the first material taking device 922.
The first assembling robot 93 includes a first Y-axis moving module 931 mounted on the first X-axis moving module 91, a first CCD vision alignment system 932 mounted on the first Y-axis moving module 931 and used for photographing and detecting, a second Z-axis moving module 933 mounted beside the first CCD vision alignment system 932, a first Z-axis rotating module 934 mounted on the second Z-axis moving module 933, and a second material taking device 935 mounted on the first Z-axis rotating module 934 and used for grabbing the sixth workpiece 106. The first material taking device 922 and the second material taking device 935 are respectively provided with a negative pressure suction nozzle 900, and two groups of negative pressure suction nozzles are respectively arranged in parallel, so that two sixth workpieces 106 can be simultaneously grasped.
In one embodiment, when the packaging mechanism 9 works, the first X-axis moving module 91 drives the overturning module 92 to move above the third carrying mechanism 41, and then the overturning module 92 grabs the sixth workpiece 106 on the first tray 100 and overturns 180 degrees, so that the sixth workpiece 106 is changed from an upturned state to a downward covered state; further, the first X-axis moving module 91 drives the first assembling manipulator 93 to move to the position of the overturning module 92 to grab the sixth workpiece 106, and moves to the position above the third CCD vision alignment system 94 to detect whether the part in the sixth workpiece 106 falls, and meanwhile, the overturning module 92 grabs the sixth workpiece 106 again and then moves to the side of the third conveying mechanism 43; further, the first assembling robot 93 covers the grasped sixth workpiece 106 onto the fifth workpiece in the first tray 100, thereby completing the assembly of the front half of the earphone; finally, after all the sixth work 106 and the fifth work are assembled, the third conveying mechanism 43 conveys the first tray 100 to the first blanking mechanism 20.
The third carrying mechanism 43 includes a third Y-axis moving module 431 mounted on the third frame 13 and a first positioning module 430 mounted on the third Y-axis moving module 431 and used for positioning the first tray 100, a second positioning module 433 independently moving is further mounted on the third Y-axis moving module 431, the second positioning module 433 has the same structure as the first positioning module 430, and the first positioning module 430 and the second positioning module 433 are respectively used for cooperating with the fourth assembling mechanism 8 and the packaging mechanism 9 to realize synchronous assembly of the fourth workpiece and the sixth workpiece 106. The first conveying mechanism 41 and the second conveying mechanism 42 are both the same in structure as the third conveying mechanism 43.
The first positioning module 430 includes a first supporting seat 432 mounted on the third Y-axis moving module 431, a first conveying module 434 mounted on the first supporting seat 432 and used for conveying the first tray 100, and a first limiting device 436 mounted on the first supporting seat 432 and used for limiting the first tray 100. The first conveying module 434 is adopted to move the first tray 100 to the first supporting seat 432 and send out the first supporting seat 432, the first limiting device 436 accurately positions the first tray 100 on the first supporting seat 432, the third Y-axis moving module 431 drives the first supporting seat 432 to move, slipping in the conveying process can be avoided, the first tray 100 can be accurately moved to the assembling station, and the assembling precision is improved. The first transfer module 434 is a belt transfer assembly.
The first feeding mechanism 2 includes a first support frame 21, a positioning frame 23 disposed on the first support frame 21 and used for stacking the first tray 100, a third conveying module 24 disposed below the positioning frame 23 and used for sending the first tray 100 to one side, a distributing mechanism 25 mounted on the first support frame 21 and used for separating the first tray 100, and a lifting mechanism 26 mounted on the first support frame 21 and used for lowering the first tray 100 onto the third conveying module 24, wherein one end of the third conveying module 24 is in butt joint with the third conveying mechanism 43, and a third limiting device 27 positioned at the other end of the third conveying module 24 and used for positioning the first tray 100 is mounted on the first support frame 21; the first blanking mechanism 20 has the same structure as the first feeding mechanism 2. The first trays 100 stacked in the positioning frame 23 are separated onto the third conveying modules 24 one by one through the matching of the separating mechanism 25 and the jacking mechanism 26, the first trays 100 falling onto the third conveying modules 24 are positioned by the third limiting device 27, and the first trays 100 are transferred onto the third conveying mechanism 43 by the third conveying modules 24, so that the first trays 100 are accurately fed, labor is replaced, labor is reduced, and time and labor are saved. The third transfer module 24 has the same structure as the first transfer module 434, and can transfer the first tray 100 when being in butt joint with each other, when transferring the first tray 100, the first tray 100 stacked in the positioning frame 23 is lifted by the material distributing mechanism 25 to be separated from the tray 100 on the third transfer module 24, and meanwhile, the jacking mechanism 26 descends to the third transfer module 24, so that the first tray 100 is supported by the third transfer module 24, and the third transfer module 24 can smoothly transfer the first tray 100. And the first transfer module 434 and the third transfer module 24 are capable of bi-directionally transferring the first tray 100.
The fourth assembling mechanism 8 includes a fourth transporting mechanism 81 disposed beside the third transporting mechanism 43, a second feeding mechanism 82 disposed beside the fourth transporting mechanism 81 and configured to feed out the second pallet 200 one by one, a second discharging mechanism 83 mounted beside the second feeding mechanism 82 and configured to recycle the second pallet 200, a conveying device 84 disposed between the second discharging mechanism 83 and the second feeding mechanism 82 and configured to convey the second pallet 200, and a fourth workpiece assembling manipulator 85 disposed between the third transporting mechanism 43 and the fourth transporting mechanism 81 and configured to grasp a fourth workpiece in the second pallet 200 and configured to be mounted on the first pallet 100, wherein a plurality of fourth workpieces are disposed on the second pallet 200. The conveying device 84 is a conveying belt, and two ends of the conveying belt are respectively in butt joint with the second feeding mechanism 82 and the second discharging mechanism 83. The second feeding mechanism 82 and the second discharging mechanism 83 are both identical to the first feeding mechanism 2 in structure, and the fourth carrying mechanism 81 includes a fourth Y-axis moving module 811 and a fourth positioning module 812 mounted on the fourth Y-axis moving module 811 and used for positioning the second tray 200, where the fourth positioning module 812 is identical to the first positioning module 430 in structure.
The fourth workpiece assembling manipulator 85 comprises a second X-axis moving module 851 mounted at the front end of the third frame 13 and crossing over the third carrying mechanism 43 and the fourth carrying mechanism 81, a second Y-axis moving module 852 mounted on the second X-axis moving module 851, a second CCD vision alignment system 853 mounted on the second Y-axis moving module 852 and used for photographing and detecting, and a third material taking device 854 mounted beside the second CCD vision alignment system 853 and used for grabbing the fourth workpiece. The third material taking device 854 comprises a box 8541 installed on the first X-axis moving module 851, a Z-axis moving driving device 8542 installed in the box 8541, a material taking claw 8543 installed at the lower end of the Z-axis moving driving device 8542 and used for grabbing the fourth workpiece, and a Z-axis rotating driving device 8544 installed in the box 8541 and used for driving the Z-axis moving driving device 8542 to rotate, wherein a plurality of negative pressure suction holes 8545 are formed in the material taking claw 8543. A fourth CCD vision alignment system 86 is disposed beside the fourth transporting mechanism 81, and is located below the fourth workpiece assembling manipulator 85, and is used for photographing and detecting the fourth workpiece. The pick-up claw 8543 can be driven to rotate by the Z-axis rotation driving device 8544 to adjust the angular direction of the fourth workpiece, so as to ensure that the fourth workpiece can be accurately mounted on the first tray 100.
In one embodiment, when the fourth assembling mechanism 8 works, the second feeding mechanism 82 sends out the second trays 200 one by one to the fourth conveying mechanism 81, and the fourth conveying mechanism 81 sends the second trays 200 to the lower part of the fourth workpiece assembling manipulator 85; further, the fourth workpiece assembly manipulator 85 grabs the fourth workpiece in the second tray 200, moves to the fourth CCD visual alignment system 86 for photographing detection to determine the placement position of the fourth workpiece, and moves the fourth workpiece to the position above the third carrying mechanism 43; further, the second CCD vision alignment system 853 performs photographing detection on the first tray 100 on the third carrying mechanism 43 to determine the positions and the placement angles of the fifth workpiece and the sixth workpiece 106, then the fourth workpiece assembly manipulator 85 accurately installs the fourth workpiece on the fifth workpiece or the sixth workpiece 106 according to the comparison of the detection data of the fourth CCD vision alignment system 86 and the second CCD vision alignment system 853, thereby completing the assembly of the fourth workpiece, after all the fourth workpieces on the second tray 200 are installed on the first tray 100, the fourth carrying mechanism 81 transfers the empty second tray 200 to the second feeding mechanism 82, and transfers the second tray 200 to the other side of the conveying device 84 through the second feeding mechanism 82, and the conveying device 84 transfers the second tray 200 to the second discharging mechanism 3 for stacking and recycling, and simultaneously, after the empty second tray 200 is transferred to the conveying device 84 through the second feeding mechanism 82, the fourth tray 200 is transferred to the fourth carrying mechanism 81 through the second feeding mechanism 82, and the fourth carrying mechanism 81 is driven to continue the assembly of the fourth tray 200.
The third assembling mechanism 6 includes a third workpiece assembling manipulator 61 mounted at the front end of the second frame 12 and crossing over the second conveying mechanism 42, and a third workpiece feeding device 62 disposed at one end of the third workpiece assembling manipulator 61 and used for arranging and feeding the third workpiece 103, the dispensing mechanism 7 crosses over the rear end of the second conveying mechanism 42, and a UV lamp curing device 70 crossing over the second conveying mechanism 42 is disposed beside the dispensing mechanism 7.
The third workpiece feeding device 62 includes a second supporting frame 621 mounted on the second frame 12, a feeding plate 622 vertically mounted on the second supporting frame 621, a plurality of material tanks 623 disposed on the feeding plate 622 and stacked with a plurality of third workpieces 103, a pushing rod 624 disposed on the second supporting frame 621 and used for pushing the third workpieces 103 at the bottom of the material tanks 623 to the front end of the supporting frame 621, and a second cylinder 625 mounted on the second supporting frame 621 and used for driving the pushing plate 624 to move, a material guiding groove 626 abutting against the bottom of the material tanks 623 is formed on the upper end panel of the second supporting frame 621, one end of the material guiding groove 626 extends to the front end of the second supporting frame 621 and can be grabbed by the third workpiece assembling manipulator 61, and the pushing rod 624 passes through the material guiding groove 626. The plurality of pushing rods 624 are arranged in parallel and inserted into the plurality of guide grooves 626, and the second cylinder 625 is connected with the plurality of pushing rods 624 through the pushing plate 627, so as to push the plurality of pushing rods 624 to push out the third workpiece 103.
The third workpiece assembling manipulator 61 includes a third X-axis moving module 611 crossing the front end of the second handling mechanism 42, a third Z-axis moving module 612 mounted on the third X-axis moving module 611, a magnetic attraction rod 613 movably mounted on the third Z-axis moving module 612 and used for grabbing the third workpiece 103, and a third cylinder 614 mounted on the third Z-axis moving module 612 and used for pushing the magnetic attraction rod 613 to move so as to separate the third workpiece 103, wherein a pushing sleeve 615 for pushing the third workpiece 103 off the magnetic attraction rod 613 is further mounted on the third Z-axis moving module 612, and the magnetic attraction rod 613 passes through the pushing sleeve 615.
The dispensing mechanism 7 comprises a fourth X-axis moving module 71 crossing the front end of the second carrying mechanism 42, a fourth Z-axis moving module 72 mounted on the fourth X-axis moving module 71, a dispensing device 73 mounted on the lower end of the fourth Z-axis moving module 72 and used for dispensing UV glue onto the fifth workpiece and/or the sixth workpiece 106, and a dispensing cylinder 74 mounted beside the dispensing device 73 and used for raising UV glue, wherein the dispensing cylinder 74 is connected with the dispensing device 73 through a glue guiding block 75, and a communication hole for connecting the dispensing device 73 with the dispensing cylinder 74 is formed in the glue guiding block 75. The dispensing device 73 can adjust and control the dispensing speed and the dispensing amount to ensure the dispensing stability.
The first assembling mechanism 3 includes a first workpiece feeding device 31 mounted beside the first carrying mechanism 41, and a first workpiece assembling manipulator 32 disposed between the first workpiece feeding device 31 and the first carrying mechanism 41 and used for grabbing the first workpiece and mounted on the first tray 100, where the first workpiece assembling manipulator 32 has the same structure as the fourth workpiece assembling manipulator 85. The first workpiece feeding device 31 is a feeding flyer.
The second assembling mechanism 5 comprises a second workpiece feeding device 51 installed beside the first conveying mechanism 41, a first detecting device 52 installed beside the second workpiece feeding device 51 and used for detecting the position of the second workpiece 102, and a second workpiece assembling manipulator 53 arranged between the second workpiece feeding device 51 and the first conveying mechanism 41 and used for grabbing the second workpiece 102 and installed on the first tray 100, wherein the second workpiece assembling manipulator 53 has the same structure as the fourth workpiece assembling manipulator 85. The first detecting device 52 is located above the second workpiece feeding device 51, and a fifth CCD vision alignment system 54 for photographing upwards to detect the position and direction of the second workpiece 102 on the second workpiece assembling manipulator 53 is disposed beside the second workpiece feeding device 51, and the second workpiece feeding device 51 is a flexible vibration disc. The first detecting device 52 is a conventional detecting device.
In one embodiment, when the second assembling mechanism 5 works, the second workpiece feeding device 51 firstly aligns and feeds out the second workpieces 102, and then the first detecting device 52 detects the positions of the second workpieces 102 on the second workpiece feeding device 51; further, the second workpiece assembly robot 53 moves above the second workpiece feeding device 51, and grabs the second workpiece 102 according to the position information of the second workpiece 102 detected by the first detecting device 52; further, the second workpiece 102 is moved to the fifth CCD visual alignment system 54 by the second workpiece assembling manipulator 53, and whether the direction of the second workpiece 102 on the second workpiece assembling manipulator 53 is correct is detected by photographing by the fifth CCD visual alignment system 54; further, the second workpiece 102 is mounted by adjusting the direction of the second workpiece 102 by the second workpiece mounting robot 53 based on the information fed back from the fifth CCD vision alignment system 54 and mounting the second workpiece 102 in the first tray 100 on the first carrying mechanism 41.
A first conveying adjustment mechanism 14 for adjusting the conveying speed of the first tray 100 is provided between the first conveying mechanism 41 and the second conveying mechanism 42, and a second conveying adjustment mechanism 15 for adjusting the conveying speed of the first tray 100 is provided between the second conveying mechanism 42 and the third conveying mechanism 43. The first conveying adjusting mechanism 14 and the second conveying adjusting device 15 are identical to the first feeding mechanism 2 in structure, and the conveying speed of the first tray 100 on the first rack 11, the second rack 12 and the third rack 13 is regulated and controlled through the first conveying adjusting mechanism 14 and the second conveying adjusting device 15, so that tray accumulation caused by different efficiency of each mechanism on the first rack 11, the second rack 12 and the third rack 13 is eliminated, synchronous operation of each mechanism is ensured, and the cooperativity of each mechanism is improved.
In summary, in the operation of the present invention, the first tray 100 loaded with the housing and the housing cover 106 is stacked and placed in the first feeding mechanism 2 manually, and then the first conveying mechanism 41 approaches the first feeding mechanism 2 to butt-joint, so that the first tray 100 is transferred to the first conveying mechanism 41; further, the first carrying mechanism 41 drives the first tray 100 to sequentially move to the first assembling mechanism 3 and the second assembling mechanism 5, and the first assembling mechanism 3 and the second assembling mechanism 5 assemble the FPC and the microphone sleeve 102 into the shell and/or the shell cover 106 on the first tray 100; Further, the first conveying mechanism 41 moves the first tray 100 with the FPC and the microphone set 102 mounted to be in butt joint with the first conveying adjustment mechanism 14, the first tray 100 is conveyed to the first conveying adjustment mechanism 14, the first conveying adjustment mechanism 14 judges whether the first tray 100 is conveyed to the second conveying mechanism 42 or is temporarily stacked according to the machining condition of each mechanism on the second frame 12, the stacking of the trays on the second conveying mechanism 42 is prevented, and after the second conveying mechanism 42 is idle, the first conveying adjustment mechanism 14 conveys the stacked first tray 100 to the second conveying mechanism 42; Further, after the second carrying mechanism 42 receives the first tray 100 sent out by the first conveying adjustment mechanism 14, the second carrying mechanism 42 drives the first tray 100 to sequentially move to the third assembling mechanism 6, the dispensing mechanism 7 and the UV lamp curing device 70, the third assembling mechanism 6 assembles the magnet 103 into the shell and/or the shell cover 106 on the first tray 100, and the dispensing mechanism 7 drops UV glue into the shell and/or the shell cover 106 and cures the UV lamp curing device 70; Further, the second conveying mechanism 42 moves the first tray 100 after the assembly and dispensing process of the magnet 103 to be in butt joint with the second conveying adjustment mechanism 15, and conveys the first tray 100 to the second conveying adjustment mechanism 15, and then the second conveying adjustment mechanism 15 judges whether the first tray 100 is conveyed to the third conveying mechanism 43 or is temporarily stacked according to the machining condition of each mechanism on the third rack 13, so that the stacking of trays on the third conveying mechanism 43 is prevented, and after the third conveying mechanism 43 is idle, the second conveying adjustment mechanism 15 conveys the stacked first tray 100 to the third conveying mechanism 43; Further, after the third carrying mechanism 43 receives the first tray 100 sent out by the second conveying and adjusting mechanism 15, the third carrying mechanism 43 drives the first tray 100 to sequentially move to the fourth assembling mechanism 8 and the packaging mechanism 9, the fourth assembling mechanism 8 assembles the PCB into the shell and/or the shell cover 106 on the first tray 100, and the packaging mechanism 9 overturns the shell cover 106 on the first tray 100 and then installs the shell to complete the assembly of the front end of the earphone; further, the third carrying mechanism 43 moves the first tray 100 completed with the PCB assembly and the encapsulation of the cover 106 to be in butt joint with the first blanking mechanism 20, and transfers the first tray 100 to the first blanking mechanism 20, then the first tray 100 is stacked and stored by the first blanking mechanism 20, and finally the stacked first tray 100 is manually taken out from the blanking mechanism 3. The CCD visual alignment systems in this embodiment are all conventional CCD cameras.
It is understood that the foregoing description is only illustrative of the present invention and is not intended to limit the scope of the invention, but rather is to be accorded the full scope of all such modifications and equivalent structures, features and principles as set forth herein.
Claims (9)
1. An earphone assembly device, comprising: a first rack (11), a second rack (12) and a third rack (13) which are arranged in parallel;
A first feeding mechanism (2) for feeding first trays (100) one by one is arranged on one side of the first frame (11), and a first conveying mechanism (41) which is in butt joint with the first feeding mechanism (2) to convey the first trays (100), and a first assembling mechanism (3) and a second assembling mechanism (5) for assembling first workpieces and second workpieces (102) into the first trays (100) on the first conveying mechanism (41) are arranged on the first frame (11);
A second carrying mechanism (42) which is in butt joint with the first carrying mechanism (41) and is used for transferring the first tray (100) is arranged on the second rack (12), and a third assembling mechanism (6) and a dispensing mechanism (7) which are used for assembling a third workpiece (103) and dispensing in sequence into the first tray (100) on the second carrying mechanism (42) are also arranged on the second rack (12);
A third conveying mechanism (43) which is in butt joint with the second conveying mechanism (42) and is used for conveying the first tray (100) is arranged on the third rack (13), a fourth assembling mechanism (8) and a packaging mechanism (9) for assembling a fourth workpiece and a packaging shell into the first tray (100) on the third conveying mechanism (43) are also arranged on the third rack (13) in sequence, and a first blanking mechanism (20) for receiving the first tray (100) one by one is arranged at the end part of the third conveying mechanism (43);
A plurality of fifth workpieces and sixth workpieces (106) are arranged and mounted on the first tray (100), and the first workpieces and the second workpieces (102) and the third workpieces (103) and the fourth workpieces are sequentially mounted in the fifth workpieces and/or the sixth workpieces (106); the packaging mechanism (9) comprises a first X-axis moving module (91) arranged at the rear end of the third frame (13) and crossing over the third carrying mechanism (43), a turnover module (92) arranged on the first X-axis moving module (91) and used for grabbing a turnover angle of the sixth workpiece (106), and a first assembling manipulator (93) arranged on the first X-axis moving module (91) and used for grabbing the turned sixth workpiece (106), wherein the turnover module (92) and the first assembling manipulator (93) independently move;
the third conveying mechanism (43) comprises a third Y-axis moving module (431) arranged on the third frame (13) and a first positioning module (430) arranged on the third Y-axis moving module (431) and used for positioning the first tray (100), and a second positioning module (433) which moves independently is further arranged on the third Y-axis moving module (431).
2. An earphone assembly device according to claim 1, wherein: the overturning module (92) comprises a first Z-axis moving module (921) arranged on the first X-axis moving module (91), a first material taking device (922) hinged to the lower end of the first Z-axis moving module (921) and used for grabbing a sixth workpiece (106), and a first driving device (923) arranged on the first Z-axis moving module (921) and used for driving the first material taking device (922) to overturn.
3. A headset assembly device according to claim 2, wherein: the first assembly manipulator (93) comprises a first Y-axis moving module (931) arranged on the first X-axis moving module (91), a first CCD visual alignment system (932) arranged on the first Y-axis moving module (931) and used for photographing and detecting, a second Z-axis moving module (933) arranged beside the first CCD visual alignment system (932), a first Z-axis rotating module (934) arranged on the second Z-axis moving module (933) and a second material taking device (935) arranged on the first Z-axis rotating module (934) and used for grabbing a sixth workpiece (106).
4. An earphone assembly device according to claim 1, wherein: the fourth assembly mechanism (8) comprises a fourth conveying mechanism (81) arranged beside the third conveying mechanism (43), a second feeding mechanism (82) arranged at one side of the fourth conveying mechanism (81) and used for sending second trays (200) one by one, a second discharging mechanism (83) arranged beside the second feeding mechanism (82) and used for recycling the second trays (200), a conveying device (84) arranged between the second discharging mechanism (83) and the second feeding mechanism (82) and used for conveying the second trays (200), and a fourth workpiece assembling manipulator (85) arranged between the third conveying mechanism (43) and the fourth conveying mechanism (81) and used for grabbing fourth workpieces in the second trays (200), wherein a plurality of fourth workpieces are arranged on the second trays (200).
5. The earphone assembly device of claim 4, wherein: the fourth workpiece assembling manipulator (85) comprises a second X-axis moving module (851) arranged at the front end of the third frame (13) and crossing over the third carrying mechanism (43) and the fourth carrying mechanism (81), a second Y-axis moving module (852) arranged on the second X-axis moving module (851), a second CCD visual alignment system (853) arranged on the second Y-axis moving module (852) and used for photographing and detecting, and a third material taking device (854) arranged beside the second CCD visual alignment system (853) and used for grabbing the fourth workpiece.
6. The earphone assembly device of claim 5, wherein: the third assembly mechanism (6) comprises a third workpiece assembly manipulator (61) arranged at the front end of the second frame (12) and crossing over the second conveying mechanism (42), and a third workpiece feeding device (62) arranged at one end of the third workpiece assembly manipulator (61) and used for arranging and sending out the third workpieces (103), the dispensing mechanism (7) crosses over the rear end of the second conveying mechanism (42), and a UV lamp curing device (70) crossing over the second conveying mechanism (42) is further arranged beside the dispensing mechanism (7).
7. The earphone assembly device of claim 5, wherein: the first assembly mechanism (3) comprises a first workpiece feeding device (31) arranged beside the first conveying mechanism (41) and a first workpiece assembly manipulator (32) arranged between the first workpiece feeding device (31) and the first conveying mechanism (41) and used for grabbing a first workpiece and arranged on the first tray (100), and the first workpiece assembly manipulator (32) and the fourth workpiece assembly manipulator (85) are identical in structure.
8. The earphone assembly device of claim 5, wherein: the second assembly mechanism (5) comprises a second workpiece feeding device (51) arranged beside the first conveying mechanism (41), a first detection device (52) arranged beside the second workpiece feeding device (51) and used for detecting the position of the second workpiece (102), and a second workpiece assembly manipulator (53) arranged between the second workpiece feeding device (51) and the first conveying mechanism (41) and used for grabbing the second workpiece (102) and arranged on the first tray (100), wherein the second workpiece assembly manipulator (53) and the fourth workpiece assembly manipulator (85) are identical in structure.
9. A headset assembly device according to any of claims 1-8, wherein: a first conveying adjusting mechanism (14) for adjusting the conveying speed of the first tray (100) is arranged between the first conveying mechanism (41) and the second conveying mechanism (42), and a second conveying adjusting mechanism (15) for adjusting the conveying speed of the first tray (100) is arranged between the second conveying mechanism (42) and the third conveying mechanism (43).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202111083911.1A CN113635053B (en) | 2021-09-14 | 2021-09-14 | Earphone equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202111083911.1A CN113635053B (en) | 2021-09-14 | 2021-09-14 | Earphone equipment |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN113635053A CN113635053A (en) | 2021-11-12 |
| CN113635053B true CN113635053B (en) | 2024-08-06 |
Family
ID=78425848
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202111083911.1A Active CN113635053B (en) | 2021-09-14 | 2021-09-14 | Earphone equipment |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN113635053B (en) |
Families Citing this family (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114310227A (en) * | 2022-01-05 | 2022-04-12 | 广东立迪智能科技有限公司 | Online assembling and laminating equipment for TWS earphone box |
| CN114654189B (en) * | 2022-04-21 | 2023-11-14 | 深圳市豪恩声学股份有限公司 | Automatic earphone manufacturing equipment and earphone |
| CN114871717B (en) * | 2022-06-24 | 2023-03-21 | 江西声之源电子科技有限公司 | Automatic assembling equipment and assembling method for Bluetooth headset production |
Citations (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN216326393U (en) * | 2021-09-14 | 2022-04-19 | 东莞市猎声电子科技有限公司 | Earphone equipment |
Family Cites Families (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| ATA228279A (en) * | 1979-03-27 | 1980-08-15 | Neutrik Ag | HEARING PROTECTIVE DEVICE, HEADPHONES, HEADSET SET OR THE LIKE |
| GB201400720D0 (en) * | 2014-01-16 | 2014-03-05 | Jobin Paul D P | Snugs ear docks |
| CN108429111B (en) * | 2018-04-20 | 2024-03-15 | 广东达赢电子科技有限公司 | End inserting machine for assembling earphone jack seat |
| CN110827653B (en) * | 2019-12-04 | 2022-02-01 | 无锡职业技术学院 | Automatic gear pump assembly practical training production line |
| CN111252491A (en) * | 2020-03-25 | 2020-06-09 | 厦门弘信电子科技集团股份有限公司 | Feeding and discharging equipment for silk screen printing |
| CN111556412B (en) * | 2020-04-09 | 2021-03-26 | 湖南和普新能源科技有限公司 | Earphone and coil body assembling equipment and method thereof |
| CN111541969B (en) * | 2020-04-28 | 2021-08-13 | 东莞市猎声电子科技有限公司 | TWS earphone sitting posture health detection method |
| CN212848513U (en) * | 2020-06-29 | 2021-03-30 | 东莞市爱康电子科技有限公司 | Packaging equipment |
| CN111935576B (en) * | 2020-06-30 | 2022-05-03 | 瑞声科技(新加坡)有限公司 | Earphone and assembling method thereof |
-
2021
- 2021-09-14 CN CN202111083911.1A patent/CN113635053B/en active Active
Patent Citations (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN216326393U (en) * | 2021-09-14 | 2022-04-19 | 东莞市猎声电子科技有限公司 | Earphone equipment |
Also Published As
| Publication number | Publication date |
|---|---|
| CN113635053A (en) | 2021-11-12 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN113635053B (en) | Earphone equipment | |
| CN108698772B (en) | Full-automatic feeding assembly line | |
| CN111115189B (en) | Full-automatic assembly line integrating feeding, positioning, film pasting and discharging | |
| CN111252491A (en) | Feeding and discharging equipment for silk screen printing | |
| CN210171833U (en) | Full-automatic LCD screen dispensing equipment | |
| CN112357590B (en) | Full autosegregation equipment of screen | |
| CN211763771U (en) | Automatic pressure maintaining equipment | |
| CN216326393U (en) | Earphone equipment | |
| CN110654856A (en) | Circulation feeding system | |
| CN112548511A (en) | Automatic equipment for lamination assembly | |
| CN216326245U (en) | Magnet installation fixing equipment | |
| CN116408635A (en) | Wireless earphone charging box iron sheet and magnet assembly equipment and operation method thereof | |
| CN112589224B (en) | Automatic assembly equipment | |
| CN112027489B (en) | Automatic placing machine for assembled circuit board | |
| CN210708139U (en) | Color box turnover device | |
| CN110342255B (en) | Board splitting and testing butt joint transplanting equipment for PCBA (printed circuit board assembly) | |
| CN210735540U (en) | High-speed full-automatic universal multi-head transfer machine | |
| CN216326246U (en) | FPC and miaow cover erection equipment | |
| CN111824535A (en) | Machine is shelled to AA equipment front end | |
| CN216968828U (en) | Sticker device | |
| CN216357317U (en) | Earphone shell packaging equipment | |
| CN216780947U (en) | Wireless earphone charging box iron sheet and magnet assembling equipment | |
| CN210708138U (en) | Device for disassembling color box | |
| CN212607880U (en) | Chip mounter bulk cargo supply equipment | |
| CN216326250U (en) | Earphone tail sleeve assembling equipment |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| GR01 | Patent grant | ||
| GR01 | Patent grant |