Automatic polishing equipment
Technical Field
The invention relates to the technical field of polishing, in particular to automatic polishing equipment.
Background
Polishing, which is a surface modification technology, generally refers to a processing method for changing the physical properties of the surface of a material by friction by means of rough objects, including sand paper or polishing disc containing particles with higher hardness, polishing sheets and the like, and mainly aims to obtain specific surface roughness, and most of the polishing processes are required to be performed when wood, porcelain or metal products are produced, and polishing is required to be performed for the next processing, and when some mechanical parts are produced, the surface of the mechanical parts is required to be subjected to surface treatment, so that the surface of the parts meets the requirements of smoothness, and polishing equipment is required to be used for polishing the surface of the mechanical parts to improve the smoothness of the surfaces of the parts or remove rust on the surfaces of the metal parts.
Most of the existing polishing equipment is a simple electric polishing machine, the polishing effect is achieved by driving a grinding wheel to rotate at a high speed through a motor, although the simple structure is low in cost, the basic polishing function can be achieved, along with continuous development of technologies in recent years, the scarcity of human resources is found, in the actual production process, the existing polishing equipment is far away from meeting the current use requirement, the automation degree is low, workers are required to take care of and control one side of the machine for a long time, the labor is high, dust generated by polishing is easy to inhale too much, the physical health of the workers is affected, the polishing mode is single, the polishing head is relatively complicated to replace, automation cannot be achieved, the overall production efficiency is also affected to a certain extent, meanwhile, dust is difficult to avoid, although most of polishing equipment is provided with dust collection devices, the polishing equipment is a better function if the structure of reducing the dust can be provided, and according to the actual conditions.
Disclosure of Invention
The invention aims to provide automatic polishing equipment so as to solve the problems of low automation degree, complex operation, single polishing mode, inconvenience in replacing a polishing head, more dust and poor functionality in the prior art.
In order to achieve the above purpose, the automatic polishing equipment comprises a working platform, a mounting bracket, a polishing seat, a detection platform and a clamping mechanism, wherein the bottom of the working platform is welded with supporting legs, the heights of the supporting legs are 1.2-1.5M, the automatic polishing equipment is suitable for the height of most workers in China, the workers can place parts needing to be polished on the working platform for polishing without bending down, the workers are prevented from bending down for a long time to affect health, the mounting bracket is welded on the top of the working platform through a reinforcing frame, the polishing seat is fixedly arranged at the center of the mounting bracket, polishing structures are arranged in the polishing seat, the basic functions of the automatic polishing equipment are achieved, the basic polishing modes are more met, the different production needs are met, two sides of the mounting bracket are fixedly provided with intelligent cameras, the two detection platforms are respectively arranged on the two sides of the top of the working platform through rotating seats, a first motor is fixedly arranged on the reinforcing frame, a threaded rod is arranged on an output shaft of the first motor, a sliding plate is arranged on the upper side, the threaded rod is prevented from being bent down, the first motor is driven by the threaded rod to drive the sliding plate, and the clamping mechanism is further required to move along with the manual power supply, and the clamping mechanism is further arranged on one side of the sliding plate, and the clamping mechanism is required to be moved along with the manual power supply.
Preferably, the detecting platform is located the bottom of intelligent camera, the ccd camera of intelligent camera, intelligent camera is used for discernment needs to polish part type, size to in real time transfer to intelligent control terminal, the requirement that needs to polish is confirmed after intelligent control terminal judges the type size of the part that needs to polish, detecting platform then carries out weight judgement to the part that needs to polish, makes things convenient for follow-up other operation flows.
Preferably, a side baffle is welded between the two reinforcing frames, a limiting chute is formed in the side baffle, the sliding plate is arranged in the limiting chute in a sliding mode, the sliding plate cannot overturn, and the sliding plate can be brought to the direction of screw thread rotation due to the fact that the sliding plate cannot overturn under the driving of the threaded rod, so that the basic transverse moving function is achieved.
Preferably, the detection platform comprises a placement box, a handle, a weighing device and an elastic telescopic rod, wherein the handle is welded on the outer wall of the placement box, the weighing device is fixedly arranged in the placement box, the elastic telescopic rod is fixedly installed at the top of the working platform and supports the placement box, the working platform is kept horizontal and flexible under the support of the elastic telescopic rod, and the handle is used for manually lifting a part needing polishing in the placement box, so that the part needing polishing is turned over, and the intelligent camera is convenient for comprehensive data information acquisition.
Preferably, the clamping mechanism comprises a fixing seat, a second motor, a connecting rod, a piece taking box and an electric clamp, wherein the second motor is fixedly installed in the fixing seat, the two connecting rods are fixedly installed on an output shaft of the second motor at an angle of ninety degrees, and the rotation of the two connecting rods is controlled by the second motor.
Preferably, get a box with electric fixture welds respectively on two on the connecting rod, get a box internal fixation and be provided with the spring, the one end of spring is connected with the stripper plate, the stripper plate top is provided with the arc board, electric fixture is used for the centre gripping needs to polish the part, get a box and be used for the cooperation polish structure in the seat of polishing uses for adjust different parts of polishing, during actual use, get the connecting rod that a box was installed and be electric telescopic handle, when need getting, only need control the connecting rod stretch out, and keep getting a box and be located the polishing dish bottom that needs to take out for get a box and overlap gradually and beat the mill, the arc board can contact earlier and polish the dish, then the spring is extrudeed, makes the dish of polishing get in the box, under the extrusion effect of spring, the dish of polishing can be fixed in getting a box by the tight extrusion, then through the rotation adjustment fixture of threaded rod and get a polishing dish on the box and remove to the motor bottom of polishing, open the motor and install the motor of polishing and polish the dish on the mill, after the grinding dish has been done a certain degree of operation, and a certain degree of can be lifted, thereby the tool has been saved, and two has a certain auxiliary functions have been simultaneously been saved.
Preferably, fixed telescopic links are fixedly installed in the polishing seat, a polishing motor is fixedly installed at the telescopic ends of the fixed telescopic links, four placing grooves are formed in the annular array in the polishing seat, polishing discs are fixedly adsorbed in the placing grooves, and the polishing motor is used for driving each polishing disc to rotate to achieve a basic polishing function.
Preferably, three polishing discs are provided with polishing protrusions of different shapes, one polishing disc is of a basic shape and can be used for different polishing requirements, the functionality of the polishing disc is improved, the top of the polishing disc is adhered with a magnetic suction pad, an adsorption plate is adhered in a placing groove, the polishing disc is fixedly installed in the placing groove through the cooperation of the adsorption plate and the magnetic suction pad, and the polishing disc is ensured to be stably installed in the placing groove when not used and is not affected to be taken out.
Preferably, an annular groove is formed in the polishing disc, a blade is arranged in the annular groove, a mounting groove is formed in the top of the polishing disc, the mounting groove is a thread groove and is used for being mounted on an output shaft of the polishing motor, the blade and the annular groove can generate rotary air flow when the polishing disc rotates, and in actual use, dust polished can be filtered only by mounting a filter screen on the top of the annular groove, so that dust is reduced.
The invention has the technical effects and advantages that:
1. The polishing seat is internally provided with the polishing structure, so that the basic functions of the polishing seat are realized, the polishing seat has more polishing modes, three polishing discs are provided with polishing protrusions with different shapes, one polishing disc is of a basic shape, and can be used for different polishing requirements, so that the functionality of the polishing seat is improved.
2. The clamping mechanism can move along with the transverse movement of the sliding plate, and is used for clamping the parts to be polished, so that the parts to be polished can automatically move, complicated manual operation is not needed, and the degree of automation is higher.
3. The intelligent camera is used for identifying the type and the size of the part to be polished and transmitting the type and the size to the intelligent control terminal in real time, the intelligent control terminal determines the requirement of the part to be polished after judging the type and the size of the part to be polished, and the detection platform judges the weight of the part to be polished, so that other operation flows can be conveniently carried out subsequently.
4. When the detection platform is used, the working platform is kept horizontal without losing flexibility under the support of the elastic telescopic rod, and the handle is used for manually lifting the parts needing to be polished in the placement box, so that the parts needing to be polished are turned over, and the intelligent camera can conveniently collect comprehensive data information.
5. The electric clamp in the clamping mechanism is used for clamping a part to be polished, the workpiece taking box is used for being matched with a polishing structure in the polishing seat, different polishing parts are regulated, and the polishing head is more proper in function combination and does not need to be manually replaced.
6. According to the invention, the blades of the polishing disc and the annular groove are arranged, so that a rotary air flow can be generated when the polishing disc rotates, and in actual use, the polished dust can be filtered only by installing a filter screen at the top of the annular groove, so that dust is reduced.
7. According to the invention, the top of the polishing disc is adhered with the magnetic suction pad, the adsorption plate is adhered in the placing groove, and the polishing disc is fixedly installed in the placing groove through the cooperation of the adsorption plate and the magnetic suction pad, so that the polishing disc can be stably installed in the placing groove when not in use, and the polishing disc is not influenced to be taken out.
Drawings
Fig. 1 is a cross-sectional view of the structure of the present invention.
FIG. 2 is a cross-sectional view of a detection platform according to the present invention.
Fig. 3 is a schematic view of a clamping mechanism according to the present invention.
Fig. 4 is a cross-sectional view of a grinding table of the present invention.
Fig. 5 is a bottom view of the grinding table of the present invention.
Fig. 6 is a cross-sectional view of a sanding disc in accordance with the present invention.
The device comprises a working platform 1, a mounting bracket 2, a grinding seat 4, a detection platform 5, a clamping mechanism 6, a supporting leg 7, a reinforcing frame 8, an intelligent camera 9, a first motor 10, a threaded rod 11, a sliding plate 12, a side baffle 13, a placing box 14, a handle 15, a weighing device 16, an elastic telescopic rod 17, a fixing seat 18, a second motor 19, a connecting rod 20, a picking box 21, a spring 22, a pressing plate 23, an electric clamp 24, a fixed telescopic rod 25, a grinding motor 26, an adsorption plate 27, a grinding disc 28, an annular groove 29, a magnetic suction pad 30 and a blade.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
Referring to fig. 1-6, the present invention provides a technical solution:
The invention discloses automatic polishing equipment, which comprises a working platform 1, a mounting bracket 2, a polishing seat 3, a detection platform 4 and a clamping mechanism 5, wherein supporting legs 6 are welded at the bottom of the working platform 1, the heights of the supporting legs 6 are 1.2-1.5M, the automatic polishing equipment is suitable for the height of most workers in China, the workers can place parts needing to be polished on the working platform 1 without bending down to polish the parts, the health is prevented from being influenced by the workers in a long-term bending down, the mounting bracket 2 is welded at the top of the working platform 1 through a reinforcing frame 7, the polishing seat 3 is fixedly arranged at the central position of the mounting bracket 2, polishing structures are arranged in the polishing seat 3, the basic functions of the automatic polishing equipment are realized, the intelligent polishing equipment has more polishing modes, different production requirements are met, two sides of the mounting bracket 2 are fixedly provided with intelligent cameras 8, the two detection platforms 4 are respectively arranged at the two sides of the top of the working platform 1 through rotating seats, a first motor 9 is fixedly arranged on the reinforcing frame 7, a threaded rod 10 is arranged on an output shaft of the first motor 9, a sliding plate 11 is arranged on the threaded rod 10 in a penetrating way, the first motor 9 drives the sliding plate 11 to rotate and drive the sliding plate 10 to rotate on the threaded rod 10 to be arranged on the threaded rod 10, the clamping mechanism is required to be moved by the clamping mechanism to be arranged on one side of the threaded rod 5, and the clamping mechanism is more difficult to be provided with the clamping mechanism, and the manual power supply is required to be manually moved by the clamping mechanism, and has a power supply to be arranged on one side of the side 5, and has a high power required to be manually, and can be manually moved by the clamping mechanism.
As a technical optimization scheme of the invention, as shown in FIG. 1, the detection platform 4 is positioned at the bottom of the intelligent camera 8, the ccd camera of the intelligent camera 8 is used for identifying the type and the size of the part to be polished, the type and the size of the part to be polished are transmitted to the intelligent control terminal in real time, the intelligent control terminal determines the requirement of the part to be polished after judging the type and the size of the part to be polished, the detection platform 4 carries out weight judgment on the part to be polished, other operation processes are convenient to carry out subsequently, the detection platform 4 and the intelligent camera 8 on one side are used for carrying out data information acquisition on the part to be polished in actual use, and the detection platform 4 and the intelligent camera 8 on the other side carry out data information acquisition on the part to be polished, so that the part to be polished meets the requirement.
As a technical optimization scheme of the invention, as shown in figure 1, a side baffle 12 is welded between two reinforcing frames 7, a limiting chute is formed in the side baffle 12, and a sliding plate 11 is arranged in the limiting chute in a sliding way, so that the sliding plate 11 cannot be overturned, and the sliding plate 11 can be brought to the direction of screw thread rotation due to incapability of overturning under the driving of a threaded rod 10, thereby realizing the basic transverse movement function.
As a technical optimization scheme of the invention, as shown in FIG. 2, the detection platform 4 comprises a placement box 13, a handle 14, a weight meter 15 and an elastic telescopic rod 16, wherein the handle 14 is welded on the outer wall of the placement box 13, the weight meter 15 is fixedly arranged in the placement box 13, the elastic telescopic rod 16 is fixedly arranged at the top of the working platform 1 and supports the placement box 13, the working platform 1 is kept horizontal and is not inflexible under the support of the elastic telescopic rod 16, and the handle 14 is used for manually lifting the part needing polishing in the placement box 13, so that the part needing polishing is turned over, and the intelligent camera 8 is convenient for comprehensively acquiring data information.
As a technical optimization scheme of the invention, as shown in fig. 3, the clamping mechanism 5 comprises a fixed seat 17, a second motor 18, a connecting rod 19, a piece taking box 20 and an electric clamp 23, wherein the second motor 18 is fixedly arranged in the fixed seat 17, the two connecting rods 19 are fixedly arranged on an output shaft of the second motor 18 at an angle of ninety degrees, and the rotation of the two connecting rods 19 is controlled by the second motor 18.
As a technical optimization scheme of the invention, as shown in FIG. 3, a piece taking box 20 and an electric clamp 23 are respectively welded on two connecting rods 19, a spring 21 is fixedly arranged in the piece taking box 20, one end of the spring 21 is connected with a squeezing plate 22, the top of the squeezing plate 22 is provided with an arc plate, the electric clamp 23 is used for clamping a part needing to be polished, the piece taking box 20 is used for being matched with a polishing structure in a polishing seat 3 and used for adjusting different polishing parts, in actual use, the connecting rods 19 arranged on the piece taking box 20 are electric telescopic rods, when a piece is needed, only the connecting rods 19 are required to be controlled to extend, the piece taking box 20 is kept to be positioned at the bottom of a polishing disc 2 needing to be taken out, the piece taking box 20 is gradually sleeved with a polishing disc 27, the arc plate is firstly contacted with the polishing disc 27, then the spring 21 is squeezed, the polishing disc 27 is tightly squeezed and fixed in the piece taking box 20 under the squeezing effect of the spring 21, then the polishing disc 27 is tightly squeezed and is used for adjusting the polishing structure in the piece taking box 20 through a rotating adjusting clamping mechanism 5 of the spring 21 and a motor 20 on the piece taking box 20, and the polishing disc 20 is moved to the bottom of the motor 25, and the polishing disc 25 can be lifted, and simultaneously, the two polishing tools can be lifted, and the polishing tool can be operated to a certain degree, and the polishing cost can be saved, and the polishing tool can be simultaneously, and the polishing tool can be lifted.
As a technical optimization scheme of the invention, as shown in fig. 4, a fixed telescopic rod 24 is fixedly arranged in a polishing seat 3, a polishing motor 25 is fixedly arranged at the telescopic end of the fixed telescopic rod 24, four placing grooves are formed in an annular array in the polishing seat 3, polishing discs 27 are fixedly adsorbed in the placing grooves, and the polishing motor 25 is used for driving each polishing disc 27 to rotate to achieve a basic polishing function.
As a technical optimization scheme of the invention, as shown in FIG. 5, polishing protrusions with different shapes are arranged on three polishing discs 27, one polishing disc 27 is in a basic shape, can be used for different polishing requirements, and has the functions of the invention, the top of the polishing disc 27 is adhered with a magnetic suction pad 29, the placing groove is adhered with an adsorption plate 26, the polishing disc 27 is fixedly arranged in the placing groove through the cooperation of the adsorption plate 26 and the magnetic suction pad 29, and the polishing disc 27 can be stably arranged in the placing groove without influencing the taking out.
As a technical optimization scheme of the invention, as shown in FIG. 6, an annular groove 28 is formed in a polishing disc 27, a blade 30 is arranged in the annular groove 28, a mounting groove is formed at the top of the polishing disc 27, the mounting groove is a thread groove and is used for being mounted on an output shaft of a polishing motor 25, the blade 30 and the annular groove 28 can generate whirling air flow when the polishing disc 27 rotates, and in actual use, the polished dust can be filtered only by mounting a filter screen at the top of the annular groove 28, so that dust is reduced.
It should be noted that the foregoing description is only a preferred embodiment of the present invention, and although the present invention has been described in detail with reference to the foregoing embodiments, it should be understood that modifications, equivalents, improvements and modifications to the technical solution described in the foregoing embodiments may occur to those skilled in the art, and all modifications, equivalents, and improvements are intended to be included within the spirit and principle of the present invention.