CN113617315A - Energy-conserving safe electromagnetic heating reation kettle - Google Patents
Energy-conserving safe electromagnetic heating reation kettle Download PDFInfo
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- CN113617315A CN113617315A CN202110720894.1A CN202110720894A CN113617315A CN 113617315 A CN113617315 A CN 113617315A CN 202110720894 A CN202110720894 A CN 202110720894A CN 113617315 A CN113617315 A CN 113617315A
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- 238000003756 stirring Methods 0.000 claims abstract description 70
- 230000007246 mechanism Effects 0.000 claims abstract description 38
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- 239000002344 surface layer Substances 0.000 claims description 6
- 238000009413 insulation Methods 0.000 claims description 5
- 238000005498 polishing Methods 0.000 claims description 5
- 230000000694 effects Effects 0.000 abstract description 12
- 238000004140 cleaning Methods 0.000 abstract description 8
- 210000002414 leg Anatomy 0.000 description 8
- 238000005485 electric heating Methods 0.000 description 7
- 238000007599 discharging Methods 0.000 description 6
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J19/00—Chemical, physical or physico-chemical processes in general; Their relevant apparatus
- B01J19/0006—Controlling or regulating processes
- B01J19/0013—Controlling the temperature of the process
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J19/00—Chemical, physical or physico-chemical processes in general; Their relevant apparatus
- B01J19/0053—Details of the reactor
- B01J19/0066—Stirrers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J19/00—Chemical, physical or physico-chemical processes in general; Their relevant apparatus
- B01J19/0053—Details of the reactor
- B01J19/0073—Sealings
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J19/00—Chemical, physical or physico-chemical processes in general; Their relevant apparatus
- B01J19/18—Stationary reactors having moving elements inside
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J2219/00—Chemical, physical or physico-chemical processes in general; Their relevant apparatus
- B01J2219/00049—Controlling or regulating processes
- B01J2219/00051—Controlling the temperature
- B01J2219/00139—Controlling the temperature using electromagnetic heating
Abstract
The invention provides an energy-saving safe electromagnetic heating reaction kettle, which belongs to the technical field of reaction kettles and comprises a reaction kettle body, wherein the upper end and the lower end of the reaction kettle body are respectively fixed with a kettle body upper flange and a kettle body lower flange, the lower end of the reaction kettle body is provided with a lower kettle body, the lower kettle body is connected with the reaction kettle body through the kettle body lower flange fixed at the lower end of the reaction kettle body and a first connecting flange fixed at the upper end of the lower kettle body, an upper sealing head is arranged above the reaction kettle body, the upper sealing head is connected with the reaction kettle body through the kettle body upper flange fixed at the upper end of the reaction kettle body and a second connecting flange fixed at the lower end of the upper sealing head, the whole reaction kettle has reasonable structure arrangement, ingenious conception, high heat conversion efficiency, controllable heating area, strong practicability, good stirring effect of an internal stirring mechanism and small pollution to materials due to the whole heating, the cleaning is convenient.
Description
Technical Field
The invention belongs to the technical field of reaction kettles, and particularly relates to an energy-saving and safe electromagnetic heating reaction kettle.
Background
The reaction kettle is a pressure container which is widely applied to the fields of petroleum, chemical industry, rubber, pesticides, dyes, medicines, foods and the like and is used for completing the technological processes of vulcanization, nitration, hydrogenation, alkylation, polymerization, condensation and the like. The existing reaction kettle mainly comprises a kettle body bottom shell, a kettle body upper shell, a jacket, a stirring device, a support and the like, and the heating mode is mostly as follows: steam from a boiler room is used as a heating source, and heating is directly or indirectly carried out by using a coil pipe, a jacket and the like. Although the above method can achieve the basic heating function required by the reaction kettle, the heating method has the following defects: the system has large inertia, slow reaction and low efficiency; the maximum heating temperature is usually below 120 ℃, and the temperature is not easy to control; the steam condensate water is easy to mix into the material, and the material is polluted.
Some designs among the prior art are to improve heating efficiency with electric heating rod insert reation kettle in, but the electrothermal tube is short-lived, power is little, easy scale deposit, and still influence the stirring of the inside material of reation kettle, operations such as loading and unloading, bring multiple drawback, a small number adopts electromagnetic heating to heat reation kettle, but the design is not comprehensive enough in the aspect of its control by temperature change, can't deal with small size heating or local heating, the cleaning procedure to reation kettle is comparatively loaded down with trivial details simultaneously, consequently, design an energy-conserving safe electromagnetic heating reation kettle.
Disclosure of Invention
The invention aims to provide an energy-saving and safe electromagnetic heating reaction kettle, and aims to solve the problems that in the prior art, an electric heating rod is inserted into the reaction kettle to improve the heating efficiency, but an electric heating pipe is short in service life, low in power and easy to scale, stirring, loading and unloading operations of materials in the reaction kettle are influenced, various defects are caused, a few electromagnetic heating reactors are heated, but the temperature control design is not comprehensive enough, small-area heating or local heating cannot be handled, and cleaning steps of the reaction kettle are complicated.
In order to achieve the purpose, the invention provides the following technical scheme:
an energy-saving and safe electromagnetic heating reaction kettle comprises a reaction kettle body, wherein the upper end and the lower end of the reaction kettle body are respectively fixed with a kettle body upper flange and a kettle body lower flange, the lower end of the reaction kettle body is provided with a lower kettle body, the lower kettle body is connected with the reaction kettle body through the kettle body lower flange fixed at the lower end of the reaction kettle body and a first connecting flange fixed at the upper end of the lower kettle body, an upper end enclosure is arranged above the reaction kettle body, the upper end enclosure is connected with the reaction kettle body through a kettle body upper flange fixed at the upper end of the reaction kettle body and a second connecting flange fixed at the lower end of the upper end enclosure, the surface layers of the reaction kettle body and the lower kettle body are respectively provided with a first electromagnetic heating coil and a second electromagnetic heating coil which are connected with an external high-frequency power supply, the upper end enclosure and the lower kettle body are respectively provided with a feeding port and a discharging channel, and the upper end enclosure is provided with a stirring mechanism, and the stirring mechanism extends to the inside of the reaction kettle body, a supporting mechanism is arranged on the reaction kettle body, and the reaction kettle body is movably hinged with the lower kettle body through a hinge mechanism.
Preferably, rabbling mechanism includes the motor, the motor passes through the motor connecting piece and sets up in the upper end of upper cover, be fixed with the motor mounting on the motor connecting piece, and the motor mounting is fixed with the motor, the output of motor is fixed with the pivot, and the pivot runs through the motor connecting piece and to the internal extension of reation kettle, be fixed with the adherence stirring ring in the pivot, and the inner wall laminating of adherence stirring ring and the reation kettle body, the circumference of pivot is fixed with the stirring vane that a plurality of equidistance distribute on the surface, the lower extreme of pivot is fixed with a plurality of stirring rods, and a plurality of stirring rods all be provided with the radian with the laminating of cauldron internal wall down.
Preferably, the hinge mechanisms comprise two first connecting shafts, two the first connecting shafts are fixed on the right side between the lower flange of the kettle body and the upper flange of the kettle body, two the circumferential surface of the first connecting shafts is fixed with a clamping plate and two clamping plates through fixing plates, a hinge shaft is rotatably connected between the clamping plates, a connecting plate is fixed on the hinge shaft, and the other end of the connecting plate is fixed with the first connecting flange.
Preferably, a handle is fixed at the lower end of the first connecting flange, and a heat insulation sleeve is arranged on the surface of the handle.
Preferably, the supporting mechanism comprises two second connecting shafts, the two second connecting shafts are fixed on the left side between the lower flange of the kettle body and the upper flange of the kettle body, a fixing ring is fixed between the second connecting shafts and the two clamping plates, three supporting legs are fixed on the fixing ring, and a base is fixed at the lower ends of the three supporting legs.
Preferably, the upper end enclosure is provided with a sight glass, and the surface layer of the sight glass is made of an antifogging material.
Preferably, the upper end enclosure is provided with a temperature measuring port, and the temperature measuring port penetrates through the upper end enclosure and extends into the reaction kettle body.
Preferably, the feeding port and the discharging channel are both provided with electromagnetic valves.
Preferably, the inner walls of the reaction kettle body and the lower kettle body are both subjected to mirror polishing treatment, and the inner walls of the reaction kettle body and the lower kettle body are respectively matched with the adherence stirring ring and the stirring rod.
Preferably, the kettle body upper flange and the second connecting flange and the kettle body lower flange and the first connecting flange are fastened and connected together through a plurality of bolts, and sealing elements are arranged between the kettle body upper flange and the second connecting flange and between the kettle body lower flange and the first connecting flange.
Compared with the prior art, the invention has the beneficial effects that:
1. in the invention, the whole reaction kettle has reasonable structure, ingenious conception, high heat conversion efficiency, controllable heating area, strong practicability, good stirring effect of an internal stirring mechanism, small pollution of the whole heating to materials and convenient cleaning, effectively solves the problems that in the prior art, an electric heating rod is inserted into the reaction kettle to improve the heating efficiency, but an electric heating pipe has short service life, small power and easy scaling, and the operation of stirring, loading and unloading the materials in the reaction kettle is influenced, thereby bringing various defects, a small number of reaction kettles are heated by adopting electromagnetic heating, but the temperature control design is not comprehensive enough, the small-area heating or local heating cannot be realized, and the cleaning steps of the reaction kettle are complicated, and the like, when the first electromagnetic heating coil and the second electromagnetic heating coil work, a high-frequency alternating magnetic field is generated, heat is generated on the reaction kettle body and the lower kettle body through magnetic field induction, and is transmitted to internal materials through the reaction kettle body and the lower kettle body, so that the materials reach the temperature required by the process, when the heating materials are less, the second electromagnetic heating coil can be selected to be controlled to heat, electric energy is saved, the accuracy of temperature control of the device is improved, the whole reaction kettle body carries out feeding and discharging through a feeding port on the upper end socket and a discharging channel below the lower kettle body, the operation is very convenient, and the materials in the reaction kettle body are heated more uniformly through the arrangement of the stirring mechanism in the reaction kettle body, and the heating efficiency is improved.
2. In the invention, when the stirring mechanism is used, the rotating shaft is driven to rotate by the motor, the adherent stirring ring fixed on the rotating shaft is driven to be attached to the inner wall of the reaction kettle body by the rotation of the rotating shaft to stir the edge of the material in the reaction kettle body, the material in the reaction kettle body can also be stirred by the arrangement of the stirring blades, the material arranged at the bottom is stirred by the arrangement of the stirring rods attached to the bottom of the lower kettle body, the stirring effect of the whole device is effectively improved by the stirring mode, the heating efficiency and the heating balance are further improved, when the whole device is cleaned after the material is heated and discharged, the whole lower kettle body is rotated between the two clamping plates by the connecting plate and the hinge shaft fixed with the connecting plate, and the inner walls of the lower kettle body and the reaction kettle body are cleaned after the materials are rotated to a certain angle, so that the whole device is more convenient to use, the handle with the heat insulation sleeve provides an acting point for mounting and dismounting the whole lower kettle body, and is more convenient, the height of the whole reaction kettle is raised through a plurality of supporting legs by the arrangement of the supporting mechanism, so that an operator can operate the bottom more conveniently, the stability of the device is improved through the arrangement of a plurality of bases, the whole reaction kettle is more stable to use due to the matching of two second connecting shafts and two clamping plates, the arrangement of the sight glass is convenient for the operator to observe, the arrangement of the temperature measuring port is used for being connected with an external temperature measuring device, the heating temperature of the reaction kettle is convenient to check in real time and can be regulated and controlled in time, the electromagnetic valves arranged on the material inlet and the material discharge channel can improve the automation degree of the device, the sealing effect of the material inlet and the material discharge channel can also be improved, the inner walls of the reaction kettle body and the lower kettle body are subjected to mirror polishing treatment, so that the whole reaction kettle is cleaner and tidier when in use, a plurality of adherence stirring rings and the stirring rod in the cooperation rabbling mechanism are changeed simultaneously, all are provided with the sealing member between the cauldron body upper flange and the second flange and between the cauldron body lower flange and the first flange and can effectively improve whole reation kettle's sealed effect.
Drawings
The accompanying drawings, which are included to provide a further understanding of the invention and are incorporated in and constitute a part of this specification, illustrate embodiments of the invention and together with the description serve to explain the principles of the invention and not to limit the invention. In the drawings:
FIG. 1 is a schematic structural view of the present invention;
FIG. 2 is a perspective view of the present invention;
FIG. 3 is a top view of the present invention;
FIG. 4 is a cross-sectional view taken at A-A of FIG. 3 in accordance with the present invention;
FIG. 5 is a first partial view of the present invention;
fig. 6 is a second partial view of the present invention.
In the figure: 1. a reaction kettle body; 2. a first electromagnetic heating coil; 3. a lower flange of the kettle body; 4. a first connecting flange; 5. a lower kettle body; 6. a discharge channel; 7. a connecting plate; 8. a hinge shaft; 9. a splint; 10. a fixing plate; 11. a first connecting shaft; 12. a second connecting shaft; 13. a fixing ring; 14. supporting legs; 15. a base; 16. a second electromagnetic heating coil; 17. a flange is arranged on the kettle body; 18. an upper end enclosure; 19. a second connecting flange; 20. a feeding port; 21. a sight glass; 22. a temperature measuring port; 23. a motor connector; 24. a motor fixing member; 25. a motor; 26. a rotating shaft; 27. stirring rings attached to the wall; 28. a stirring blade; 29. a stirring rod; 30. a handle.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Examples
Referring to fig. 1-6, the present invention provides the following technical solutions: an energy-saving and safe electromagnetic heating reaction kettle comprises a reaction kettle body 1, wherein the upper end and the lower end of the reaction kettle body 1 are respectively fixed with a kettle body upper flange 17 and a kettle body lower flange 3, the lower end of the reaction kettle body 1 is provided with a lower kettle body 5, the lower kettle body 5 is connected with the reaction kettle body 1 through a kettle body lower flange 3 fixed at the lower end of the reaction kettle body 1 and a first connecting flange 4 fixed at the upper end of the lower kettle body 5, an upper end socket 18 is arranged above the reaction kettle body 1, the upper end socket 18 is connected with the reaction kettle body 1 through a kettle body upper flange 17 fixed at the upper end of the reaction kettle body 1 and a second connecting flange 19 fixed at the lower end of the upper end socket 18, the surface layers of the reaction kettle body 1 and the lower kettle body 5 are respectively provided with a first electromagnetic heating coil 2 and a second electromagnetic heating coil 16 connected with an external high-frequency power supply, the upper end socket 18 and the lower kettle body 5 are respectively provided with a material inlet 20 and a material discharge channel 6, the upper end enclosure 18 is provided with a stirring mechanism, the stirring mechanism extends into the reaction kettle body 1, the reaction kettle body 1 is provided with a supporting mechanism, and the reaction kettle body 1 and the lower kettle body 5 are movably hinged through a hinge mechanism.
In the specific embodiment of the invention, the whole reaction kettle has reasonable structure, ingenious conception, high heat conversion efficiency, controllable heating area, strong practicability, good stirring effect of the internal stirring mechanism, small pollution of the whole heating to materials and convenient cleaning, and effectively solves the problems that in the prior art, the heating efficiency is improved by inserting an electric heating rod into the reaction kettle in the heating design of some reaction kettles, but the electric heating tube has short service life, small power and easy scaling, and the operation of stirring, loading and unloading of the materials in the reaction kettle is influenced, so that various defects are caused, a small number of reaction kettles are heated by adopting electromagnetic heating, but the temperature control design is not comprehensive enough, the small-area heating or local heating cannot be realized, and the cleaning steps of the reaction kettles are complicated The heating device comprises a reaction kettle body 1, a lower kettle body 5, a material inlet channel 6, a material outlet channel 6, a material inlet port 20, a material outlet port 20, a material inlet channel 16, a material outlet channel 6, a material inlet channel 6, a material outlet channel 6, a material inlet channel 2, a material outlet channel 6, a material inlet channel 16, a material outlet channel 2, a material inlet channel 16, a material outlet channel 6, a material inlet channel 2, a material outlet channel 2, a material inlet channel 6, a material outlet channel 6, a material inlet channel, a material outlet channel 2, a material inlet channel 6, a material inlet channel, a material outlet channel 6, a material inlet channel 1, a material inlet channel, a material outlet channel 2, a material inlet channel 6, a material outlet channel, a material inlet channel, a material outlet channel, a material inlet channel, a material outlet channel, a material inlet channel, a material outlet channel, a material inlet material outlet channel, a material inlet channel, a material outlet channel, a material inlet material outlet channel, a material inlet material outlet channel, a material inlet material outlet material, a material outlet material inlet material outlet material, a material outlet material inlet material, a material inlet material, a material inlet material outlet material inlet material outlet material, a material inlet material, a material outlet material.
Concretely, rabbling mechanism includes motor 25, motor 25 passes through motor connecting piece 23 and sets up in the upper end of upper cover 18, be fixed with motor mounting 24 on the motor connecting piece 23, and motor mounting 24 is fixed with motor 25, the output of motor 25 is fixed with pivot 26, and pivot 26 runs through motor connecting piece 23 and extends to the internal 1 interior of reation kettle, be fixed with adherence stirring ring 27 in the pivot 26, and the inner wall laminating of adherence stirring ring 27 and the reation kettle body 1, the circumference of pivot 26 is fixed with the stirring vane 28 of a plurality of equidistance distributions on the surface, the lower extreme of pivot 26 is fixed with a plurality of stirring rod 29, and a plurality of stirring rod 29 all be provided with the radian with the 5 inner wall laminating of the cauldron body down.
In this embodiment: rabbling mechanism is when using, drive the rotation of pivot 26 through motor 25, the edge of the interior material of the reaction kettle body 1 of adherence stirring ring 27 laminating fixed on it is stirred in the rotation of pivot 26, the setting of a plurality of stirring vane 28 also can stir the internal portion of material in the reaction kettle body 1, the material of bottom will be arranged in a plurality of and 5 bottom laminating's of the lower kettle body stirring rod 29 sets up and stirs, this kind of stirring mode effectively improves the stirring effect of whole device, and then improves heating efficiency and heating equilibrium.
Specifically, hinge mechanism includes two first connecting axles 11, and two first connecting axles 11 are fixed in cauldron body lower flange 3 and cauldron body upper flange right side between 17, and the circumference surface of two first connecting axles 11 all is fixed with splint 9 through fixed plate 10, rotates between two splint 9 and is connected with hinge 8, is fixed with connecting plate 7 on the hinge 8, and the other end and the first flange 4 of connecting plate 7 are fixed.
In this embodiment: the setting of hinge mechanisms can be after accomplishing the heating of material and discharging material when cleaning whole device, with whole cauldron body 5 down through connecting plate 7 with rather than fixed hinge 8 rotate between two splint 9, rotate to certain angle after to cauldron body 5 down and reation kettle body 1's inner wall clean, it is more convenient to let whole device use.
Specifically, a handle 30 is fixed to the lower end of the first connecting flange 4, and a heat insulating sleeve is disposed on the surface of the handle 30.
In this embodiment: the handle 30 with the heat insulation sleeve provides a force application point for installing and disassembling the whole lower kettle body 5, and is more convenient.
Specifically, the supporting mechanism comprises two second connecting shafts 12, the two second connecting shafts 12 are fixed on the left side between the kettle lower flange 3 and the kettle upper flange 17, fixing rings 13 are fixed between the two second connecting shafts 12 and the two clamping plates 9, three supporting legs 14 are fixed on the fixing rings 13, and bases 15 are fixed at the lower ends of the three supporting legs 14.
In this embodiment: the height of whole reation kettle is raised through a plurality of supporting legss 14 to supporting mechanism's setting, and it is more convenient to let operating personnel operate in the bottom, and the stability of device has been improved in setting up of a plurality of bases 15, and two second connecting axles 12 and two splint 9 cooperations run through solid fixed ring 13 wherein, let whole reation kettle use more stably.
Specifically, the upper end enclosure 18 is provided with a sight glass 21, and the surface layer of the sight glass 21 is made of an antifogging material.
In this embodiment: the sight glass 21 is provided to facilitate observation by an operator.
Specifically, the upper seal head 18 is provided with a temperature measuring port 22, and the temperature measuring port 22 penetrates through the upper seal head 18 and extends into the reaction kettle body 1.
In this embodiment: the temperature measuring port 22 is arranged to be connected with an external temperature measuring device, so that the heating temperature of the reaction kettle can be conveniently checked in real time and can be timely regulated and controlled.
Specifically, the feeding port 20 and the discharge passage 6 are both provided with electromagnetic valves.
In this embodiment: all be provided with the solenoid valve on pan feeding mouth 20 and the discharge passage 6 and can not only improve the degree of automation of device, also can improve pan feeding mouth 20 and discharge passage 6's sealed effect simultaneously.
Specifically, the inner walls of the reaction kettle body 1 and the lower kettle body 5 are mirror-polished, and the inner walls of the reaction kettle body 1 and the lower kettle body 5 are respectively matched with the wall-attached stirring ring 27 and the stirring rod 29.
In this embodiment: all do mirror surface polishing with the inner wall of the reaction kettle body 1 and the lower kettle body 5 and handle and let whole reaction kettle clean more when using neatly, a plurality of adherence stirring rings 27 and puddler 29 in the cooperation rabbling mechanism are changeed more simultaneously.
Specifically, the kettle body upper flange 17 and the second connecting flange 19 and the kettle body lower flange 3 and the first connecting flange 4 are fastened and connected together by a plurality of bolts, and sealing elements are arranged between the kettle body upper flange 17 and the second connecting flange 19 and between the kettle body lower flange 3 and the first connecting flange 4.
In this embodiment: with between cauldron body upper flange 17 and the second flange 19 and between cauldron body lower flange 3 and the first flange 4 all be connected together by a plurality of bolt fastening, a plurality of bolts here do not show in the figure, all be provided with the sealing member between cauldron body upper flange 17 and the second flange 19 and between cauldron body lower flange 3 and the first flange 4 and can effectively improve whole reation kettle's sealed effect.
The working principle and the using process of the invention are as follows: when the invention is used, the whole reaction kettle is heated in a subsection way through the first electromagnetic heating coil 2 on the reaction kettle body 1 and the second electromagnetic heating coil 16 on the lower kettle body 5 which are connected with an external high-frequency power supply, when the first electromagnetic heating coil 2 and the second electromagnetic heating coil 16 work, a high-frequency alternating magnetic field is generated, heat is generated on the reaction kettle body 1 and the lower kettle body 5 through magnetic field induction, and is transmitted to internal materials through the reaction kettle body 1 and the lower kettle body 5, so that the materials reach the temperature required by the process, when the heating materials are less, only the second electromagnetic heating coil 16 can be controlled to heat, thereby not only saving electric energy, but also improving the accuracy of temperature control of the device, the whole reaction kettle body 1 carries out charging and discharging through the material inlet 20 on the upper end socket 18 and the material channel 6 under the lower kettle body 5, the operation is very convenient, the arrangement of the stirring mechanism in the reaction kettle body 1 also leads the materials in the reaction kettle body 1 to be heated more evenly, when the stirring mechanism is used, the motor 25 drives the rotating shaft 26 to rotate, the rotating shaft 26 drives the adherence stirring ring 27 fixed on the rotating shaft to be attached to the inner wall of the reaction kettle body 1 to stir the edge of the material in the reaction kettle body 1, the plurality of stirring blades 28 can also stir the material in the reaction kettle body 1, the plurality of stirring rods 29 attached to the bottom of the lower kettle body 5 are arranged to stir the material arranged at the bottom, the stirring mode effectively improves the stirring effect of the whole device, further improves the heating efficiency and the heating balance, the arrangement of the hinge mechanism can clean the whole device after the material is heated and discharged, the whole lower kettle body 5 rotates between the two clamping plates 9 through the connecting plate 7 and the hinge shaft 8 fixed with the connecting plate, and the inner wall of the lower kettle body 5 and the reaction kettle body 1 after the hinge mechanism rotates to a certain angle, the whole device is more convenient to use, the handle 30 with the heat insulation sleeve provides an acting point for mounting and dismounting the whole lower kettle body 5, the support mechanism is arranged to raise the height of the whole reaction kettle through the support legs 14, the operation of an operator at the bottom is more convenient, the stability of the device is improved through the arrangement of the bases 15, the two second connecting shafts 12 and the two clamping plates 9 are matched to penetrate through the fixing ring 13, the whole reaction kettle is more stable to use, the observation of the operator is facilitated through the arrangement of the sight glass 21, the temperature measurement port 22 is connected with an external temperature measurement device, the heating temperature of the reaction kettle can be conveniently checked in real time and can be regulated and controlled in time, the electromagnetic valves are arranged on the feeding port 20 and the discharge channel 6, the automation degree of the device can be improved, and meanwhile, the sealing effect of the feeding port 20 and the discharge channel 6 can also be improved, mirror surface polishing is all done with the inner wall of the reaction kettle body 1 and the lower kettle body 5 and is handled and let whole reaction kettle clean more clean and tidy when using, more easily cooperate a plurality of adherence stirring ring 27 and puddler 29 in the rabbling mechanism simultaneously and stir, all be provided with the sealing member between the kettle body upper flange 17 and second flange 19 and between the kettle body lower flange 3 and the first flange 4 and effectively improve whole reaction kettle's sealed effect.
Finally, it should be noted that: although the present invention has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that changes may be made in the embodiments and/or equivalents thereof without departing from the spirit and scope of the invention. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims (10)
1. The utility model provides an energy-conserving safe electromagnetic heating reation kettle which characterized in that: comprises a reaction kettle body (1), wherein a kettle body upper flange (17) and a kettle body lower flange (3) are respectively fixed at the upper end and the lower end of the reaction kettle body (1), a lower kettle body (5) is arranged at the lower end of the reaction kettle body (1), the lower kettle body (5) is connected with the reaction kettle body (1) through a kettle body lower flange (3) fixed at the lower end of the reaction kettle body (1) and a first connecting flange (4) fixed at the upper end of the lower kettle body (5), an upper seal head (18) is arranged above the reaction kettle body (1), the upper seal head (18) is connected with the reaction kettle body (1) through a kettle body upper flange (17) fixed at the upper end of the reaction kettle body (1) and a second connecting flange (19) fixed at the lower end of the upper seal head (18), a first electromagnetic heating coil (2) and a second electromagnetic heating coil (16) connected with an external high-frequency power supply are respectively arranged on the surface layers of the reaction kettle body (1) and the lower kettle body (5), the reactor is characterized in that a feeding port (20) and a discharge channel (6) are respectively arranged on the upper end enclosure (18) and the lower reactor body (5), an agitating mechanism is arranged on the upper end enclosure (18), the agitating mechanism extends into the reactor body (1), a supporting mechanism is arranged on the reactor body (1), and the reactor body (1) is movably hinged with the lower reactor body (5) through a hinge mechanism.
2. The energy-saving safe electromagnetic heating reaction kettle according to claim 1, characterized in that: the stirring mechanism comprises a motor (25), the motor (25) is arranged at the upper end of the upper seal head (18) through a motor connecting piece (23), a motor fixing piece (24) is fixed on the motor connecting piece (23), the motor fixing piece (24) is fixed with the motor (25), the output end of the motor (25) is fixed with a rotating shaft (26), and a rotating shaft (26) penetrates through the motor connecting piece (23) and extends into the reaction kettle body (1), an adherence stirring ring (27) is fixed on the rotating shaft (26), and the adherence stirring ring (27) is attached to the inner wall of the reaction kettle body (1), a plurality of stirring blades (28) which are distributed at equal intervals are fixed on the circumferential surface of the rotating shaft (26), a plurality of stirring rods (29) are fixed at the lower end of the rotating shaft (26), and the plurality of stirring rods (29) are all provided with radians attached to the inner wall of the lower kettle body (5).
3. The energy-saving safe electromagnetic heating reaction kettle according to claim 2, characterized in that: articulated mechanism includes two first connecting axle (11), two right side between flange (17) on first connecting axle (11) are fixed in cauldron body lower flange (3) and the cauldron body, two the circumference surface of first connecting axle (11) all is fixed with splint (9), two through fixed plate (10) rotate between splint (9) and be connected with hinge (8), be fixed with connecting plate (7) on hinge (8), and the other end and first connecting flange (4) of connecting plate (7) are fixed.
4. The energy-saving safe electromagnetic heating reaction kettle according to claim 3, characterized in that: the handle (30) is fixed at the lower end of the first connecting flange (4), and the heat insulation sleeve is arranged on the surface of the handle (30).
5. The energy-saving safe electromagnetic heating reaction kettle according to claim 4, characterized in that: the supporting mechanism comprises two second connecting shafts (12), two second connecting shafts (12) are fixed on the left side between a kettle body lower flange (3) and a kettle body upper flange (17), two fixing rings (13) are fixed between the second connecting shafts (12) and two clamping plates (9), three supporting legs (14) are fixed on the fixing rings (13), and three bases (15) are fixed at the lower ends of the supporting legs (14).
6. The energy-saving safe electromagnetic heating reaction kettle according to claim 5, characterized in that: the upper end enclosure (18) is provided with a sight glass (21), and the surface layer of the sight glass (21) is made of an antifogging material.
7. The energy-saving safe electromagnetic heating reaction kettle according to claim 6, characterized in that: the upper end enclosure (18) is provided with a temperature measuring port (22), and the temperature measuring port (22) penetrates through the upper end enclosure (18) and extends into the reaction kettle body (1).
8. The energy-saving safe electromagnetic heating reaction kettle according to claim 7, characterized in that: and the feeding port (20) and the discharge channel (6) are both provided with electromagnetic valves.
9. The energy-saving safe electromagnetic heating reaction kettle according to claim 8, characterized in that: the inner walls of the reaction kettle body (1) and the lower kettle body (5) are both subjected to mirror polishing treatment, and the inner walls of the reaction kettle body (1) and the lower kettle body (5) are respectively matched with the adherence stirring ring (27) and the stirring rod (29).
10. The energy-saving safe electromagnetic heating reaction kettle according to claim 9, characterized in that: the kettle body upper flange (17) and the second connecting flange (19) and the kettle body lower flange (3) and the first connecting flange (4) are connected together through a plurality of bolts in a fastening mode, and sealing elements are arranged between the kettle body upper flange (17) and the second connecting flange (19) and between the kettle body lower flange (3) and the first connecting flange (4).
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110720894.1A CN113617315A (en) | 2021-06-28 | 2021-06-28 | Energy-conserving safe electromagnetic heating reation kettle |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110720894.1A CN113617315A (en) | 2021-06-28 | 2021-06-28 | Energy-conserving safe electromagnetic heating reation kettle |
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| CN113617315A true CN113617315A (en) | 2021-11-09 |
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| CN202110720894.1A Pending CN113617315A (en) | 2021-06-28 | 2021-06-28 | Energy-conserving safe electromagnetic heating reation kettle |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN203043971U (en) * | 2012-11-19 | 2013-07-10 | 郑州华德节能科技有限公司 | Reaction kettle electromagnetic heating device for replacing coal-fired boiler |
| CN105617964A (en) * | 2014-11-07 | 2016-06-01 | 广东鼎燊科技有限公司 | Electromagnetic induction heating reaction kettle |
| CN106277016A (en) * | 2016-09-29 | 2017-01-04 | 贺州钟山县双文碳酸钙新材料有限公司 | A kind of equipment for calcium carbonate activation |
| CN208694990U (en) * | 2018-06-27 | 2019-04-05 | 富民诺维生物科技有限公司 | A kind of electric heating reacting kettle that mixing effect is good |
| CN111992167A (en) * | 2020-08-24 | 2020-11-27 | 南四成 | Wall scraping device of reaction kettle |
-
2021
- 2021-06-28 CN CN202110720894.1A patent/CN113617315A/en active Pending
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN203043971U (en) * | 2012-11-19 | 2013-07-10 | 郑州华德节能科技有限公司 | Reaction kettle electromagnetic heating device for replacing coal-fired boiler |
| CN105617964A (en) * | 2014-11-07 | 2016-06-01 | 广东鼎燊科技有限公司 | Electromagnetic induction heating reaction kettle |
| CN106277016A (en) * | 2016-09-29 | 2017-01-04 | 贺州钟山县双文碳酸钙新材料有限公司 | A kind of equipment for calcium carbonate activation |
| CN208694990U (en) * | 2018-06-27 | 2019-04-05 | 富民诺维生物科技有限公司 | A kind of electric heating reacting kettle that mixing effect is good |
| CN111992167A (en) * | 2020-08-24 | 2020-11-27 | 南四成 | Wall scraping device of reaction kettle |
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Application publication date: 20211109 |
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