Forming and pressurizing mechanism for wrapping foam
Technical Field
The invention relates to the field of automatic mechanical equipment, in particular to a forming and pressurizing mechanism for wrapping foam.
Background
In the wrapping and bracing process of the existing die cutting industry, the phenomena of poor wrapping of products, explosion and the like occur, and iron blocks are used for pressing on site.
The method used on site has the conditions of inconvenient pressure adjustment and uncontrollable pressure, and can only be used for low-speed production, and a large amount of products still have the phenomenon of bursting at the speed of high-speed production.
Disclosure of Invention
The invention aims to provide a package foam molding pressurizing mechanism which can meet production requirements, improve production yield and realize intelligent production, and at least can solve one of the problems.
According to one aspect of the present invention, there is provided a foam-wrapping forming and pressing mechanism, comprising at least the following components:
The machine body is provided with a machine body,
The workbench is arranged on the machine body and provided with a conveying channel;
the hot pressing component is arranged on the workbench and is positioned above the conveying channel and matched with products in the conveying channel;
The cooling component is arranged on the workbench and is positioned above the conveying channel, is arranged behind the hot pressing component and is matched with products in the conveying channel;
the pressurizing assembly is arranged on the workbench and is positioned above the conveying channel, and the pressurizing assembly is positioned between the cooling assembly and the hot pressing assembly and is matched with a product in the conveying channel.
Therefore, the invention provides the pressurizing mechanism with a brand new structure, and the pressurizing mechanism is provided with the pressurizing component special for pressing materials, so that the pressurizing mechanism can replace manual operation, reduce labor cost and improve production efficiency and product yield.
In some embodiments, the pressurizing assembly includes a mounting frame mounted to the workstation, a pressure roller rotatably mounted to the mounting frame and through which the product can pass between the pressure roller and the mounting frame, the pressure roller movably mounted to the mounting frame, and an adjusting member mounted to the mounting frame and having one end connected to the pressure roller. The pressing assembly has the working principle that the pressing roller pressing height can be adjusted through the adjusting piece, compared with a hard pressing mechanism, the rotating pressing roller structure can reduce friction force generated during pressing, and the phenomenon of clamping caused by overlarge pressure is avoided, so that the yield is improved.
In some embodiments, the mounting bracket comprises an upper mounting block, a lower mounting block, a movable block and a guide rod, wherein the upper mounting block is arranged opposite to and parallel to the lower mounting block, the upper mounting block is connected with the lower mounting block through the guide rod, the movable block is movably sleeved on the guide rod, the press roller is arranged below the movable block through a connecting shaft seat, a product can pass through between the lower mounting block and the press roller, and the adjusting piece is rotatably arranged on the upper mounting block, and the lower end of the adjusting piece is connected with the upper end face of the movable block.
In some embodiments, the adjusting piece is a pressure adjusting rod, the pressure adjusting rod is in threaded connection with the movable block, the pressurizing assembly further comprises a pressure sensor, the pressure sensor is sleeved on the periphery of the adjusting piece, and two ends of the pressure sensor are respectively propped against the upper mounting block and the movable block.
In some embodiments, the wrapping foam molding pressurizing mechanism further comprises a controller, the controller is mounted on the machine body and electrically connected with the hot pressing assembly, the cooling assembly and the pressurizing assembly, and a display module used for displaying the pressure of the pressure sensor is arranged on the surface of the controller and electrically connected with the controller. Therefore, the pressure is monitored through the display module to ensure that the pressure is adjustable and controllable.
In some embodiments, the hot press assembly comprises a first lifting driving piece, a first pressing plate and a hot press module, wherein the first lifting driving piece is installed on the machine body, the hot press module is installed on the first pressing plate and matched with the product, and the driving end of the first lifting driving piece is connected with the first pressing plate.
In some embodiments, the hot pressing module comprises a third lifting driving piece and a hot pressing block, wherein the third lifting driving piece is installed on the first pressing plate, the upper end of the hot pressing block is connected with the driving end of the third lifting driving piece, and the lower end of the hot pressing block can penetrate through the first pressing plate to be matched with a product.
In some embodiments, the cooling assembly includes a second lifting driving member, a second pressing plate, and a cooling module, the second lifting driving member is mounted on the machine body, the cooling module is mounted on the second pressing plate and matched with the product, and the driving end of the second lifting driving member is connected with the second pressing plate.
In some embodiments, the cooling module comprises a fourth lifting driving piece and a cooling block, the fourth lifting driving piece is arranged on the second pressing plate, the upper end of the cooling block is connected with the driving end of the fourth lifting driving piece, and the lower end of the cooling block can penetrate through the second pressing plate to be matched with the product
The invention has the beneficial effects that:
The invention provides a pressurizing mechanism with a brand new structure, which is provided with a pressurizing component special for pressing materials, can replace manual operation, reduces labor cost and can improve production efficiency and product yield.
The pressure sensor is arranged, and the pressure can be monitored by matching with the display module to ensure that the pressure is adjustable and controllable.
Drawings
FIG. 1 is a schematic perspective view of a forming and pressurizing mechanism for wrapping foam according to an embodiment of the present invention;
FIG. 2 is a schematic perspective view of a pressing assembly of the foam-wrapping pressing mechanism shown in FIG. 1;
Fig. 3 is a schematic perspective view of a hot pressing assembly of the foam-covered forming and pressurizing mechanism shown in fig. 1.
The reference numerals in figures 1-3 comprise a 1-machine body, a 2-workbench, a 3-hot pressing assembly, a 4-cooling assembly, a 5-pressurizing assembly, a 6-controller, a 21-conveying material channel, a 31-first lifting driving piece, a 32-first pressing plate, a 33-hot pressing module, a 41-second lifting driving piece, a 42-second pressing plate, a 43-cooling module, a 51-mounting frame, a 52-pressing roller, a 53-adjusting piece, a 54-pressure sensor, a 55-connecting shaft seat, a 331-third lifting driving piece, a 431-fourth lifting driving piece, a 511-upper mounting block, a 512-lower mounting block, a 513-moving block and a 514-guide rod.
Detailed Description
The invention is described in further detail below with reference to the accompanying drawings.
Fig. 1 to 3 schematically show a foam-wrapping molding pressing mechanism according to an embodiment of the present invention.
As shown in fig. 1 to 3, the foam-wrapping forming and pressurizing mechanism at least comprises the following components:
The body (1) is provided with a plurality of grooves,
The workbench 2 is arranged on the machine body 1, and a conveying channel 21 is formed in the workbench 2;
The hot pressing assembly 3 is arranged on the workbench 2 and is positioned above the conveying channel 21, and the hot pressing assembly 3 is matched with products in the conveying channel 21;
the cooling component 4 is arranged on the workbench 2 and above the conveying channel 21, the cooling component 4 is arranged behind the hot pressing component 3, and the cooling component 4 is matched with products in the conveying channel 21;
The pressurizing assembly 5 is arranged on the workbench 2 and is positioned above the conveying channel 21, and the pressurizing assembly 5 is positioned between the cooling assembly 4 and the hot pressing assembly 3 and is matched with the product in the conveying channel 21.
Therefore, the invention provides a pressurizing mechanism with a brand new structure, which is provided with the pressurizing component 5 specially used for pressing materials, can replace manual operation, reduces labor cost and can improve production efficiency and product yield.
The pressing assembly 5 includes a mounting bracket 51, a pressing roller 52, and an adjusting member 53. The mounting frame 51 is mounted on the workbench 2, the press roller 52 is rotatably mounted on the mounting frame 51, a product can pass through between the press roller 52 and the mounting frame 51, the press roller 52 is movably mounted on the mounting frame 51, and the adjusting member 53 is mounted on the mounting frame 51 and one end of the adjusting member is connected with the press roller 52. Therefore, the working principle of the pressurizing assembly 5 is that the pressing height of the pressing roller 52 can be adjusted through the adjusting piece 53, compared with a hard pressing mechanism, the rotating pressing roller 52 structure can reduce friction force generated during pressurizing, and the phenomenon of clamping caused by overlarge pressure is avoided, so that the yield is improved.
The mounting bracket 51 includes an upper mounting block 511, a lower mounting block 512, a movable block 513, and a guide rod 514. The upper mounting block 511 and the lower mounting block 512 are oppositely arranged and parallel, the upper mounting block 511 and the lower mounting block 512 are connected through a guide rod 514, the movable block 513 is movably sleeved on the guide rod 514, the press roller 52 is arranged below the movable block 513 through a connecting shaft seat 55, a product can pass through between the lower mounting block 512 and the press roller 52, and the adjusting piece 53 is rotatably arranged on the upper mounting block 511 and the lower end of the adjusting piece is connected with the upper end face of the movable block 513.
The adjusting member 53 of the present embodiment is a pressure adjusting rod, and one end of the pressure adjusting rod is a screw, and is screwed to the movable block 513. The pressurizing assembly 5 further comprises a pressure sensor 54, the pressure sensor 54 is sleeved on the periphery of the adjusting piece 53, and two ends of the pressure sensor 54 respectively abut against the upper mounting block 511 and the movable block 513.
The foam-wrapping forming pressurizing mechanism further comprises a controller 6, and the controller 6 is arranged on the machine body 1 and is electrically connected with the hot-pressing assembly 3, the cooling assembly 4 and the pressurizing assembly 5. The controller 6 of the present embodiment may be a PLC.
The surface of the controller 6 is provided with a display module for displaying the pressure of the pressure sensor 54, and the display module is electrically connected with the controller 6. Therefore, the pressure is monitored through the display module to ensure that the pressure is adjustable and controllable.
The hot press assembly 3 includes a first elevation driving member 31, a first pressing plate 32, and a hot press module 33. The first lifting driving piece 31 is installed on the machine body 1, the hot pressing module 33 is installed on the first pressing plate 32 and matched with a product, and the driving end of the first lifting driving piece 31 is connected with the first pressing plate 32.
The hot pressing module 33 includes a third elevating driving part 331 and a hot pressing block (not shown in the drawing, which is a conventional structure). The third lifting driving part 331 is installed on the first pressing plate 32, the upper end of the hot pressing block is connected with the driving end of the third lifting driving part 331, and the lower end can penetrate through the first pressing plate 32 to be matched with a product.
The cooling assembly 4 includes a second elevating driving member 41, a second pressing plate 42, and a cooling module 43. The second lifting driving member 41 is mounted on the machine body 1, the cooling module 43 is mounted on the second pressing plate 42 and matched with the product, and the driving end of the second lifting driving member 41 is connected with the second pressing plate 42.
The cooling module 43 includes a fourth elevating driving member 431 and a cooling block (not shown in the drawing, which is a conventional structure). The fourth lifting driving part 431 is installed on the second pressing plate 42, the upper end of the cooling block is connected with the driving end of the fourth lifting driving part 431, and the lower end of the cooling block can penetrate through the second pressing plate 42 to be matched with a product.
The first lift driver 31, the second lift driver 41, the third lift driver 331, and the fourth lift driver 431 of the present embodiment may be telescopic cylinders.
The invention provides a pressurizing mechanism with a brand new structure, which is provided with a pressurizing assembly 5 special for pressing materials, can replace manual operation, reduces labor cost and can improve production efficiency and product yield.
A pressure sensor 54 is arranged, and the pressure can be monitored by the cooperation of the display module to ensure that the pressure is adjustable and controllable.
What has been described above is merely some embodiments of the present invention. It will be apparent to those skilled in the art that various modifications and improvements can be made without departing from the spirit of the invention.