CN113601292A - Aluminum plate water-based porcelain surface treatment device and method - Google Patents

Aluminum plate water-based porcelain surface treatment device and method Download PDF

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Publication number
CN113601292A
CN113601292A CN202110791911.0A CN202110791911A CN113601292A CN 113601292 A CN113601292 A CN 113601292A CN 202110791911 A CN202110791911 A CN 202110791911A CN 113601292 A CN113601292 A CN 113601292A
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CN
China
Prior art keywords
plate
negative pressure
grinding
support plate
treatment device
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CN202110791911.0A
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Chinese (zh)
Inventor
谢增雄
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Fujian Jinnuo Building Materials Group Co ltd
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Fujian Jinnuo Building Materials Group Co ltd
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Priority to CN202110791911.0A priority Critical patent/CN113601292A/en
Publication of CN113601292A publication Critical patent/CN113601292A/en
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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B24—GRINDING; POLISHING
    • B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B7/00—Machines or devices designed for grinding plane surfaces on work, including polishing plane glass surfaces; Accessories therefor
    • B24B7/07—Machines or devices designed for grinding plane surfaces on work, including polishing plane glass surfaces; Accessories therefor involving a stationary work-table
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B24—GRINDING; POLISHING
    • B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B27/00—Other grinding machines or devices
    • B24B27/0076—Other grinding machines or devices grinding machines comprising two or more grinding tools
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B24—GRINDING; POLISHING
    • B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B41/00—Component parts such as frames, beds, carriages, headstocks
    • B24B41/005—Feeding or manipulating devices specially adapted to grinding machines
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B24—GRINDING; POLISHING
    • B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B41/00—Component parts such as frames, beds, carriages, headstocks
    • B24B41/02—Frames; Beds; Carriages
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B24—GRINDING; POLISHING
    • B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B41/00—Component parts such as frames, beds, carriages, headstocks
    • B24B41/06—Work supports, e.g. adjustable steadies
    • B24B41/068—Table-like supports for panels, sheets or the like
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B24—GRINDING; POLISHING
    • B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B55/00—Safety devices for grinding or polishing machines; Accessories fitted to grinding or polishing machines for keeping tools or parts of the machine in good working condition
    • B24B55/06—Dust extraction equipment on grinding or polishing machines
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B24—GRINDING; POLISHING
    • B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B7/00—Machines or devices designed for grinding plane surfaces on work, including polishing plane glass surfaces; Accessories therefor
    • B24B7/20—Machines or devices designed for grinding plane surfaces on work, including polishing plane glass surfaces; Accessories therefor characterised by a special design with respect to properties of the material of non-metallic articles to be ground
    • B24B7/22—Machines or devices designed for grinding plane surfaces on work, including polishing plane glass surfaces; Accessories therefor characterised by a special design with respect to properties of the material of non-metallic articles to be ground for grinding inorganic material, e.g. stone, ceramics, porcelain

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Ceramic Engineering (AREA)
  • Inorganic Chemistry (AREA)
  • Grinding Of Cylindrical And Plane Surfaces (AREA)

Abstract

本发明公开了一种铝板水性烤瓷表面处理装置及方法，包括用于放置待加工板材的支撑板，所述支撑板下端四角位置分别设有一个支腿，每个支腿下端都设有一个支撑块，所述支撑板右端设有用于对板材进行打磨的打磨组件，所述支撑板上端面设有用于对板材进行定位的定位组件，所述支撑板左端设有用于对板材进行翻面的翻面组件，本发明针对现有装置的弊端进行设计，可以对板材快速翻面处理，且不会造成板材部分形变，保证了板材的预处理质量。

Figure 202110791911

The invention discloses a water-based ceramic surface treatment device and method for an aluminum plate, comprising a support plate for placing the plate to be processed, the lower end of the support plate is respectively provided with a support leg at the four corners, and the lower end of each support leg is provided with a support plate Support block, the right end of the support plate is provided with a grinding component for grinding the plate, the upper end of the support plate is provided with a positioning component for positioning the plate, and the left end of the support plate is provided with a plate for turning over the plate. As for the turning assembly, the present invention is designed in view of the disadvantages of the existing device, and can quickly turn the board over without causing partial deformation of the board, thereby ensuring the pretreatment quality of the board.

Figure 202110791911

Description

Aluminum plate water-based porcelain surface treatment device and method
Technical Field
The invention relates to the technical field of aluminum plate processing, in particular to a device and a method for treating the water-based porcelain surface of an aluminum plate.
Background
The porcelain aluminum plate is coated with the pure inorganic water-soluble silicate coating, so that the material has good fireproof performance, corrosion resistance and ultrahigh hardness, and is particularly widely applied to interior decoration of subway stations. Porcelain aluminum panels have almost completely replaced enameled steel panels for subway platform decoration in korea and japan. In many built subway platforms in China in recent two years, porcelain aluminum plates are used as main decorative materials, and the porcelain aluminum plates are also designed as the main decorative materials for many subway platforms to be built.
Aluminum plate need carry out the preliminary treatment to the panel surface before carrying out the porcelain, thereby make the panel surface level and smooth, carry out the porcelain operation on this basis and can make porcelain layer quality better, current device generally carries out polishing treatment to aluminum plate surface, but current device hardly carries out turn-over processing to aluminum plate when polishing to aluminum plate, just so lead to machining efficiency lower, traditional turn-over adopts the centre gripping turn-over, but aluminum plate thickness itself is thinner, so this kind of centre gripping turn-over causes the problem of panel edge deformation very easily, based on this, an aluminum plate waterborne porcelain surface treatment device and method are now provided.
Disclosure of Invention
The invention aims to provide a device and a method for treating the surface of an aluminum plate water-based porcelain, which aim to solve the problems in the background technology.
In order to achieve the purpose, the invention provides the following technical scheme:
the aluminum plate water-based porcelain surface treatment device comprises a supporting plate for placing a plate to be processed, wherein four corners of the lower end of the supporting plate are respectively provided with a supporting leg, the lower end of each supporting leg is provided with a supporting block, the right end of the supporting plate is provided with a polishing assembly for polishing the plate, the upper end surface of the supporting plate is provided with a positioning assembly for positioning the plate, and the left end of the supporting plate is provided with a turn-over assembly for turning over the plate;
the turn-over subassembly is including setting up at the left location mounting panel of backup pad, it is equipped with a transfer line to rotate through fixing bearing on the location mounting panel, the transfer line lower extreme is connected with the output of rotating electrical machines, the transfer line upper end is connected with mounting disc bottom intermediate position, mounting disc upper end level is equipped with a turn-over pivot, and turn-over pivot both ends are passed through the bearing frame and are connected fixedly with the mounting disc, the bearing frame side is equipped with at least one negative pressure pipe, the negative pressure pipe surface is equipped with the negative suction cup that a plurality of is used for adsorbing panel, the inside bleed-off passage that is equipped with the negative pressure pipe intercommunication of turn-over pivot, bleed-off passage and negative pressure pump's bleed-off end intercommunication, the turn-over pivot is connected and is used for driving its pivoted upset driving piece, the groove of accomodating of being convenient for negative pressure suction cup and negative pressure pipe to accomodate is seted up to the backup pad up end.
As a further scheme of the invention: the number of the negative pressure pipes is two, and the negative pressure pipes are symmetrically arranged.
As a further scheme of the invention: the overturning driving piece comprises a driven gear arranged at the end part of the overturning rotating shaft, the driven gear is meshed with the driving gear, and the driving gear is arranged at the output end of the steering motor.
As a further scheme of the invention: the polishing component comprises a fixed vertical plate arranged at the right end of a supporting plate, a lifting slide block is arranged at the left end of the fixed vertical plate in a sliding mode, the lifting slide block is connected with a lifting driving piece used for driving the lifting slide block to slide up and down, a guide clamping block is arranged at the end portion of the lifting slide block, a transverse plate is arranged between the two guide clamping blocks in a sliding fit mode, the transverse plate is connected with a horizontal pushing piece used for driving the transverse plate to move horizontally, a horizontal telescopic rod is installed at the left end of the transverse plate, the output end of the horizontal telescopic rod is fixedly connected with the side face of the mounting seat, a polishing motor is installed on the upper end face of the mounting seat, and a polishing piece is arranged at the output end of the polishing motor.
As a further scheme of the invention: the polishing part comprises a negative pressure box arranged at the output end of a polishing motor, dust-absorbing fan blades are arranged inside the negative pressure box, an exhaust port is formed in the upper end face of the negative pressure box, a fixing sleeve is arranged at the lower end of the mounting seat, the lower end of the fixing sleeve is rotationally sealed with the outer side of the upper end of the negative pressure box, the outer side of the fixing sleeve is connected with a filter box through a communicating pipe, a filter screen is arranged inside the filter box, the exhaust port is formed in the right side of the filter box, a first polishing disc is fixed at the lower end of the negative pressure box, a second polishing disc is slidably matched with the outer side of the first polishing disc, a rotation limiting part is arranged between the second polishing disc and the first polishing disc, a dust-absorbing through port is arranged in the middle of the first polishing disc and is communicated with the lower end port of the negative pressure box, ventilating grooves are formed in the lower end faces of the second polishing disc and the first polishing disc, and a switching push rod is arranged outside the mounting seat, the output end of the switching push rod is provided with a rectangular block, the lower end of the rectangular block is rotatably provided with a pressing steel ball used for pressing the upper end face of the second polishing disc, and the friction coefficients of the lower end faces of the second polishing disc and the first polishing disc are different.
As a further scheme of the invention: the rotary limiting part comprises a limiting cavity arranged inside the second polishing disc, a limiting side block is arranged on the outer side of the first polishing disc where the limiting cavity is located in a sliding fit mode, the lower side of the limiting side block is fixedly connected with the bottom of the limiting cavity through a first spring, and the lower end face of the second polishing disc is higher than the lower end face of the first polishing disc under the pushing of the first spring.
As a further scheme of the invention: the horizontal pushing piece comprises a horizontal groove formed in the upper end face of the guide clamping block, a transmission block connected with the transverse plate is arranged in the horizontal groove in a sliding fit mode, a horizontal screw rod is arranged on the transmission block in a matching mode, one end of the horizontal screw rod is connected with the output end of the horizontal motor, and the other end of the horizontal screw rod is connected with a fixed block on the surface of the guide clamping block in a rotating mode.
As a further scheme of the invention: the lifting driving piece comprises a lifting screw hole penetrating through the lifting sliding block, a lifting screw rod is arranged in the lifting screw hole in a matched mode, the upper end of the lifting screw rod is connected with the output end of a lifting motor, and the lower end of the lifting screw rod is rotatably connected with a fixed block on the surface of a fixed vertical plate.
As a still further scheme of the invention: the locating component comprises a plurality of mounting holes formed in the upper end face of the supporting plate, a telescopic rod is arranged in each mounting hole, a locating sucker is mounted at the output end of each telescopic rod, and the air pumping end of each locating sucker is connected with an air pumping pump.
Compared with the prior art, the invention has the beneficial effects that:
the invention is designed aiming at the defects of the prior device, can quickly turn over the plate, can not cause the deformation of the plate part and ensures the pretreatment quality of the plate;
when the plate is polished, fine polishing and coarse polishing can be switched according to needs, switching is rapid, polishing effect is improved, dust pollution generated by polishing can be adsorbed, and environmental protection performance of the device is effectively improved;
the location in this application utilizes the negative pressure to adsorb fixedly to can not occupy the area of panel up end, realize not having the dead angle and polish.
Drawings
FIG. 1 is a schematic structural diagram of the present invention.
Fig. 2 is a schematic view of the internal structure of the present invention.
Fig. 3 is a schematic structural diagram of the rotation limiting member according to the present invention.
Fig. 4 is a schematic structural diagram of the second polishing disc and the first polishing disc in the present invention.
Wherein: the device comprises a supporting plate 11, supporting legs 12, a supporting block 13, a rotating motor 14, a fixed bearing 15, a mounting plate 16, a steering motor 17, a driven gear 18, a bearing seat 19, a negative pressure pipe 20, a negative pressure suction cup 21, a containing groove 22, a limiting side block 23, a first spring 24, a first polishing disc 25, dust suction fan blades 26, a negative pressure box 27, a filter box 28, a second polishing disc 29, a pressing steel ball 30, a switching push rod 31, a mounting seat 32, a polishing motor 33, a transverse plate 34, a guide clamping block 35, a transmission block 36, a lifting screw 37, a lifting slide block 38 and a fixed vertical plate 39.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Example 1
Referring to fig. 1-4, in the embodiment of the present invention, an aluminum plate water-based porcelain surface treatment apparatus includes a support plate 11 for placing a plate to be processed, four corners of a lower end of the support plate 11 are respectively provided with a support leg 12, a support block 13 is provided at a lower end of each support leg 12, a polishing assembly for polishing the plate is provided at a right end of the support plate 11, a positioning assembly for positioning the plate is provided at an upper end surface of the support plate 11, and a turn-over assembly for turning over the plate is provided at a left end of the support plate 11;
during actual processing, a plate is placed at the upper end of the supporting plate 11, the plate is positioned through the positioning assembly, the surface of the plate is polished through the polishing assembly, and after one surface of the plate is polished, the plate is turned over through the turning-over assembly, and the other surface of the plate is polished;
the turn-over assembly comprises a positioning mounting plate arranged on the left side of a support plate 11, a transmission rod is arranged on the positioning mounting plate through a fixed bearing 15 in a rotating mode, the lower end of the transmission rod is connected with the output end of a rotating motor 14, the upper end of the transmission rod is connected with the middle position of the bottom of a mounting plate 16, the upper end of the mounting plate 16 is horizontally provided with a turn-over rotating shaft, the two ends of the turn-over rotating shaft are fixedly connected with the mounting plate 16 through a bearing seat 19, the side surface of the bearing seat 19 is provided with at least one negative pressure pipe 20, the surface of the negative pressure pipe 20 is provided with a plurality of negative pressure suckers 21 used for adsorbing plates, an air suction channel communicated with the negative pressure pipe 20 is arranged inside the turn-over rotating shaft, the air suction channel is communicated with the air suction end of the negative pressure pump, the end part of the turn-over rotating shaft is provided with a driven gear 18, the driven gear 18 is mutually meshed with a driving gear, and the driving gear is arranged at the output end of a steering motor 17, the upper end surface of the supporting plate 11 is provided with a containing groove 22 which is convenient for containing the negative pressure sucker 21 and the negative pressure pipe 20;
when a plate on the supporting plate 11 needs to be turned, the steering motor 17 drives the driving gear to rotate, the driving gear drives the turning rotating shaft to rotate through the driven gear 18, the negative pressure suction cup 21 on the surface of the negative pressure pipe 20 is made to cling to the surface of the plate, the negative pressure pump works to complete the adsorption and fixation of the plate, then the plate is in a vertical state through the reverse rotation of the steering motor 17, then the negative pressure pipe 20 rotates one hundred eighty degrees through the rotating motor 14, the negative pressure pipe 20 rotates towards the surface of the supporting plate 11, the other surface of the plate is made to be in contact with the surface of the supporting plate 11, and at the moment, the negative pressure pipe 20 and the negative pressure suction cup 21 are collected into the collecting groove 22 to complete the turning of the plate;
the polishing assembly comprises a fixed vertical plate 39 arranged at the right end of the supporting plate 11, a lifting slide block 38 is arranged at the left end of the fixed vertical plate 39 in a sliding manner, the lifting slide block 38 is connected with a lifting driving piece for driving the lifting slide block to slide up and down, guide clamping blocks 35 are arranged at the end part of the lifting slide block 38, a transverse plate 34 is arranged between the two guide clamping blocks 35 in a sliding fit manner, the transverse plate 34 is connected with a horizontal pushing piece for driving the transverse plate to move horizontally, a horizontal telescopic rod is arranged at the left end of the transverse plate 34, the output end of the horizontal telescopic rod is fixedly connected with the side surface of the mounting seat 32, a polishing motor 33 is arranged on the upper end surface of the mounting seat 32, a polishing piece is arranged at the output end of the polishing motor 33, and the polishing piece is driven to work by the polishing motor 33, so that the polishing treatment on the plate is completed;
the polishing part comprises a negative pressure box 27 arranged at the output end of a polishing motor 33, a dust suction fan blade 26 is arranged inside the negative pressure box 27, an exhaust port is formed in the upper end surface of the negative pressure box 27, a fixing sleeve is arranged at the lower end of a mounting seat 32, the lower end of the fixing sleeve is rotationally sealed with the outer side of the upper end of the negative pressure box 27, the outer side of the fixing sleeve is connected with a filter box 28 through a communicating pipe, a filter screen is arranged inside the filter box 28, an exhaust port is formed in the right side of the filter box 28, a first polishing disk 25 is fixed at the lower end of the negative pressure box 27, a second polishing disk 29 is slidably matched with the outer side of the first polishing disk 25, a rotation limiting part is arranged between the second polishing disk 29 and the first polishing disk 25, a dust suction port is formed in the middle position of the first polishing disk 25 and is communicated with the lower port of the dust suction fan blade 26, and a ventilation groove is formed in the lower end surfaces of the second polishing disk 29 and the first polishing disk 25, a switching push rod 31 is installed on the outer side of the installation seat 32, a rectangular block is arranged at the output end of the switching push rod 31, a pressing steel ball 30 used for pressing the upper end face of the second polishing disc 29 is rotatably arranged at the lower end of the rectangular block, the friction coefficients of the lower end faces of the second polishing disc 29 and the first polishing disc 25 are different, when the first polishing disc 25 completes rough polishing, the pressing steel ball 30 is driven to move downwards through the switching push rod 31, so that the second polishing disc 29 is pushed to slide downwards, the lower end face of the second polishing disc 29 is in contact with a plate, and further polishing of the plate is further realized;
when a plate is polished, the polishing motor 33 drives the negative pressure box 27 to rotate, the dust suction fan blades 26 can rapidly rotate at the moment to generate negative pressure, air flow of a polished surface can enter the negative pressure box 27 along the dust suction port and is finally filtered by the filter box 28, so that the temperature of the polishing head can be reduced, dust falling treatment can be completed, and environmental pollution is reduced;
the turnover assembly further comprises a displacement mechanism for adjusting the height of the mounting disc 16, the displacement mechanism comprises a displacement sliding sleeve fixedly connected with the positioning mounting plate and the rotating motor 14, the displacement sliding sleeve is sleeved on the supporting leg 12 in a sliding manner, the displacement sliding sleeve is connected with a displacement push rod for driving the displacement push rod to slide up and down along the supporting leg 12, and the height of the adsorbed plate can be adjusted through the displacement mechanism, so that the angle is better when the plate is placed;
the rotation limiting part comprises a limiting cavity arranged in the second polishing disc 29, a limiting side block 23 is arranged on the outer side of the first polishing disc 25 where the limiting cavity is located in a sliding fit mode, the lower side of the limiting side block 23 is fixedly connected with the bottom in the limiting cavity through a first spring 24, and the lower end face of the second polishing disc 29 is higher than the lower end face of the first polishing disc 25 under the pushing of the first spring 24;
the horizontal pushing part comprises a horizontal groove arranged on the upper end surface of the guide clamping block 35, a transmission block 36 connected with the transverse plate 34 is arranged in the horizontal groove in a sliding fit mode, a horizontal screw rod is arranged on the transmission block 36 in a matching mode, one end of the horizontal screw rod is connected with the output end of a horizontal motor, the other end of the horizontal screw rod is connected with a fixed block on the surface of the guide clamping block 35 in a rotating mode, and under the action of the horizontal motor, the horizontal screw rod and the transmission block 36 rotate relatively, so that the transverse plate 34 is driven to move horizontally along the lifting slide block 38;
the lifting driving piece comprises a lifting screw hole penetrating through a lifting sliding block 38, a lifting screw 37 is arranged in the lifting screw hole in a matching mode, the upper end of the lifting screw 37 is connected with the output end of a lifting motor, the lower end of the lifting screw 37 is rotatably connected with a fixed block on the surface of a fixed vertical plate 39, and under the action of the lifting motor, the lifting screw 37 and the lifting sliding block 38 rotate relatively, so that the lifting sliding block 38 is driven to move up and down, and the grinding height is adjusted;
the locating component comprises a plurality of mounting holes formed in the upper end face of the supporting plate 11, a telescopic rod is arranged in each mounting hole, a locating sucker is installed at the output end of each telescopic rod, the air pumping end of each locating sucker is connected with an air pumping pump, and when the locating component is located, the telescopic rods drive the locating suckers to move upwards, so that the locating suckers are abutted to the bottom of a plate to be in pressure contact with the bottom of the plate, then the locating component works through the air pumping pumps, and the plate is located by negative pressure adsorption.
The working principle of the invention is as follows: when the plate polishing machine is in actual use, a plate is placed at the upper end of the supporting plate 11, the plate is positioned through the positioning assembly, the surface of the plate is polished through the polishing assembly, after one side of the plate is polished, the steering motor 17 drives the driving gear to rotate, the driving gear drives the turn-over rotating shaft to rotate through the driven gear 18, the negative pressure sucker 21 on the surface of the negative pressure pipe 20 is enabled to be tightly attached to the surface of the plate, the negative pressure pump works to complete the adsorption and fixation of the plate, then the plate is in a vertical state through the reverse rotation of the steering motor 17, then the rotating motor 14 rotates one hundred eighty degrees, the negative pressure pipe 20 rotates towards the surface of the supporting plate 11, the other side of the plate is enabled to be in contact with the surface of the supporting plate 11, at the moment, the negative pressure pipe 20 and the negative pressure sucker 21 are collected in the collecting groove 22, the turn-over of the plate is completed, the other side of the plate is polished, when the plate is polished, grinding motor 33 drives negative pressure tank 27 and rotates, and dust absorption flabellum 26 can fast turn this moment, and then produces the negative pressure, and the air current of the face of polishing can get into negative pressure tank 27 along the dust absorption opening, is filtered by rose box 28 at last, not only can cool down the head of polishing like this, can also accomplish the dust fall and handle, has reduced environmental pollution.
It will be evident to those skilled in the art that the invention is not limited to the details of the foregoing illustrative embodiments, and that the present invention may be embodied in other specific forms without departing from the spirit or essential attributes thereof.

Claims (10)

1.一种铝板水性烤瓷表面处理装置，包括用于放置待加工板材的支撑板(11)，所述支撑板(11)下端四角位置分别设有一个支腿(12)，每个支腿(12)下端都设有一个支撑块(13)，所述支撑板(11)右端设有用于对板材进行打磨的打磨组件，所述支撑板(11)上端面设有用于对板材进行定位的定位组件，所述支撑板(11)左端设有用于对板材进行翻面的翻面组件；1. An aluminum plate water-based porcelain surface treatment device, comprising a support plate (11) for placing the plate to be processed, and a support leg (12) is respectively provided at the four corners of the lower end of the support plate (11). (12) A support block (13) is provided at the lower end, the right end of the support plate (11) is provided with a grinding component for grinding the plate, and the upper end surface of the support plate (11) is provided with a plate for positioning the plate. a positioning assembly, the left end of the support plate (11) is provided with a turning assembly for turning the plate; 其特征在于，所述翻面组件包括设置在支撑板(11)左侧的定位安装板，所述定位安装板上通过固定轴承(15)转动设有一个传动杆，所述传动杆下端与旋转电机(14)的输出端连接，所述传动杆上端与安装盘(16)底部中间位置连接，所述安装盘(16)上端水平设有一根翻面转轴，翻面转轴两端通过轴承座(19)与安装盘(16)连接固定，所述轴承座(19)侧面设有至少一个负压管(20)，所述负压管(20)表面设有若干个用于吸附板材的负压吸盘(21)，所述翻面转轴内部设有与负压管(20)连通的抽气通道，所述抽气通道与负压泵的抽气端连通，所述翻面转轴连接用于带动其转动的翻转驱动件，所述支撑板(11)上端面开设有便于负压吸盘(21)和负压管(20)收纳的收纳槽(22)。It is characterized in that the turning assembly includes a positioning and mounting plate arranged on the left side of the support plate (11), and a transmission rod is rotated on the positioning and mounting plate through a fixed bearing (15), and the lower end of the transmission rod is connected to the rotating rod. The output end of the motor (14) is connected, and the upper end of the transmission rod is connected to the middle position of the bottom of the mounting plate (16). 19) It is connected and fixed with the mounting plate (16), at least one negative pressure pipe (20) is provided on the side of the bearing seat (19), and the surface of the negative pressure pipe (20) is provided with several negative pressures for adsorbing the plate The suction cup (21), the inside of the turning shaft is provided with a suction channel that communicates with the negative pressure pipe (20), the suction channel is communicated with the suction end of the negative pressure pump, and the turning shaft is connected for driving In the rotating overturning driving member, the upper end surface of the support plate (11) is provided with a receiving groove (22) which is convenient for receiving the negative pressure suction cup (21) and the negative pressure pipe (20). 2.根据权利要求1所述的铝板水性烤瓷表面处理装置，其特征在于，所述负压管(20)的数量为两根，且对称设置。2 . The water-based ceramic surface treatment device for aluminum plates according to claim 1 , wherein the number of the negative pressure pipes ( 20 ) is two, which are symmetrically arranged. 3 . 3.根据权利要求1所述的铝板水性烤瓷表面处理装置，其特征在于，所述翻转驱动件包括设置在所述翻面转轴端部的一个从动齿轮(18)，所述从动齿轮(18)与主动齿轮相互啮合，所述主动齿轮安装在转向电机(17)的输出端。3 . The water-based ceramic surface treatment device for aluminum plates according to claim 1 , wherein the inversion driving member comprises a driven gear ( 18 ) disposed at the end of the inversion shaft, and the driven gear (18) meshes with the driving gear, and the driving gear is mounted on the output end of the steering motor (17). 4.根据权利要求1所述的铝板水性烤瓷表面处理装置，其特征在于，所述打磨组件包括设置在支撑板(11)右端的固定竖板(39)，所述固定竖板(39)左端滑动设有一个升降滑块(38)，所述升降滑块(38)连接用于带动其上下滑动的升降驱动件，所述升降滑块(38)端部设有导向夹块(35)，两个导向夹块(35)之间滑动配合有一个横板(34)，所述横板(34)连接用于带动其水平运动的水平推动件，所述横板(34)左端安装有一个水平伸缩杆，水平伸缩杆的输出端与安装座(32)侧面连接固定，所述安装座(32)上端面安装有一个打磨电机(33)，所述打磨电机(33)的输出端设有打磨件。4 . The water-based ceramic surface treatment device for aluminum plates according to claim 1 , wherein the grinding assembly comprises a fixed vertical plate ( 39 ) disposed on the right end of the support plate ( 11 ), and the fixed vertical plate ( 39 ) The left end is slidably provided with a lifting slider (38), the lifting slider (38) is connected to a lifting driving member for driving the lifting slider (38) to slide up and down, and the end of the lifting slider (38) is provided with a guide clamping block (35) , a transverse plate (34) is slidably fitted between the two guide clamping blocks (35), the transverse plate (34) is connected to a horizontal pusher for driving its horizontal movement, and the left end of the transverse plate (34) is installed with a A horizontal telescopic rod, the output end of the horizontal telescopic rod is connected and fixed with the side surface of the mounting seat (32), a grinding motor (33) is installed on the upper end surface of the mounting seat (32), and the output end of the grinding motor (33) is provided with There are sanding parts. 5.根据权利要求4所述的铝板水性烤瓷表面处理装置，其特征在于，所述打磨件包括设置在打磨电机(33)输出端的负压箱(27)，所述负压箱(27)内部设有吸尘扇叶(26)，所述负压箱(27)上端面开设有排气口，所述安装座(32)下端设有一个固定套，所述固定套下端与负压箱(27)上端外侧旋转密封，所述固定套外侧通过连通管连接过滤箱(28)，所述过滤箱(28)内部设有过滤网，所述过滤箱(28)右侧设有排气口，所述负压箱(27)下端固定有一个第一打磨盘(25)，所述第一打磨盘(25)外侧滑动配合有一个第二打磨盘(29)，所述第二打磨盘(29)与第一打磨盘(25)之间设有旋转限位件，所述第一打磨盘(25)中间位置设有吸尘通口，吸尘通口与负压箱(27)下端口连通，所述第二打磨盘(29)和第一打磨盘(25)下端面开设有透气槽，所述安装座(32)外侧安装有一个切换推动杆(31)，所述切换推动杆(31)的输出端设有矩形块，矩形块下端转动设有一个用于抵压第二打磨盘(29)上端面的抵压钢珠(30)，所述第二打磨盘(29)和第一打磨盘(25)下端面的摩擦系数不同。5 . The water-based ceramic surface treatment device for aluminum plates according to claim 4 , wherein the grinding member comprises a negative pressure box ( 27 ) arranged at the output end of the grinding motor ( 33 ), and the negative pressure box ( 27 ) A dust suction fan blade (26) is arranged inside, an exhaust port is provided on the upper end surface of the negative pressure box (27), and a fixing sleeve is arranged at the lower end of the mounting seat (32), and the lower end of the fixing sleeve is connected to the negative pressure box. (27) The outer side of the upper end is rotationally sealed, the outer side of the fixed sleeve is connected to the filter box (28) through a communication pipe, the filter box (28) is provided with a filter screen, and the right side of the filter box (28) is provided with an exhaust port , a first grinding disc (25) is fixed at the lower end of the negative pressure box (27), and a second grinding disc (29) is slidably fitted on the outside of the first grinding disc (25). 29) A rotation limiter is provided between the first grinding disc (25), and the first grinding disc (25) is provided with a dust suction port in the middle position, the dust suction port and the lower port of the negative pressure box (27) connected, the lower end surfaces of the second grinding disc (29) and the first grinding disc (25) are provided with ventilation grooves, and a switching push rod (31) is installed on the outside of the mounting seat (32), and the switching push rod ( The output end of 31) is provided with a rectangular block, and the lower end of the rectangular block is rotated with a pressing steel ball (30) for pressing the upper end surface of the second grinding disc (29). The friction coefficient of the lower end face of the grinding disc (25) is different. 6.根据权利要求5所述的铝板水性烤瓷表面处理装置，其特征在于，所述旋转限位件包括开设在第二打磨盘(29)内部的限位腔，所述限位腔所在的第一打磨盘(25)外侧滑动配合有一个限位侧块(23)，所述限位侧块(23)下侧与限位腔内底部之间通过第一弹簧(24)连接固定，在第一弹簧(24)的推动下，第二打磨盘(29)下端面高于第一打磨盘(25)下端面。6 . The water-based ceramic surface treatment device for aluminum plates according to claim 5 , wherein the rotation limiter comprises a limit cavity opened inside the second grinding disc ( 29 ), and the limit cavity is located in the limit cavity. 7 . A limit side block (23) is slidably fitted on the outer side of the first grinding disc (25), and the lower side of the limit side block (23) and the inner bottom of the limit cavity are connected and fixed by a first spring (24). Under the push of the first spring (24), the lower end surface of the second grinding disc (29) is higher than the lower end surface of the first grinding disc (25). 7.根据权利要求4所述的铝板水性烤瓷表面处理装置，其特征在于，所述水平推动件包括开设在导向夹块(35)上端面的水平槽，该水平槽中滑动配合有一个与横板(34)连接的传动块(36)，所述传动块(36)上配合设有一根水平螺杆，水平螺杆一端与水平电机的输出端连接，其另一端与导向夹块(35)表面的固定块转动连接。7 . The water-based ceramic surface treatment device for aluminum plates according to claim 4 , wherein the horizontal pushing member comprises a horizontal groove opened on the upper end surface of the guide clamping block ( 35 ), and the horizontal groove is slidably fitted with a A transmission block (36) connected to the horizontal plate (34), a horizontal screw is matched with the transmission block (36), one end of the horizontal screw is connected to the output end of the horizontal motor, and the other end is connected to the surface of the guide clamping block (35) Rotary connection of the fixed block. 8.根据权利要求4所述的铝板水性烤瓷表面处理装置，其特征在于，所述升降驱动件包括贯穿升降滑块(38)的升降螺孔，升降螺孔中配合设有一个升降螺杆(37)，所述升降螺杆(37)上端与升降电机的输出端连接，所述升降螺杆(37)下端与固定竖板(39)表面的固定块转动连接。8 . The water-based ceramic surface treatment device for aluminum plates according to claim 4 , wherein the lifting drive member comprises a lifting screw hole passing through the lifting slider (38), and a lifting screw ( 37), the upper end of the lifting screw (37) is connected with the output end of the lifting motor, and the lower end of the lifting screw (37) is rotatably connected with the fixing block that fixes the surface of the vertical plate (39). 9.根据权利要求1所述的铝板水性烤瓷表面处理装置，其特征在于，所述定位组件包括开设在支撑板(11)上端面的若干个安装孔，每个安装孔中都设有一个伸缩杆，每个伸缩杆的输出端安装有定位吸盘，定位吸盘的抽气端连接抽气泵。9 . The water-based ceramic surface treatment device for aluminum plates according to claim 1 , wherein the positioning assembly comprises a plurality of installation holes opened on the upper end surface of the support plate ( 11 ), and each installation hole is provided with one installation hole. 10 . A telescopic rod, the output end of each telescopic rod is provided with a positioning suction cup, and the suction end of the positioning suction cup is connected with the suction pump. 10.一种权利要求1-9任一所述的铝板水性烤瓷表面处理装置的打磨方法，其特征在于，将板材放置在支撑板(11)上端，然后通过定位组件对板材进行定位，再通过打磨组件对板材表面进行打磨处理，单面打磨完毕后，通过转向电机(17)带动主动齿轮转动，主动齿轮通过从动齿轮(18)带动翻面转轴转动，使得负压管(20)表面的负压吸盘(21)紧贴板材表面，负压泵工作，从而完成对板材的吸附固定，随后通过转向电机(17)反向转动，将板材处于竖直状态，随后通过旋转电机(14)转动一百八十度，再使得负压管(20)朝向支撑板(11)表面转动，使得板材另一面与支撑板(11)表面接触，此时负压管(20)和负压吸盘(21)收入收纳槽(22)中，从而完成板材的翻面，进而对另一面进行打磨，在打磨板材时，打磨电机(33)带动负压箱(27)转动，此时吸尘扇叶(26)会快速转动，进而产生负压，打磨面的气流会沿着吸尘通口进入负压箱(27)中，最后被过滤箱(28)过滤，这样不仅可以对打磨头进行降温，还可以完成降尘处理，降低了环境污染。10. A grinding method of the water-based ceramic surface treatment device for aluminum plates according to any one of claims 1-9, wherein the plate is placed on the upper end of the support plate (11), and then the plate is positioned by a positioning assembly, and then The surface of the plate is ground by the grinding assembly. After one side is polished, the driving gear is driven to rotate by the steering motor (17), and the driving gear drives the turning shaft to rotate through the driven gear (18), so that the surface of the negative pressure pipe (20) is rotated. The negative pressure suction cup (21) is close to the surface of the plate, and the negative pressure pump works, so as to complete the adsorption and fixation of the plate, and then reversely rotate the plate by the steering motor (17) to put the plate in a vertical state, and then rotate the motor (14) Rotate one hundred and eighty degrees, and then rotate the negative pressure tube (20) towards the surface of the support plate (11), so that the other side of the plate is in contact with the surface of the support plate (11). At this time, the negative pressure tube (20) and the negative pressure suction cup ( 21) Income into the receiving groove (22), thereby completing the turning of the plate, and then grinding the other side. When grinding the plate, the grinding motor (33) drives the negative pressure box (27) to rotate, and the dust suction fan blade ( 26) It will rotate rapidly, thereby generating negative pressure, and the air flow on the grinding surface will enter the negative pressure box (27) along the dust suction port, and finally be filtered by the filter box (28), which can not only cool the grinding head, but also reduce the temperature of the grinding head. Dust reduction treatment can be completed and environmental pollution is reduced.
CN202110791911.0A 2021-07-13 2021-07-13 Aluminum plate water-based porcelain surface treatment device and method Pending CN113601292A (en)

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