CN113601105A - Spline torsion shaft tooth bottom rolling equipment system assembly - Google Patents

Spline torsion shaft tooth bottom rolling equipment system assembly Download PDF

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Publication number
CN113601105A
CN113601105A CN202110956388.2A CN202110956388A CN113601105A CN 113601105 A CN113601105 A CN 113601105A CN 202110956388 A CN202110956388 A CN 202110956388A CN 113601105 A CN113601105 A CN 113601105A
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CN
China
Prior art keywords
rolling
torsion shaft
clamping
driving
axis
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Pending
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CN202110956388.2A
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Chinese (zh)
Inventor
李波
陈剑平
戴桂月
刘海燕
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Xiangyang Huake Equipment Manufacturing Engineering Research Institute Co ltd
XY-HUST ADVANCED MANUFACTURING ENGINEERING RESEARCH INSTITUTE
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Xiangyang Huake Equipment Manufacturing Engineering Research Institute Co ltd
XY-HUST ADVANCED MANUFACTURING ENGINEERING RESEARCH INSTITUTE
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Application filed by Xiangyang Huake Equipment Manufacturing Engineering Research Institute Co ltd, XY-HUST ADVANCED MANUFACTURING ENGINEERING RESEARCH INSTITUTE filed Critical Xiangyang Huake Equipment Manufacturing Engineering Research Institute Co ltd
Priority to CN202110956388.2A priority Critical patent/CN113601105A/en
Publication of CN113601105A publication Critical patent/CN113601105A/en
Pending legal-status Critical Current

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23PMETAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
    • B23P9/00Treating or finishing surfaces mechanically, with or without calibrating, primarily to resist wear or impact, e.g. smoothing or roughening turbine blades or bearings; Features of such surfaces not otherwise provided for, their treatment being unspecified
    • B23P9/02Treating or finishing by applying pressure, e.g. knurling

Abstract

The invention discloses a torsion shaft rolling equipment system assembly, and mainly relates to the field of automatic processing. Including behind the fixed torsion shaft of chuck and torsion shaft fixture's the extension end of centre gripping rotary mechanism's chuck, the sensor on the rolling tool rest detects torsion shaft tooth root position, and control knife rest drive assembly drive rolling tool rest carries out roll-forming process to the torsion shaft tooth root of front end, and behind the current processing point location processing of graduation of torsion shaft, the rotatory processing point location to next graduation of centre gripping rotary mechanism centre gripping torsion shaft is accomplished until torsion shaft circumference processing. The invention has the beneficial effects that: the device performs a root rolling strengthening process on the torsion shaft, reduces manual operation processes, reduces errors caused by a traditional processing mode, and further improves the processing production efficiency.

Description

Spline torsion shaft tooth bottom rolling equipment system assembly
Technical Field
The invention relates to the field of automatic processing, in particular to a torsion shaft rolling equipment system assembly.
Background
The torsion shaft refers to a straight shaft having torsional elasticity. Is usually arranged between the vehicle body and the framework and is used for resisting the side rolling vibration of the vehicle body. At present, most of the suspension devices of special vehicles adopt a torsion shaft suspension system. The torsion shaft is an important part in a suspension device of the crawler-type vehicle, and when the vehicle runs on an uneven road surface, the torsion shaft can achieve the purposes of buffering and shock absorption through elastic torsion and energy release. In the working process, the torsion shaft is often subjected to the action of large stress, large strain, impact and alternating torque load, so that fatigue fracture is easy to occur from the tooth root, and the bottleneck limiting the overall performance of the vehicle is formed. Therefore, it is important to improve the working performance and fatigue life of the torsion shaft. The surface processing and strengthening process methods are various, and a rolling processing method is mostly adopted in the actual production of the torsion shaft to improve the fatigue resistance, the processing precision and the use performance of the torsion shaft.
When the tooth root of the torsion shaft is subjected to rolling processing, the conventional torsion shaft rolling process is completely operated manually, the rolling size (the positioning graduation and the position of the root of the torsion shaft needing to be rolled) cannot be accurately confirmed, a large amount of time is consumed, the torsion shaft is subjected to manual feeding and discharging rolling processing, time and labor are wasted, the processing is possibly inaccurate, the quality of the processed gear needs to be detected through a quality inspection department after the processing is finished, the unqualified product is reprocessed, a large amount of time and cost are wasted, and the processing efficiency is low. Because the shape of the torsion shaft can be approximately regarded as the shape of a gear, the circumferential tooth bottom of the torsion shaft needs to be processed in the rolling processing, the torsion shaft needs to be rotated to be clamped again after one tooth bottom is processed, and then the tooth bottom of the torsion shaft is processed until the circumferential processing of the torsion shaft is completed. The machining requirement for the criticality of the torsion shaft is high in precision and difficulty, so that a torsion shaft rolling equipment system assembly is needed to improve machining efficiency and machining precision.
Disclosure of Invention
The invention aims to provide a torsion shaft rolling equipment system assembly which can perform a root rolling reinforcing process on a torsion shaft, reduce manual operation processes, reduce errors caused by a traditional processing mode, can not accurately confirm a processed gear after processing is completed, can be used after quality inspection of other departments is qualified, has a complex production process, and further improves the processing production efficiency.
In order to achieve the purpose, the invention is realized by the following technical scheme:
the torsion shaft rolling equipment system assembly comprises a frame body, a clamping rotating mechanism and a rolling processing mechanism; a processing bed body is arranged below the frame body, and a clamping rotating mechanism and a rolling processing mechanism are arranged on a machine tool track of the processing bed body;
the clamping and rotating mechanism comprises a spindle box and a torsion shaft clamping mechanism, the output end of the spindle box is connected with a chuck, and the torsion shaft is centered and clamped by the extension end of the torsion shaft clamping mechanism;
the rolling processing mechanism comprises a rolling base table and a rolling tool rest; the top surface of the rolling base station is provided with a tool rest driving assembly; the rolling tool rest is arranged on the top surface of the rolling base platform in a sliding fit manner, a rolling tool is arranged in the rolling tool rest, and a detection sensor is arranged on one side of the rolling tool rest;
after a torsion shaft is clamped and fixed by a chuck and a tailstock of the clamping and rotating mechanism, a sensor on the rolling tool rest detects the tooth root position of the torsion shaft, the tool rest driving assembly is controlled to drive the rolling tool rest to roll the tooth root of the torsion shaft at the front end, and after the current indexing machining point position of the torsion shaft is machined, the clamping and rotating mechanism clamps the torsion shaft to rotate to the next indexing machining point position until the circumferential machining of the torsion shaft is completed.
The torsion shaft conveying mechanism comprises a guide driving device and a conveying clamping mechanism;
the conveying and clamping mechanism is provided with a clamping manipulator, and the clamping manipulator is matched with the guide driving device; and the clamping manipulator is directionally driven to the clamping rotating mechanism through the guide device after clamping the torsion shaft.
The clamping and rotating mechanism is specifically structured as follows: the clamping and rotating mechanism comprises a spindle box and a torsion shaft clamping mechanism, wherein the output end of the spindle box is connected with a chuck, the chuck is a hydraulic chuck, and the hydraulic chuck is connected with an oil path in the spindle box;
the torsion shaft clamping mechanism comprises a base and a tailstock; the base and the tailstock are provided with piston rods of hydraulic driving assemblies of the hydraulic driving assembly base, the piston rods extend out of an inner hole of the spindle box chuck, the piston rods are matched with the hydraulic driving assemblies of the tailstock to clamp the torsion shaft, and the torsion shaft is processed through the rolling processing mechanism.
The rolling processing mechanism is provided with a plurality of rolling tool rests, the plurality of rolling tool rests are matched with tool rest driving components, the tool rest driving components are tool rest driving hydraulic cylinders, oil cylinder oil passages of the plurality of tool rest driving hydraulic cylinders are communicated, the tool rest driving hydraulic cylinders are provided with pressure control elements, and the pressure control elements control the pressure of the tool rest driving hydraulic cylinders so as to control the pressure of the rolling tools on the torsion shaft;
the rolling mechanism is connected with the processing bed body and is provided with a rolling mechanism driving device, and the rolling mechanism driving device drives the rolling mechanism to slide and move on a track of the processing bed body.
A rolling mechanism driving device is arranged on one side of the machining bed body and matched with the rolling base platform, the rolling mechanism driving device is a screw rod transmission mechanism, and the screw rod transmission mechanism is provided with a screw rod driving motor for driving the rolling base platform to slide and move on a track of the machining bed body;
the machine tool is characterized in that a base hydraulic driving device is arranged on the machine tool body, and the base driving device drives and controls a spindle box, a base and a tailstock of the torsion shaft clamping mechanism to slide and move on a track of the machine tool body, so that the torsion shaft clamping mechanism is matched with the torsion shaft conveying mechanism to convey the torsion shaft and is fixed on the machine tool body in a clamping manner.
The guide driving device of the torsion shaft conveying mechanism comprises an x-axis guide driving device and an x-axis guide driving device;
the x-axis guide driving device is arranged on a beam of the frame body and comprises a plurality of x-axis linear guide rails and a gear rack driving mechanism; the sliding block of the x-axis linear guide rail is provided with a mounting plate, the mounting plate is provided with an x-axis driving motor, the output end of a main shaft of the x-axis driving motor is connected with an x-axis driving gear, and the x-axis driving gear is in meshing transmission with a rack on the cross beam;
the x-axis guide driving device comprises a plurality of x-axis linear guide rails and a gear rack driving mechanism; the X-axis linear guide rail and the X-axis rack are arranged on the mounting plate, a sliding block of the X-axis linear guide rail is provided with a transmission plate, the transmission plate is provided with an X-axis driving motor, the output end of a main shaft of the X-axis driving motor is connected with an X-axis driving gear, and the X-axis driving gear is in meshing transmission with the X-axis rack;
the bottom of the transmission plate is provided with a connecting plate, and the connecting plate is provided with a clamping manipulator, so that the clamping manipulator is driven to perform x-axis displacement and axis displacement along the linear guide rail direction, and the torsion shaft is conveyed.
A plurality of vertical plates are arranged on two sides of the connecting plate, a bidirectional stroke cylinder is arranged on the vertical plates, and clamping plates are connected to two ends of a piston rod of the bidirectional stroke cylinder;
be equipped with linear guide between connecting plate and the centre gripping manipulator, linear guide sliding block is equipped with a plurality of diaphragms, the diaphragm is connected and is equipped with a plurality of clamping jaws, be connected through splint between diaphragm and the two-way stroke cylinder, thereby the piston rod through the two-way stroke cylinder contracts the clamp of control clamping jaw and unclamps.
A turnover mechanism is arranged between the mounting plate and the clamping manipulator, the turnover mechanism comprises a turnover motor and a rotating shaft, a main shaft of the turnover motor is connected with the rotating shaft through a coupler, bearing seats are arranged at two ends of the rotating shaft, the rotating shaft is connected with a turnover plate, and the turnover plate is connected with a connecting plate;
when the overturning motor is driven, the rotating shaft is driven to rotate through the coupler, and the overturning plate and the rotating shaft rotate coaxially, so that the clamping manipulator is driven to overturn.
A storage rack and a material trolley are arranged below the rack body; after the material vehicle draws materials, the materials are conveyed to the storage frame through the torsion shaft conveying mechanism, and the clamping manipulator of the torsion shaft conveying mechanism clamps and conveys the torsion shaft from the storage frame.
The processing bed body is provided with a numerical control programming system.
Compared with the prior art, the invention has the beneficial effects that:
1. the device can perform root rolling strengthening flow on the torsion shaft, reduces manual operation flow, reduces errors caused by a traditional processing mode, can not accurately confirm the processed gear after processing is finished, can be used after quality inspection of other departments is qualified, has complex production flow, further improves processing production efficiency, consumes a large amount of time in the traditional mode, and is processed by manual feeding and discharging rolling.
2. Through setting up two roll extrusion processing mechanisms, with knife rest drive pneumatic cylinder combined action for two roll extrusion base stations are inside to the centering slide, thereby drive the centering of roll extrusion tool bit and press from both sides tightly, carry out roll extrusion processing to the torsion shaft, realize adding the atress equilibrium and improving machining efficiency to the torsion shaft, avoid traditional mode once only can process the low efficiency processing mode of a flank of tooth, change tool bit convenient and fast moreover, further improve work and availability factor.
3. Through setting up electrical components such as lead screw drive mechanism, servo motor, laser displacement sensor, ensured the precision and the accuracy of cooperation between the mechanism, improve the machining precision and the machining efficiency of torsion shaft.
4. The quality data of the rolling processing process is digitally extracted by setting a monitoring system; and after counting the production quality, feeding the production quality back to a manager to adjust the production task or the process flow.
Drawings
FIG. 1 is a general view of the apparatus of the present invention.
Fig. 2 is a general view of the apparatus of the present invention.
FIG. 3 is a view of the lathe bed of the present invention.
FIG. 4 is a view of the gripping and conveying mechanism of the present invention.
FIG. 5 is a view of the gripping and conveying mechanism of the present invention.
FIG. 6 is a view of the gripping and conveying mechanism of the present invention.
Figure 7 is a view of the clamping robot of the present invention.
Fig. 8 is a view of a torsion shaft in accordance with the present invention.
Reference numerals shown in the drawings:
1. a frame body; 2. processing a bed body; 3. a main spindle box; 4. a chuck; 5. rolling the base platform; 6. rolling the tool rest; 7. a tool holder drive assembly; 8. rolling a cutter head; 9. a detection sensor; 10. a torsion shaft workpiece; 11. clamping the manipulator; 12. a base; 13. a tailstock; 14. a hydraulic drive assembly of the base; 15. a hydraulic drive assembly of the tailstock; 16. processing a track of the bed body; 17. a transmission screw rod; 18. a cross beam; 19. an x-axis linear guide; 20. a slide block of the x-axis linear guide; 21. mounting a plate; 22. an x-axis drive motor; 23. an x-axis drive gear; 24. an x-axis rack; 25. a z-axis linear guide; 26. a z-axis rack; 27. a drive plate; 28. a z-axis drive motor; 29. a z-axis drive gear; 30. a connecting plate; 31. a vertical plate; 32. a two-way stroke cylinder; 33. a splint; 34. a linear guide rail for the gripper; 35. a clamping jaw linear guide rail sliding block; 36. a transverse plate; 37. a clamping jaw; 38. turning over a motor; 39. a rotating shaft; 40. a coupling; 41. a bearing seat; 42. a turnover plate; 43. a storage rack; 44. a material vehicle; 45. a shaft hole; 46. the screw rod drives the motor; 47. a material level frame; 48. a handle; 49. a universal wheel.
Detailed Description
The invention will be further illustrated with reference to the following specific examples. It should be understood that these examples are for illustrative purposes only and are not intended to limit the scope of the present invention. Further, it should be understood that various changes or modifications of the present invention may be made by those skilled in the art after reading the teaching of the present invention, and these equivalents also fall within the scope of the present application.
General overview:
the invention relates to a torsion shaft rolling equipment system assembly which is mainly used for a process of carrying out root rolling reinforcement on a torsion shaft, reducing manual operation processes, reducing errors caused by manual operation machining modes, changing a production process that a machined gear cannot be accurately confirmed after machining is finished and can be used only after quality inspection of other departments is qualified, and further improving machining production efficiency. The method is completed by setting the following structure:
as shown in the attached figure 1 of the specification, the main structure comprises a clamping rotating mechanism, a rolling processing mechanism and a torsion shaft conveying mechanism arranged on a frame body 1; the frame body 1 below is equipped with the processing bed body 2, be equipped with centre gripping rotary mechanism and roll extrusion processing mechanism on the lathe track of processing bed body 2, the following will be above the major structure detailing:
and (3) processing the bed body 2:
the machine tool body 2 is a numerical control machine tool and is provided with an NC control system in a matching way, the NC control system is a numerical control system which is short for a digital control system, executes partial or all numerical control functions according to a control program stored in a computer memory, and is provided with a special computer system of an interface circuit and a servo driving device. The control of the action of one or more mechanical devices is realized by using numerical instructions composed of numbers, characters and symbols, and the mechanical quantities and the switching values, such as positions, angles, speeds and the like, are controlled. One side of the processing bed body 2 is provided with a rolling mechanism driving device for controlling the displacement of a rolling base platform 5 described below, and the specific structure is as follows:
the rolling mechanism driving device comprises:
as shown in the attached drawing fig. 3 of the specification, a rolling mechanism driving device is disposed on one side of the machine tool body 2, and the rolling mechanism driving device is matched with a rolling base 5 described below to drive a rolling processing mechanism on the rolling base 5 to move on the machine tool body 2, so as to process processing points at two ends of the torsion shaft.
The rolling mechanism driving device is a screw rod transmission mechanism, the screw rod transmission mechanism is provided with a screw rod driving motor 46 for driving the rolling base platform 5 to slide and move on the rail 16 of the machining bed body, and the screw rod driving motor 46 is a stepping motor. The stepping motor and the transmission screw rod 17 are suitable for precisely controlling the driving displacement distance, and are matched with the control system, so that the automatic machining precision of the torsion shaft is guaranteed.
Base hydraulic drive device:
be equipped with 12 hydraulic drive devices on the lathe body 2 of base, 12 hydraulic drive devices of base are through setting up control base pneumatic cylinder and the tailstock pneumatic cylinder on the track of lathe body 2, carry out the unit that sets up on the drive control lathe track respectively: the headstock 3, the base 12 and the tailstock 13 of the torsion shaft clamping mechanism slide and displace on the rail 16 of the processing bed body, so as to match the torsion shaft conveyed by the torsion shaft conveying mechanism, and the unit of the torsion shaft clamping mechanism is moved according to the conveying position to clamp and fix the torsion shaft on the processing bed body 2, and the torsion shaft is clamped and fixed through the following structures:
a clamping and rotating mechanism:
the clamping and rotating mechanism comprises a spindle box 3 and a torsion shaft clamping mechanism;
the headstock 3 is an important part of the machine tool and is used for arranging the machine tool working spindle and its drive parts and corresponding additional mechanisms. The main function of the device is to support the main shaft and make the main shaft rotate, thus realizing the functions of starting, braking, speed changing, reversing and the like of the main shaft. The main shaft box 3 adopts multi-stage gear transmission, and finally, the motion is transmitted to the main shaft through transmission gears and transmission shafts at various positions in the main shaft box 3 through a certain transmission system, so that the main shaft obtains the specified rotating speed and direction.
The output of headstock 3 is connected and is equipped with chuck 4, chuck 4 is hydraulic pressure three-jaw chuck 4, and hydraulic chuck 4 is exactly the anchor clamps with hydraulic system control, gives the instruction that a hydraulic chuck 4 relaxed through NC operating system, can change the flow direction of hydraulic oil once, just can realize totally opposite action to realize the action process of centre gripping and relaxation. The hydraulic chuck 4 is connected with an oil path in the spindle box 3, and the clamping and the rotation of the torsion shaft are synchronously controlled by controlling the flow direction of the oil path.
As shown in fig. 8 of the accompanying drawings, because both ends of the torsion shaft are in the shape of gears, the torsion shaft cannot be directly clamped and processed by the hydraulic three-jaw chuck 4, so that a torsion shaft clamping mechanism needs to be further improved, and after the two ends of the torsion shaft are jacked up and supported, the torsion shaft is processed, and the specific structure is as follows:
torsion-beam fixture:
as shown in fig. 3 of the accompanying drawings, the torsion beam clamping mechanism includes a base 12 and a tailstock 13;
all be equipped with hydraulic drive subassembly in base 12 and the tailstock 13, hydraulic drive subassembly is the thimble pneumatic cylinder, and the piston rod of base hydraulic drive subassembly 14 stretches out from the hole of headstock 3 chuck 4, is in same level with the piston rod of the hydraulic drive subassembly 15 of tailstock, and the tight torque shaft of cooperation clamp, base 12 and tailstock 13 press from both sides tight torque shaft back control oil circuit and make hydraulic three-jaw chuck 4 loosen, return with headstock 3 together, press from both sides tight processing to the torque shaft centering through the rolling processing mechanism, the rolling processing mechanism is equipped with two and is located the torque shaft both sides, the rolling processing mechanism specifically does:
a rolling processing mechanism:
as shown in the attached figure 3 of the specification, the rolling processing mechanism comprises a rolling base table 5 and a rolling tool rest 6;
two tool rest driving assemblies 7 are oppositely arranged on the top surface of the rolling base platform 5, the tool rest driving assemblies 7 are tool rest driving hydraulic cylinders, and oil paths of the two tool rest driving hydraulic cylinders are communicated with each other, so that the piston rods can be synchronously controlled to extend out. The thrust of the tool rest driving hydraulic cylinder is synchronously controlled by controlling the oil pressure of the tool rest driving hydraulic cylinder oil way, so that the pressure of the rolling cutter on the torsion shaft is controlled.
The rolling tool rest 6 is arranged on the top surface of the rolling base station 5 in a sliding fit manner, and the top surface of the base station is provided with a shaft hole 45; a rolling cutter is arranged in the rolling cutter rest 6, and comprises a rolling cutter head 8 and a quick-change shaft; the rolling tool bit 8 is matched with a quick-change shaft, and the quick-change shaft is inserted into the top surface of the rolling base platform 5 through the shaft hole 45; the rolling base platform 5 is integrally processed after No. 45 steel is tempered, and the rolling tool bit 8 is placed in the rolling tool rest 6, and then the quick-change shaft is inserted and screwed.
Through setting up two roll extrusion processing mechanisms, with knife rest drive pneumatic cylinder combined action for two roll extrusion base stations 5 slide to inside centering, thereby it is tight to drive 8 centering of roll extrusion tool bits, carries out roll extrusion processing to the torsion shaft, realizes adding the atress equilibrium and improving machining efficiency to the torsion shaft, avoids traditional mode once only can process the low efficiency processing mode of a flank of tooth, changes tool bit convenient and fast moreover, further improves work and availability factor.
Further improvement:
one side of a plurality of rolling tool holders 6 is equipped with detection sensor 9, detection sensor 9 is laser displacement sensor, and laser displacement sensor mainly functions: a sensor for making measurements using laser technology. It consists of laser, laser detector and measuring circuit. The laser displacement sensor is a new measuring instrument, and its advantages are non-contact remote measurement, high speed, high precision, wide measuring range, strong anti-optical and electric interference ability, etc. The dimension of the torsion shaft to be processed is measured through the laser displacement sensor, the dimension record of one circle of the torsion shaft is detected, and the indexing dimension of the torsion shaft and the dimension of the rolling tooth bottom are automatically calculated.
The processing process comprises the following steps:
after the torsion shaft is fixed to 4 centre gripping of centre gripping rotary mechanism's hydraulic pressure three-jaw chuck, headstock 3 drives three-jaw chuck 4 rotatory, sensor on the rolling knife rest 6 detects torsion shaft tooth root position and torsion shaft size, the thimble hydraulic cylinder of base 12 and tailstock 13 presss from both sides tight torsion shaft, three-jaw chuck 4 loosens headstock 3 and returns, carry out roll extrusion processing through oil pressure control knife rest drive assembly 7 drive rolling knife rest 6 to the torsion shaft tooth root of front end, after the processing of the current graduation processing point location of torsion shaft is accomplished, centre gripping rotary mechanism centre gripping torsion shaft is rotatory to the processing point location of next graduation, until all teeth of torsion shaft are accomplished in processing.
In order to further reduce the time of manual loading and unloading, a torsion shaft conveying mechanism is arranged for clamping and conveying the torsion shaft for loading, and the method is realized by the following steps:
torsion shaft conveying mechanism:
as shown in the attached figure 4 of the specification, the torsion shaft conveying mechanism comprises a conveying driving device and a clamping mechanism; the conveying driving device is matched with the clamping mechanism together to convey the torsion shaft to the clamping and rotating mechanism after clamping.
A conveying driving device:
the conveying driving device of the torsion shaft conveying mechanism comprises an x-axis conveying driving device and a z-axis conveying driving device;
the x-axis conveying driving device is arranged on a cross beam 18 of the frame body 1 and comprises a plurality of x-axis linear guide rails and a gear rack driving mechanism; the linear guide rail is arranged to move for supporting and guiding the moving component to do reciprocating linear motion in a given direction. The linear guide rail is mainly used on a mechanical structure with higher precision requirement, and rolling steel balls are used between a moving element and a fixed element of the linear guide rail instead of intermediate media.
An installation plate 21 is arranged on a sliding block of the x-axis linear guide rail, an x-axis driving motor 22 is arranged on the installation plate 21, the x-axis driving motor 22 is a servo motor, an x-axis driving gear 23 is connected to the output end of a main shaft of the x-axis driving motor 22, and the x-axis driving gear 23 is in meshing transmission with a rack of the cross beam 18; the x-axis driving gear 23 driven by the rotation of the x-axis driving motor 22 rotates, the x-axis driving gear 23 is meshed with the x-axis rack 24 to generate relative displacement, and the sliding block of the x-axis linear guide rail and the mounting plate 21 are driven to slide and displace on the cross beam 18, so that the movement of conveying to the clamping and rotating mechanism is realized.
The z-axis conveying driving device comprises a plurality of z-axis linear guide rails and a gear rack driving mechanism; the z-axis linear guide rail and the z-axis rack 26 are provided on the mounting plate 21 and can slide and displace on the cross beam 18 by the x-axis conveying driving device; be equipped with driving plate 27 on z axle linear guide's the sliding block, driving plate 27 is equipped with z axle driving motor 28, z axle driving gear 29 is equipped with in the main shaft output connection of z axle driving motor 28, z axle driving gear 29 and the transmission of z axle rack 26 looks meshing, and z axle driving gear 29 that the rotatory drive of z axle driving motor 28 is rotatory, and z axle driving gear 29 takes place relative displacement with the meshing of z axle rack 26, drives z axle linear guide's sliding block and driving plate 27 sliding displacement on mounting panel 21.
The bottom of the transmission plate 27 is provided with a connecting plate 30, the connecting plate 30 is provided with a clamping manipulator 11, and the clamping manipulator 11 is driven to carry out x-axis displacement and a torsion shaft along the direction of a linear guide rail by arranging an x-axis carrying driving device and a z-axis carrying driving device.
A clamping mechanism:
as shown in the attached figure 6 of the specification, the clamping mechanism is provided with a clamping manipulator 11, the clamping manipulator 11 is matched with a conveying driving device, and the clamping manipulator 11 clamps the torsion shaft and then directionally drives the clamping manipulator 11 to a clamping rotating mechanism through a guiding device. The clamping manipulator 11 is controlled by the z-axis conveying driving device to downwards grab a torsion shaft on a storage rack 43 which is described later, and after grabbing, the torsion shaft is conveyed to the processing machine tool direction by the x-axis conveying driving device, so that manual conveying is replaced.
As shown in fig. 7 of the accompanying drawings of the specification, a plurality of vertical plates 31 are arranged on two sides of the connecting plate 30, a bidirectional stroke cylinder 32 is arranged on the vertical plates 31, a piston of the bidirectional stroke cylinder 32 has two piston rods, the two piston rods respectively extend out from two directions (side surfaces), the pressure receiving areas on the two sides are equal, and the movement strokes and output forces on the two sides are equal. Double-acting cylinders are commonly used on long-stroke table devices. Two-way stroke cylinder 32 piston rod both ends are connected and are equipped with splint 33, and splint 33 is unanimous with the piston rod direction of motion, be equipped with clamping jaw linear guide between connecting plate 30 and the centre gripping manipulator 11, clamping jaw linear guide sliding block 35 is equipped with a plurality of diaphragms 36, diaphragm 36 is connected and is equipped with a plurality of clamping jaws 37, be connected through splint 33 between diaphragm 36 and the two-way stroke cylinder 32. When air enters from the air outlet of the two-way stroke cylinder 32, the piston rod contracts to drive the clamping plate 33 and the transverse plate 36 connected with the clamping plate, and the clamping jaws 37 arranged on the transverse plate 36 are reduced in distance to finish clamping action through the inward sliding contraction of the clamping jaw linear guide rail sliding blocks 35; when the air inlet of the two-way stroke cylinder 32 is used for exhausting air, the piston rod extends to drive the clamping plate 33 and the transverse plate 36 connected with the clamping plate to slide towards two sides through the clamping jaw linear guide rail sliding block 35, so that the distance between the clamping jaws 37 arranged on the transverse plate 36 is increased to finish loosening action, and the air inlet of the two-way stroke cylinder 32 is used for controlling the piston rod to contract so as to control the grabbing and placing of the clamping jaws 37, so that the clamping rotating mechanism is matched with the clamping rotating mechanism to clamp the torsion shaft for rolling processing.
Storage rack 43 and material cart 44:
because the clamping manipulator 11 needs to clamp the torsion shaft before loading and processing, a mechanism for placing the torsion shaft needs to be arranged below the frame body 1, and a storage frame 43 and a material trolley 44 are arranged below the frame body 1;
as shown in fig. 2 of the accompanying drawings, the storage rack 43 is provided with a material level frame 47 for storing workpieces, and each material level of the material level frame 47 is provided with a sensor, which is a photoelectric sensor, for detecting whether workpieces are stored at each material level. The material vehicle 44 is provided with a material level frame 47, a handle 48 and a plurality of universal wheels 49, so that after the material is manually pulled to enter the grabbing position, the torsion shaft is clamped and conveyed to the material storage frame 43 through the manipulator clamp of the torsion shaft conveying mechanism, and then the torsion shaft is clamped and conveyed from the material storage frame 43 through the clamping manipulator 11 of the torsion shaft conveying mechanism.
In order to further optimize the reasonableness of the space of the torsion shaft conveying mechanism and the feeding conveying efficiency, the conveying driving device needs to be further optimized, so that the feeding efficiency is improved, the space is saved, and therefore the torsion shaft conveying mechanism is further improved by arranging the turnover mechanism:
further improvement:
as shown in fig. 6 of the attached drawings, a turnover mechanism is arranged between the mounting plate 21 and the clamping manipulator 11, the turnover mechanism includes a turnover motor 38 and a rotating shaft 39, the turnover motor 38 is a turnover servo motor, the turnover servo motor is connected with a reducer, a main shaft of the turnover motor 38 is connected with the rotating shaft 39 through a coupling 40, bearing seats 41 are arranged at two ends of the rotating shaft 39, a turnover plate 42 is connected with the rotating shaft 39, and the turnover plate 42 is connected with the connecting plate 30; when the overturning motor 38 is driven, the rotating shaft 39 is driven to rotate through the coupler 40, and the overturning plate 42 and the rotating shaft 39 rotate coaxially to drive the clamping manipulator 11 to rotate towards the clamping rotating mechanism.
When the turnover mechanism is not arranged, the manipulator clamps the torsion shaft for feeding, the displacement in the x-axis direction needs to be larger than the position point of a processing machine tool, the length of the rack needs to be lengthened, and the collision caused by the interference generated when the x-axis driving guide device and the cross beam 18 act is prevented; when the conveying mechanism is not arranged for feeding, the clamping manipulator 11 needs to be lifted to be located at a higher position point for displacement in the z-axis direction, so that collision is prevented, abrasion is increased in the past, and the service life is shortened. After the turnover mechanism is arranged, the clamping mechanical arm 11 clamps the torsion shaft to turn over, and then the distance between the x axis and the z axis is increased, so that the action process and the displacement distance of the x axis guide device and the z axis guide device are reduced, the space structure is further optimized, and the feeding efficiency is improved.
The monitoring system comprises:
in order to ensure the processing quality and facilitate the statistics of the production quality condition of the equipment, the online monitoring system for the rolling cutter is arranged and comprises a database server, a monitoring workstation, an online pressure monitoring device, a numerical control system and the like. The pressure on-line monitoring device detects the oil pressure so as to realize the pressure detection in the rolling process; the Ethernet access conversion device realizes the access of the detection information and transmits the detection information through the Ethernet; the monitoring workstation realizes man-machine interaction and display of related state information; the database server realizes the access of the collected information and the output of the external control information; the numerical control system controls the actions of the clamping manipulator 11, the wire driving device, the rolling cutter, the numerical control machine tool and the like according to the input instruction and the collected sensing signal. So as to facilitate the digital extraction of the quality data of the rolling process; and after counting the production quality, feeding the production quality back to a manager to adjust the production task or the process flow.
The using method is detailed as follows:
manually pushing the material vehicle 44 into the grabbing position, after the clamping manipulator 11 moves to the grabbing position through the x-axis conveying driving device and the z-axis conveying driving device, the clamping manipulator 11 controls the grabbing of the material through the bidirectional stroke cylinder 32 and places the material into the material level frame 47 of the material storage rack 43, and when the material needs to be machined, the clamping manipulator 11 grabs the torsion shaft to be matched with the conveying driving device to feed the clamping rotating mechanism to the clamping rotating mechanism. After a torsion shaft is clamped and fixed by a hydraulic three-jaw chuck 4 of a clamping and rotating mechanism, the three-jaw chuck 4 is driven to rotate by a spindle box 3, a sensor on a rolling tool rest 6 detects the tooth root position and the size of the torsion shaft, a thimble hydraulic cylinder of a base 12 and a tailstock 13 is used for oppositely propping and clamping the torsion shaft, the three-jaw chuck 4 loosens the spindle box 3 to return, the rolling tool rest 6 is driven by an oil pressure control tool rest driving assembly 7 to roll the tooth root of the torsion shaft at the front end, and after the current indexing machining point position of the torsion shaft is machined, the clamping and rotating mechanism clamps the torsion shaft to rotate to the next indexing machining point position until all teeth of the torsion shaft are machined. Then the processed torsion shaft is conveyed to a material vehicle 44 by a clamping manipulator 11,
in conclusion, the device can perform a root rolling strengthening process on the torsion shaft, reduce manual operation processes, reduce errors caused by a traditional machining mode, can not accurately confirm the machined gear after machining is finished, can be used after quality inspection of other departments is qualified, is complex in production process, and further improves machining production efficiency.

Claims (10)

1. Torsion beam rolling equipment system assembly, its characterized in that: comprises a frame body (1), a clamping and rotating mechanism and a rolling processing mechanism;
a machining bed body (2) is arranged below the frame body (1), and a clamping rotating mechanism and a rolling machining mechanism are arranged on a machine tool rail (16) of the machining bed body (2);
the clamping and rotating mechanism comprises a spindle box (3) and a torsion shaft clamping mechanism, wherein the output end of the spindle box (3) is connected with a chuck, and the torsion shaft is centered and clamped by the extension end of the torsion shaft clamping mechanism;
the rolling processing mechanism comprises a rolling base table (5) and a rolling tool rest (6); the top surface of the rolling base station (5) is provided with a tool rest driving assembly (7); the rolling tool rest (6) is arranged on the top surface of the rolling base platform (5) in a sliding fit mode, a rolling tool is arranged in the rolling tool rest (6), and a detection sensor (9) is arranged on one side of the rolling tool rest (6);
after a torsion shaft is fixed by a chuck (4) of the clamping and rotating mechanism and an extension end of the torsion shaft clamping mechanism, a sensor on the rolling tool rest (6) detects the tooth root position of the torsion shaft, a tool rest driving assembly (7) is controlled to drive the rolling tool rest (6) to roll the tooth root of the torsion shaft at the front end, and after the current indexing machining point of the torsion shaft is machined, the clamping and rotating mechanism clamps the torsion shaft to rotate to the next indexing machining point until the circumferential machining of the torsion shaft is completed.
2. The torsion bar rolling apparatus system assembly of claim 1, wherein: the torsion shaft conveying mechanism is arranged on the frame body (1) and comprises a guide driving device and a conveying clamping mechanism;
the conveying and clamping mechanism is provided with a clamping manipulator (11), and the clamping manipulator (11) is matched with the guide driving device; the clamping manipulator (11) is used for driving the clamping manipulator (11) to a clamping rotating mechanism through a guide device after clamping the torsion shaft workpiece (10).
3. The torsion shaft rolling equipment system assembly according to claim 2, wherein the clamping and rotating mechanism has a specific structure: the clamping and rotating mechanism comprises a main shaft box (3) and a torsion shaft clamping mechanism, wherein the output end of the main shaft box (3) is connected with a chuck (4), the chuck (4) is a hydraulic chuck (4), and the hydraulic chuck (4) is connected with an oil circuit in the main shaft box (3);
the torsion shaft clamping mechanism comprises a base (12) and a tailstock (13); the base (12) and the tailstock (13) are both provided with hydraulic driving components, piston rods of the hydraulic driving components (14) of the base extend out of inner holes of the chucks (4) of the spindle box (3), the piston rods are matched with the hydraulic driving components (15) of the tailstock to clamp the torsion shaft workpiece (10), and then the torsion shaft is processed through a rolling processing mechanism.
4. The twist-axle rolling apparatus system assembly of claim 3, wherein: the rolling processing mechanism is provided with a plurality of rolling tool rests (6), the plurality of rolling tool rests (6) are matched with a tool rest driving assembly (7), the tool rest driving assembly (7) is a tool rest driving hydraulic cylinder, oil cylinder oil passages of the plurality of tool rest driving hydraulic cylinders are communicated, so that the thrust of the plurality of tool rest driving hydraulic cylinders is the same, and the pressure of a rolling tool on a torsion shaft is controlled;
the rolling mechanism is connected with the processing bed body (2) and is provided with a rolling mechanism driving device, and the rolling mechanism driving device drives the rolling mechanism to slide and move on a track (16) of the processing bed body.
5. The torsion bar rolling apparatus system assembly of claim 4, wherein: a rolling mechanism driving device is arranged on one side of the machining bed body (2), the rolling mechanism driving device is matched with the rolling base platform (5), the rolling mechanism driving device is a screw rod transmission mechanism, and the screw rod transmission mechanism is provided with a screw rod driving motor (46) for driving the rolling base platform (5) to slide and move on a track (16) of the machining bed body;
the machine tool is characterized in that a base (12) hydraulic driving device is arranged on the machine tool body (2), the base (12) driving device drives and controls a spindle box (3), a base (12) and a tailstock (13) of the torsion shaft clamping mechanism to slide on a rail (16) of the machine tool body, and therefore the torsion shaft clamping mechanism is matched with the torsion shaft conveying mechanism to convey and is fixed on the machine tool body (2).
6. The twist-axle rolling apparatus system assembly of claim 5, wherein: the guide driving device of the torsion shaft conveying mechanism comprises an x-axis guide driving device and a z-axis guide driving device;
the x-axis guide driving device is arranged on a cross beam (18) of the frame body (1) and comprises a plurality of x-axis linear guide rails (19) and a gear rack driving mechanism; an installation plate (21) is arranged on a sliding block (20) of the x-axis linear guide rail, an x-axis driving motor (22) is arranged on the installation plate (21), an x-axis driving gear (23) is connected to the output end of a main shaft of the x-axis driving motor (22), and the x-axis driving gear (23) is in meshed transmission with an x-axis rack (24) on the cross beam (18);
the z-axis guide driving device comprises a plurality of z-axis linear guide rails (25) and a gear rack driving mechanism; the Z-axis linear guide rail (25) and the Z-axis rack (26) are arranged on the mounting plate (21), a sliding block of the Z-axis linear guide rail (25) is provided with a transmission plate (27), the transmission plate (27) is provided with a Z-axis driving motor (28), the output end of a main shaft of the Z-axis driving motor (28) is connected with a Z-axis driving gear (29), and the Z-axis driving gear (29) is meshed with the Z-axis rack (26) for transmission;
the bottom of the transmission plate (27) is provided with a connecting plate (30), and the connecting plate (30) is provided with a clamping manipulator (11), so that the clamping manipulator (11) is driven to carry out x-axis displacement conveying torsion shafts along the linear guide rail direction.
7. The twist-axle rolling apparatus system assembly of claim 6, wherein: a plurality of vertical plates (31) are arranged on two sides of the connecting plate (30), a bidirectional stroke cylinder (32) is arranged on the vertical plates (31), and clamping plates (33) are connected to two ends of a piston rod of the bidirectional stroke cylinder (32);
be equipped with tong linear guide (34) between connecting plate (30) and centre gripping manipulator (11), tong linear guide (34) sliding block is equipped with a plurality of diaphragms (36), diaphragm (36) are connected and are equipped with a plurality of clamping jaws (37), thereby be connected through splint (33) between diaphragm (36) and two-way stroke cylinder (32), thereby control clamping jaw (37) through the piston rod shrink of two-way stroke cylinder (32) press from both sides tightly and loosen.
8. The twist-axle rolling apparatus system assembly of claim 7, wherein: a turnover mechanism is arranged between the mounting plate (21) and the clamping manipulator (11), the turnover mechanism comprises a turnover motor (38) and a rotating shaft (39), a main shaft of the turnover motor (38) is connected with the rotating shaft (39) through a coupler (40), bearing seats (41) are arranged at two ends of the rotating shaft (39), a turnover plate (42) is connected with the rotating shaft (39), and the turnover plate (42) is connected with the connecting plate (30);
when the overturning motor (38) is driven, the rotating shaft (39) is driven to rotate through the coupler (40), and the overturning plate (42) and the rotating shaft (39) rotate coaxially, so that the clamping manipulator (11) is driven to overturn.
9. The torsion bar rolling apparatus system assembly of claim 1, wherein: a storage rack (43) and a material trolley (44) are arranged below the rack body (1); after the material car (44) draws the materials, the materials are conveyed to the material storage frame (43) through the torsion shaft conveying mechanism, and the clamping manipulator (11) of the torsion shaft conveying mechanism clamps and conveys the torsion shaft from the material storage frame (43).
10. The torsion bar rolling apparatus system assembly of claim 1, wherein: the machining bed body (2) is provided with a numerical control programming system.
CN202110956388.2A 2021-08-19 2021-08-19 Spline torsion shaft tooth bottom rolling equipment system assembly Pending CN113601105A (en)

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Application publication date: 20211105